CN108754859A - 一种填芯及其制备方法 - Google Patents

一种填芯及其制备方法 Download PDF

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CN108754859A
CN108754859A CN201810834972.9A CN201810834972A CN108754859A CN 108754859 A CN108754859 A CN 108754859A CN 201810834972 A CN201810834972 A CN 201810834972A CN 108754859 A CN108754859 A CN 108754859A
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cotton
fiber crops
layer
out core
upper layer
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李建全
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Prudent Medical Supplies (jingmen) Co Ltd
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Prudent Medical Supplies (jingmen) Co Ltd
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02—Cotton wool; Wadding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425—Cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/08—Ramie
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/13—Physical properties anti-allergenic or anti-bacterial

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

本发明公开了一种填芯，其包括上层、下层和中间层，所述上层和所述下层的材料均为棉，所述中间层的材料为麻。优点：本发明提供的填芯具有良好的杀菌抑菌性能，且既保暖吸潮，又能长时间的保持厚实和蓬松。

Description

一种填芯及其制备方法
技术领域
本发明属于日常家居纺织品领域，涉及一种填芯。
背景技术
目前市场的棉被或抱枕等纺织品的填充物大多为单一材料的蚕丝或羽绒或棉花，功能单一，在长时间使用后，会成坨或不再蓬松，且没有杀菌抑菌的功能。
发明内容
为了解决上述问题，本发明的目的在于提供既厚实又蓬松，舒适度好，且能够杀菌抑菌的用于纺织品填充的填芯。
为实现上述目的，本发明的技术方案是包括上层、下层和中间层，所述上层和所述下层的材料均为棉，所述中间层的材料为麻。
进一步的，所述麻为汉麻或苎麻。所述汉麻或苎麻有良好的刚性支撑，使得填芯蓬松透气好，且本身具有良好的抗菌性能，配合棉，能够使得填芯既保暖吸潮又能长时间保持蓬松，同时具有杀菌抑菌功能。
进一步的，所述上层和所述下层的棉总重量为所述中间层的麻重量的10％～50％。
进一步的，所述上层、所述中间层和所述下层之间通过针刺固定且在所述上层和所述下层的外表面形成纵横交错的针刺固定线。该针刺固定线，使得填芯不易散开，达到既厚实又蓬松。
进一步的，一种填芯的制备方法，具体步骤为：
(1)将棉和麻分别置于抓棉机内打蓬松；
(2)将打蓬松后的棉和麻分别置于梳棉机内，梳理成伸直的单纤维状态；
(3)将梳理成伸直的单纤维状的棉和麻分别置于清花机内，清除杂质；
(4)将清除杂质后的棉和麻分别经过铺网机，进行交叉铺网压实，并进行牵伸形成网层；
(5)将棉和麻各自的网层按照上层和下层为棉，中间为麻的三层结构状态进行叠放，并将三层材料，裁剪成相同的尺寸规格，形成粗胚；
(6)采用针刺机对粗胚进行横向及纵向交叉针刺固定。
本发明提供的填芯采用三层结构，中间的材料为汉麻或或者苎麻，具有杀菌抑菌的功能，同时还有蓬松的特性，上次和下层的材料为棉，具有良好的保暖效果；，且保证了整个结构既厚实又蓬松，在长时间使用后能够仍然保持蓬松及良好的保暖吸潮杀菌等效果，采用针刺技术进行固定三层结构，使得整个填芯三层连接处具有一定的强度和厚度，连接紧密不易松散。
附图说明
图1为本发明的制作方法过程示意图；
图2为本发明的结构示意图；
图中：1上层，2中间层，3下层。
具体实施方式
以下结合附图对本发明的原理和特征进行描述，所举实例只用于解释本发明，并非用于限定本发明的范围。
本发明包括包括上层1、下层3和中间层2，所述上层1和所述下层3的材料均为棉，所述中间层2的材料为麻。
进一步的，所述麻为汉麻或苎麻。
进一步的，所述上层1和所述下层2的棉总重量为所述中间层2的麻重量的10％～50％。
进一步的，所述上层1、所述中间层2和所述下层3之间通过针刺固定且在所述上层1和所述下层3的外表面形成纵横交错的针刺固定线。
一种填芯的制备方法，具体步骤为：
(1)将棉和麻分别置于抓棉机内打蓬松；
(2)将打蓬松后的棉和麻分别置于梳棉机内，梳理成伸直的单纤维状态；
(3)将梳理成伸直的单纤维状的棉和麻分别置于清花机内，清除杂质；
(4)将清除杂质后的棉和麻分别经过铺网机，进行交叉铺网压实，并进行牵伸形成网层；
(5)将棉和麻各自的网层按照上层和下层为棉，中间为麻的三层结构状态进行叠放，并将三层材料，裁剪成相同的尺寸规格，形成粗胚；
(6)采用针刺机对粗胚进行横向及纵向交叉针刺固定。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种填芯，其特征在于：包括上层(1)、下层(3)和中间层(2)，所述上层(1)和所述下层(3)的材料均为棉，所述中间层(2)的材料为麻。
2.根据权利要求1所述的一种填芯，其特征在于，所述麻为汉麻或苎麻。
3.根据权利要求1所述的一种填芯，其特征在于：所述上层(1)和所述下层(2)的棉总重量为所述中间层(2)的麻重量的10％～50％。
4.根据权利要求1所述的一种填芯，其特征在于：所述上层(1)、所述中间层(2)和所述下层(3)之间通过针刺固定且在所述上层(1)和所述下层(3)的外表面形成纵横交错的针刺固定线。
5.权利要求1所述的一种填芯的制备方法，具体步骤为：
(1)将棉和麻分别置于抓棉机内打蓬松；
(2)将打蓬松后的棉和麻分别置于梳棉机内，梳理成伸直的单纤维状态；
(3)将梳理成伸直的单纤维状的棉和麻分别置于清花机内，清除杂质；
(4)将清除杂质后的棉和麻分别经过铺网机，进行交叉铺网压实，并进行牵伸形成网层；
(5)将棉和麻各自的网层按照上层和下层为棉，中间为麻的三层结构状态进行叠放，形成粗胚；
(6)采用针刺机对粗胚进行横向及纵向交叉针刺固定。
CN201810834972.9A 2018-07-26 2018-07-26 一种填芯及其制备方法 Pending CN108754859A (zh)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0533249A (ja) * 1991-07-26 1993-02-09 Nippon Felt Co Ltd 炭素繊維製高密度フエルトとその製造方法
CN2203848Y (zh) * 1994-11-07 1995-07-26 盘国初 人体原能保健防冻被
CN2753238Y (zh) * 2004-11-25 2006-01-25 上海恒源祥家用纺织品有限公司 一种蚕丝棉绒被
CN103074737A (zh) * 2013-01-16 2013-05-01 稳健医疗（黄冈）有限公司 棉纤维网和多层复合非织造材料的制造方法及其设备

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0533249A (ja) * 1991-07-26 1993-02-09 Nippon Felt Co Ltd 炭素繊維製高密度フエルトとその製造方法
CN2203848Y (zh) * 1994-11-07 1995-07-26 盘国初 人体原能保健防冻被
CN2753238Y (zh) * 2004-11-25 2006-01-25 上海恒源祥家用纺织品有限公司 一种蚕丝棉绒被
CN103074737A (zh) * 2013-01-16 2013-05-01 稳健医疗（黄冈）有限公司 棉纤维网和多层复合非织造材料的制造方法及其设备

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