CN108725946A - 一种竹托盘及其制造方法 - Google Patents

一种竹托盘及其制造方法 Download PDF

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CN108725946A
CN108725946A CN201710310705.7A CN201710310705A CN108725946A CN 108725946 A CN108725946 A CN 108725946A CN 201710310705 A CN201710310705 A CN 201710310705A CN 108725946 A CN108725946 A CN 108725946A
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姚本海
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0077—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0089—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element
    • B65D19/0093—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0095—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00029—Wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00064—Wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00293—Overall construction of the load supporting surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00572—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Abstract

本发明公开了一种竹托盘及其制造方法，主要是由紧固件，依次穿越安装架和竹片束，与下方不同款式的托盘脚实施紧固连接而构成，所述的安装架，外观呈长条形齿廓状，齿廓底部设置有安装通孔，两端头设置有回头钩，所述的竹片束，外观呈长条状，由至少一段热收缩箍套箍扎竹片材构成，所述的热收缩箍套，外观呈空心型材段状，内部至少设置有一个闭环内腔。其明显优势是应用了热收缩箍套箍扎和安装架组装技术，既提高了托盘的组装效率、安装精度和牢固度，又降低了托盘的自重和生产成本。

Description

一种竹托盘及其制造方法
技术领域
本发明涉及竹材深加工与物流辅助器材制造技术领域，特别涉及到一种竹托盘的制造方法及其具体结构。
背景技术
众所周知，我国是全球竹材储量最丰富的地区，其来源广泛，再生迅速，力学性能优异，抗压能力是木材的1.5--2倍，抗折弯能力是木材的2--5倍，是制造高承重物流托盘最为理想的选材。虽然本人在过往的专利申请中，也曾提出过多种物流托盘的结构方案及其制造方法，但是在实施过程中还是发现其对竹片材制备精度要求过高，致使竹原料利用率低、加工废品率高和组装施工困难，影响到了托盘的规模化量产，因此，我们很有必要不断创新，提供出结构简单、组装便捷、精度要求不高的一种竹托盘，为提高竹托盘的生产效率服务。
发明内容
本发明的目的，是避免背景技术的不足之处，提供出结构简单、组装便捷、对竹片材加工精度要求较低的一种竹托盘的制造方法。
本发明的另一目的，是为实施上述发明方法，提出供一种竹托盘的具体结构。
本发明的目的是这样实现的，一种竹托盘的制造方法，其主要特征和实施步骤如下：
一是制备出至少有一个闭环内腔的热收缩箍套。用塑料热挤压制出至少有一个闭环内腔的热收缩型材，经裁切成段而构成为热收缩箍套。
二是制备出宽度为15至35mm的竹片材。应用原竹料，按常规工艺和本人提出过的专利方法，制备出长条状的竹片材；
三是制备出安装架。采用金属或塑料材料，制成长条形齿廓状的安装架，齿廓底部设置有安装通孔，两端头设置有回头钩。
四是用热收缩箍套对竹片材实施箍扎构成竹片束。将单条或多条竹片材分别插入至少一段热收缩箍套的闭环内腔之中，对热收缩箍套实施加热处理，即构成不易开裂的竹片束。
五是应用紧固件组装竹托盘。由紧固件依次穿越安装架和竹片束，与下方不同形状的托盘脚实施紧固连接，即构成为各式竹托盘。
为实施上述发明方法，所提供的一种竹托盘的具体结构，主要是由紧固件，依次穿越安装架和竹片束，与下方不同款式的托盘脚实施紧固连接而构成。所述的安装架，外观呈长条形齿廓状，齿廓底部设置有安装通孔，两端头设置有回头钩；所述的竹片束，外观呈长条状，由至少一段热收缩箍套箍扎竹片材构成。所述的热收缩箍套，外观呈空心型材段状，其内部至少设置有一个闭环内腔，内腔壁上或设置有粘胶剂层。
本发明与背景技术相比具有下列优点：一是采用了热收缩箍套箍扎竹片材，既增强了竹片材的抗裂性，又降低了竹片材制备精度；二是应用了安装架，既提高了托盘的组装效率、安装精度和牢固度，还降低了托盘的自重和生产成本。
附图说明
下面通过举例结合附图对本发明做进一步阐述：
图1是本发明热收缩箍套横截面结构示意图；
图2是本发明安装架横截面结构示意图；
图3是本发明箍扎竹片材束结构示意图；
图4是本发明竹托盘第一实施例结构示意图；
图5是本发明竹托盘第二实施例结构示意图；
图6是本发明竹托盘第三实施例结构示意图。
在图中，01.箍套 02.内腔 03.安装架 04.底部 05.通孔 06.回头钩 07.竹片束08.竹片材 09.粘胶剂层 10.川字竹托盘 11.紧固件 12.托盘脚 13.上平面 14.安装槽20.日字竹托盘 21.托盘脚 22.上平面 23.定位凸起 24.下平面 25.底板 30.九脚竹托盘31.托盘脚 32.上平面 33.定位凸起
具体实施方式
图1是本发明箍套横截面结构示意图。图中的(01)是箍套，外观呈空心型材段状，其内部至少设置有一个闭环内腔(02)。
图2是本发明安装架结构示意图。图中的(03)是安装架，外观呈长条形齿廓状，齿廓底部(04)设置有安装通孔(05)，两端头设置有回头钩(06)。
图3是本发明竹片束结构示意图。图中的(07)是竹片束，外观呈长条形，是在单条或多条竹片材(08)的主体上，箍扎有至少一段箍套(01)而构成，箍套(01)的内壁上或设置有粘胶剂层(09)。
图4是本发明竹托盘第一实施例结构示意图。图中的(10)是川字竹托盘，外观呈矩形平板状，由紧固件(11)依次穿越安装孔(05)和竹片束(07)，与下方呈川字形设置的托盘脚(12)实施紧固连接而构成。所述的托盘脚(12)，外观呈矩形条柱状，交叉排列在竹片束(07)的下方，在其上平面(13)，设置多个横向内沉的安装槽(14)，竹片束(07)分别嵌装在安装槽(14)内。
图5是本发明竹托盘第二实施例结构示意图。图中的(20)是“日”字或“田”字竹托盘，是在竹托盘(10)的结构基础上，以“Π”形槽托盘脚(21)替换托盘脚(12)而构成。所述的“Π”形槽托盘脚(21)，外观呈长条形“Π”槽状，在其上平面(22)，设置多个横条状的定位凸起(23)，竹片束(07)分别嵌装在定位凸起(23)之间，在其下平面(24)上，设置有多条长板状的、与下平面(24)平齐的底板(25)。从而构成为“日”字或“田”字的轻质竹托盘。
图6是本发明竹托盘第三实施例结构示意图。图中的(30)是九脚竹托盘，是在竹托盘(10)的结构基础上，以“∞”字形托盘脚(31)替换托盘脚(12)而构成。所述的“∞”字形托盘脚(31)，外观呈长条形“∞”字状，在其上平面(32)，设置有多个横条状的定位凸起(33)，竹片束(07)分别嵌装在定位凸起(33)之间，从而构成为能够四方叉入的轻质九脚竹托盘。
至此，对本发明进行了详细的阐述，一种竹托盘及其制造方法，将为我国的竹制品也和物流包装制造行业，提供出结构简单、功能多样、自重轻巧、承载力强、易于量产的捆扎材料制造技术方案。

Claims (5)

1.一种竹托盘的制造方法，其发明创新主要特征和实施步骤在于：一是制备出至少有一个闭环内腔的热收缩箍套，二是制备出宽度为15至35mm的竹片材，三是制备出安装架，四是用热收缩箍套对竹片材实施箍扎构成竹片束，五是应用紧固件组装竹托盘。
2.为实施上述发明方法，所提供的一种竹托盘的具体结构，主要是由紧固件，依次穿越安装架和竹片束，与下方不同款式的托盘脚实施紧固连接而构成，所述的安装架，外观呈长条形齿廓状，齿廓底部设置有安装通孔，两端头设置有回头钩，所述的竹片束，外观呈长条状，由至少一段热收缩箍套箍扎竹片材构成，所述的热收缩箍套，外观呈空心型材段状，其内部至少设置有一个闭环内腔，内腔壁上或设置有粘胶剂层。
3.依据权利要求2所述的一种竹托盘的具体结构，其特征在于所述的托盘脚，外观呈矩形条柱状，交叉排列在竹片束的下方，在其上平面，设置多个横向内沉的安装槽，竹片束分别嵌装在安装槽内。
4.依据权利要求2所述的一种竹托盘的具体结构，其特征在于所述的托盘脚，外观呈长条形“П”槽状，在其上平面，设置多个横条状的定位凸起，竹片束分别嵌装在定位凸起之间，在其下平面上，设置有多条长板状的、与下平面平齐的底板。
5.依据权利要求2所述的一种竹托盘的具体结构，其特征在于所述的托盘脚，外观呈长条形“∞”字状，在其上平面，设置多个横条状的定位凸起，竹片束分别嵌装在定位凸起之间在其下平面上，设置有多条长板状的、与下平面平齐的底板。
CN201710310705.7A 2017-04-24 2017-04-24 一种竹托盘及其制造方法 Pending CN108725946A (zh)

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CN104973313A (zh) * 2014-04-07 2015-10-14 姚本海 一种栅格式物流托盘及其制造方法
CN105292677A (zh) * 2014-07-04 2016-02-03 姚本海 一种组装式塑料托盘及其制造方法
CN106516345A (zh) * 2015-09-14 2017-03-22 姚本海 一种轻质竹托盘及其制造方法
CN105416768A (zh) * 2015-12-09 2016-03-23 安徽省朱氏工程塑料有限公司 一种川字型组合式塑料托盘
CN206914880U (zh) * 2017-04-24 2018-01-23 姚本海 一种竹托盘

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CN109398879A (zh) * 2018-11-29 2019-03-01 姚本海 一种拆装式物流托盘

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