CN108714782B - Full-automatic assembly system of LED glass fluorescent tube - Google Patents

Full-automatic assembly system of LED glass fluorescent tube Download PDF

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Publication number
CN108714782B
CN108714782B CN201810345288.4A CN201810345288A CN108714782B CN 108714782 B CN108714782 B CN 108714782B CN 201810345288 A CN201810345288 A CN 201810345288A CN 108714782 B CN108714782 B CN 108714782B
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China
Prior art keywords
module
lamp
lamp cap
assembly
lamp tube
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Active
Application number
CN201810345288.4A
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Chinese (zh)
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CN108714782A (en
Inventor
胡稳
龙沛
谭传明
孙锡卓
雷杨
董士龙
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Shenzhen Grandseed Technology Development Co ltd
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Shenzhen Grandseed Technology Development Co ltd
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Priority to CN201810345288.4A priority Critical patent/CN108714782B/en
Publication of CN108714782A publication Critical patent/CN108714782A/en
Priority to PCT/CN2019/000064 priority patent/WO2019200972A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Abstract

The application discloses a full-automatic assembly system of an LED glass lamp tube, wherein a feeding module comprises a lamp tube feeding mechanism and a lamp bar pushing mechanism; a transport module is arranged behind the feeding module, and a lamp cap assembly module, a power panel assembly module and a test module are sequentially arranged on two sides of the transport module; the lamp cap conveying mechanism is provided with a visual sensor, so that the positioning precision and the assembly precision are improved; the transportation module assembly line is arranged, the assembly speed is high, the line replacement is simple and easy, the tooling replacement is simple and easy, and the operation is easy and simple; according to the application, the full-automatic test is performed from feeding, lamp cap assembling and power panel assembling, the automatic lamp tube and lamp cap assembling, the automatic lamp cap and power panel assembling and the automatic test are performed, the unqualified lamp tube is automatically transported to the unqualified lamp tube area after the test, the assembly line automation degree is high, the production efficiency is greatly improved, the full-automatic test device is suitable for the full-automatic installation of the glass lamp tube, and the occurrence probability of safety accidents is reduced.

Description

Full-automatic assembly system of LED glass fluorescent tube
Technical Field
The application relates to an automatic assembly device, in particular to a full-automatic assembly system for an LED glass lamp tube.
Background
When the existing T8 type LED lamp tube is produced, manual operation is generally adopted, the quality cannot be guaranteed, and the service life of the LED lamp tube is reduced; meanwhile, due to manual operation, the production efficiency is low, and the popularization and the use of the LED lamp tube are greatly restrained. There is an urgent need in the market for an automated device for producing and assembling LED glass tubes, which can improve the assembly accuracy and the assembly efficiency.
In the existing LED lamp tube production process, most of the LED lamp tubes are assembled manually, fewer automatic assembly systems exist for some LED plastic lamp tubes, and the LED glass lamp tubes are fragile due to different structures, so that the assembly systems of the plastic lamp tubes are not suitable for automatic assembly of the LED glass lamp tubes. The biggest problem in actual production is that the glass lamp tube is easy to break, the loss is extremely large and can often reach 5% loss, so that the assembly is only carried out manually at present, and the automatic production cannot be completely realized. The manual production efficiency is very low, the daily productivity of each person is usually less than one hundred, the product quality is not guaranteed, the qualification rate is less than 95%, the manual welding is adopted in the power supply structure, the missing welding and the false welding are easy to occur, and the service life is short (often the service life is less than one year).
Disclosure of Invention
Aiming at the problems, the application aims to provide a full-automatic assembly system of an LED glass lamp tube, which has high automation degree and effectively improves the productivity.
In order to achieve the technical purpose, the scheme of the application is as follows: the full-automatic assembly system of the LED glass lamp tube comprises a feeding module, a lamp cap assembly module, a power panel assembly module and a test module, wherein the feeding module comprises a lamp tube feeding mechanism and a lamp bar pushing mechanism; a transport module is arranged behind the feeding module, and a lamp cap assembly module, a power panel assembly module and a test module are sequentially arranged on two sides of the transport module;
the lamp cap assembling module comprises a lamp cap feeding mechanism, a lamp cap conveying mechanism and a lamp cap manipulator assembling mechanism, and comprises a turntable, a power panel feeding mechanism, a power panel pushing mechanism, a power panel dotting mechanism, a power panel clamping jaw and a power panel straight track; the power panel feeding mechanism is connected with a rotary disc, and a power panel pushing mechanism, a power panel dotting mechanism and a power panel clamping jaw are sequentially arranged beside the rotary disc;
the test module comprises a test rack, guide plates, an ammeter, a distance sensor and a jacking jig, wherein the guide plates are arranged on the test rack, the test rack is symmetrically arranged at two ends of the transport module, the ammeter and the distance sensor are arranged at one end, close to the installation power panel, of the test rack, and the jacking jig is arranged at one end, far away from the installation power panel.
Preferably, a lifting jig and a defective product connecting plate are further arranged on one side of the test module, the lifting jig is located below a gap between adjacent defective product connecting plates, reset elastic pieces with inclination angles are arranged on two sides of each defective product connecting plate, and when a lamp tube with a defective detection result passes through the lifting jig, the lamp tube is lifted up by the lifting jig, passes through the reset elastic pieces and then slides onto the defective product connecting plates along the reset elastic pieces.
Preferably, the lamp tube feeding mechanism comprises a blanking hopper and a chain, wherein a plurality of parallel chains are arranged on one side of the blanking hopper, and a plurality of concave rubber jigs for fixing the lamp tubes are arranged on the chains.
Preferably, the light bar pushing mechanism comprises a rotary jig and a glue beating machine, the glue beating machine for beating glue on the light bar is arranged in front of the rotary jig, and the glue beating machine is arranged on the chain edge.
Preferably, the lamp cap feeding mechanism comprises a circular vibration disc and a direct vibration track, and the circular vibration disc is connected with the direct vibration track; the lamp cap conveying mechanism comprises a fixed claw, a visual detection device, a rotary jig, a turnover device and a glue beating module; the lamp cap manipulator assembly mechanism comprises a manipulator, a jacking device and an upper cover plate, wherein the jacking device is fixed on one side close to the transportation module.
The application has the beneficial effects that the lamp cap conveying mechanism is provided with the visual sensor, so that the positioning precision and the assembly precision are improved; the transportation module assembly line is arranged, the assembly speed is high, the line replacement is simple and easy, the tooling replacement is simple and easy, and the operation is easy and simple; according to the application, the full-automatic test is performed from feeding, lamp cap assembling and power panel assembling, the automatic lamp tube and lamp cap assembling, the automatic lamp cap and power panel assembling and the automatic test are performed, the unqualified lamp tube is automatically transported to the unqualified lamp tube area after the test, the assembly line automation degree is high, the production efficiency is greatly improved, the full-automatic test device is suitable for the full-automatic installation of the glass lamp tube, and the occurrence probability of safety accidents is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a plan view of the present application;
FIG. 3 is a schematic view of a partial structure of a lamp cap assembly module according to the present application;
FIG. 4 is a schematic view of a partial structure of a lamp cap assembly module according to the present application;
FIG. 5 is a schematic diagram of a loading module according to the present application;
FIG. 6 is a schematic view of a lamp head assembly module according to the present application;
fig. 7 is a schematic structural view of a power panel assembly module according to the present application;
FIG. 8 is a schematic diagram of a part of a test module according to the present application.
Detailed Description
The application will now be described in further detail with reference to the drawings and to specific examples.
As shown in fig. 1-8, the embodiment of the application is a full-automatic assembly system of an LED glass lamp tube, comprising a feeding module 1, a lamp cap assembly module 2, a power panel assembly module 3 and a test module 4, wherein the feeding module 1 comprises a lamp tube feeding mechanism 101 and a lamp bar pushing mechanism 102; a transport module 5 is arranged behind the feeding module 1, and a lamp cap assembly module 2, a power panel assembly module 3 and a test module 4 are sequentially arranged on two sides of the transport module 5;
the lamp cap assembling module 2 comprises a lamp cap feeding mechanism 201, a lamp cap conveying mechanism 202 and a lamp cap manipulator assembling mechanism 203, and the power panel assembling module 3 comprises a rotary table 301, a power panel feeding mechanism 302, a power panel pushing mechanism 303, a power panel dotting mechanism 304, a power panel clamping jaw 305 and a power panel straight track 306;
the power panel assembling module 3 comprises a turntable 301, a power panel feeding mechanism 302, a power panel pushing mechanism 303, a power panel dotting mechanism 304, a power panel clamping jaw 305 and a power panel straight track 306; the power panel feeding mechanism 302 is connected with a turntable 301, and a power panel pushing mechanism 303, a power panel dotting mechanism 304 and a power panel clamping jaw 305 are sequentially arranged beside the turntable 301; the lamp cap is grabbed by the lamp cap conveying mechanism and placed on the rotary table by the clamping jaw, the rotary table rotates, and returns to the original position after rotating for 90 degrees each time, and the lamp cap is sequentially conveyed to all positions of assembly. The power panel feeding mechanism is arranged on the feeding seat by manual work, and then the power panel is conveyed to the mirror turntable by the power panel clamping handle. The pushing mechanism consists of a cylinder and a push rod, and the push rod pushes the power panel into the lamp cap under the action of the cylinder according to the set position to complete the installation. The cylinder dotting mechanism is used for fixing the lamp cap and the power panel and consists of a cylinder and two dotting pins, and the power panel and the lamp cap are sequentially fixed aiming at dotting pins of the lamp cap under the action of the cylinder; after the lamp cap and the power panel are installed, the rotary table rotates 90 degrees, then dotting treatment is carried out, after dotting is finished, the rotary table rotates 90 degrees, the manipulator clamping jaws grab the lamp cap and place the lamp cap on the straight track, and then the rotary table rotates back to the position where the conveying mechanism conveys the lamp cap, and the lamp cap circularly works. The lamp cap arranged on the straight track moves to the tail end, and is grabbed and installed by the manipulator after rotating.
The test module 4 comprises a test rack 401, a guide plate 402, an ammeter 403, a distance sensor 404 and a jacking jig 405, wherein the guide plate 402 is arranged on the test rack 401, the test rack 401 is symmetrically arranged at two ends of the transport module 5, the ammeter 403 and the distance sensor 404 are arranged at one end close to the installation power panel, and the jacking jig 405 is arranged at one end far away from the installation power panel. The guide plate is used for carrying out position deviation, the guide plate continues to move to reach the length testing part, and the distance sensor is used for measuring the length of the glass lamp tube. And then the transportation module continuously rolls the lamp tube to the electric number measurement part, the jacking jig presses down the fixed lamp tube, the power supply is connected to supply power to the lamp tube, then parameters of the lamp tube are tested, and unqualified information is fed back to the defective product blanking mechanism.
The lamp tube feeding mechanism 101 comprises a blanking hopper 1011 and a chain 1012, wherein a plurality of parallel chains 1012 are arranged on one side of the blanking hopper 1011, and a plurality of concave rubber jigs 1013 for fixing lamp tubes are arranged on the chains 1012. The lamp tube is placed in the blanking hopper by the manual work, and when the chain moves, the concave rubber jig blocks the lamp tube close to the chain, and the lamp tube rises along with the movement of the chain and rises to the lamp strip installation area. The light bar pushing mechanism 102 comprises a rotary jig 1021 and a glue applying machine 1022, the glue applying machine 1022 for applying glue to the light bar is arranged in front of the rotary jig 1021, and the glue applying machine 1022 is arranged on the edge of the chain 1011. The lamp strip is placed on rotatory tool by the manual work, and rotatory tool linear motion is beaten and is glued through beating the gluey machine to tool autogiration makes the lamp strip evenly beat gluey, beats gluey processing so that the lamp strip is packed into the fixed of fluorescent tube to the lamp strip. The glue spreading machine is provided with a lamp tube feeding part at the edge, the lamp tube is transported to the stop, a lamp strip is automatically arranged in the glue spreading machine, and a chain continuously moves forwards to transport the lamp tube to a lamp cap mounting part.
The whole structure of the feeding module adopts a flexible design, the concave rubber jig on the chain can better protect the lamp tube, prevent the lamp tube from being broken, the gluing machine flexibly processes, and the whole feeding module has high safety and high production efficiency.
The test module 4 one side still is provided with lifts up tool 6 and defective products fishplate bar 7, it is located the below in space between the adjacent defective products fishplate bar 7 to lift up tool 6, defective products fishplate bar 7 both sides all are provided with the shell fragment 8 that resets that takes inclination, and when the unqualified fluorescent tube of testing result passed through lifts up tool 6, lifts up tool 6 and jack up the fluorescent tube, and the fluorescent tube passes shell fragment 8 that resets and then along shell fragment 8 that resets and slide off on the defective products fishplate bar 7.
The lamp holder feeding mechanism 201 comprises a circular vibration disc 2011 and a direct vibration track 2012, and the circular vibration disc 2011 is connected with the direct vibration track 2012; the lamp cap materials are put on a circular vibration disc, and the lamp caps are conveyed forwards through mechanical vibration and are orderly arranged on a direct vibration track so as to be grabbed by a fixed claw of a lamp cap conveying mechanism; the lamp holder conveying mechanism 202 comprises a fixing claw 2021, a visual detection device 2022, a rotary jig 2023, a turnover device 2024 and a gluing module 2025; the lamp holder conveying mechanism is connected with the tail end of the direct vibration track of the lamp holder feeding mechanism, a visual sensor is assembled, the conveying mechanism conveys by a module, and the module is provided with three fixing claws for grabbing the lamp holder, and the three fixing claws work simultaneously. Grabbing the lamp cap from the tail end of the direct vibration track to a rotating jig, performing glue spraying treatment on a glue spraying module, grabbing a turnover mechanism by a fixed claw, turning over the lamp cap, grabbing the lamp cap by the fixed claw to the rotating jig, and rotating the module so that the fixed claw grabs and assembles. The lamp head manipulator assembly mechanism 203 comprises a manipulator 2031, a jacking device 2032 and an upper cover plate 2033, wherein the jacking device 2032 is fixed on one side close to the transport module 5. The jacking device is fixed on one side of the transportation module, the manipulator grabs the glued lamp cap from the lamp cap conveying mechanism rotating jig, moves to one side of the transportation module, the jacking device moves upwards, the glass lamp tube on the transportation module is fixed through the jacking device, and an upper cover plate is arranged above the glass lamp tube to ensure that the glass lamp tube is fixed. And then the manipulator assembles the glued lamp cap on the glass lamp tube, the jacking device resets, and the glass lamp tube with the lamp cap continuously moves forwards through a chain.
The staff puts the LED glass lamp tube into the blanking hopper, the lamp tube is clamped on the concave rubber jig and is conveyed along with the chain, the lamp bar is inserted into the lamp tube through the feeding manipulator after being arranged on the other surface of the concave rubber jig, and meanwhile, the glue is applied by the glue applicator; after the glass lamp tube is provided with the lamp strip, the lamp cap moves to a lamp cap assembling part through a chain, the lamp cap enters from a side circular vibration disc, a lamp cap assembling manipulator grabs the lamp cap to the next position, a power panel assembling manipulator assembles the power panel on the lamp cap, and meanwhile, a cylinder dotting point enables the lamp cap to be fixed with the power panel more tightly, and the lamp cap is assembled in a turntable mode, so that the lamp cap is convenient to circularly work; after the glass lamp tube is completely installed, the test module is used for carrying out power supply test on the glass lamp tube, unqualified product information is fed back and lifted out by the lifting jig to slide out from the unqualified product connecting plate, and qualified products are transported out.
The lamp cap conveying mechanism is provided with a visual sensor, so that the positioning precision and the assembly precision are improved; the transportation module assembly line is arranged, the assembly speed is high, the line replacement is simple and easy, the tooling replacement is simple and easy, and the operation is easy and simple; according to the application, the full-automatic test is performed from feeding, lamp cap assembling and power panel assembling, the automatic lamp tube and lamp cap assembling, the automatic lamp cap and power panel assembling and the automatic test are performed, the unqualified lamp tube is automatically transported to the unqualified lamp tube area after the test, the assembly line automation degree is high, the production efficiency is greatly improved, the full-automatic test device is suitable for the full-automatic installation of the glass lamp tube, and the occurrence probability of safety accidents is reduced.
The full-automatic assembly system of the LED glass lamp tube adopts a flexible production mode aiming at the difficulties and pain points of the market, and solves the technical barriers that the existing LED glass lamp tube is fragile and cannot be produced automatically.
The system adopts the flexible automatic feeding module to convey the glass lamp tube to the appointed full-automatic glue spraying station, the full-automatic assembly of the lamp strip is carried out by the full-automatic flexible glue spraying machine, the lamp strip is assembled and is automatically solidified, the station realizes hundred percent qualification rate, the traditional manual assembly process is changed, the production cost is greatly reduced, and the automatic assembly is several times of the manual assembly (about 1200 parts can be produced per hour).
The glass lamp tube enters the power supply assembly module, manual welding is adopted from the traditional power supply connecting wire, the production process is difficult to ensure the quality of products, the qualification rate can only reach 95%, the service life is very short, the traditional production process is changed by adopting the automatic power supply assembly module, the assembly precision is 0.005, the qualification rate reaches 99.8% by adopting the mode of splicing and gathering pins and assisting the lamp cap manipulator assembly mechanism to automatically assemble by adopting the vision system, and the service life is at least five times that of the traditional production mode.
The whole automatic assembly system adopts an intelligent control system, the collected data is simple and accurate, the analysis report is accurate and error-free, and the production management is simpler, faster and more convenient.
The foregoing description is only of the preferred embodiments of the present application, and is not intended to limit the application, but any minor modifications, equivalents, and improvements made to the above embodiments according to the technical principles of the present application should be included in the scope of the technical solutions of the present application.

Claims (3)

1. The full-automatic assembly system of LED glass fluorescent tube, its characterized in that: the lamp cap assembling device comprises a feeding module, a lamp cap assembling module, a power panel assembling module and a testing module, wherein the feeding module comprises a lamp tube feeding mechanism and a lamp strip pushing mechanism; a transport module is arranged behind the feeding module, and a lamp cap assembly module, a power panel assembly module and a test module are sequentially arranged on two sides of the transport module;
the lamp cap assembling module comprises a lamp cap feeding mechanism, a lamp cap conveying mechanism and a lamp cap manipulator assembling mechanism, and comprises a rotary table, a power plate feeding mechanism, a power plate pushing mechanism, a power plate dotting mechanism, power plate clamping jaws and a power plate straight track, wherein the power plate feeding mechanism is connected with the rotary table, and the power plate pushing mechanism, the power plate dotting mechanism and the power plate clamping jaws are sequentially arranged beside the rotary table;
the test module comprises a test rack, a guide plate, an ammeter, a distance sensor and a jacking jig, wherein the guide plate is arranged on the test rack, the test rack is symmetrically arranged at two ends of the transport module, the ammeter and the distance sensor are arranged at one end, close to the power panel, of the test rack, and the jacking jig is arranged at one end, far away from the power panel;
the test module is characterized in that a lifting jig and a defective product connecting plate are further arranged on one side of the test module, the lifting jig is located below a gap between adjacent defective product connecting plates, reset elastic pieces with inclination angles are arranged on two sides of each defective product connecting plate, when a lamp tube with a defective detection result passes through the lifting jig, the lamp tube is lifted by the lifting jig, passes through the reset elastic pieces and then slides onto the defective product connecting plate along the reset elastic pieces;
the lamp tube feeding mechanism comprises a blanking hopper and a chain, wherein a plurality of parallel chains are arranged on one side of the blanking hopper, and a plurality of concave rubber jigs for fixing the lamp tubes are arranged on the chains.
2. The fully automatic assembly system of LED glass tubes of claim 1, wherein: the lamp strip pushing mechanism comprises a rotary jig and a glue beating machine, the glue beating machine for beating glue of the lamp strip is arranged in front of the rotary jig, and the glue beating machine is arranged on the edge of the chain.
3. The fully automatic LED glass tube assembly system of claim 1, wherein: the lamp cap feeding mechanism comprises a circular vibration disc and a direct vibration track, and the circular vibration disc is connected with the direct vibration track; the lamp cap conveying mechanism comprises a fixed claw, a visual detection device, a rotary jig, a turnover device and a glue beating module; the lamp cap manipulator assembly mechanism comprises a manipulator, a jacking device and an upper cover plate, wherein the jacking device is fixed on one side close to the transportation module.
CN201810345288.4A 2018-04-17 2018-04-17 Full-automatic assembly system of LED glass fluorescent tube Active CN108714782B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201810345288.4A CN108714782B (en) 2018-04-17 2018-04-17 Full-automatic assembly system of LED glass fluorescent tube
PCT/CN2019/000064 WO2019200972A1 (en) 2018-04-17 2019-04-09 Full-automatic assembling system for led glass tube

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Application Number Priority Date Filing Date Title
CN201810345288.4A CN108714782B (en) 2018-04-17 2018-04-17 Full-automatic assembly system of LED glass fluorescent tube

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CN108714782A CN108714782A (en) 2018-10-30
CN108714782B true CN108714782B (en) 2023-12-12

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CN108714782B (en) * 2018-04-17 2023-12-12 深圳市广晟德科技发展有限公司 Full-automatic assembly system of LED glass fluorescent tube
CN109434445B (en) * 2018-11-01 2020-01-21 中山市新和电子设备制造有限公司 Automatic production line for LED bulb lamp
CN110549113A (en) * 2019-09-06 2019-12-10 东莞市冠佳电子设备有限公司 full-automatic power supply assembly test line and assembly test process thereof
CN113002877A (en) * 2019-12-18 2021-06-22 松栢投资有限公司 System and method for automatically packaging batteries
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CN112361237B (en) * 2020-10-21 2024-04-05 合肥市智慧桥信息科技有限公司 Automatic production system for LED lamp cap
CN112475843A (en) * 2020-11-24 2021-03-12 安徽欧品光电科技有限公司 Lighting photoelectric equipment assembling device
CN113161245A (en) * 2021-03-25 2021-07-23 杭州沃镭智能科技股份有限公司 Multi-pin chip intelligent assembly system
CN113500387B (en) * 2021-06-30 2022-08-23 赛尔富电子有限公司 Rectangular lamp assembly fixture
CN113731866B (en) * 2021-09-14 2023-05-16 湖南城市学院 Automatic lamp detection equipment
CN116900733B (en) * 2023-09-13 2023-12-22 杭州罗莱迪思科技股份有限公司 Automatic assembly system of wall washer lamp
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