CN108708174A - 一种具有抗静电及导电性能的超细纤维合成革的生产方法 - Google Patents

一种具有抗静电及导电性能的超细纤维合成革的生产方法 Download PDF

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CN108708174A
CN108708174A CN201710222476.3A CN201710222476A CN108708174A CN 108708174 A CN108708174 A CN 108708174A CN 201710222476 A CN201710222476 A CN 201710222476A CN 108708174 A CN108708174 A CN 108708174A
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顾宇霆
张鹏
曹伟南
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Anan (China) Co Ltd
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Abstract

本发明涉及超细纤维合成革技术领域,尤其是一种具有抗静电及导电性能的超细纤维合成革的生产方法,通过将导电粉体直接加入到超细纤维湿法含浸的浆料中,生产出的超细纤维产品具有永久导电性能,操作方法简单,添加导电粉末对超细纤维绒面革的物理性能没有影响,保持了原来超细纤维合成革所固有的柔软性和撕裂等物性。

Description

一种具有抗静电及导电性能的超细纤维合成革的生产方法
技术领域
本发明涉及超细纤维合成革技术领域,尤其是一种具有抗静电及导电性能的超细纤维合成革的生产方法。
背景技术
近些年来,触摸控制作为一种人机交互方式被广泛地应用于日常工作及生活的方方面面。然而,在寒冷的气候条件下,由于戴着手套而无法使用触摸屏,给人们生活、工作带来不便;此外,人们(尤其是工作在静电危害的场所中)对防静电材料的需求也与日俱增;超细纤维合成革从结构上讲就是无纺布与其含浸的的PU树脂层所组成,通常PU树脂层和无纺布是绝缘的,戴着普通超细纤维合成革制作的手套对“电容式触摸屏”无法进行操作;人体上所携带的静电也无法安全释放。
发明内容
本发明所要解决的技术问题是改变传统超细纤维合成革绝缘不导电的问题,提供一种具有抗静电及导电性能的超细纤维合成革。
为解决上述技术问题,本发明所述的一种具有抗静电及导电性能的超细纤维合成革的生产方法是通过如下步骤来实现的:
1)海岛超细纤维加工
首先将海组分切片(如聚乙烯)和岛组分切片(如锦纶切片)的原料通过纺丝生产工序制成海岛超细纤维;纺丝生产工序包括通过混合熔融纺或者复合纺的方式纺丝,初生的丝条在专用的空调环吹风条件下冷却成形;为了优化丝条的可纺性能和物理性能,对丝条进行上油,并利用牵伸辊的牵伸作用提高丝条内部的高聚物分子的趋向一致性,此时丝条内部结构基本达到要求;然后通过叠丝机、卷曲机并再度上油,输送过程中进行铺丝,在经过松弛热定型机的作用以后,丝条的内部结构、物理性能和丝条的外观形状就达到生产要求并稳定下来;最后丝条再经过导丝架、曳引张力机和切断机以设定的长度把丝条切断,成品丝通过风送管道进入打包机完成包装;
2)定型非织造布的制造
利用开包机将海岛超细纤维放入开松混合机进行开松混合,并添加特定油剂(抗静电剂1%)进行防静电可纺性的优化,然后进入梳理机进行纤维梳理,梳理后的纤维通过喂入装置进入高精度的铺网机铺设成网,然后厚度和密度高度均匀的纤网以恒定的速度依次通过预针刺机、针刺机和修面针刺机,在刺针的作用下纤网内部纤维互相缠结抱和,形成结构和物理性能稳定的非织造布;非织造布通过热定型固定厚度和形状,最终制成定型非织造布;
3)导电粒子湿法浆料含浸处理
按照重量比将聚氨酯树脂100份,溶剂:65~90份,导电粒子(天然鳞片石墨、膨胀石墨粉、导电炭黑、氧化石墨、炭纳米管=1∶1∶1∶1∶1)∶2~10份,分散剂:0.5~1份,NO.10:0.5~1份,制得超细纤维湿法含浸浆料,并注入含浸槽;然后将定型非织造布通过含浸槽进行含浸轧液;最后对含有浆料的基布实施固化工艺,固化通过溶剂置换或烘干方式使树脂凝固,通过含浸工艺制成含浸后半成品;
4)海岛超细纤维苯减量法溶解海组分
将含浸后半成品送入减量槽,槽内装有热苯溶剂,在溶剂的作用下,对海组分进行溶解,经过多槽溶解后,用沸水进行清洗,实现超细纤维的开纤制得开纤半成品;
5)抗静电导电超细纤维合成革成品制造
将开纤半成品进行烘干定型,然后再通过上油磨皮和染整工艺的组合,形成色彩丰富的抗静电导电超细纤维合成革。
本发明的积极效果:
本发明所述一种具有抗静电及导电性能的超细纤维合成革的生产方法通过将导电粉体直接加入到超细纤维湿法含浸的浆料中,生产出的超细纤维产品具有永久导电性能,操作方法简单,添加导电粉末对超细纤维绒面革的物理性能没有影响,保持了原来超细纤维合成革所固有的柔软性和撕裂等物性,通过该方法生产的具有抗静电及导电性能的超细纤维合成革实现了带着手套对“电容式触摸屏”就可以灵敏操作及人体上所携带的静电安全释放等多方面的功能,适合于广泛的推广。
具体实施方式
图1为海岛超细纤维加工的流程示意图
图2为定型非织造布生产的流程示意图
图3为导电粒子湿法浆料含浸处理的流程示意图
图4为海岛超细纤维碱减量法溶解海组分的流程示意图
图5为抗静电导电超细纤维合成革成品制造的流程示意图
作为具体的实施案例,一种具有抗静电及导电性能的超细纤维合成革的生产方法是通过如下步骤来实现的:
1)海岛超细纤维加工
首先将海组分切片(如聚乙烯)和岛组分切片(如锦纶切片)的原料通过纺丝生产工序制成海岛超细纤维;纺丝生产工序通过混合的方式纺丝,初生的丝条在专用的空调环吹风条件下冷却成形;为了优化丝条的可纺性能和物理性能,对丝条进行上油,并利用牵伸辊的牵伸作用提高丝条内部的高聚物分子的趋向一致性,此时丝条内部结构基本达到要求;然后通过叠丝机、卷曲机并再度上油,输送过程中进行铺丝,在经过松弛热定型机的作用以后,丝条的内部结构、物理性能和丝条的外观形状就达到生产要求并稳定下来;最后丝条再经过导丝架、曳引张力机和切断机以设定的长度把丝条切断,成品丝通过风送管道进入打包机完成包装;
2)定型非织造布的制造
利用开包机将海岛超细纤维放入开松混合机进行开松混合,并添加1%的抗静电剂配置液进行防静电的可纺性优化,然后进入梳理机进行纤维梳理,梳理后的纤维通过喂入装置进入高精度的铺网机铺设成网,然后厚度和密度高度均匀的纤网以恒定的速度依次通过预针刺机、针刺机和修面针刺机,在刺针的作用下纤网内部纤维互相缠结抱和,形成结构和物理性能稳定的非织造布;非织造布通过热定型固定厚度和形状,最终制成定型非织造布;
3)导电粒子湿法浆料含浸处理
按照重量比将聚氨酯树脂100份,溶剂DMF:65~90份,导电粒子(天然鳞片石墨、膨胀石墨粉、导电炭黑、氧化石墨、炭纳米管=1∶1∶1∶1∶1)∶2~10份,分散剂(酸性基团的共聚体溶液)∶0.5~1份,NO.10:0.5~1份,制得超细纤维湿法含浸浆料,并注入含浸槽;然后将定型非织造布通过含浸槽进行含浸轧液;最后对含有浆料的基布实施固化工艺,固化通过溶剂置换或烘干方式使树脂凝固,通过含浸工艺制成含浸后半成品;
4)海岛超细纤维苯减量法溶解海组分
将含浸后半成品送入减量槽,槽内装有热苯溶剂,在热苯溶剂的作用下,对海组分进行溶解,经过多槽溶解后,用沸水进行清洗,实现超细纤维的开纤制得开纤半成品;
5)抗静电导电超细纤维合成革成品制造
将开纤半成品进行烘干定型,然后再通过上油磨皮和染整工艺的组合,形成色彩丰富的抗静电导电超细纤维合成革。

Claims (3)

1.一种具有抗静电及导电性能的超细纤维合成革的生产方法,其特征在于:包括如下步骤:
1)海岛超细纤维加工
首先将海组分切片和岛组分切片的原料通过纺丝生产工序制成海岛超细纤维;纺丝生产工序通过混合熔融纺丝,初生的丝条在专用的空调环吹风条件下冷却成形;为了优化丝条的可纺性能和物理性能,对丝条进行上油,并利用牵伸辊的牵伸作用提高丝条内部的高聚物分子的趋向一致性,此时丝条内部结构基本达到要求;然后通过叠丝机、卷曲机并再度上油,输送过程中进行铺丝,在经过松弛热定型机的作用以后,丝条的内部结构、物理性能和丝条的外观形状就达到生产要求并稳定下来;最后丝条再经过导丝架、曳引张力机和切断机以设定的长度把丝条切断,成品丝通过风送管道进入打包机完成包装;
2)定型非织造布的制造
利用开包机将海岛超细纤维放入开松混合机进行开松混合,并添加1%的抗静电剂配置液进行防静电的可纺性优化,然后进入梳理机进行纤维梳理,梳理后的纤维通过喂入装置进入高精度的铺网机铺设成网,然后厚度和密度高度均匀的纤网以恒定的速度依次通过预针刺机、针刺机和修面针刺机,在刺针的作用下纤网内部纤维互相缠结抱和,形成结构和物理性能稳定的非织造布;非织造布通过热定型固定厚度和形状,最终制成定型非织造布;
3)导电粒子湿法浆料含浸处理
按照重量比将聚氨酯树脂100份,溶剂DMF:65~90份,导电粒子2~10份,分散剂0.5~1份,NO.10:0.5~1份,制得超细纤维湿法含浸浆料,并注入含浸槽;然后将定型非织造布通过含浸槽进行含浸轧液;最后对含有浆料的基布实施固化工艺,固化通过溶剂置换或烘干方式使树脂凝固,通过含浸工艺制成含浸后半成品;
4)海岛超细纤维苯减量法溶解海组分
将含浸后半成品送入减量槽,槽内装有热苯溶剂,在热苯溶剂的作用下,对海组分进行溶解,经过多槽溶解后,用沸水进行清洗,实现超细纤维的开纤制得开纤半成品;
5)抗静电导电超细纤维合成革成品制造
将开纤半成品进行烘干定型,然后再通过上油磨皮和染整工艺的组合,形成色彩丰富的抗静电导电超细纤维合成革。
2.根据权利要求1所述的生产方法,其特征在于:所述导电粒子为天然鳞片石墨、膨胀石墨粉、导电炭黑、氧化石墨、炭纳米管按照质量比1∶1∶1∶1∶1的比例混合制作而成。
3.根据权利要求1所述的生产方法,其特征在于:所述分散剂为酸性基团的共聚体溶液。
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