CN108708174A - 一种具有抗静电及导电性能的超细纤维合成革的生产方法 - Google Patents
一种具有抗静电及导电性能的超细纤维合成革的生产方法 Download PDFInfo
- Publication number
- CN108708174A CN108708174A CN201710222476.3A CN201710222476A CN108708174A CN 108708174 A CN108708174 A CN 108708174A CN 201710222476 A CN201710222476 A CN 201710222476A CN 108708174 A CN108708174 A CN 108708174A
- Authority
- CN
- China
- Prior art keywords
- strand
- superfine fiber
- antistatic
- machine
- superfine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000010985 leather Substances 0.000 title claims abstract description 20
- 239000000126 substance Substances 0.000 title claims abstract description 19
- 230000000704 physical effect Effects 0.000 claims abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 12
- 238000005470 impregnation Methods 0.000 claims abstract description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 24
- 239000004744 fabric Substances 0.000 claims description 19
- 238000009987 spinning Methods 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 239000011265 semifinished product Substances 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 206010061592 cardiac fibrillation Diseases 0.000 claims description 9
- 230000002600 fibrillogenic effect Effects 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- -1 conductive black Chemical compound 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 239000000047 product Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 239000002270 dispersing agent Substances 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 238000005299 abrasion Methods 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 claims description 3
- 239000002216 antistatic agent Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- 239000002041 carbon nanotube Substances 0.000 claims description 3
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 3
- 238000009960 carding Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000002788 crimping Methods 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 238000009998 heat setting Methods 0.000 claims description 3
- 230000006855 networking Effects 0.000 claims description 3
- 238000005457 optimization Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 229920005749 polyurethane resin Polymers 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 238000011410 subtraction method Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims 1
- 239000000843 powder Substances 0.000 abstract description 4
- 238000011017 operating method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 239000002649 leather substitute Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using ultra-fine two-component fibres, e.g. island/sea, or ultra-fine one component fibres (< 1 denier)
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/04—Properties of the materials having electrical or magnetic properties
- D06N2209/041—Conductive
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/04—Properties of the materials having electrical or magnetic properties
- D06N2209/046—Anti-static
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/28—Artificial leather
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
本发明涉及超细纤维合成革技术领域,尤其是一种具有抗静电及导电性能的超细纤维合成革的生产方法,通过将导电粉体直接加入到超细纤维湿法含浸的浆料中,生产出的超细纤维产品具有永久导电性能,操作方法简单,添加导电粉末对超细纤维绒面革的物理性能没有影响,保持了原来超细纤维合成革所固有的柔软性和撕裂等物性。
Description
技术领域
本发明涉及超细纤维合成革技术领域,尤其是一种具有抗静电及导电性能的超细纤维合成革的生产方法。
背景技术
近些年来,触摸控制作为一种人机交互方式被广泛地应用于日常工作及生活的方方面面。然而,在寒冷的气候条件下,由于戴着手套而无法使用触摸屏,给人们生活、工作带来不便;此外,人们(尤其是工作在静电危害的场所中)对防静电材料的需求也与日俱增;超细纤维合成革从结构上讲就是无纺布与其含浸的的PU树脂层所组成,通常PU树脂层和无纺布是绝缘的,戴着普通超细纤维合成革制作的手套对“电容式触摸屏”无法进行操作;人体上所携带的静电也无法安全释放。
发明内容
本发明所要解决的技术问题是改变传统超细纤维合成革绝缘不导电的问题,提供一种具有抗静电及导电性能的超细纤维合成革。
为解决上述技术问题,本发明所述的一种具有抗静电及导电性能的超细纤维合成革的生产方法是通过如下步骤来实现的:
1)海岛超细纤维加工
首先将海组分切片(如聚乙烯)和岛组分切片(如锦纶切片)的原料通过纺丝生产工序制成海岛超细纤维;纺丝生产工序包括通过混合熔融纺或者复合纺的方式纺丝,初生的丝条在专用的空调环吹风条件下冷却成形;为了优化丝条的可纺性能和物理性能,对丝条进行上油,并利用牵伸辊的牵伸作用提高丝条内部的高聚物分子的趋向一致性,此时丝条内部结构基本达到要求;然后通过叠丝机、卷曲机并再度上油,输送过程中进行铺丝,在经过松弛热定型机的作用以后,丝条的内部结构、物理性能和丝条的外观形状就达到生产要求并稳定下来;最后丝条再经过导丝架、曳引张力机和切断机以设定的长度把丝条切断,成品丝通过风送管道进入打包机完成包装;
2)定型非织造布的制造
利用开包机将海岛超细纤维放入开松混合机进行开松混合,并添加特定油剂(抗静电剂1%)进行防静电可纺性的优化,然后进入梳理机进行纤维梳理,梳理后的纤维通过喂入装置进入高精度的铺网机铺设成网,然后厚度和密度高度均匀的纤网以恒定的速度依次通过预针刺机、针刺机和修面针刺机,在刺针的作用下纤网内部纤维互相缠结抱和,形成结构和物理性能稳定的非织造布;非织造布通过热定型固定厚度和形状,最终制成定型非织造布;
3)导电粒子湿法浆料含浸处理
按照重量比将聚氨酯树脂100份,溶剂:65~90份,导电粒子(天然鳞片石墨、膨胀石墨粉、导电炭黑、氧化石墨、炭纳米管=1∶1∶1∶1∶1)∶2~10份,分散剂:0.5~1份,NO.10:0.5~1份,制得超细纤维湿法含浸浆料,并注入含浸槽;然后将定型非织造布通过含浸槽进行含浸轧液;最后对含有浆料的基布实施固化工艺,固化通过溶剂置换或烘干方式使树脂凝固,通过含浸工艺制成含浸后半成品;
4)海岛超细纤维苯减量法溶解海组分
将含浸后半成品送入减量槽,槽内装有热苯溶剂,在溶剂的作用下,对海组分进行溶解,经过多槽溶解后,用沸水进行清洗,实现超细纤维的开纤制得开纤半成品;
5)抗静电导电超细纤维合成革成品制造
将开纤半成品进行烘干定型,然后再通过上油磨皮和染整工艺的组合,形成色彩丰富的抗静电导电超细纤维合成革。
本发明的积极效果:
本发明所述一种具有抗静电及导电性能的超细纤维合成革的生产方法通过将导电粉体直接加入到超细纤维湿法含浸的浆料中,生产出的超细纤维产品具有永久导电性能,操作方法简单,添加导电粉末对超细纤维绒面革的物理性能没有影响,保持了原来超细纤维合成革所固有的柔软性和撕裂等物性,通过该方法生产的具有抗静电及导电性能的超细纤维合成革实现了带着手套对“电容式触摸屏”就可以灵敏操作及人体上所携带的静电安全释放等多方面的功能,适合于广泛的推广。
具体实施方式
图1为海岛超细纤维加工的流程示意图
图2为定型非织造布生产的流程示意图
图3为导电粒子湿法浆料含浸处理的流程示意图
图4为海岛超细纤维碱减量法溶解海组分的流程示意图
图5为抗静电导电超细纤维合成革成品制造的流程示意图
作为具体的实施案例,一种具有抗静电及导电性能的超细纤维合成革的生产方法是通过如下步骤来实现的:
1)海岛超细纤维加工
首先将海组分切片(如聚乙烯)和岛组分切片(如锦纶切片)的原料通过纺丝生产工序制成海岛超细纤维;纺丝生产工序通过混合的方式纺丝,初生的丝条在专用的空调环吹风条件下冷却成形;为了优化丝条的可纺性能和物理性能,对丝条进行上油,并利用牵伸辊的牵伸作用提高丝条内部的高聚物分子的趋向一致性,此时丝条内部结构基本达到要求;然后通过叠丝机、卷曲机并再度上油,输送过程中进行铺丝,在经过松弛热定型机的作用以后,丝条的内部结构、物理性能和丝条的外观形状就达到生产要求并稳定下来;最后丝条再经过导丝架、曳引张力机和切断机以设定的长度把丝条切断,成品丝通过风送管道进入打包机完成包装;
2)定型非织造布的制造
利用开包机将海岛超细纤维放入开松混合机进行开松混合,并添加1%的抗静电剂配置液进行防静电的可纺性优化,然后进入梳理机进行纤维梳理,梳理后的纤维通过喂入装置进入高精度的铺网机铺设成网,然后厚度和密度高度均匀的纤网以恒定的速度依次通过预针刺机、针刺机和修面针刺机,在刺针的作用下纤网内部纤维互相缠结抱和,形成结构和物理性能稳定的非织造布;非织造布通过热定型固定厚度和形状,最终制成定型非织造布;
3)导电粒子湿法浆料含浸处理
按照重量比将聚氨酯树脂100份,溶剂DMF:65~90份,导电粒子(天然鳞片石墨、膨胀石墨粉、导电炭黑、氧化石墨、炭纳米管=1∶1∶1∶1∶1)∶2~10份,分散剂(酸性基团的共聚体溶液)∶0.5~1份,NO.10:0.5~1份,制得超细纤维湿法含浸浆料,并注入含浸槽;然后将定型非织造布通过含浸槽进行含浸轧液;最后对含有浆料的基布实施固化工艺,固化通过溶剂置换或烘干方式使树脂凝固,通过含浸工艺制成含浸后半成品;
4)海岛超细纤维苯减量法溶解海组分
将含浸后半成品送入减量槽,槽内装有热苯溶剂,在热苯溶剂的作用下,对海组分进行溶解,经过多槽溶解后,用沸水进行清洗,实现超细纤维的开纤制得开纤半成品;
5)抗静电导电超细纤维合成革成品制造
将开纤半成品进行烘干定型,然后再通过上油磨皮和染整工艺的组合,形成色彩丰富的抗静电导电超细纤维合成革。
Claims (3)
1.一种具有抗静电及导电性能的超细纤维合成革的生产方法,其特征在于:包括如下步骤:
1)海岛超细纤维加工
首先将海组分切片和岛组分切片的原料通过纺丝生产工序制成海岛超细纤维;纺丝生产工序通过混合熔融纺丝,初生的丝条在专用的空调环吹风条件下冷却成形;为了优化丝条的可纺性能和物理性能,对丝条进行上油,并利用牵伸辊的牵伸作用提高丝条内部的高聚物分子的趋向一致性,此时丝条内部结构基本达到要求;然后通过叠丝机、卷曲机并再度上油,输送过程中进行铺丝,在经过松弛热定型机的作用以后,丝条的内部结构、物理性能和丝条的外观形状就达到生产要求并稳定下来;最后丝条再经过导丝架、曳引张力机和切断机以设定的长度把丝条切断,成品丝通过风送管道进入打包机完成包装;
2)定型非织造布的制造
利用开包机将海岛超细纤维放入开松混合机进行开松混合,并添加1%的抗静电剂配置液进行防静电的可纺性优化,然后进入梳理机进行纤维梳理,梳理后的纤维通过喂入装置进入高精度的铺网机铺设成网,然后厚度和密度高度均匀的纤网以恒定的速度依次通过预针刺机、针刺机和修面针刺机,在刺针的作用下纤网内部纤维互相缠结抱和,形成结构和物理性能稳定的非织造布;非织造布通过热定型固定厚度和形状,最终制成定型非织造布;
3)导电粒子湿法浆料含浸处理
按照重量比将聚氨酯树脂100份,溶剂DMF:65~90份,导电粒子2~10份,分散剂0.5~1份,NO.10:0.5~1份,制得超细纤维湿法含浸浆料,并注入含浸槽;然后将定型非织造布通过含浸槽进行含浸轧液;最后对含有浆料的基布实施固化工艺,固化通过溶剂置换或烘干方式使树脂凝固,通过含浸工艺制成含浸后半成品;
4)海岛超细纤维苯减量法溶解海组分
将含浸后半成品送入减量槽,槽内装有热苯溶剂,在热苯溶剂的作用下,对海组分进行溶解,经过多槽溶解后,用沸水进行清洗,实现超细纤维的开纤制得开纤半成品;
5)抗静电导电超细纤维合成革成品制造
将开纤半成品进行烘干定型,然后再通过上油磨皮和染整工艺的组合,形成色彩丰富的抗静电导电超细纤维合成革。
2.根据权利要求1所述的生产方法,其特征在于:所述导电粒子为天然鳞片石墨、膨胀石墨粉、导电炭黑、氧化石墨、炭纳米管按照质量比1∶1∶1∶1∶1的比例混合制作而成。
3.根据权利要求1所述的生产方法,其特征在于:所述分散剂为酸性基团的共聚体溶液。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710222476.3A CN108708174A (zh) | 2017-04-07 | 2017-04-07 | 一种具有抗静电及导电性能的超细纤维合成革的生产方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710222476.3A CN108708174A (zh) | 2017-04-07 | 2017-04-07 | 一种具有抗静电及导电性能的超细纤维合成革的生产方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108708174A true CN108708174A (zh) | 2018-10-26 |
Family
ID=63866130
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710222476.3A Pending CN108708174A (zh) | 2017-04-07 | 2017-04-07 | 一种具有抗静电及导电性能的超细纤维合成革的生产方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108708174A (zh) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109972414A (zh) * | 2019-04-24 | 2019-07-05 | 安安(中国)有限公司 | 一种超轻型仿真皮超细纤维合成革的加工方法 |
CN110438813A (zh) * | 2019-08-30 | 2019-11-12 | 禾欣可乐丽超纤皮(嘉兴)有限公司 | 一种防抽丝抗起球的定岛绒面革的制造方法 |
CN111016357A (zh) * | 2019-12-05 | 2020-04-17 | 福建华阳超纤有限公司 | 一种变色防晒超纤革面料的制作方法 |
CN111809406A (zh) * | 2020-07-16 | 2020-10-23 | 四川大学 | 一种具有电磁屏蔽功能的超细纤维绒面革制造方法 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040110657A (ko) * | 2003-06-20 | 2004-12-31 | 주식회사 코오롱 | 제전성이 우수한 복합시트형 인공피혁 |
CN102071495A (zh) * | 2010-07-28 | 2011-05-25 | 烟台万华超纤股份有限公司 | 定岛超细纤维、其制备方法以及利用其制备合成革的工艺方法 |
CN102168384A (zh) * | 2010-12-28 | 2011-08-31 | 福建隆上超纤有限公司 | 一种能够释放负离子的合成革及其制造方法 |
CN102817243A (zh) * | 2012-09-07 | 2012-12-12 | 上海华峰超纤材料股份有限公司 | 导电聚氨酯超细纤维绒面革及其制造方法 |
CN102828281A (zh) * | 2012-09-07 | 2012-12-19 | 上海华峰超纤材料股份有限公司 | 用于电容感应触摸屏的超细纤维绒面革及其制作方法 |
CN104532602A (zh) * | 2014-12-11 | 2015-04-22 | 无锡双象超纤材料股份有限公司 | 导电手套革的制备方法 |
CN104562723A (zh) * | 2013-10-16 | 2015-04-29 | 禾欣可乐丽超纤皮(嘉兴)有限公司 | 湿法制聚氨酯导电超细纤维绒面革的制造方法 |
CN105887501A (zh) * | 2016-05-03 | 2016-08-24 | 安安(中国)有限公司 | 一种绒面超细纤维合成革的生产方法 |
-
2017
- 2017-04-07 CN CN201710222476.3A patent/CN108708174A/zh active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040110657A (ko) * | 2003-06-20 | 2004-12-31 | 주식회사 코오롱 | 제전성이 우수한 복합시트형 인공피혁 |
CN102071495A (zh) * | 2010-07-28 | 2011-05-25 | 烟台万华超纤股份有限公司 | 定岛超细纤维、其制备方法以及利用其制备合成革的工艺方法 |
CN102168384A (zh) * | 2010-12-28 | 2011-08-31 | 福建隆上超纤有限公司 | 一种能够释放负离子的合成革及其制造方法 |
CN102817243A (zh) * | 2012-09-07 | 2012-12-12 | 上海华峰超纤材料股份有限公司 | 导电聚氨酯超细纤维绒面革及其制造方法 |
CN102828281A (zh) * | 2012-09-07 | 2012-12-19 | 上海华峰超纤材料股份有限公司 | 用于电容感应触摸屏的超细纤维绒面革及其制作方法 |
CN104562723A (zh) * | 2013-10-16 | 2015-04-29 | 禾欣可乐丽超纤皮(嘉兴)有限公司 | 湿法制聚氨酯导电超细纤维绒面革的制造方法 |
CN104532602A (zh) * | 2014-12-11 | 2015-04-22 | 无锡双象超纤材料股份有限公司 | 导电手套革的制备方法 |
CN105887501A (zh) * | 2016-05-03 | 2016-08-24 | 安安(中国)有限公司 | 一种绒面超细纤维合成革的生产方法 |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109972414A (zh) * | 2019-04-24 | 2019-07-05 | 安安(中国)有限公司 | 一种超轻型仿真皮超细纤维合成革的加工方法 |
CN110438813A (zh) * | 2019-08-30 | 2019-11-12 | 禾欣可乐丽超纤皮(嘉兴)有限公司 | 一种防抽丝抗起球的定岛绒面革的制造方法 |
CN110438813B (zh) * | 2019-08-30 | 2021-09-21 | 禾欣可乐丽超纤皮(嘉兴)有限公司 | 一种防抽丝抗起球的定岛绒面革的制造方法 |
CN111016357A (zh) * | 2019-12-05 | 2020-04-17 | 福建华阳超纤有限公司 | 一种变色防晒超纤革面料的制作方法 |
CN111016357B (zh) * | 2019-12-05 | 2022-02-25 | 福建华阳超纤有限公司 | 一种变色防晒超纤革面料的制作方法 |
CN111809406A (zh) * | 2020-07-16 | 2020-10-23 | 四川大学 | 一种具有电磁屏蔽功能的超细纤维绒面革制造方法 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105401334B (zh) | 一种针刺无纺布的制备方法 | |
CN105113273B (zh) | 一种具有密度梯度结构的超细纤维合成革的生产方法 | |
CN105970664B (zh) | 一种具有较高卫生性能品质的超细纤维合成革的加工方法 | |
CN108035068A (zh) | 一种无纺布的制备方法 | |
CN108708174A (zh) | 一种具有抗静电及导电性能的超细纤维合成革的生产方法 | |
CN106042572B (zh) | 一种高速列车座椅用面料及其制造方法 | |
CN102168345B (zh) | 复合超细纤维人工皮革基布的制备方法 | |
CN102797071B (zh) | 一种桔瓣型复合长丝及其制造方法 | |
CN110699854B (zh) | 一种抗静电无纺布及其制作工艺 | |
CN108729247A (zh) | 具有高物理性能和卫生性能的超细纤维合成革的加工方法 | |
CN112342691B (zh) | 一种弹性抗菌无纺布及其制作工艺 | |
CN108691095A (zh) | 一种真皮纤维复合超纤合成革的生产方法 | |
CN104452326A (zh) | 吸湿透气超细纤维聚氨酯合成革的制备方法 | |
CN113106631B (zh) | 一种防水防油弹性柔软无纺布及其制作工艺 | |
CN106048893A (zh) | 一种防虹吸不织布及其制造方法 | |
CN101798714B (zh) | 双组分复合纤维及其制备方法 | |
CN102061567A (zh) | 柔滑整理热轧法非织造布的生产方法及装置 | |
CN104878489A (zh) | 一种混纺纱线及其制备方法 | |
CN104532602A (zh) | 导电手套革的制备方法 | |
CN102758263A (zh) | 桔瓣型复合纤维的制造方法 | |
CN100594269C (zh) | 针刺法粘胶复合服装革基布的制造方法 | |
CN105297284B (zh) | 一种无纺针刺提花垫的制作方法 | |
CN101671917B (zh) | 用于合成革和人造革的无纺布及其生产方法 | |
CN103469346A (zh) | 一种LiCl改性尼龙6纤维的制备方法 | |
CN105887501A (zh) | 一种绒面超细纤维合成革的生产方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20181026 |
|
WD01 | Invention patent application deemed withdrawn after publication |