CN108641657A - 一种聚氨酯双组份窗角胶 - Google Patents
一种聚氨酯双组份窗角胶 Download PDFInfo
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Abstract
本发明公开了一种聚氨酯双组份窗角胶,它是由重量比为3‑4:1的主料和固化剂组成的,本发明的胶通过双酚A改性,具有很好的耐热稳定性,抗张强度高,力学性能好。
Description
技术领域
本发明属于胶领域,具体涉及一种聚氨酯双组份窗角胶。
背景技术
聚氨酯材料的用途十分广泛,可用作胶黏剂,泡沫塑料,橡胶,涂料以及纤维。而聚氨酯胶黏剂作为聚氨酯材料中的一类,被广泛应用于包装、建筑、家具、制鞋制革以及机械制造等各个领域;
结构胶黏剂是指在预定时间内受到其所处环境的作用及所承受得许用应力下不失效且用于结构粘接的胶黏剂,结构胶的接头在使用期内的承载能力具有与被黏物相匹配的水平,结构胶接件的耐久性应长于或相当于该结构所预期的使用寿命,结构胶黏剂本身应具有良好的耐疲劳、耐老化、耐热、耐介质性,低蠕变、耐震及强度持久且高的性能;
目前窗角常用的为甲醛基胶黏剂和聚氨酯胶黏剂,然而由于甲醛基胶黏剂具有较深的颜色以及在使用过程中具有有毒物质释放的问题,因此如何进一步提高对聚氨酯胶黏剂性能的研究的目前的重点。
发明内容
本发明的目的在于针对现有技术的缺陷和不足,提供一种聚氨酯双组份窗角胶。
为实现上述目的,本发明采用以下技术方案:
一种聚氨酯双组份窗角胶,它是由重量比为3-4:1的主料和固化剂组成的。
所述的固化剂为N3390拜耳HDI三聚体固化剂。
所述的主料是由下述重量份的原料组成的:
异佛尔酮二异氰酸酯70-80、聚碳酸酯二醇90-100、引发剂2-3、二月桂酸二丁基锡0.8-1、1,4-丁二醇3-4、三氯化磷6-10、季戊四醇11-14、双酚A15-20、黄麻纤维4-7;
制备方法,包括以下步骤:
(1)取黄麻纤维,加入到浓度为0.1-0.2mol/l的硫酸氢钠水溶液中,浸泡3-4小时,出料,送入到烘箱中,60-70℃下干燥20-50分钟,与季戊四醇混合,加入到混合料重量10-12倍的甲苯中,搅拌均匀,加入硅烷偶联剂kh560,在60-70℃下保温搅拌2-3小时,得硅烷分散液;
(2)取三氯化磷,加入到上述硅烷分散液,送入到反应釜中,通入氮气,调节反应釜温度为40-45℃,保温反应10-12小时,过滤,蒸发结晶;
(3)取上述异佛尔酮二异氰酸酯重量的10-12%,加入到其重量2-4倍的甲苯中,加入上述结晶产物,搅拌均匀,加入双酚A,升高温度为75-80℃,保温搅拌1-2小时,得双酚a改性酯单体溶液;
(4)取引发剂,加入到其重量10-20倍的甲苯中,搅拌均匀;
(5)取上述双酚a改性酯单体溶液,与剩余的异佛尔酮二异氰酸酯混合,加入聚碳酸酯二醇,搅拌均匀,送入到反应釜中,通入氮气,加入二月桂酸二丁基锡,在50-60℃下保温搅拌30-40分钟,加入1,4-丁二醇,调节反应釜温度为85-90℃,保温反应1-2小时,滴加上述引发剂的甲苯溶液,滴加完毕后继续搅拌30-40分钟,脱水,冷却出料,旋蒸脱去甲苯,即得。
所述的引发剂为偶氮二异丁腈。
本发明的优点:
本发明以黄麻纤维为原料,采用硫酸氢钠活化,然后采用硅烷偶联剂处理,得到硅烷分散液,再以三氯化磷、季戊四醇为原料,在硅烷分散液中酯化,将酯化料与双酚A反应,在反应过程中引入异佛尔酮二异氰酸酯,得双酚a改性酯单体,最后与聚碳酸酯二醇共混聚合,得到双酚A改性的聚氨酯胶,本发明的胶通过双酚A改性,具有很好的耐热稳定性,抗张强度高,力学性能好。
具体实施方式
实施例1
一种聚氨酯双组份窗角胶,它是由重量比为3:1的主料和固化剂组成的。
所述的固化剂为N3390拜耳HDI三聚体固化剂。
所述的主料是由下述重量份的原料组成的:
异佛尔酮二异氰酸酯70、聚碳酸酯二醇90、引发剂2、二月桂酸二丁基锡0.8、1,4-丁二醇3、三氯化磷6、季戊四醇11、双酚A15、黄麻纤维4;
制备方法,包括以下步骤:
(1)取黄麻纤维,加入到浓度为0.1mol/l的硫酸氢钠水溶液中,浸泡3小时,出料,送入到烘箱中,60℃下干燥20分钟,与季戊四醇混合,加入到混合料重量10倍的甲苯中,搅拌均匀,加入硅烷偶联剂kh560,在60℃下保温搅拌2小时,得硅烷分散液;
(2)取三氯化磷,加入到上述硅烷分散液,送入到反应釜中,通入氮气,调节反应釜温度为40℃,保温反应10小时,过滤,蒸发结晶;
(3)取上述异佛尔酮二异氰酸酯重量的10%,加入到其重量2-4倍的甲苯中,加入上述结晶产物,搅拌均匀,加入双酚A,升高温度为75℃,保温搅拌1小时,得双酚a改性酯单体溶液;
(4)取引发剂,加入到其重量10倍的甲苯中,搅拌均匀;
(5)取上述双酚a改性酯单体溶液,与剩余的异佛尔酮二异氰酸酯混合,加入聚碳酸酯二醇,搅拌均匀,送入到反应釜中,通入氮气,加入二月桂酸二丁基锡,在50℃下保温搅拌30分钟,加入1,4-丁二醇,调节反应釜温度为85℃,保温反应1小时,滴加上述引发剂的甲苯溶液,滴加完毕后继续搅拌30分钟,脱水,冷却出料,旋蒸脱去甲苯,即得。
所述的引发剂为偶氮二异丁腈。
实施例2
一种聚氨酯双组份窗角胶,它是由重量比为4:1的主料和固化剂组成的。
所述的固化剂为N3390拜耳HDI三聚体固化剂。
所述的主料是由下述重量份的原料组成的:
异佛尔酮二异氰酸酯80、聚碳酸酯二醇100、引发剂3、二月桂酸二丁基锡1、1,4-丁二醇4、三氯化磷10、季戊四醇14、双酚A15-20、黄麻纤维7;
制备方法,包括以下步骤:
(1)取黄麻纤维,加入到浓度为0.2mol/l的硫酸氢钠水溶液中,浸泡4小时,出料,送入到烘箱中,70℃下干燥50分钟,与季戊四醇混合,加入到混合料重量12倍的甲苯中,搅拌均匀,加入硅烷偶联剂kh560,在70℃下保温搅拌3小时,得硅烷分散液;
(2)取三氯化磷,加入到上述硅烷分散液,送入到反应釜中,通入氮气,调节反应釜温度为45℃,保温反应12小时,过滤,蒸发结晶;
(3)取上述异佛尔酮二异氰酸酯重量的12%,加入到其重量2-4倍的甲苯中,加入上述结晶产物,搅拌均匀,加入双酚A,升高温度为80℃,保温搅拌2小时,得双酚a改性酯单体溶液;
(4)取引发剂,加入到其重量20倍的甲苯中,搅拌均匀;
(5)取上述双酚a改性酯单体溶液,与剩余的异佛尔酮二异氰酸酯混合,加入聚碳酸酯二醇,搅拌均匀,送入到反应釜中,通入氮气,加入二月桂酸二丁基锡,在60℃下保温搅拌40分钟,加入1,4-丁二醇,调节反应釜温度为90℃,保温反应2小时,滴加上述引发剂的甲苯溶液,滴加完毕后继续搅拌40分钟,脱水,冷却出料,旋蒸脱去甲苯,即得。
所述的引发剂为偶氮二异丁腈。
性能测试:
本发明实施例1的聚氨酯双组份窗角胶的拉伸强度为2.55Mpa、收缩率为2.40%、伸长率为665%;
本发明实施例2的聚氨酯双组份窗角胶的拉伸强度为2.61Mpa、收缩率为2.37%、伸长率为683%。
Claims (4)
1.一种聚氨酯双组份窗角胶,其特征在于,它是由重量比为3-4:1的主料和固化剂组成的。
2.根据权利要求1所述的一种聚氨酯双组份窗角胶,其特征在于,所述的固化剂为N3390拜耳HDI三聚体固化剂。
3.根据权利要求1所述的一种聚氨酯双组份窗角胶,其特征在于,所述的主料是由下述重量份的原料组成的:
异佛尔酮二异氰酸酯70-80、聚碳酸酯二醇90-100、引发剂2-3、二月桂酸二丁基锡0.8-1、1,4-丁二醇3-4、三氯化磷6-10、季戊四醇11-14、双酚A15-20、黄麻纤维4-7;
制备方法,包括以下步骤:
(1)取黄麻纤维,加入到浓度为0.1-0.2mol/l的硫酸氢钠水溶液中,浸泡3-4小时,出料,送入到烘箱中,60-70℃下干燥20-50分钟,与季戊四醇混合,加入到混合料重量10-12倍的甲苯中,搅拌均匀,加入硅烷偶联剂kh560,在60-70℃下保温搅拌2-3小时,得硅烷分散液;
(2)取三氯化磷,加入到上述硅烷分散液,送入到反应釜中,通入氮气,调节反应釜温度为40-45℃,保温反应10-12小时,过滤,蒸发结晶;
(3)取上述异佛尔酮二异氰酸酯重量的10-12%,加入到其重量2-4倍的甲苯中,加入上述结晶产物,搅拌均匀,加入双酚A,升高温度为75-80℃,保温搅拌1-2小时,得双酚a改性酯单体溶液;
(4)取引发剂,加入到其重量10-20倍的甲苯中,搅拌均匀;
(5)取上述双酚a改性酯单体溶液,与剩余的异佛尔酮二异氰酸酯混合,加入聚碳酸酯二醇,搅拌均匀,送入到反应釜中,通入氮气,加入二月桂酸二丁基锡,在50-60℃下保温搅拌30-40分钟,加入1,4-丁二醇,调节反应釜温度为85-90℃,保温反应1-2小时,滴加上述引发剂的甲苯溶液,滴加完毕后继续搅拌30-40分钟,脱水,冷却出料,旋蒸脱去甲苯,即得。
4.根据权利要求3所述的一种聚氨酯双组份窗角胶,其特征在于,所述的引发剂为偶氮二异丁腈。
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