CN108612123A - A kind of new concrete module - Google Patents

A kind of new concrete module Download PDF

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Publication number
CN108612123A
CN108612123A CN201810270407.4A CN201810270407A CN108612123A CN 108612123 A CN108612123 A CN 108612123A CN 201810270407 A CN201810270407 A CN 201810270407A CN 108612123 A CN108612123 A CN 108612123A
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CN
China
Prior art keywords
layer
stainless steel
heat
new concrete
photic zone
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Granted
Application number
CN201810270407.4A
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Chinese (zh)
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CN108612123B (en
Inventor
刘双
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuan'en County Changyuan Building Materials Co.,Ltd.
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Hazelk (wuhan) Intelligent Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/061Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of metal
    • B32B17/064
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552Fatigue strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of new concrete module, the module includes photic zone, transparent protective layer, light functional layer, heat-conducting layer, stainless steel supporting layer, insulated damp-proof layer successively from top to bottom;The smooth functional layer is one kind in solar energy photovoltaic panel, LED display or luminous lamp plate;The stainless steel supporting layer is one kind in stainless steel plate, Reinforced Concrete Materials;Multiple boss are evenly arranged in the stainless steel supporting layer top surface edge, the boss height is equal to the heat-conducting layer, the sum of the thickness of light functional layer and protective layer.The present invention new concrete module have translucency is good, bearing is good, heat conductivity is good, the features such as being hardly damaged;It can be used for photovoltaic highway, be also used as light transmission pavement or park road surface, be also used as the concrete wall surface of light transmission, or be applied in non-light tight concrete display screen.

Description

A kind of new concrete module
Technical field
The invention belongs to civil engineering material technical fields, and in particular to a kind of new concrete module.
Background technology
Epoxy resin is widely used since it is with many excellent performances in civil engineering and building field, can be with Substitute many traditional materials.It since epoxy resin has good translucency, can be also used in transparent concrete material, make At translucent concrete, indoor building material can be used as with transmitted light, it is possible to reduce energy is saved in the use of indoor light Source;Transparent material layer as photovoltaic highway can improve light utilization efficiency.But be above not mature enough in these applications at present, it deposits In more disadvantage.
CN106549629A discloses a kind of assembled solar energy power generating road surface module and its application wherein uses ring Oxygen resin, glass particle and curing agent prepare light transmission antiskid wearing layer, but which use a large amount of glass particle or tempering Glass particle, and used the adhesive strength between less amount of epoxy resin and glass relatively low, according to being formulated in embodiment Be made concrete, test its intensity find using single epoxide resin material there are lower temperature resistance difference and humidity resistance difference lack Point.Since the bonding strength between glass particle in the invention is poor wear-resisting there is no water proof anti-soil is carried out additionally, due to its surface Processing, causes surface to be easy to scratch, also becomes easily infected by spot, cause light transmittance lower.Due to disclosed in the patent application too Positive energy photovoltaic panel is easy fever after extinction, and hot soak condition can influence the service life of photovoltaic panel.And the mould There is no the supporting layer of high intensity and high tenacity in block, if being chronically at high load capacity loaded state is easy to cause module fracture.
Invention content
The present invention is to overcome above-mentioned problem of the prior art, provides a kind of new concrete module, has good light transmission Property, bearing is good, and has heat-conducting layer, and module is hardly damaged, and service life is long.
Technical scheme is as follows:A kind of new concrete module, the module include light transmission successively from top to bottom Layer, transparent protective layer, light functional layer, heat-conducting layer, stainless steel supporting layer, insulated damp-proof layer;The smooth functional layer is solar energy One kind in photovoltaic panel, LED display or luminous lamp plate;The stainless steel supporting layer is stainless steel plate, Reinforced Concrete Materials In one kind;Multiple boss are evenly arranged in the stainless steel supporting layer top surface edge, the boss height is equal to described The sum of the thickness of heat-conducting layer, light functional layer and protective layer.Each layer can be separated and is molded in module of the present invention, then use asphalt mixtures modified by epoxy resin Each layer is bonded to form integral module by the materials such as fat, neutral silicone weather-resistant glue, and the euphotic material can also directly cure On the protective layer, there is good adhesive effect therewith.
The photic zone of the present invention can with transmitted light, in light functional layer setting can pass through the protective layer of light, the guarantor Sheath and photic zone duplicate protection can be impaired to avoid light functional layer, heat-conducting layer are arranged under light functional layer, the heat generated Stainless steel supporting layer is passed to, prevents light functional layer hot soak condition, the stainless steel supporting layer from can also ensure to mix Solidifying clay model block has high intensity, can with long-time bearing high load capacity, the boss on stainless steel supporting layer directly and photic zone contact can The stress of light transmission layer surface is passed to stainless steel supporting layer, disperses surface stress, make module load-bearing bigger.
Preferably, the concrete modular is long 40-80cm, and the side of the cuboid of wide 30-60cm, module is equipped with quickly Connecting element, the rapid splicing component are hemispheric columnar projections and right side and rear side by the one end in front side and left side One end is constituted for hemispheric indented in columnar.Fast interface ease of assembly grafting is set in the module of this programme, with the scene of improving Construction efficiency.The hemispherical rapid splicing component, facilitates installation, stress intensity big.
Preferably, the photic zone is made of the raw material including following mass percent:The amine ring of 2-8% polyfunctionalities The mixed type epoxy resin for having both alicyclic epoxy group and glycidol ester group, the 5-15% bisphenol A-types of oxygen resin, 10-30% 128 resins, 10-20% epoxy curing agents, 35-48% transparent glass particle, 2-8% silane coupling agents;The glass The grain size of particle is 0.1-0.9mm;The amine epoxy resin of the polyfunctionality has both alicyclic epoxy group and ethylene oxidic ester The percentage that the mixed type epoxy resin of base, the total amount of 128 resin of bisphenol A-type account for all raw materials is 30-40%.Use this programme Preferred each raw material, proportionally sequential feeds cure after mixing can be obtained photic zone of the invention.This programme it is saturating Photosphere translucency is excellent, can improve light utilization efficiency.The light transmission layer material of this programme can directly in light functional layer surface cure, There is good cementability with multiple material, it is especially very high with glass adhesive strength.
Preferably, the photic zone is made of the raw material of following mass percent:5%AFG-90 epoxy resin, 20% TDE-85 epoxy resin, 10% bisphenol A-type, 128 resin, 15% epoxy curing agent, 40% glass particle, 2%KH560 are even Join agent, 3%KH512 coupling agents and 5%N, accelerine.This programme is preferably formulated with glass with higher Nian Jie strong Degree, light transmittance are more preferable, it may have good ageing-resistant performance.
Preferably, the heat-conducting layer is at least one in heat-conducting metal, thermal conductive ceramic, heat-conducting resin or heat-conductive composite material Kind.The heat-conducting layer can be processed into the shape fitted closely with light functional layer and stainless steel supporting layer, make light functional layer Heat is quickly transmitted to stainless steel supporting layer, prevents light functional layer from being damaged because long term high temperature works.
Preferably, the insulated damp-proof layer and the protective layer are integrally formed using identical material is made, the protection Layer is any one in transparent epoxy resin, tempered glass, organic glass or makrolon;The smooth functional layer, heat-conducting layer It is packaged in the insulated damp-proof layer and the protective layer with stainless steel supporting layer.The protective layer of the protective layer selected materials Light transmittance is good, and intensity is preferable, can protect light functional layer well.This programme integrated molding can seal light functional layer Come, isolation external moisture etc. further protects light functional layer.
Preferably, the euphotic upper surface be equipped with several protrusions, everywhere protrusion all from euphotic upper table towards Upper extension.
Preferably, the protrusion is arranged in cellular interleaved order, and the spacing of projection diameter 2-4mm, adjacent protrusion are 0.5-2cm, height of projection 1.2-2.5mm.The shape for the protrusion that the present invention is preferably provided with can effectively prevent skidding, especially suitable For pavement and park road surface.
Preferably, the photic zone upper surface is handled by waterproof antiwear.This programme carries out photic zone at waterproof antiwear Reason can use existing waterproof antiwear coating to spray or be vapor-deposited and form waterproof antiwear film.
Preferably, the waterproof antiwear processing uses following steps:(A) by grain size be 10-20nm nano silicon dioxide, Absolute ethyl alcohol, silane coupling agent KH570 are with 4:20:1 mass ratio mixing, is dispersed with stirring and uniformly obtains silicon dioxde solution;(B) It is in the nano zirconium dioxide of 30-40nm, absolute ethyl alcohol by grain size, silane coupling agent KH570 is with 4:40:3 mass ratio mixing, It is dispersed with stirring and uniformly obtains zirconium dioxide solution;(C) by two silicon nitrogen of above-mentioned silicon dioxde solution, zirconium dioxide solution and hexamethyl Alkane is with 50:47:3 mass ratioes mix, and are dispersed with stirring when vacuumizing and uniformly obtain surface treatment liquid;(D) by above-mentioned mixed processing Liquid high pressure sprays to the euphotic upper surface after cleaning, drying in right amount;(E) 0.2% perfluoropolyether alkoxyl silicone will be contained The perflexane solution of alkane sprays to euphotic upper surface in right amount, dry, is cleaned again to get to by waterproof antiwear surface The photic zone of processing.It is preferable to use the processing of above-mentioned processing step to make one layer of oxidation titanyl of light transmission layer surface even application for this programme Novel perfluoropolyether alkoxysilane is sprayed after SiClx coating again, the processing operation step of this programme is simple, uses two silicon of hexamethyl The suitable nanosilica solution of azane collocation and zirconium dioxide solution, can not only reduce the dosage of silica, and can To form stable anti-reflection film on glass particle surface, collocation novel perfluoropolyether alkoxysilane water-repellent paint uses, and is formed anti- Water wear-resistant coating, not only has the effect of waterproof antiwear, can also improve light transmittance.
Photovoltaic battery panel or LED light etc. are all connected using conducting wire with adjacent module in the light functional layer of the present invention, then Connect electrical circuitry.
Compared with prior art, the beneficial effects of the present invention are:(1) the bonding effect of photic zone light transmittance height and glass Fruit is good, ageing-resistant;(2) module bearing is good;(3) anti-skidding (4) good heat conductivity of waterproof antiwear;(5) light functional layer is hardly damaged, Service life is long.
The new concrete module of the present invention is due to excellent comprehensive performance, having broad application prospects:This hair Bright module can assembled making on road surface, can be used for photovoltaic highway, be also used as light transmission pavement or park road surface, It can also be assembled into metope, as the concrete wall surface of light transmission, or be applied in non-light tight concrete display screen.It can be with when use The materials such as material, such as epoxy resin, neutral silicone weather-resistant glue of switching performance are laid on existing road surface by module assembled simultaneously Bonding is laid on existing road surface or constitutes wall.
Description of the drawings
Fig. 1 is the positive structure schematic of 1 new concrete module of embodiment;
Fig. 2 is the overlooking structure diagram of 1 new concrete module of embodiment;
Fig. 3 is the light transmission layer surface enlarged diagram of 1 new concrete module of embodiment;
In figure:1, photic zone;2, protective layer;3, light functional layer;4, heat-conducting layer;5, stainless steel supporting layer;6, insulation and moisture Layer;7, boss;8, rapid splicing component.
Specific implementation mode
Photic zone is made of the raw material including following mass percent in the embodiment of the present invention:30%-40% asphalt mixtures modified by epoxy resin, 10-20% epoxy curing agents, 35-48% transparent glass particle, 2-8% silane coupling agents;The epoxy resin is by such as Three kinds of epoxy resin of hundred ratio of lower quality form:The amine epoxy resins of 2-8% polyfunctionalities, 10-30% have both it is alicyclic The mixed type epoxy resin of epoxy group and glycidol ester group, 128 resin of 5-15% bisphenol A-types;The grain size of the glass particle For 0.1-0.9mm.
The photic zone processing curing of the embodiment of the present invention is as follows:After mixing by three kinds of epoxy resin, glass is added Glass particle, stirs evenly, and curing agent and coupling agent and optional n,N-Dimethylaniline is added, and vacuumizes to fall after stirring evenly Enter the silica gel mould of suitable shape, 70 DEG C of solidification 2h and then again 120 DEG C of deep cure 3h demould up to photic zone.It can also incite somebody to action Light functional layer or protective layer etc. are put into silica gel mould, reinject the euphotic raw material, are allowed to be directly solderable to light functional layer Or protective layer.The groove or depression that specific shape can also be arranged on silica gel mould make the light transmission layer surface shape after solidification At the protrusion of correspondingly-shaped.
The embodiment of the present invention sample and comparative example carry out the test under the same terms, including photic zone light transmission Degree, compression strength, adhesive strength, skin-friction coefficient etc..
Clear, complete description is carried out to each technical solution of the present invention with reference to embodiments, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiment of the present invention, this field is common Technical staff's obtained all other embodiment without making creative work belongs to the present invention and is protected Range.Those skilled in the art are according to the equivalent transformation of method, process route, function made by following implementation or replace Generation, all belong to the scope of protection of the present invention within.
Embodiment 1
A kind of new concrete module of the present embodiment, the module from top to bottom successively include photic zone 1, protective layer 2, Light functional layer 3, heat-conducting layer 4, stainless steel supporting layer 5, insulated damp-proof layer 6;The smooth functional layer is solar energy photovoltaic panel.It is described Photosphere is made of the raw material of following mass percent:5%AFG-90 epoxy resin, 20%TDE-85 epoxy resin, 10% bisphenol-A 128 resin of type, 15% epoxy curing agent, 40% glass particle, 2%KH560 coupling agents, 3%KH512 coupling agents and 5% N,N-Dimethylaniline;The grain size of the glass particle is 0.4-0.5mm.
As shown in Fig. 1 to 3, concrete modular described in the present embodiment is long 60cm, the cuboid of wide 40cm;The stainless steel Supporting layer upper surface quadrangle is each provided with a boss 7, and the boss height is equal to the heat-conducting layer, light functional layer and protective layer The sum of thickness, each boss just contacts with photic zone, and single contact area is 16cm2
The side of module is equipped with rapid splicing component 8, and the rapid splicing component is hemisphere by the one end in front side and left side The columnar projections of shape and right side and one end of rear side are constituted for hemispheric indented in columnar.
The light transmission layer thickness is 5mm, and the euphotic upper surface is equipped with several protrusions, and the protrusion is in cellular friendship Mistake is ranked sequentially, projection diameter 3mm, and the spacing of adjacent protrusion is 1cm, height of projection 2mm.
The heat-conducting layer is heat conducting nano carbon aluminium foil, thickness 1mm.The steel plate that the stainless steel support layer thickness is 8mm.
The protective layer and the insulated damp-proof layer and rapid splicing component are tempered glass, are integrally formed, the light Functional layer, heat-conducting layer and stainless steel supporting layer are packaged in the insulated damp-proof layer and the protective layer, then by photic zone material Material is directly fixed in protective layer.It is laid on road surface using epoxy resin adhesive bonding when module assembled.
The euphotic light transmittance of the present embodiment is 96.2%, compression strength 69.1MPa, is with protective layer adhesion strength 41.0MPa, skin-friction coefficient 0.81.It is only 1 DEG C that 4 hours temperature of photovoltaic panel work, which increase,.2cm*2cm is big among to module Area at be continuously applied the pressure 10min of 400 kgfs, module includes in solar energy photovoltaic panel without damaged and crackle.
In addition the photic zone of the present embodiment is passed through respectively wet 90% in 90% humidity, 90 DEG C of high-temperature process and 48h for 24 hours Compression strength is tested after -40 DEG C of low-temperature treatments of degree again, compression strength, which reduces, is no more than 5%, the photic zone material of the present embodiment Material has good wet-heat resisting and cryogenic property.
Embodiment 2
Photic zone upper surface described in the present embodiment uses following steps by waterproof antiwear processing compared with Example 1:(A) It is the nano silicon dioxide of 10-20nm, absolute ethyl alcohol, silane coupling agent KH570 with 4 by grain size:20:1 mass ratio mixing, is stirred It mixes and is uniformly dispersed to obtain silicon dioxde solution;(B) be in the nano zirconium dioxide of 30-40nm, absolute ethyl alcohol by grain size, silane it is even Join agent KH570 with 4:40:3 mass ratio mixing, is dispersed with stirring and uniformly obtains zirconium dioxide solution;(C) by above-mentioned silica Solution, zirconium dioxide solution and hexamethyldisilazane are with 50:47:3 mass ratioes mix, and uniform obtain is dispersed with stirring when vacuumizing To surface treatment liquid;(D) above-mentioned mixed treating liquid high pressure is sprayed to the euphotic upper surface after cleaning, drying in right amount;(E) Perflexane solution containing 0.2% novel perfluoropolyether alkoxysilane is sprayed into euphotic upper surface in right amount, it is dry, then Secondary cleaning is to get the photic zone being surface-treated to process waterproof antiwear.It is other same as Example 1.
The euphotic light transmittance of the present embodiment is 96.3%, skin-friction coefficient 0.83.
The wearability that photic zone face coat is tested using reciprocating abrasion-resistant testing machine, using rubber 10kgf in light transmission After layer surface carries out reciprocal 1000 frictions, the light transmittance after testing friction is 96.0%, skin-friction coefficient 0.83, with Light transmittance and friction coefficient vary less before wear-resisting test, illustrate that the wearability of face coat is good.
Embodiment 3
Light transmission layer thickness described in the present embodiment is 5mm compared with Example 1, and the euphotic upper surface is equipped with several convex Rise, it is described it is convex be parallel striped, the spacing of adjacent protrusion striped is 3cm, ledge width 3mm, is highly 0.5mm.
The euphotic light transmittance of the present embodiment is 97.5%, skin-friction coefficient 0.78.
Embodiment 4
The photic zone of the present embodiment is made of the raw material of following mass percent compared with Example 1:2%AFG-90 epoxies Resin, 30%TDE-85 epoxy resin, 8% bisphenol A-type, 128 resin, 35% glass particle, 5% methyl tetrahydrophthalic acid Acid anhydride, 5% diethyl toluene diamine, 5% dicyandiamide, 2%KH560 coupling agents, 3%KH512 coupling agents and 5%N, N- dimethyl benzene Amine;The grain size of the glass particle is 0.6-0.9mm.
The euphotic light transmittance of the present embodiment is 95.6%, compression strength 67.2MPa, is with protective layer adhesion strength 38.4MPa, skin-friction coefficient 0.80.
Embodiment 5
A kind of new concrete module of the present embodiment, the module include photic zone, transparency protected successively from top to bottom Layer, light functional layer, heat-conducting layer, stainless steel supporting layer, insulated damp-proof layer;The smooth functional layer is LED display;The stainless steel Multiple boss are evenly arranged in supporting layer top surface edge, the boss height is equal to the heat-conducting layer, light functional layer and guarantor The sum of thickness of sheath.The photic zone is made of the raw material of following mass percent:8%AFG-90 epoxy resin, 10% TDE-85 epoxy resin, 15% bisphenol A-type, 128 resin, 42% glass particle, 5% methyl tetrahydrophthalic anhydride, 5% 2 Ethyltoluene diamines, 5% dicyandiamide, 2%KH560 coupling agents, 3%KH512 coupling agents and 5%N, accelerine;It is described The grain size of glass particle is 0.1-0.3mm.Photic zone upper surface described in the present embodiment is handled by waterproof antiwear, with embodiment 2 Middle processing method is identical.
The concrete modular is long 80cm, and the floor space of the cuboid of wide 60cm, each layer of the present embodiment is all long 80cm, The rectangle of wide 60cm.Stainless steel supporting layer upper surface quadrangle is each provided with a boss, and each boss sectional area is 20cm2
The light transmission layer thickness is 4mm.
The heat-conducting layer is heat-conducting silicon rubber, thickness 1mm.The stainless steel supporting layer is the concrete containing bar-mat reinforcement Layer, thickness 4mm.The insulated damp-proof layer is waterproof ceramic tile.Each layer of the present embodiment seals glue sticking by transparent silicone.
The euphotic light transmittance of the present embodiment is 97.0%, compression strength 66.4MPa, with light functional layer adhesion strength For 37.1MPa, LED display continue working 8h, temperature increases 2 DEG C.
In addition the photic zone of the present embodiment is passed through respectively wet 90% in 90% humidity, 90 DEG C of high-temperature process and 48h for 24 hours Compression strength is tested after -40 DEG C of low-temperature treatments of degree again, compression strength, which reduces, is no more than 5%, the photic zone material of the present embodiment Material has good wet-heat resisting and cryogenic property.
The wearability that photic zone face coat is tested using reciprocating abrasion-resistant testing machine, using rubber 10kgf in light transmission After layer surface carries out reciprocal 1000 frictions, the light transmittance after testing friction is light transmittance change before 96.2%, with wear-resisting test Change very little, illustrates that the wearability of face coat is good.
The static contact angle of Modular surface and water is 110 °, has good water proofing property.
The module of the present embodiment has high intensity suitable for the outdoor display screen wall as displaying or publicity, and It is moisture-proof that LED screen is water-fast, and service life is long, Modular surface waterproof antiwear, convenient for cleaning.
Comparative example 1
The photic zone of this comparative example of this comparative example compared with Example 1 is made of the raw material of following mass percent:2% E42 types epoxy resin, 97.4% toughened glass grains, 0.6% ethylenediamine.Light transmission layer surface is not provided with protrusion, and is not provided with leading Thermosphere.It is other same as Example 1.
The euphotic light transmittance of this comparative example is 97.6%, compression strength 32.5MPa, is with protective layer adhesion strength 14.2MPa, skin-friction coefficient 0.41.4 hours temperature of photovoltaic panel work increase 6 DEG C under the conditions of same as Example 1
This illustrates that embodiment 1 and 2 relative contrast's example 1 of embodiment have good translucency, bonding strength and compression strength, table Face friction coefficient is big, and skid resistance is good, and thermal conductivity is more preferable, and photovoltaic module is hardly damaged.
In addition the photic zone of this comparative example is passed through respectively wet 90% in 90% humidity, 90 DEG C of high-temperature process and 48h for 24 hours Compression strength is tested after -40 DEG C of low-temperature treatments of degree again, compression strength is reduced more than 30%, the light transmission layer material of the present embodiment With good wet-heat resisting and cryogenic property.
Comparative example 2
The photic zone of this comparative example compared with Example 5 is made of the raw material of following mass percent:2%AFG-90 rings Oxygen resin, 5%TDE-85 epoxy resin, 5% bisphenol A-type, 128 resin, 80% glass particle, 8% methyl tetrahydrophthalic acid Acid anhydride;The grain size of the glass particle is 0.4-0.5mm.Light transmission layer surface is not provided with protrusion, and is not provided with heat-conducting layer.It is other with it is real It is identical to apply example 1.
The euphotic light transmittance of this comparative example is 75.1%, compression strength 31.5MPa, is with light functional layer adhesion strength 13.2MPa.LED display continue working 8h under the conditions of same as Example 5, temperature increase 8 DEG C.
This illustrates that 5 relative contrast's example 2 of embodiment has good translucency, adhesive strength and compression strength, and thermal conductivity is more preferable, LED display is hardly damaged.
In addition the photic zone of this comparative example is passed through respectively wet 90% in 90% humidity, 90 DEG C of high-temperature process and 48h for 24 hours Compression strength is tested after -40 DEG C of low-temperature treatments of degree again, compression strength is reduced more than 30%, the light transmission layer material of the present embodiment With good wet-heat resisting and cryogenic property.
Comparative example 3
The stainless steel supporting layer of this comparative example is not provided with boss compared with Example 1, other same as Example 1.
Continue the pressure 10min of 400 kgfs of application at the big areas of 2cm*2cm, solar energy photovoltaic panel among to module And occurs larger amount of damaged and crackle in photic zone.
Comparative example 4
This comparative example is not provided with stainless steel supporting layer compared with Example 1.Continue the big areas of 2cm*2cm among to module Place applies the pressure 10min of 400 kgfs, solar energy photovoltaic panel and photic zone and the equal extensive disruption of protective layer.
In conjunction with the result of comparative example 1 and comparative example 3 and comparative example 4, it can be seen that stainless steel supporting layer can carry High module anti-pressure ability, with boss stainless steel supporting layer can preferably dispersed modules surface pressure, pressure is passed to To bottom so that the pressure of surface and light functional layer is dispersed, and can be very good protection light functional layer and surface photic zone.
Above although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, It is appreciated that a variety of to the progress of these embodiments can change without departing from the principles and spirit of the present invention, change, Replacement and modification, the scope of the present invention is defined by the appended.

Claims (10)

1. a kind of new concrete module, which is characterized in that the module includes photic zone, transparent protection successively from top to bottom Layer, light functional layer, heat-conducting layer, stainless steel supporting layer, insulated damp-proof layer;The smooth functional layer is solar energy photovoltaic panel, LED is shown One kind in screen or luminous lamp plate;The stainless steel supporting layer is one kind in stainless steel plate, Reinforced Concrete Materials;It is described Multiple boss are evenly arranged in stainless steel supporting layer top surface edge, the boss height is equal to the heat-conducting layer, light function The sum of the thickness of layer and protective layer.
2. a kind of new concrete module according to claim 1, which is characterized in that the concrete modular is long 40- The side of 80cm, the cuboid of wide 30-60cm, module are equipped with rapid splicing component, and the rapid splicing component is by front side and a left side One end of side is that one end of hemispheric columnar projections and right side and rear side is that hemispheric indented in columnar is constituted.
3. a kind of new concrete module according to claim 1, which is characterized in that the photic zone is by including following matter The raw material of amount percentage is made:The amine epoxy resins of 2-8% polyfunctionalities, 10-30% have both alicyclic epoxy group and contracting Mixed type epoxy resin, 128 resin of 5-15% bisphenol A-types, 10-20% epoxy curing agents, the 35-48% of water glycerine ester group Transparent glass particle, 2-8% silane coupling agents;The grain size of the glass particle is 0.1-0.9mm;The amine of the polyfunctionality Based epoxy resin, the mixed type epoxy resin for having both alicyclic epoxy group and glycidol ester group, 128 resin of bisphenol A-type it is total The percentage that amount accounts for all raw materials is 30-40%.
4. a kind of new concrete module according to claim 3, which is characterized in that the photic zone is by following quality hundred The raw material of ratio is divided to be made:5%AFG-90 epoxy resin, 20%TDE-85 epoxy resin, 10% bisphenol A-type, 128 resin, 15% ring Oxygen resin curing agent, 40% glass particle, 2%KH560 coupling agents, 3%KH512 coupling agents and 5%N, accelerine.
5. a kind of new concrete module according to claim 1, which is characterized in that the heat-conducting layer be heat-conducting metal, At least one of thermal conductive ceramic, heat-conducting resin or heat-conductive composite material.
6. a kind of new concrete module according to claim 1, which is characterized in that the insulated damp-proof layer and the guarantor Sheath using identical material be integrally formed be made, the protective layer be transparent epoxy resin, tempered glass, organic glass or Any one in makrolon;The smooth functional layer, heat-conducting layer and stainless steel supporting layer be packaged in the insulated damp-proof layer and In the protective layer.
7. a kind of new concrete module according to claim 1, which is characterized in that the euphotic upper surface is equipped with Several protrusions, everywhere protrusion are all upwardly extended from euphotic upper surface.
8. a kind of new concrete module according to claim 7, which is characterized in that the protrusion is in cellular staggeredly suitable Sequence arranges, projection diameter 2-4mm, and the spacing of adjacent protrusion is 0.5-2cm, height of projection 1.2-2.5mm.
9. according to a kind of new concrete module of claim 1 to 8 any one of them, which is characterized in that on the photic zone Surface is handled by waterproof antiwear.
10. a kind of new concrete module according to claim 9, which is characterized in that the waterproof antiwear processing uses Following steps:(A) it is the nano silicon dioxide of 10-20nm, absolute ethyl alcohol, silane coupling agent KH570 with 4 by grain size:20:1 Mass ratio mixes, and is dispersed with stirring and uniformly obtains silicon dioxde solution;(B) by nano zirconium dioxide, anhydrous that grain size is 30-40nm In ethyl alcohol, silane coupling agent KH570 is with 4:40:3 mass ratio mixing, is dispersed with stirring and uniformly obtains zirconium dioxide solution;(C) will Above-mentioned silicon dioxde solution, zirconium dioxide solution and hexamethyldisilazane are with 50:47:3 mass ratioes mix, and are stirred when vacuumizing It mixes and is uniformly dispersed to obtain surface treatment liquid;(D) by above-mentioned mixed treating liquid high pressure in right amount spray to cleaning after it is euphotic on Surface, drying;(E) the perflexane solution containing 0.2% novel perfluoropolyether alkoxysilane is sprayed in right amount euphotic Upper surface is dried, and is cleaned again to get the photic zone being surface-treated to process waterproof antiwear.
CN201810270407.4A 2018-03-29 2018-03-29 Concrete module Active CN108612123B (en)

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