CN110137288A - A kind of light weight solar electrification component - Google Patents
A kind of light weight solar electrification component Download PDFInfo
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- CN110137288A CN110137288A CN201910504985.4A CN201910504985A CN110137288A CN 110137288 A CN110137288 A CN 110137288A CN 201910504985 A CN201910504985 A CN 201910504985A CN 110137288 A CN110137288 A CN 110137288A
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- 239000010410 layer Substances 0.000 claims abstract description 54
- 239000003292 glue Substances 0.000 claims abstract description 18
- 239000011230 binding agent Substances 0.000 claims abstract description 16
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 16
- 239000012528 membrane Substances 0.000 claims abstract description 13
- 229920000297 Rayon Polymers 0.000 claims abstract description 12
- 239000012790 adhesive layer Substances 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 15
- 239000003063 flame retardant Substances 0.000 claims description 14
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 13
- 239000003365 glass fiber Substances 0.000 claims description 12
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 239000003822 epoxy resin Substances 0.000 claims description 7
- 229920000647 polyepoxide Polymers 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 230000003712 anti-aging effect Effects 0.000 abstract description 5
- 238000005728 strengthening Methods 0.000 abstract description 5
- 230000005611 electricity Effects 0.000 abstract description 2
- 238000010248 power generation Methods 0.000 abstract description 2
- 239000002585 base Substances 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 239000011521 glass Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000003487 anti-permeability effect Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002365 multiple layer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a kind of light weight solar electrification component in solar cell module field, the one side of the solar battery is connected through the first adhesive-layer with high-intensitive backboard, and the another side of the solar battery is connected through the second adhesive-layer with high transparency film；The high transparency film includes strengthening hardening hydrophobic layer, and the reinforcing hardening hydrophobic layer is connected with anti-UV weathering layer, and the anti-UV weathering layer is connected with base membrane layer, and the base membrane layer is connected with the easy binder course of the first viscose glue；By high transparency film and high-intensitive backboard sandwiched solar battery, so that entire component has high-intensitive back plate support, sunlight generates electricity through high transparency film irradiation solar battery, own wt mitigates, efficiently avoid PID phenomenon splits generation, and there is grade anti-aging property that preferably blocks water, service life is increased, and the present invention can be used for solar power generation.
Description
Technical field
The present invention relates to a kind of electrification components.
Background technique
Currently, photovoltaic module (being commonly called as solar panel) is by solar battery sheet (two kinds of specification 125* of full wafer
125mm, 156*156mm, 124*124mm etc.) or the different size cut open by laser cutting machine machine or steel-wire cutting machine is too
Positive energy battery combination is constituted together.Due to electric current and voltage all very littles of monolithic solar cell piece, then we are them
After first series connection obtains high voltage, then acquisition high current in parallel, then exported by a diode (preventing electric current from feeding back).And
They are encapsulated on a stainless steel, aluminium or other nonmetallic frames, the backboard of glass and the back side above is installed, is filled with
Nitrogen, sealing.It is collectively referred to as component, that is, photovoltaic module or says it is solar module.In the prior art, traditional photovoltaic
Component is made of face glass, viscose glue, solar battery sheet, viscose glue, solar energy backboard and module frame, by face glass
Entire component is supported, due to the characteristic of tempered glass itself, corner edge collides easy fragmentation, and weight weight, temperature shock causes quick-fried
Split with PID phenomenon so that the anti-aging property that blocks water of photovoltaic module is poor, actual life is reduced, according to low efficiency.
Summary of the invention
The object of the present invention is to provide a kind of light weight solar electrification component, own wt mitigates, efficiently avoids
PID phenomenon splits generation, and has grade anti-aging property that preferably blocks water, and service life is increased.
To achieve the above object, the present invention provides a kind of light weight solar electrification component, the solar battery
It is connected on one side through the first adhesive-layer with high-intensitive backboard, the another side of the solar battery is through the second adhesive-layer and high transparency film
It is connected.
Compared with prior art, the beneficial effects of the present invention are by high transparency film and high-intensitive backboard sandwiched solar energy
Battery, so that entire component has high-intensitive back plate support, sunlight generates electricity through high transparency film irradiation solar battery, from
Body weight saving efficiently avoids the generation of splitting of PID phenomenon, and has grade anti-aging property that preferably blocks water, and uses the longevity
Life is increased, and the present invention can be used for solar power generation.
As a further improvement of the present invention, the high transparency film includes strengthening hardening hydrophobic layer, and the reinforcing hardening is dredged
Water layer is connected with anti-UV weathering layer, and the anti-UV weathering layer is connected with base membrane layer, the base membrane layer and the easy binder course of the first viscose glue
It is connected, so that high transparency film its intensity on the basis of guaranteeing that quality is lighter is also guaranteed, and waterproof effect is more preferable, not only
Ultraviolet radiation can be radiated, and light transmission is good, it is ensured that generating effect.
As a further improvement of the present invention, the high-intensitive backboard includes flame-retardant high-strength fibrous layer, the fire-retardant height
Strength fiber layers are connected with the easy binder course of the second viscose glue, so that and high-intensitive backboard has the characteristic of heat-resistant fireproof, and
With high intensity, supporting role can be better played, while splendid gluing can also be carried out with solar battery.
As a further improvement of the present invention, the surface hardness for strengthening hardening hydrophobic layer reaches HB, in this way can be
Ensure that high transparency film has splendid waterproof performance, and hardness height will not be scratched easily, to improve solar battery group
The safety of part.
As a further improvement of the present invention, the anti-UV weathering layer is polyester material, in this way can be to avoid the short energy of wavelength
It measures high ultraviolet light and molecular structure of high transparency film etc. is generated destructive, cause product to become fragile, turn to be yellow, cracking and playing powder etc. to ask
Topic.
As a further improvement of the present invention, the base membrane layer is to strengthen PET material, passes through PET high molecular material in this way,
So that base membrane layer has optical property and weatherability well, especially amorphous PET has good optical transparence, into
One step promotes the translucency of high transparency film, and PET material is nontoxic, anti-permeability is good, and light weight further reduced solar energy
The quality of battery component is resistant to temperature up to 220 DEG C, so that solar cell module can be adapted for hot environment.
As a further improvement of the present invention, the easy binder course of the first gluing in conjunction with solar energy the binding force of glue be greater than
200N, can make in this way it is bonding stronger between high transparency film and solar battery sheet so that solar module is whole
The stability of body is higher.
As a further improvement of the present invention, the flame-retardant high-strength fibrous layer includes alkali-free glass fiber cloth, the nothing
Epoxy resin is coated on alkali containing glass fibre cloth, in this way by alkali-free glass fiber cloth, so that the chemical stabilization of high-intensitive backboard
Property, electrical insulation capability, intensity be all greatly improved, surface coating epoxy resin the flame retardant property of high-intensitive backboard is obtained
To preferably being promoted, so that flame retardant rating is at V-0 grades or more.
As a further improvement of the present invention, the flame-retardant high-strength fibrous layer has been stacked multiple, in this way can be more
Have the thickness that actual conditions increase and decrease high-intensitive backboard, ensures that quality is light enough on the basis of proof strength.
As a further improvement of the present invention, the easy binder course of the second gluing binding force of glue in conjunction with solar energy is greater than
200N, can make in this way it is bonding stronger between high-intensitive backboard and solar battery sheet, can make in this way it is high thoroughly
It is bonding stronger between bright film and solar battery sheet, so that the stability of solar module entirety is higher.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the structural schematic diagram of high transparency film in the present invention.
Fig. 3 is the structural schematic diagram of high-intensitive backboard in the present invention.
Fig. 4 is the light transmission figure of high transparency film in the present invention.
Fig. 5 is high-intensitive backboard performance plot in the present invention.
Wherein, 1 high-intensitive backboard, 2 first adhesive-layers, 3 solar batteries, 4 second adhesive-layers, 5 high transparency films, 6 first
The easy binder course of viscose glue, 7 base membrane layers, 8 anti-UV weathering layers, 9 reinforcing hardening hydrophobic layers, the 10 second easy binder courses of viscose glue, 11 combustions are high-strength
Spend fibrous layer.
Specific embodiment
The following further describes the present invention with reference to the drawings:
A kind of light weight solar electrification component as shown in Figs. 1-3, including solar battery 3, the one side warp of solar battery 3
First adhesive-layer 2 is connected with high-intensitive backboard 1, and the another side of solar battery 3 is connected through the second adhesive-layer 4 with high transparency film 5；
High transparency film 5 includes strengthening hardening hydrophobic layer 9, strengthens hardening hydrophobic layer 9 and is connected with anti-UV weathering layer 8, anti-UV weathering layer 8 and base
Film layer 7 is connected, and base membrane layer 7 is connected with the easy binder course 6 of the first viscose glue；High-intensitive backboard 1 includes flame-retardant high-strength fibrous layer 11, resistance
Combustion layer of high strength fiber 11 is connected with the easy binder course 10 of the second viscose glue；The surface hardness for strengthening hardening hydrophobic layer 9 reaches HB；Anti- UV
Weathering layer 8 is polyester material；Base membrane layer 7 is to strengthen PET material；The easy binder course of first gluing with and solar energy in conjunction with glue combination
Power is greater than 200N；Flame-retardant high-strength fibrous layer 11 includes alkali-free glass fiber cloth, is coated with asphalt mixtures modified by epoxy resin on alkali-free glass fiber cloth
Rouge；Flame-retardant high-strength fibrous layer 11 has been stacked multiple；The easy binder course of second gluing binding force of glue in conjunction with solar energy is big
In 200N.
In the present invention, high transparency film 5, as base membrane layer 7, carries out surface coated treatment using PET base material in PET base material,
PET base material is unreeled and is preheated after paving, polyester material is coated in the upper surface of PET base material, coating under vacuum conditions
It is dried, coating is detected after the completion later, if being unsatisfactory for requiring, repeated the above steps until meeting the requirements shape
At anti-UV weathering layer 8, it is coated with hydrophobic material on anti-UV weathering layer 8 again later, is detected after drying, meet the requirements to be formed
Hydrophobic coating carries out Surface hardening treatment to hydrophobic coating, so that hydrophobic coating, which is formed, strengthens hardening hydrophobic layer 9, finally by the
The easy binder course 6 of one viscose glue is coated in the lower surface of PET base material；Entire high transparency film 5 is resistant to temperature up to 220 degree.
High-intensitive backboard 1 is made of infiltration coating epoxy resin on alkali-free glass fiber cloth, first by alkali-free glass fibre
Cloth unreel paving, then is preheated, and carries out vacuumize process later, carries out the painting of epoxy resin under vacuum conditions
It applies, coating carries out drying and processing after completing, and finally carries out the alkali-free glass fiber cloth for being coated with epoxy resin being disposed
Slice；Alkali-free glass fiber cloth after the coating cut is subjected to stacking placement, pre-add heat treatment is carried out later, after heating
It vacuumizes, is laminated under vacuum conditions, so that the alkali-free glass fiber cloth slice of multiple-layer stacked can be laminated and be integrated, most
After carry out heat preservation molding；The alkali-free glass after the coating of respective numbers can be laminated in the thickness of high-intensitive backboard 1 according to actual needs
The slice of fiber cloth, the flame retardant rating of high-intensitive backboard 1 have high insulating property, glass transition temperature is up to 175 degree in V-0 or more.
Photovoltaic module is formed using high-intensitive backboard 1 and high transparency film 5, photovoltaic module can add module frame, can also be not added
Module frame, light-weight, dielectric strength is high, and weatherability is superior, and the weight of high-intensitive backboard 1 only has the one third of glass,
Vitrifying encapsulation die so that photovoltaic module realizes lightweight, and can efficiently avoid the generation of PID phenomenon, and have
There is grade anti-aging property that preferably blocks water, extend service life, the effect of high light transmission is realized by high transparency film 5, simultaneously
The frangible explosive of glass is avoided, generating efficiency is improved.
The present invention is not limited to the above embodiment, on the basis of the technical solution of the disclosure, those skilled in the art
According to disclosed technology contents, some replacements can be made to some of which technical characteristic by not needing creative labor
And deformation, these replacements and deformation are within the scope of the invention.
Claims (10)
1. a kind of light weight solar electrification component, including solar battery, it is characterised in that: the one side of the solar battery
It is connected through the first adhesive-layer with high-intensitive backboard, the another side of the solar battery is through the second adhesive-layer and high transparency film phase
Even.
2. a kind of light weight solar electrification component according to claim 1, it is characterised in that: the high transparency film includes
Strengthen hardening hydrophobic layer, the reinforcing hardening hydrophobic layer is connected with anti-UV weathering layer, and the anti-UV weathering layer is connected with base membrane layer,
The base membrane layer is connected with the easy binder course of the first viscose glue.
3. a kind of light weight solar electrification component according to claim 1, it is characterised in that: the high intensity backboard packet
Flame-retardant high-strength fibrous layer is included, the flame-retardant high-strength fibrous layer is connected with the easy binder course of the second viscose glue.
4. a kind of light weight solar electrification component according to claim 2, it is characterised in that: the reinforcing hardening is hydrophobic
The surface hardness of layer reaches HB.
5. a kind of light weight solar electrification component according to claim 4, it is characterised in that: the anti-UV weathering layer is
Polyester material.
6. a kind of light weight solar electrification component according to claim 5, it is characterised in that: the base membrane layer is to strengthen
PET material.
7. a kind of light weight solar electrification component according to claim 5, it is characterised in that: the easy binder course of the first gluing
It is greater than 200N with the binding force of the glue in conjunction with solar energy.
8. a kind of light weight solar electrification component according to claim 3, it is characterised in that: the flame-retardant high-strength is fine
Tieing up layer includes alkali-free glass fiber cloth, and epoxy resin is coated on the alkali-free glass fiber cloth.
9. a kind of light weight solar electrification component according to claim 8, it is characterised in that: the flame-retardant high-strength is fine
Dimension layer stackup is provided with multiple.
10. a kind of light weight solar electrification component according to claim 9, it is characterised in that: second gluing is easy
The binding force of binder course glue in conjunction with solar energy is greater than 200N.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910504985.4A CN110137288A (en) | 2019-06-12 | 2019-06-12 | A kind of light weight solar electrification component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910504985.4A CN110137288A (en) | 2019-06-12 | 2019-06-12 | A kind of light weight solar electrification component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110137288A true CN110137288A (en) | 2019-08-16 |
Family
ID=67581384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910504985.4A Pending CN110137288A (en) | 2019-06-12 | 2019-06-12 | A kind of light weight solar electrification component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110137288A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115132868A (en) * | 2022-06-29 | 2022-09-30 | 北京金茂绿建科技有限公司 | Light photovoltaic module, method for manufacturing light photovoltaic module and photovoltaic power generation system |
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| CN115132868A (en) * | 2022-06-29 | 2022-09-30 | 北京金茂绿建科技有限公司 | Light photovoltaic module, method for manufacturing light photovoltaic module and photovoltaic power generation system |
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