CN108607718A - A kind of automatic coating apparatus of high efficiency - Google Patents
A kind of automatic coating apparatus of high efficiency Download PDFInfo
- Publication number
- CN108607718A CN108607718A CN201611094091.5A CN201611094091A CN108607718A CN 108607718 A CN108607718 A CN 108607718A CN 201611094091 A CN201611094091 A CN 201611094091A CN 108607718 A CN108607718 A CN 108607718A
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- CN
- China
- Prior art keywords
- workpiece
- automatic
- coating
- guide rail
- transmission guide
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
- B25J15/12—Gripping heads and other end effectors having finger members with flexible finger members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of automatic coating apparatus of high efficiency, including pass sequentially through automatic loading and unloading device, plater, drying unit and the detection device of transmission guide rail connection；Plater, which also passes through with coating automatic supplier, to be electrically connected；Workpiece is automatically transported to transmission guide rail via automatic loading and unloading device, workpiece is transmitted on plater the inner and outer surfaces to workpiece and carries out application by transmission guide rail, coating automatic supplier cleans plater, is fed, workpiece enters drying unit by transmission guide rail and carries out heating drying successively, workpiece is detected screening certified products by detection device to inner and outer surfaces, and qualified workpiece carries out automatic blanking by automatic loading and unloading device.The present invention can carry out the workpiece of multiple models automation feeding, spraying, drying, detection and sorting by above-mentioned setting, whole process without it is artificial participate in, it is efficient.
Description
Technical field
The present invention relates to mechanical device technical fields, more particularly, to a kind of automatic coating apparatus of high efficiency and application side
Method.
Background technology
Workpiece is needed through heat treatment process, after the completion of casting to improve its hardness.But there may be parts for workpiece
Cutting thread is needed, needs the part of cutting thread that can not be then heat-treated.It prevents the part of workpiece to be heat-treated, typically exists
A coating is coated in the part that workpiece can not be heat-treated, and is protected.Then workpiece is arranged again and is placed in annealing device
Processing.There are currently no carry out the life of anti-heat treatment application to the end face of A22 screw rods, A22 arm axles, M75 screw rods, M75 arm axles simultaneously
Producing line and corresponding equipment.
The structure feature for giving four workpiece in the prior art, it is end face and inner face to need the part of application.
Application for this four workpiece typically manually carries out, and efficiency is low, while application is not uniform enough, causes protection effect poor.
Invention content
The purpose of the present invention is to provide the automatic coating apparatus of high efficiency and coating process, can largely solve existing
There is the artificial coating efficiency in technology low, while application is not uniform enough, leads to problems such as protection effect poor.
The automatic coating apparatus of high efficiency provided by the invention, including：Automatic loading and unloading device, plater, coating are automatic
Feedway, drying unit and detection device；
The automatic loading and unloading device, plater, drying unit and detection device pass sequentially through transmission guide rail and connect；
The coating automatic supplier is to be electrically connected with plater.
Further, the automatic loading and unloading device include rack, multiple saddles for being arranged on the rack, with it is described
Saddle is correspondingly connected with and has the multiple blowing pallets and crawl robot of identification code；Each saddle is equipped with first
Identification device, and first identification device is connect with control device.
Wherein, the crawl robot includes：Mechanical arm and the manipulator being connect with the mechanical arm, the manipulator
Inside is provided with multiple inner headed faces to match with different types of part, and the manipulator is provided at least one for measuring
The sensor of the part length；
Limiting device is provided on the saddle, the limiting device includes：Limit sensors and for being put described in fixation
The Fixed latches of material torr disk, the limit sensors are connect with the control device；The both sides of the blowing pallet be provided with
The saddle matched idler wheel is provided with support ball on the saddle；
The crawl robot further includes：At least two vertical pivots and the horizontal axis that can be moved back and forth on the vertical pivot,
And the vertical pivot is vertically arranged with the horizontal axis；
The mechanical arm includes：Ride upon the sliding block that can be moved back and forth on the horizontal axis and along the horizontal axis, the machine
Tool arm is connect with the horizontal axis by the sliding block, and the mechanical arm further includes for driving the manipulator in the vertical direction
The first cylinder moved back and forth.
Further, the plater include the rack being arranged on assembly line, be arranged on assembly line second know
Other device, the first coating nozzle being arranged in the rack and/or second coating nozzle and it is arranged in the rack
Clamping device；
Second identification device is connect by control device with the clamping device；
The first coating nozzle is obliquely installed with horizontal plane；
The second coating nozzle is horizontally disposed.
Further, the coating automatic supplier includes：Paint can, receiving hopper, material feeding jar, waterway pipe, gas circuit
Pipeline and coating pipeline；
The paint can is connected with coating pipeline, gas path pipe respectively；
The receiving hopper is connected with coating pipeline, waterway pipe respectively；
The material feeding jar is connected with coating pipeline, gas path pipe respectively.
Further, the drying unit includes multiple babinets and the heating device that is arranged in the babinet；
It is provided on the babinet and is used for transmission the entrance and exit that guide rail passes through；
Multiple babinets are end to end successively to be arranged in the transmission guide rail.
Wherein, the drying unit further includes：The temperature regulating device being connect with the heating device is also set up in the babinet
There is insulating layer, the babinet is polylith section steel plate, and section steel plate described in polylith is weldingly connected and forms babinet.
Further, going out for the last one babinet is arranged on the transmission guide rail traffic direction in the detection device
At mouthful, the detection device includes holder and rack-mount multiple industrial cameras；
The cantilever tip is equipped with grabbing device；
It is also equipped with material box device on the holder；
Also detachably connected workpiece recycling bins on the holder；
The workpiece recycling bins and material box device are arranged at below grabbing device.
In practical application, the grabbing device includes clamping jaw, the servo motor that can be slided on holder and can make folder
The second vertically reciprocating cylinder of pawl；The clamping jaw is equipped with photoelectric sensor, and the clamping jaw is truss clamping jaw,
The truss clamping jaw is internally provided with clamping jaw cylinder；The material box device includes the transmission guide rail being located on holder and can be along transmission
The magazine of guide rail sliding, is installed with multiple screens slots that can place workpiece on the magazine；The industrial camera flexible connection
On holder；Being equipped at least one industrial camera can be used for detecting the endoscope of workpiece inner face；It is peeped in being provided with
The axis body of the arbor and the workpiece of the industrial camera of mirror is arranged in parallel；The workpiece recycling bins are collection box or recycling
Box；The collection box is opening babinet；The recycling box includes recycling box body, the slideway being connected with recycling box body, setting
Set the water tank below slideway.
The present invention also provides a kind of coating process, this method is：Workpiece is automatically transported to via automatic loading and unloading device
Workpiece is transmitted on plater the inner and outer surfaces to workpiece and carries out application by transmission guide rail, transmission guide rail, and coating is automatically fed
Device cleans plater, is fed, and workpiece enters drying unit by transmission guide rail and carries out heating drying successively, workpiece
Screening certified products are detected to inner and outer surfaces by detection device, qualified workpiece is carried out automatic by automatic loading and unloading device
Blanking.
Beneficial effects of the present invention are：
The automatic coating apparatus of high efficiency provided by the invention, including pass sequentially through the automatic loading/unloading dress of transmission guide rail connection
It sets, plater, drying unit and detection device；Plater, which also passes through with coating automatic supplier, to be electrically connected；The present invention
Coating process is also provided：Manually by product loading plate to be coated and identify model, automatic loading and unloading device takes product to be coated to be put into painting
Layer line entrance, sensor detect product and identify model, and driving plater operation, product is sent to coating station positioning simultaneously
In place, product coating is simultaneously sent to coated thread outlet, and product is sent to drying unit, and product is dried and be sent to by babinet for detection
Drying line exports, and detection device is detected coating, and such as unqualified, screening is gone out, such as qualified, and automatic loading and unloading device is removed
Product goes to lower sequence in artificial week to blowing charging tray.The present invention can carry out the workpiece of multiple models automatic by above-mentioned setting
Change feeding, spraying, drying, detection and sorting, whole process without it is artificial participate in, it is efficient.
Description of the drawings
Fig. 1 is the structural schematic diagram of the automatic coating apparatus of high efficiency provided in an embodiment of the present invention；
Fig. 2 is the overall structure diagram of automatic loading and unloading device provided in an embodiment of the present invention；
Fig. 3 is the structural schematic diagram of rack and saddle in automatic loading and unloading device provided in an embodiment of the present invention；
Fig. 4 is that structure when blowing pallet is placed on saddle in automatic loading and unloading device provided in an embodiment of the present invention is shown
It is intended to；
Fig. 5 is the structural schematic diagram of mechanical arm and manipulator in automatic loading and unloading device provided in an embodiment of the present invention；
Fig. 6 is part A partial enlargement structural representation in Fig. 5；
Fig. 7 is coating pipeline system diagram provided in an embodiment of the present invention；
Fig. 8 is the cross-sectional view of babinet provided in an embodiment of the present invention；
Fig. 9 is the structural schematic diagram of drying unit provided in an embodiment of the present invention；
Figure 10 is the schematic top plan view of internal structure in drying unit provided in an embodiment of the present invention；
Figure 11 is the structural schematic diagram of detection device provided in an embodiment of the present invention；
Figure 12 is the structural schematic diagram of the industrial camera based on Fig. 1；
Figure 13 is the structural schematic diagram of the grabbing device based on Fig. 1；
Figure 14 is the structural schematic diagram of the material box device based on Fig. 1；
Figure 15 is the structural schematic diagram of the collection box based on Fig. 1；
Figure 16 is the structural schematic diagram of workpiece recycling bins provided in an embodiment of the present invention；
Figure 17 is the structural schematic diagram of plater provided in an embodiment of the present invention；
Figure 18 is part B partial enlargement structural representation in Figure 17.
Specific implementation mode
Technical scheme of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
The every other embodiment that personnel are obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for the description present invention and simplify description, do not indicate or imply the indicated device or element must have a particular orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for description purposes only, and is not understood to indicate or imply relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
Can also be electrical connection to be mechanical connection；It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
The present invention is described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
Fig. 2 is the overall structure diagram of automatic loading and unloading device 10 provided in an embodiment of the present invention；Fig. 3 is that the present invention is real
The structural schematic diagram of rack 11 and saddle 12 in the automatic loading and unloading device 10 of example offer is provided；Fig. 4 provides for the embodiment of the present invention
Automatic loading and unloading device 10 in structural schematic diagram of the blowing pallet 13 when being placed on saddle 12.
It should be added that, dotted line indicates the position of assembly line in Fig. 2 herein.
As shown in figs 2-4, a kind of automatic loading and unloading device 10 provided in an embodiment of the present invention, including：Rack 11, setting
Multiple saddles 12 on rack 11 are correspondingly connected with saddle 12 and multiple blowing pallets 13 with identification code and are used for
Capture the crawl robot 14 of part；Each saddle 12 is provided with the first identification device 121 of Division identification code for identification, and
First identification device 121 is connect with control device；The part type that control device can be distinguished according to the first identification device 121
Motion path to capturing robot 14 carries out match control.
Compared with the existing technology, the automatic loading and unloading device 10 described in the embodiment of the present invention has the advantage that：
In automatic loading and unloading device 10 provided in an embodiment of the present invention, as shown in figs 2-4, including：Rack 11, setting exist
Multiple saddles 12 and saddle 12 on rack 11 are correspondingly connected with and multiple blowing pallets 13 and gripper with identification code
Device people 14；Each saddle 12 is provided with the first identification device 121 of Division identification code for identification, and the first identification device 121
It is connect with control device；Control device can be according to the part type that the first identification device 121 is distinguished to capturing robot 14
Motion path carry out match control.From this analysis, automatic loading and unloading device 10 provided in an embodiment of the present invention, due to support
Platform 12 is arranged on rack 11, therefore the motion range of crawl robot 14 can be calculated according to the size of rack 11；And
Due to being provided with identification code on blowing pallet 13, the first identification device 121 can be identified according to identification code distinguishes inhomogeneity
The part of type；Simultaneously because the first identification device 121 is connected with control device and then can control the movement of crawl robot 14
Path, therefore capture robot 14 and part can be accurately placed on defined position according to the motion path being previously set,
To complete subsequent manufacturing procedure, therefore can be simultaneously to more using automatic loading and unloading device 10 provided in an embodiment of the present invention
The different types of part of kind carries out loading and unloading work.
It should be added that, above-mentioned control device includes multiple control modules herein, and each control module can be complete
At different tasks.
When practical application, in order to achieve the purpose that distinguish different blowing pallets 13, as shown in figure 3, identification code can be deep
The shallow shrinkage pool to differ, and the first identification device 121 is photoelectric sensor, the first identification device 121 sends out Ray Of Light, arrives at recessed
Hole bottom back reflection is simultaneously acquired by photoelectric sensor, and photoelectric sensor sends out the depth that shrinkage pool is calculated with the time reflected according to light
Degree, so that it is determined that the type of blowing pallet 13, and then determine the type of part；When actual production manufactures, each blowing pallet 13
Multiple deep mixed shrinkage pools can be set, and corresponded shrinkage pool depth as identification code and different types of part, from
And it realizes identification and distinguishes the purpose of different parts.
It should be added that, the installation site of the first identification device 121 is not limited to position shown in figure herein, appoints
What can realize the position of required function.
In addition, as shown in figure 4, offer part putting hole 131 on blowing pallet 13, the blowing support of different classes of part
What the quantity of the part putting hole 131 opened up on disk 13 was to determine, therefore can directly be set according to the position of part putting hole 131
Capture the motion path of robot 14.
Fig. 5 is that mechanical arm 141 and the structure of manipulator 142 are shown in automatic loading and unloading device 10 provided in an embodiment of the present invention
It is intended to；Fig. 6 is part A partial enlargement structural representation in Fig. 5.
When practical application, in order to realize the purpose of crawl part, as shown in figure 5, crawl robot 14 includes：Mechanical arm
141 and the manipulator 142 that is connect with mechanical arm 141, manipulator 142 be used for band motivation for completing pick-and-place action, mechanical arm 141
Tool hand 142 moves；Simultaneously because the part referred in the embodiment of the present invention is mostly class cylindrical structure, therefore in order to put
More parts are placed on material torr disk 13, as shown in figure 4, need to place part perpendicular to the ground, however part are placed into flowing water
After on line, and because assembly line is motion state, it is easy to cause situations such as part placed perpendicular to the ground is toppled over, to make life
It is impacted to produce flow, in order to avoid the above situation occurs, as shown in fig. 6, manipulator 142 can be with respect to itself and mechanical arm 141
Tie point rotates, and so as to lie in part perpendicular to the ground on blowing pallet 13 on assembly line, and makes itself and ground
It is parallel, and then avoid toppling over there is a situation where part and occur.
Wherein, in order to keep 142 holding parts of manipulator more firm, as shown in fig. 6, the inside of manipulator 142 be provided with it is more
A inner headed face for matching with different types of part, during manipulator 142 picks up part, if manipulator 142
Inside can not be fitted closely with part, be susceptible to the case where part falls off from manipulator 142, and manipulator 142 and zero
The contact site of part is susceptible to cut, therefore is matched with different types of part the setting of the inside of manipulator 142 is multiple
Inner headed face, manipulator 142 can be made to be fitted closely with part, part is avoided to fall off, while piece surface can also be avoided to go out
Existing cut.
It should be added that, can rubber layer be set in 142 inner surface of manipulator herein, rubber layer has elasticity,
Manipulator 142 can be made to be bonded with part closer, and be not in cut, while the friction coefficient of rubber is larger, to
The frictional force between manipulator 142 and part can be increased.Specifically, in order to identify the part type of gripping, as shown in fig. 6,
Manipulator 142 is provided at least one sensor 1421 for measuring part length, which can be photoelectric transfer
Sensor is vertically arranged with part direction, if part length reaches the underface of sensor 1421, you can reflective sensor 1421 is sent out
The light gone out, and then trigger sensor 1421, sensor 1421 are connected with control device, according to the triggering feelings of sensor 1421
Condition, control device can judge the length of the picked up part of manipulator 142, and compare the knot of the first identification device 121 identification
Fruit continues to operate in next step if sensor 1421 and the first identification device 121 are judged as same part, if passing
Sensor 1421 is different from the judging result of the first identification device 121, then sends out alarm, and particular situation is checked by staff,
And it deals with.
When practical application, for the fixed blowing pallet 13 during the gripping of manipulator 142, as shown in figure 3, on saddle 12
It is provided with limiting device；Limiting device includes：Limit sensors 122 and Fixed latches 123 for fixing blowing pallet 13；Limit
Level sensor 122 is connect with control device, and control device can control the liters of Fixed latches 123 and fall, and is gripped in manipulator 142
During part, the active force between manipulator 142 and part may be such that blowing pallet 13 moves, to make manipulator
142 are difficult to grip part, and since blowing pallet 13 moves, pre-set part position can also go out with physical location
Existing deviation, can not carry out so as to cause follow-up step, in order to avoid the above situation occurs, be arranged one piece on the top of saddle 12
Limiting plate, limiting plate can resist blowing pallet 13 when blowing pallet 13 is pushed into 12 top of saddle；And it is arranged on limiting plate
There are limit sensors 122, when blowing pallet 13 is against on limiting plate, limit sensors 122 are triggered, and then control device drives
Dynamic Fixed latches 123 rise, to fix blowing pallet 13.After the completion of the part on blowing pallet 13 all gripping, control
Device processed can also drive Fixed latches 123 to fall, so as to the blowing pallet 13 more renewed.Using such setting, can keep away
The case where exempting from not carrying out so as to cause subsequent step because of blowing pallet 13 during manipulator 142 grips part.
Herein it should be added that, resetting apparatus can be set on mechanical arm 141, when on blowing pallet 13 not in institute
When placing part in some part putting holes 131, manipulator 142 is at empty part putting hole 131 due to not having gripping zero
When part sends out alarm, resetting apparatus can be used to sound all clear and reset mechanical arm 141 for staff.
Wherein, in order to further limit the position of blowing pallet 13, as shown in figure 4, the both sides of blowing pallet 13 are provided with
With 12 matched idler wheel 132 of saddle, when blowing pallet 13 is placed on saddle 12, idler wheel 132 can be outer with saddle 12 or so
Side is fitted close, to ensure that blowing pallet 13 will not move left and right, to make the position of blowing pallet 13 fix, also more
Coordinate convenient for Fixed latches 123 and blowing pallet 13.
When practical application, in order to more easily control load and unload blowing pallet 13, as Figure 3-Figure 4, branch is provided on saddle 12
Ball 124 is supportted, using such setting, can will become rolling friction between blowing pallet 13 and saddle 12, reduce frictional force, from
And staff is enable more easily and conveniently to load and unload blowing pallet 13.
Specifically, in order to realize pick up robot 40 between assembly line and blowing pallet 13 between carry out loading and unloading, such as Fig. 2
Shown, crawl robot 14 further includes：At least two vertical pivots 143 and the horizontal axis 144 that can be moved back and forth on vertical pivot 143,
And vertical pivot 143 is vertically arranged with horizontal axis 144；Mechanical arm 141 includes：It rides upon on horizontal axis 144 and can back and forth be transported along horizontal axis 144
Dynamic sliding block；Mechanical arm 141 is connect with horizontal axis 144 by sliding block, using such setting, mechanical arm 141 can vertical pivot 143 with
Freely activity in the rectangle that horizontal axis 144 surrounds, if assembly line and blowing pallet 13 be arranged at mechanical arm 141 can be in vertical pivot
When in 143 rectangles surrounded with horizontal axis 144, crawl robot 14 can be realized to carry out between assembly line and blowing pallet 13
Blanking operates.
Further, in order to avoid mechanical arm 141 or manipulator 142 are interfered with other components in the process of running,
As shown in figure 5, mechanical arm 141 further includes the first cylinder 1411 for driving manipulator 142 to move back and forth in the vertical direction,
As shown in figure 4, part is placed in part putting hole 131, if mechanical arm 141 is set up directly on the height of gripping part, transporting
Part can be interfered with blowing pallet 13 during row, to make part that can not be taken out from part putting hole 131, in order to avoid
First cylinder 1411, after manipulator 142 clamps part, the first cylinder is arranged in the generation of the above situation on mechanical arm 141
1411 pack up, and part takes out from part putting hole 131, gripping part operation are completed, to avoid mechanical arm 141 or manipulator
142 interfere with other components in the process of running.
Figure 17 is the structural schematic diagram of plater 20 provided in an embodiment of the present invention, and Figure 18 is part B part in Figure 17
Enlarged structure schematic diagram.
As shown in Figure 17-Figure 18, plater 20 includes the rack 21 being arranged on assembly line, is arranged on assembly line
Second identification device 22, the first coating nozzle 211 being arranged in rack 21 and/or second coating nozzle 212 and setting exist
Clamping device 213 in rack 21；Second identification device 22 is connect by control device with clamping device 213；First coating is sprayed
First 211 are obliquely installed with horizontal plane；Second coating nozzle 212 is horizontally disposed.It can be seen that coating provided in an embodiment of the present invention
Device 20 can be carried out at the same time spraying on a production line to the inner surface and the outer surface of different workpieces 543.
Fig. 7 is 328 system diagram of coating pipeline provided in an embodiment of the present invention.
As shown in fig. 7, coating automatic supplier 30 provided in this embodiment, including paint can 322, receiving hopper 324, on
Batch can 327, waterway pipe 320, gas path pipe 321 and coating pipeline 328；Paint can 322 respectively with coating pipeline 328, gas circuit
Pipeline 321 is connected；Receiving hopper 324 is connected with coating pipeline 328, waterway pipe 320 respectively；Material feeding jar 327 respectively with painting
Pipe material 328, gas path pipe 321 are connected.
It can be seen that coating automatic supplier 30 provided in an embodiment of the present invention, coating pipeline 328, gas path pipe
321, it is interconnected between waterway pipe 320, paint can 322, receiving hopper 324 and material feeding jar 327, facilitates stirring for whole system
It mixes, export, clean and collects.
Further, 322 center of paint can is equipped with Pneumatic blender 323, Pneumatic blender 323 and 321 phase of gas path pipe
Connection；322 upper surface of paint can is connected with the second pressure regulator valve 316, the second two position three way directional control valve 317 by gas path pipe 321
Ball valve 31, above-mentioned second pressure regulator valve 316, the second two position three way directional control valve 317 and the first electricity is adjusted to adjust ball valve 31 successively with the first electricity
Connection；Ball valve 32, the 33, the 5th electricity of third electricity tune ball valve is adjusted to adjust ball valve by second electricity of the connection of coating pipeline 328 in paint can 322
35, the 6th electricity adjusts ball valve 36, the first solenoid diaphragm valve 38 and the second solenoid diaphragm valve 39, and the second electricity adjusts ball valve 32 to be separately connected the
Three electricity adjust ball valve 33 and the 5th electricity adjusts ball valve 35, the 5th electricity to adjust ball valve 35 and the 6th electricity that ball valve 36 is adjusted to be sequentially connected, and the 6th electricity is adjusted
Ball valve 36 is separately connected the first solenoid diaphragm valve 38 and the second solenoid diaphragm valve 39, the first solenoid diaphragm valve 38 and the second electromagnetism every
Film valve 39 is separately connected feeding nozzle 325.
Wherein, coating pipeline 328 stretches into inside paint can 322.Coating pipeline 328 stretches into paint can 322, facilitates painting expects pipe
Road 328 takes coating or air water to pass through 328 cleaning dope pipeline 328 of coating pipeline and paint can 322.Wherein, coating pipeline
328 adjust ball valve 31 to be connected with gas path pipe 321 by the first electricity.Coating pipeline 328 is connected with gas path pipe 321, after convenient
The continuous cleaning to coating pipeline 328.
Wherein, receiving hopper 324 is sequentially connected the 8th electricity by coating pipeline 328 and adjusts ball valve 311, material feeding jar 327；Receiving hopper
324 tops are provided with feeding nozzle 325；324 inner wall of receiving hopper is equipped with washer jet 326.
Wherein, washer jet 326 adjusts ball valve 34,314 phase of the first ball valve with the 4th electricity successively by waterway pipe 320 respectively
Even.
Wherein, material feeding jar 327 is sequentially connected in series the 7th electricity by gas path pipe 321 and adjusts ball valve 37, the second ball valve 315；Feeding
Tank 327 is connected with the first two position three way directional control valve 313, the first pressure regulator valve 312 in turn by gas path pipe 321.
Wherein, the Pneumatic blender 323 of paint can 322 passes through gas path pipe 321 and third ball valve respectively with material feeding jar 327
318 are connected.
Wherein, waterway pipe 320 adjusts ball valve 34 to be connected with coating pipeline 328 by the 4th electricity.
Wherein, paint can 322 and material feeding jar 327 are equipped with pressue device 329.Pressue device 329 can give paint can 322
It pressurizes with material feeding jar 327, so as to the normal operation of follow-up whole system.
It should be added that 321 one end of gas path pipe is equipped with three linked piece 319.In pneumatics, by air mistake
Three kinds of filter, pressure reducing valve and oil sprayer air source processing elements fit together referred to as pneumatic triple piece, to enter pneumatic instrument
Gas source purification filtering and be decompressed to instrument and supply specified bleed pressure, be equivalent to the function of the power transformer in circuit.
It should be added that coating automatic supplier 30 provided in this embodiment, paint can 322 can supply simultaneously
Answer multiple material feeding jars 327 and receiving hopper 324, only need to by gas path pipe 321, waterway pipe 320 and coating pipeline 328 simultaneously with it is more
A material feeding jar 327 is connected with receiving hopper 324, does not just illustrate one by one herein.
In practical application, 327 feed supplement of material feeding jar：First two position three way directional control valve 313 is closed, and material feeding jar 327 is deflated；8th
Electricity adjusts ball valve 311, the 6th electricity that ball valve 36, the 7th electricity is adjusted to adjust ball valve 37, the first electricity that ball valve 31, third electricity tune ball valve 33 is adjusted to close；
Second electricity adjusts ball valve 32 and the 5th electricity that ball valve 35 is adjusted to open, and feed back loop is unobstructed；Second two position three way directional control valve 317 is opened, and is applied
Batch can 322 pressurizes, and coating enters material feeding jar 327 by paint can 322.Workpiece is coated：5th electricity adjusts ball valve 35, the 7th electricity to adjust ball
Valve 37, the 8th electricity adjust ball valve 311 to close；6th electricity adjusts ball valve 36 to open；First pressure regulator valve 312 adjusts pressure to design pressure
(being no more than 0.3MPa), the first two position three way directional control valve 313 is opened, and material feeding jar 327 pressurizes；First solenoid diaphragm valve 38, second
The unlatching control workpiece of solenoid diaphragm valve 39 is coated.Coating flows back into material feeding jar 327 by receiving hopper 324：First two-position three way
Reversal valve 313 is closed, 327 pressure release of material feeding jar；5th electricity adjusts ball valve 35 and the 7th electricity that ball valve 37 is adjusted to close；8th electricity adjusts ball valve
311 open, and the coating in receiving hopper 324 flows into material feeding jar 327 under gravity.Coating flows back into painting by material feeding jar 327
Batch can 322：6th electricity adjusts ball valve 36, the 7th electricity to adjust ball valve 37, the 8th electricity that ball valve 311, the first electricity is adjusted to adjust ball valve 31, third electricity tune
Ball valve 33 is closed；Second electricity adjusts ball valve 32, the 5th electricity that ball valve 35 is adjusted to open；Second two position three way directional control valve 317 is closed, paint can
322 pressure releases；First two position three way directional control valve 313 is opened, and the first regulating valve 11 adjusts pressure to setting pressure, and material feeding jar 327 adds
Pressure, coating enter paint can 322 by material feeding jar 327.Feeding nozzle 325, the cleaning of receiving hopper 324 and material feeding jar 327：Manually open
The first ball valve 314 and the second ball valve 315 are opened, and wastewater discharge pipe is accessed into wastewater barrel；Close the first two position three way directional control valve
313,327 pressure release of material feeding jar；4th electricity adjusts ball valve 34 to open a period of time, rinses receiving hopper 324；8th electricity adjusts ball valve 311 to open
It opens, flushing waste water enters material feeding jar 327, rinses material feeding jar 327；6th electricity adjusts ball valve 36, the first solenoid diaphragm valve 38 and second
Solenoid diaphragm valve 39 is opened, and the first two position three way directional control valve 313 is opened, the first pressure regulator valve 312 adjusting pressure, on material feeding jar 327
Waste water by feeding nozzle 325 enter receiving hopper 324；After the above process repeats certain number, the 8th electricity tune ball valve 311, the 6th
Electricity adjusts ball valve 36, the 5th electricity that ball valve 35 is adjusted to close, and the 7th electricity adjusts ball valve 37 to open, and the first two position three way directional control valve 313 is opened, the
One pressure regulator valve 312 adjusts pressure, and waste water enters wastewater barrel.Coating pipeline 328 cleans：In feeding nozzle 325,324 He of receiving hopper
After material feeding jar 327 cleans, the first two position three way directional control valve 313, the 8th electricity adjusts ball valve 311, the 6th electricity that ball valve 36, the second electricity is adjusted to adjust
Ball valve 32 is closed, and the 7th electricity adjusts ball valve 37 to open, and third electricity tune ball valve 33 opens certain time, rinses coating pipeline 328；It closes
Third electricity tune ball valve 33 opens the first electricity and adjusts ball valve 31, coating pipeline 328 is cleaned with compressed air.
Fig. 8 is the cross-sectional view of babinet 41 provided in an embodiment of the present invention；Fig. 9 is provided in an embodiment of the present invention
The structural schematic diagram of drying unit 40.
As illustrated in figs. 8-9, the embodiment of the present invention provides a kind of drying unit 40, including：Babinet 41 is with setting in babinet
Heating device 42 in 41；The entrance 411 and outlet 412 for being used for transmission that guide rail 60 passes through are provided on babinet 41.
Compared with the existing technology, the drying unit 40 described in the embodiment of the present invention has the advantage that：The embodiment of the present invention
In the drying unit 40 of offer, as illustrated in figs. 8-9, including：Babinet 41 and the heating device 42 being arranged in babinet 41；Babinet
The entrance 411 and outlet 412 for being used for transmission that guide rail 60 passes through are provided on 41.From this analysis, the embodiment of the present invention provides
Drying unit 40, due to being provided with heating device 42,40 energy of drying unit provided in an embodiment of the present invention in babinet 41
It is enough that heating, drying is carried out to part；And it is used for transmission the entrance 411 and outlet that guide rail 60 passes through due to being provided on babinet 41
412, therefore drying unit provided in an embodiment of the present invention 40 can be directly disposed on assembly line, to avoid because of drying unit
The 40 other regions being arranged other than assembly line and result in the need for worker and transport part is unified, and then effectively reduce hand labor
Power simultaneously saves the time, therefore the production on assembly line can be better adapted to using drying unit 40 provided in an embodiment of the present invention
Operation.
It should be added that, the installation site of heating device 42 is not limited to installation site shown in fig. 8 herein, appoints
What can realize the installation site of heating purpose.
Further, since the temperature in babinet 41 provided in an embodiment of the present invention is higher, therefore transmission guide rail 60 should select steel
Band or the preferable material of other heat resistances are driven, and should not use the poor materials of heat resistances such as belt.
When practical application, in order to control the temperature in drying unit 40, as shown in figure 8, baking provided in an embodiment of the present invention
Equipment for drying 40 further includes：The temperature regulating device 43 being connect with heating device 42, and temperature regulating device 43 is opened for controlling heating device 42
Stop the temperature in simultaneously regulating box 41.When practical operation, the range of temperature change can be set in temperature regulating device 43, in babinet 41
It is provided with temperature sensor, when temperature is higher than the upper limit of setting range in babinet 41, temperature regulating device 43 closes heating device 42,
Temperature declines in babinet 41；When temperature is down to the lower limit of setting range or less in babinet 41, temperature regulating device 43 opens heating dress
Set 42, temperature rise in babinet 41.Such as：Temperature range is set as 39 degrees Celsius to 41 degrees Celsius, to temperature regulating device 43
Temperature in drying unit 40 provided in an embodiment of the present invention can be controlled in 40 degrees centigrades.
It should be added that, temperature regulating device 43 can be for electrical connection, signal is connect or it with heating device 42 herein
Its any connection type that can realize the above-mentioned course of work.
In addition, on temperature regulating device 43 can integrated display screen, when temperature range is arranged, display screen, which can intuitively react, to be set
Process is set, and in actual use, the temperature that display screen can also be in real-time display babinet 41 provided in an embodiment of the present invention
Value.
Wherein, in order to keep heating effect more preferable, as shown in figure 8, insulating layer 413 is provided in babinet 41, heating device 42
When heating, heat can be lost to by the heat exchange of babinet 41 and air in air, cause the waste of the energy, and can make room
Interior temperature increases, and causes working environment to deteriorate, therefore be provided with insulating layer 413 in babinet 41, can completely cut off heat, make heating
Effect is more preferable, while Optimization Work environment.
Specifically, in order to keep the structure of the babinet 41 of drying unit 40 provided in an embodiment of the present invention more sturdy and durable, such as
Shown in Fig. 9, babinet 41 is polylith section steel plate, and polylith section steel plate is weldingly connected and forms babinet 41, using such setting, knot
Structure is reasonable, and babinet 41 is handsome in appearance, sturdy and durable.
Figure 10 is the schematic top plan view of internal structure in drying unit 40 provided in an embodiment of the present invention.
As Figure 8-Figure 10, the embodiment of the present invention also provides a kind of drying unit 40, including multiple embodiment of the present invention
The babinet 41 of offer, and multiple babinets provided in an embodiment of the present invention 41 are end to end successively is arranged in transmission guide rail 60.
Compared with the existing technology, the drying unit 40 described in the embodiment of the present invention has the advantage that：The embodiment of the present invention
In the drying unit 40 of offer, as Figure 8-Figure 10, including multiple babinets provided in an embodiment of the present invention 41, and multiple hairs
41 body of case of bright embodiment offer is end to end successively to be arranged in transmission guide rail 60.From this analysis, the embodiment of the present invention
The drying unit 40 of offer, due to being provided with heating device 42, drying unit provided in an embodiment of the present invention in babinet 41
40 can carry out heating, drying to part；And it is used for transmission the entrance 411 and go out that guide rail 60 passes through due to being provided on babinet 41
Mouth 412, therefore drying unit provided in an embodiment of the present invention 40 can be directly disposed on assembly line, to avoid filling because of drying
It sets other regions that 40 are arranged other than assembly line and results in the need for worker by the unified transport of part, and then effectively reduce artificial labor
Power simultaneously saves the time；Simultaneously because 40 length of drying unit provided in an embodiment of the present invention is longer, therefore heating time is more single
A babinet 41 is longer, therefore the more single babinet 41 more 41 of heating effect is good, therefore is filled using drying provided in an embodiment of the present invention
Production operation on assembly line can be better adapted to by setting 40.
When practical application, in order to avoid destroying the dope layer of piece surface in heating process, as shown in figure 3, being led along transmission
Temperature in the multiple babinets 41 provided in an embodiment of the present invention of traffic direction of rail 60 rises successively, in actual production, this hair
The drying unit 40 that bright embodiment provides can be used in drying the dope layer on shaped piece surface, however of the invention real not entering
Before the drying unit 40 for applying example offer, the surface temperature of the part in transmission guide rail 60 in blowing pallet 13 is generally room temperature,
If directly carrying out drying setting using high temperature, it is easy to make the dope layer of piece surface to toast blistering, becomes rejected part, therefore
By the temperature of the temperature regulating device 43 along multiple drying units 40 provided in an embodiment of the present invention of the traffic direction of transmission guide rail 60
The upper limit of setting range successively increases, and the lower limit of setting range is rationally selected according to the upper limit of the setting range of each temperature regulating device 43
It selects, to make part on the traffic direction of transmission guide rail 60, temperature gradually rises from low to high, and piece surface temperature is avoided to become
Change too fast the case where blistering so as to cause dope layer baking.
Wherein, in order to save assembly line the space occupied, and improve working efficiency, as shown in figure 9, transmission guide rail 60 be in
" mouth " font is distributed, i.e. one rectangle of the end to end composition of transmission guide rail 60, using such setting, can be efficiently reduced entire
The occupied space of assembly line, while space availability ratio can be improved, and the upper discharge position of assembly line is overlapped with lower discharge position
Together, it is more convenient worker and carries out loading and unloading work, traditionally discharge position is being flowed in assembly line starting point, lower discharge position on assembly line
Waterline terminal, loading and unloading need at least two workers, and use and be arranged in this, only need a worker that loading and unloading work can be completed
Make；And in order to reach preferably drying effect, it is both provided on two sides of the arbitrary neighborhood of " mouth " font transmission guide rail 60
Drying unit 40 provided in an embodiment of the present invention may be limited in some cases by place, and the transmission of " mouth " font is led
The single edge limited length of rail 60, so as to cause part in drying unit 40 provided in an embodiment of the present invention residence time mistake
It is short, it is unable to reach the purpose of drying, therefore this is both provided on two sides of the arbitrary neighborhood of " mouth " font transmission guide rail 60
The drying unit 40 that inventive embodiments provide is to keep drying effect more preferable.
It should be added that, the shape that transmission guide rail 60 surrounds is not limited to rectangle, any to meet real work herein
End to end close-shaped or head and the tail close proximity the curve needed.
Figure 11 is the structural schematic diagram of detection device 50 provided in an embodiment of the present invention；Figure 12 is the industrial phase based on Figure 11
The structural schematic diagram of machine 52；Figure 13 is the structural schematic diagram of the grabbing device 53 based on Figure 11；Figure 14 is the magazine based on Figure 11
The structural schematic diagram of device 54；Figure 15 is the structural schematic diagram of the workpiece recycling bins 5 based on Figure 11.
As shown in figs. 11 and 15：Detection device 50 provided in an embodiment of the present invention, including holder 51 and on the holder 51
Multiple industrial cameras 52；51 top of holder is equipped with grabbing device 53；Material box device 54 is also equipped on holder 51；Holder 51
Upper also detachably connected workpiece recycling bins 5；Workpiece recycling bins 5 and material box device 54 are arranged at 53 lower section of grabbing device.It should
The detection space layout of the holder 51 of equipment has multiple industrial cameras 52, after 53 grabbing workpiece 543 of grabbing device, is transferred to inspection
The vision-based detection for surveying in space the coating that workpiece 543 is carried out by multiple industrial cameras 52, if there is no problem for the coating of workpiece 543
Material box device 54 is then put back to, is placed in workpiece recycling bins 5 by grabbing device 53 if problematic.The equipment can grab automatically
Workpiece is taken to carry out vision-based detection, judging workpiece 543, whether application is good, and original place is placed back into if application well, if there is
Problem then takes out collection.On the one hand defect rate is reduced, on the other hand improved work efficiency.
Wherein, grabbing device 53 includes clamping jaw 532, the servo motor 531 that can be slided on holder 51 and can make folder
The second vertically reciprocating cylinder of pawl 532.Clamping jaw 532 is equipped with photoelectric sensor, and the clamping jaw 532 is truss
Clamping jaw, the truss clamping jaw are internally provided with clamping jaw cylinder.The material of clamping jaw 532 uses polyurethane, silica gel or rubber.Clamping jaw 532
It can horizontally slip along holder 51 under the action of servo motor 531, clamping jaw 532 can be past up and down under the action of the second cylinder
Multiple movement, clamping jaw 532 can unclamp under the control of internal clamping jaw cylinder, promptly workpiece 543, this setting can facilitate folder
532 grabbing workpiece 543 of pawl；It is soft that according to actual conditions polyurethane, silica gel or rubber etc. can be used in the clamping jaw 532 of grabbing device 53
Material, flexible material refer to not allowing frangibility, and elasticity is stronger, only by heating just flexible material, its object is to
Prevent crushing, abrading for work 44；Band photoelectric sensor can detect the presence or absence of 3 workpiece of crawl position on clamping jaw 532, wherein
Photoelectric sensor is to use sensor of the photoelectric cell as detecting element.
In conjunction with above to the detailed description of the present embodiment as can be seen that the material of clamping jaw 532 provided in an embodiment of the present invention
It is not limited to three kinds of polyurethane, silica gel or rubber, the materials such as TPU, TPE, TPR, TPV, CPE can also be used, herein just not one by one
Explanation；The sensor of band is not limited to photoelectric sensor one kind on clamping jaw 532 provided in this embodiment, can also be touch sensor
With killing fluid additive etc., just do not illustrate one by one herein.
Wherein, material box device 54 includes the transmission guide rail 60 being located on holder 51 and the material that can be slided along transmission guide rail 60
Box 541 is installed with multiple screens slots 542 that can place workpiece 543 on magazine 541.The holder 51 of detection device 50 is fixed with
Guide rail, guide rail realize transmission by belt or transmission guide rail 60.Be placed with magazine 541 in transmission guide rail 60, magazine 541 it is interior
Surface is provided with multiple screens slots 542, and the effect of screens slot 542 is the position inside magazine 541 of fixed workpiece 543, is kept away
Exempt from magazine 541 when dynamic with the movement of transmission guide rail 60, workpiece 543 is made in 541 internal slide of magazine or slid inside magazine 541
At danger.
In conjunction with can be seen that detection device 50 provided in an embodiment of the present invention to the detailed description of the present embodiment above, wrap
Transmission device and magazine 541 are included, transmission device includes guide rail and transmission guide rail 60, and 541 inner surface of magazine can be consolidated equipped with multiple
Determine the screens slot 542 of 543 position of workpiece, this setting can not only facilitate grabbing device 53 to place qualified workpiece 543, and
And qualified workpiece 543 can be transported to next process.
In practical application, industrial camera 52 is movably connected on holder 51.Being equipped at least one industrial camera 52 can
For detecting the endoscope of 543 inner face of workpiece.The axis body of the arbor for being provided with the industrial camera 52 of endoscope and workpiece 543 is flat
Row setting.Industrial camera 52 is a key component in NI Vision Builder for Automated Inspection, and most essential function is exactly to turn optical signal
Become orderly electric signal.It is also the important link in Machine Vision System Design to select suitable camera, and the selection of camera is not
Only directly determine institute's the image collected resolution ratio, picture quality etc., while also directly related with the operational mode of whole system.
Multiple industrial cameras 52, and setting in wherein at least one industrial camera 52 are connected in the detection space of holder 51
There is the endoscope that can be used for detecting 543 inner face of workpiece to be transferred to workpiece 543 after 53 grabbing workpiece 543 of grabbing device
The vision-based detection for carrying out coating in space and by multiple industrial cameras 52 is detected, magazine 541 is put back to if there is no problem, if there is
Problem is placed on by grabbing device 53 in workpiece recycling bins 5,543 coated areas of workpiece that coating is finished using industrial camera 52 into
360 ° of row is compared without dead angle (including being detected with endoscope to the deeper bore orifice in 543 end of workpiece) solid picture-taking to be examined
It surveys, on the one hand reduces defect rate, on the other hand improve work efficiency.
It is more in conjunction with can be seen that detection device 50 provided in an embodiment of the present invention to the detailed description of the present embodiment above
A industrial camera 52 is movably connected on holder 51, facilitate industrial camera 52 can according to the position that different workpieces 543 are placed into
Row rotation, and detection of taking pictures；Being equipped in wherein at least one industrial camera 52 can be used for detecting the interior of 543 inner face of workpiece
Sight glass facilitates the detection deeper bore orifice in 543 end of workpiece；It is provided with the arbor and workpiece of the industrial camera 52 of endoscope
543 axis body is arranged in parallel, and the inner face that the endoscope inside adjusting industrial camera 52 is directly entered workpiece 543 is facilitated to be examined
It surveys.
In practical application, workpiece recycling bins 5 are collection box 551；Collection box 551 is opening babinet 41.It is detected in workpiece 543
In the process, collection box 551 is used for placing underproof workpiece 543, and unqualified workpiece 543 is put into collection box by grabbing device 53
551, then via manually taking the unqualified workpiece 543 in collection box 551 away.
It, will in conjunction with can be seen that detection device 50 provided in an embodiment of the present invention to the detailed description of the present embodiment above
Workpiece recycling bins 5 are set as the collection box 551 of opening, in 543 detection process of workpiece, since grabbing device 53 will can directly not conform to
The workpiece 543 of lattice is put into collection box 551, so 551 upper end of collection box is set on mouth structure, not only facilitates grabbing device
53 are directly put into unqualified workpiece 543 in collection box 551, and facilitate subsequent artefacts directly by unqualified workpiece 543 from receipts
It is taken out in collection box 551.
Figure 16 is the structural schematic diagram of workpiece recycling bins 5 provided in an embodiment of the present invention, as shown in figure 16：Workpiece recycling bins
5 be recycling box 552；Recycling box 552 includes recycling box body 5521, the slideway 5522 being connected with recycling box body 5521, sets
Set the water tank 5523 below slideway 5522.5522 surface of slideway is equipped with silica gel.5522 surface of slideway is equipped with one layer of silica gel,
Its purpose is to prevent the crushing of workpiece 543, abrade.When industrial camera 52 detects that workpiece 543 is defective work, grab
Take device 53 that underproof workpiece 543 is put into recycling box 552, then workpiece passes through slideway via recycling box body 5521
5522, which slide into water tank 5523, (is equipped with suitable clear water, its object is to prevent the coating of underproof workpiece 543 in water tank 5523
Solidification, causes workpiece 543 to be not easy to clean), finally by manually being had enough to meet the need in time.
It is wrapped in conjunction with can be seen that workpiece recycling bins 5 provided in an embodiment of the present invention to the detailed description of the present embodiment above
Recycling box 552 is included, recycling box 552 includes recycling box body 5521, the slideway 5522 being connected with recycling box body 5521, setting
Water tank 5523 below slideway 5522, this setting can not only prevent underproof coating to be set on workpiece 543, lead
Workpiece 543 is caused to be not easy to clean, and since workpiece recycling bins 5 are detachably connected to holder 51, convenient workpiece of manually taking
Underproof workpiece 543 in recycling bins 5.
Detection device 50 provided in an embodiment of the present invention, after 53 grabbing workpiece 543 of grabbing device of holder 51, transfer
To the vision-based detection for carrying out coating in detection space by multiple industrial cameras 52, magazine 541, magazine are put back to if there is no problem
541 are sent to subsequent processing by transmission guide rail 60；If problematic be placed on by grabbing device 53 in workpiece recycling bins 5, work
Part recycling bins 5 are collection box 551 or recycling box 552, and underproof workpiece 543 is put into collection box 551 by grabbing device 53, are received
Collection box 551 is by manually taking away, if being put into recycling box 552, then workpiece 543 passes through slideway via recycling box body 5521
5522 slide into water tank 5523 is finally had enough to meet the need in time, is on the one hand reduced defect rate, is on the other hand improved work efficiency.
Fig. 1 is the structural schematic diagram of the automatic coating apparatus of high efficiency provided in an embodiment of the present invention.
As shown in Figure 1, the automatic coating apparatus of high efficiency provided in an embodiment of the present invention, including：Automatic loading and unloading device 10,
Plater 20, coating automatic supplier 30, drying unit 40 and detection device 50；Automatic loading and unloading device 10, coating dress
It sets 20, drying unit 40 and detection device 50 passes sequentially through the connection of transmission guide rail 60；Coating automatic supplier 30 is filled with coating
20 are set as electrical connection.It can thus be seen that the automatic coating apparatus of high efficiency provided by the invention, it can be to the workpiece of multiple models
543 carry out automation feeding, spraying, drying, detection and sorting, whole process without it is artificial participate in, it is efficient.
The workflow of the embodiment of the present invention is：Workpiece 543 is automatically transported to transmission via automatic loading and unloading device 10
Workpiece 543 is transmitted on plater 20 inner and outer surfaces to workpiece 543 and carries out application, coating by guide rail 60, transmission guide rail 60
Automatic supplier 30 cleans plater 20, is fed, workpiece 543 by transmission guide rail 60 enter drying unit 40 into
Heating drying, workpiece 543 are detected screening certified products, qualified workpiece to row by detection device 50 to inner and outer surfaces successively
543 carry out automatic blanking by automatic loading and unloading device 10.
Finally it should be noted that：The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that：Its according to
So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into
Row equivalent replacement；And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of automatic coating apparatus of high efficiency, which is characterized in that including：Automatic loading and unloading device, plater, coating are automatic
Feedway, drying unit and detection device；The automatic loading and unloading device, plater, drying unit and detection device according to
It is secondary to be connected by transmission guide rail；The coating automatic supplier is to be electrically connected with plater.
2. the automatic coating apparatus of high efficiency according to claim 1, which is characterized in that the automatic loading and unloading device includes
Rack, the multiple saddles being arranged on the rack, with the saddle be correspondingly connected with and with identification code multiple blowing pallets,
And crawl robot；Each saddle is equipped with the first identification device, and first identification device connects with control device
It connects.
3. the automatic coating apparatus of high efficiency according to claim 2, which is characterized in that the crawl robot includes：Machine
Tool arm and the manipulator being connect with the mechanical arm are provided on the inside of the manipulator multiple with different types of part phase
The inner headed face matched, the manipulator are provided at least one sensor for measuring the part length；It is set on the saddle
It is equipped with limiting device, the limiting device includes：Limit sensors and Fixed latches for fixing the blowing pallet, it is described
Limit sensors are connect with the control device；The both sides of the blowing pallet are provided with and the matched idler wheel of the saddle, institute
It states and is provided with support ball on saddle；The crawl robot further includes：At least two vertical pivots and can be on the vertical pivot
The horizontal axis of reciprocating motion, and the vertical pivot is vertically arranged with the horizontal axis；The mechanical arm includes：Ride upon on the horizontal axis and
The sliding block that can be moved back and forth along the horizontal axis, the mechanical arm are connect with the horizontal axis by the sliding block, the mechanical arm
It further include the first cylinder for driving the manipulator to move back and forth in the vertical direction.
4. the automatic coating apparatus of high efficiency according to claim 1, which is characterized in that the plater includes that setting exists
Rack on assembly line, the second identification device being arranged on assembly line, the first coating nozzle being arranged in the rack and/
Or second coating nozzle and the clamping device that is arranged in the rack；
Second identification device is connect by control device with the clamping device；
The first coating nozzle is obliquely installed with horizontal plane；
The second coating nozzle is horizontally disposed.
5. the automatic coating apparatus of high efficiency according to claim 1, which is characterized in that the coating automatic supplier packet
It includes：Paint can, receiving hopper, material feeding jar, waterway pipe, gas path pipe and coating pipeline；
The paint can is connected with coating pipeline, gas path pipe respectively；
The receiving hopper is connected with coating pipeline, waterway pipe respectively；
The material feeding jar is connected with coating pipeline, gas path pipe respectively.
6. the automatic coating apparatus of high efficiency according to claim 1, which is characterized in that the drying unit includes multiple casees
Body and the heating device being arranged in the babinet；
It is provided on the babinet and is used for transmission the entrance and exit that guide rail passes through；
Multiple babinets are end to end successively to be arranged in the transmission guide rail.
7. the automatic coating apparatus of high efficiency according to claim 6, which is characterized in that further include：With the heating device
The temperature regulating device of connection, is additionally provided with insulating layer in the babinet, and the babinet is polylith section steel plate, and shaped steel described in polylith
Steel plate, which is weldingly connected, forms babinet.
8. the automatic coating apparatus of high efficiency according to claim 7, which is characterized in that the detection device is arranged described
The exit of the last one babinet on transmission guide rail traffic direction, the detection device include holder and rack-mount
Multiple industrial cameras；
The cantilever tip is equipped with grabbing device；
It is also equipped with material box device on the holder；
Also detachably connected workpiece recycling bins on the holder；
The workpiece recycling bins and material box device are arranged at below grabbing device.
9. the automatic coating apparatus of high efficiency according to claim 8, which is characterized in that the grabbing device include clamping jaw,
The servo motor that can be slided on holder and the second cylinder that clamping jaw can be made vertically reciprocating；The clamping jaw
It is equipped with photoelectric sensor, the clamping jaw is truss clamping jaw, and the truss clamping jaw is internally provided with clamping jaw cylinder；The material box device
Including the transmission guide rail that is located on holder and the magazine that can be slided along transmission guide rail, being installed on the magazine multiple can put
Set the screens slot of workpiece；The industrial camera is movably connected on holder；Being equipped at least one industrial camera can use
To detect the endoscope of workpiece inner face；The arbor for being provided with the industrial camera of endoscope is parallel with the axis body of the workpiece
Setting；The workpiece recycling bins are collection box or recycling box；The collection box is opening babinet；The recycling box includes recycling box
Ontology, the slideway being connected with recycling box body, the water tank being arranged below slideway.
10. a kind of coating process for the automatic coating apparatus of high efficiency described in claim 1-9, which is characterized in that by work
Part is automatically transported to transmission guide rail via automatic loading and unloading device, and workpiece is transmitted on plater to workpiece by transmission guide rail
Inner and outer surfaces carry out application, and coating automatic supplier cleans plater, is fed, workpiece by transmission guide rail into
Enter drying unit and carry out the drying that heats up successively, workpiece is detected screening certified products by detection device to inner and outer surfaces, qualified
Workpiece automatic blanking is carried out by automatic loading and unloading device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611094091.5A CN108607718A (en) | 2016-12-02 | 2016-12-02 | A kind of automatic coating apparatus of high efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611094091.5A CN108607718A (en) | 2016-12-02 | 2016-12-02 | A kind of automatic coating apparatus of high efficiency |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108607718A true CN108607718A (en) | 2018-10-02 |
Family
ID=63643391
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611094091.5A Pending CN108607718A (en) | 2016-12-02 | 2016-12-02 | A kind of automatic coating apparatus of high efficiency |
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| Country | Link |
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| CN (1) | CN108607718A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109482391A (en) * | 2018-11-26 | 2019-03-19 | 马鞍山迪斯福工业设计有限公司 | A kind of flush coater specialized spray-coating apparatus |
| CN110270451A (en) * | 2019-04-28 | 2019-09-24 | 广东泽亨智能科技有限公司 | A kind of automatic spraying system |
| CN111545388A (en) * | 2020-05-11 | 2020-08-18 | 马文叶 | Bamboo article apparatus for producing |
| CN112076927A (en) * | 2020-07-02 | 2020-12-15 | 合肥学院 | Surface spraying device for stainless steel advertisement display frame plate |
| CN114555240A (en) * | 2019-10-11 | 2022-05-27 | 松下知识产权经营株式会社 | End effector and control device for end effector |
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2016
- 2016-12-02 CN CN201611094091.5A patent/CN108607718A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109482391A (en) * | 2018-11-26 | 2019-03-19 | 马鞍山迪斯福工业设计有限公司 | A kind of flush coater specialized spray-coating apparatus |
| CN110270451A (en) * | 2019-04-28 | 2019-09-24 | 广东泽亨智能科技有限公司 | A kind of automatic spraying system |
| CN110270451B (en) * | 2019-04-28 | 2021-06-15 | 广东泽亨智能科技有限公司 | Automatic change paint finishing |
| CN114555240A (en) * | 2019-10-11 | 2022-05-27 | 松下知识产权经营株式会社 | End effector and control device for end effector |
| CN111545388A (en) * | 2020-05-11 | 2020-08-18 | 马文叶 | Bamboo article apparatus for producing |
| CN111545388B (en) * | 2020-05-11 | 2021-10-26 | 湖南汇元板业有限公司 | Bamboo article apparatus for producing |
| CN112076927A (en) * | 2020-07-02 | 2020-12-15 | 合肥学院 | Surface spraying device for stainless steel advertisement display frame plate |
| CN112076927B (en) * | 2020-07-02 | 2022-04-19 | 合肥学院 | Surface spraying device for stainless steel advertisement display frame plate |
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Application publication date: 20181002 |