CN108583009A - A kind of automatic bat printing control method - Google Patents
A kind of automatic bat printing control method Download PDFInfo
- Publication number
- CN108583009A CN108583009A CN201810182133.3A CN201810182133A CN108583009A CN 108583009 A CN108583009 A CN 108583009A CN 201810182133 A CN201810182133 A CN 201810182133A CN 108583009 A CN108583009 A CN 108583009A
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- China
- Prior art keywords
- printing
- object image
- control method
- pixel
- pad printer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/16—Programming systems for automatic control of sequence of operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
Abstract
The present invention is by providing a kind of automatic bat printing control method, pad-printing process is carried out automatically controlling, the stroke and posture of multiple degrees of freedom shift printing rubber head can further be controlled by driving mechanism and control mechanism, continuous printing operation can be carried out to stock, avoid the process that each stock be positioned manually and manually proofread, realize the whole-course automation of printing process, save manpower and materials, production efficiency is significantly provided, and due to reducing the factor of manual operation and then ensure that product quality.
Description
Technical field
The present invention relates to print field more particularly to a kind of automatic bat printing control methods.
Background technology
Bat printing belong to it is a kind of indirectly can recessed rubber head printing technology, have become various body surfaces printings and decoration at present
A kind of main method.Its technical process is very simple：First the pattern of design is etched in printing flat board, etched plate painting is oiled
Then most of ink therein is transferred on printed object (stock) by ink by silica gel head.
Bat printing has become a kind of main method of various body surface printings and decoration at present, such as when product space compares
Small or structure is more complex to be not easy using traditional printing mode in its surface printing, the use of pad printer is good selection.It moves
Print machine is a kind of printing equipment, and it is suitable in the fields such as plastic cement, toy, glass, metal, Tao Ci, electronics.Bat printing function is small
Area, male and fomale(M＆F) product on printed.Therefore there is obviously advantage using pad printer printing.
Pad printer chief component is：Falsework, rubber head printing equipment, ink supply ink-scraping device and control system.It is moving
When print machine prints stock, ink is sprayed on etched plate first, then scalable scraper is scraped extra ink with one
Fall, stays in the solvent being eclipsed in the ink in region and volatilize and form gelatinous surface, then rubber head drops on etched plate, sucts
Ink, and on the substrate by ink printing.
This printing technology effect is exquisite, careful, and is extremely suitable for small area, male and fomale(M＆F) etc. other printing processes are difficult to play
The place of effect, therefore pad printer is widely used in electric appliance, plastic cement, toy, Glass lamp industry.Traditional pad printer is driven by cylinder
Mimeograph in template is transferred on stock by single rubber head, in printing process, needs manually to position stock, to printing
Object and the position relationship of rubber head are calibrated, since artificial participation causes the degree of automation not high, and after stock printing
Unstable quality.Not only very time-consuming and laborious, working efficiency reduces, and is also easy to generate a large amount of defect ware, further result in
The wastes of manpower and materials.
Invention content
In order to solve the above technical problem, the present invention provides a kind of automatic bat printing control methods.
The present invention is realized with following technical solution：
A kind of automatic bat printing control method, the automatic bat printing control method include the following steps：
It controls pad printer and teaching is carried out to pad-printing process, and generate the strings of commands；
Described instruction string is executed to be printed to stock；
Reach default monitoring position acquisition printing object image；
The printing quality parameter of the printing object image is obtained according to preset algorithm；The printing quality parameter is for characterizing
The completeness of the stock printing；
According to the printing quality state modulator printing process.
Further, the control pad printer carries out teaching to pad-printing process, and generates the strings of commands and include：
Printing action is executed by the manipulator of manual control pad printer, bat printing is voluntarily obtained by the control mechanism of pad printer
Parameter needed for process, and control instruction is generated according to the parameter.
Further, the control pad printer carries out teaching to pad-printing process, and generates the strings of commands and further include：
The control instruction is recorded successively sequentially in time to generate the strings of commands.
Further, described instruction string is used to drive the multiple degrees of freedom shift printing rubber head, etching mechanism and workpiece branch of pad printer
Support mechanism.
Further, the default monitoring position acquisition printing object image of the arrival includes：
When the monitoring portion of pad printer reaches default monitoring position, printing object image is shot, and by image transmitting to bat printing
The control mechanism of machine.
Further, the printing quality parameter that the printing object image is obtained according to preset algorithm includes：
The control mechanism of pad printer obtains printing quality by comparing printing object image and the similarity of preset qualified images
Measure parameter.
Further, the printing object image and the qualified images are binary image, are held by comparing pixel-by-pixel
Object image and preset qualified images are printed, the quantity of the consistent pixel of comparison result is counted, by counting obtained pixel quantity
Divided by the total number of pixels of printing object image obtains printing quality parameter.
Further, the printing object image and the qualified images are binary image, are held by comparing pixel-by-pixel
Object image and preset qualified images are printed, the quantity of the consistent pixel of comparison result is counted, by counting obtained pixel quantity
Divided by the total number of pixels of the qualified images obtains printing quality parameter.
Further, described to include according to the printing quality state modulator printing process：
If printing quality parameter cannot reach preset qualified threshold value, printing process is automatically stopped；Otherwise, continue into
Row.
The beneficial effects of the invention are as follows：
1, by providing a kind of automatic bat printing control method, pad-printing process is carried out automatically controlling, can further be led to
Mechanism of overdriving and control mechanism control the stroke and posture of multiple degrees of freedom shift printing rubber head, can connect to stock
Continuous printing operation avoids the process that each stock be positioned manually and manually proofread, realizes printing process
Whole-course automation, save manpower and materials, significantly provide production efficiency, and due to reduce the factor of manual operation into
And it ensure that product quality.
2, being placed in the monitoring portion of multiple degrees of freedom shift printing rubber head can take pictures to completing the stock after printing, and will
Result of taking pictures is transmitted to control mechanism so that control mechanism can monitor the printing quality of stock automatically, avoids the occurrence of inferior
Product.
Description of the drawings
Fig. 1 is a kind of pad printer structure chart provided in an embodiment of the present invention；
Fig. 2 is multiple degrees of freedom shift printing rubber head structure chart provided in an embodiment of the present invention；
Fig. 3 is robot manipulator structure figure provided in an embodiment of the present invention；
Fig. 4 is control mechanism block diagram provided in an embodiment of the present invention；
Fig. 5 is control method flow chart provided in an embodiment of the present invention；
Fig. 6 is a kind of printing quality acquisition methods flow chart provided in an embodiment of the present invention；
Fig. 7 is another printing quality acquisition methods flow chart provided in an embodiment of the present invention.
Wherein, 1- platforms, 2- workpiece support mechanisms, 3- etching mechanisms, 4- multiple degrees of freedom shift printing rubber heads, 21- first movements
Mechanism, 22- workpiece holders, 31- etched plates, 32- storage boxes, the second mobile mechanisms of 33-, 34- hollow stents, 41- moving portions,
42- manipulators, 421- rubber heads, 422- rubber head positioning table, 423- support shafts, 424- monitoring portions.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.
Embodiment 1：
The embodiment of the present invention provides a kind of pad printer, as shown in Figure 1, the pad printer includes platform 1, workpiece support mechanism
2 and etching mechanism 3, the workpiece support mechanism 2 and the etching mechanism 3 may be contained on the platform 1, the etching mechanism
3 include etched plate 31 and storage box 32, and the region that is eclipsed of the etched plate 31 is provided with information to be printed.
The pad printer further includes multiple degrees of freedom shift printing rubber head 4, as shown in Fig. 2, the multiple degrees of freedom shift printing rubber head includes
Moving portion 41 and rubber head portion, the rubber head portion include the manipulator 42 being connect with the moving portion 41.As shown in figure 3, the machine
Rubber head 421 is provided on tool hand 42.The moving portion 41 there are multiple degree of freedom so that the rubber head 421 can reach it is described
Workpiece support mechanism 2 and the etched plate 31；The rubber head portion is rotatable relative to the end of the moving portion 41.
The pad printer further includes driving mechanism and control mechanism, and the driving mechanism is controlled by the control mechanism, is used
In driving the multiple degrees of freedom shift printing rubber head 4.
Specifically, one or more rubber head positioning table 422 are provided on the surface of the manipulator 42 in the rubber head portion, it is described
One or more rubber heads 421 are provided in rubber head positioning table 422.Specifically, the set-up mode of rubber head positioning table 422 can have more
Kind.
The first, the first surface of the manipulator 42 is connect with the moving portion 41, is intersected with the first surface
Side is provided with rubber head positioning table 422, and one or more rubber heads 421 are provided with parallel in the rubber head positioning table 422.It is this to set
Mode is set as shown in figure 3, the manipulator 42 is by support shaft 423 and around 422 structure of rubber head positioning table of the support shaft 423
At, may be provided with one or more rubber heads 421 in the rubber head positioning table 423, rubber head positioning table 422 can there are one or it is more
A, the rubber head 421 or one or more, the quantity of each rubber head positioning table 422 of rubber head positioning table 422 can also differ
It causes.Plane where the one side that the support shaft 423 is contacted with the end of the moving portion 41 is first surface, the rubber head
Positioning table 422 can surround the support shaft 423 and rotate, and slewing area is up to 360 degree.
Second, the first surface of the manipulator 42 is connect with the moving portion 41, opposite with the first surface
Second surface is provided with rubber head positioning table 422, and one or more rubber heads are provided with parallel in the rubber head positioning table 422.It is this
Set-up mode is than the first few rotational freedom, and for the first, the rubber head positioning table 422 is set to support shaft
The second surface opposite with first surface on 423.
Further, as shown in figure 3, being additionally provided with monitoring portion 424 on the manipulator 42, specifically, the monitoring portion
424 can be made of ball machine or gunlock, the monitoring portion 424 and the control mechanism connecting communication.Specifically, it is placed in mostly certainly
It can be taken pictures to completing the stock after printing by the monitoring portion 424 of degree shift printing rubber head 4, and the result that will take pictures is transmitted to control
Mechanism processed avoids the occurrence of defect ware so that control mechanism can monitor the printing quality of stock automatically.Specific monitoring side
Method refers to embodiment of the method.
Specifically, the moving portion 41 in the embodiment of the present invention can be made of multi-freedom robot, specifically, the shifting
Dynamic portion 41 is made of N number of revolute pair, and the rotational plane of adjacent revolute pair is mutually perpendicular to.In the embodiment of the present invention as shown in Fig. 2,
The moving portion 41 includes pedestal, and the pedestal connect with the first revolute pair, and the one of first revolute pair and the first linking arm
End connection, the other end of first linking arm are connect with the second revolute pair；Second revolute pair also with the second linking arm
One end connects；The other end of second linking arm is connect with third revolute pair, the third revolute pair also with third linking arm
Connection；The end of the third linking arm is provided with manipulator.Specifically, the rotation of the adjacent rotated pair of the moving portion 41 is flat
Face is mutually vertical.
Further, the driving mechanism is additionally operable to drive the storage box and the workpiece support mechanism, the glove
Box 32 can be moved along the etched plate 31, and the workpiece support mechanism 2 moves on 3 platforms 1.Specifically, described
Etching mechanism can there are one or it is multiple, as shown in Figure 1, there are two the etching mechanisms 3, be respectively arranged at workpiece support machine
The both sides of structure 2.
The workpiece support mechanism 2 includes first movement mechanism 21 and the workpiece support being set on first movement mechanism
Frame 22.Specifically, as shown in Figure 1, the first movement mechanism 21 is the first guide rail, workpiece is provided on first guide rail
Supporting rack 22, the workpiece holder 22 along first guide rail slidably.The workpiece holder 22 is removable in vertical direction
It is dynamic, stock can be placed on the workpiece holder.To enable stock to be fixed relative to workpiece holder 22, the work
It is also provided with fixed mechanism on part supporting rack 22.
As shown in Figure 1, the etching mechanism 3 includes etched plate 31 and storage box 32, the storage box 32 can place use
In the coating of printing, most common is ink.The etched plate extending direction is provided with the second mobile mechanism 33.Described
Two mobile mechanisms 33 can be the second guide rail.If the etching mechanism has multiple, there are multiple second guide rails, in the present embodiment,
Second guide rail is placed in the both sides of workpiece support mechanism 2, can be parallel with first guide rail.
The storage box 32 is set on hollow stent 34 and 32 top of the storage box is located above the etched plate
31, slidably along second guide rail, and the hollow stent 34 moves the hollow stent 34 in the vertical direction.Institute
It states the second guide rail and is located at 31 side of the etched plate, information to be printed is carved on the etched plate 31.Before bat printing starts, glove
Box 32 is not contacted in short transverse with etched plate, and 32 bottom of storage box is opened and slided along second guide rail, and ink can lead to
It crosses 32 cassette bottom portion of glove and flows through the gap of the hollow stent 34 and reach and be carved with the position of information to be printed on etched plate 31；When waiting for
Official seal ceases position by after smearing curing ink, and 32 bottom of the storage box is closed and dropped to and contacted with the etched plate 31,
Storage box 32 again along second guide rail slide, you can the excess ink of information position to be printed is struck off, effect with
Scraper in the prior art is similar.
Embodiment 2：
The embodiment of the present invention also provides a kind of bat printing control method, the pad printer that the method is provided using embodiment 1, tool
Body, the pad printer in the embodiment 1 realizes that the whole-course automation of pad-printing process controls by control mechanism, as shown in figure 4, institute
Stating control mechanism includes：
Data acquisition module, for obtaining and recording parameter needed for pad-printing process；
Control instruction generation module, for generating control instruction according to the parameter；
Execution module is controlled, for the control instruction to be transmitted to driving mechanism.
Specifically, as shown in figure 5, the bat printing control method includes：
S1. teaching is carried out to pad-printing process, and teaching process is recorded to generate the strings of commands with instruction type.
Teaching is carried out for new stock (workpiece to be printed), i.e., printing action is executed by manual control manipulator 42,
Parameter needed for pad-printing process is voluntarily obtained by the control mechanism, and control instruction is generated according to the parameter.It is suitable according to the time
Sequence records the control instruction to generate the strings of commands successively.Specifically, described instruction string can pass through driving mechanism and control machine
Structure controls the stroke and posture of multiple degrees of freedom shift printing rubber head, can carry out continuous printing operation to stock.
S2. described instruction string is executed to be printed to stock.
The strings of commands is transmitted to realize automatic printing by driving mechanism by control mechanism automatically.In specific printing process
In, driving mechanism can drive multiple degrees of freedom shift printing rubber head 4, etching mechanism 4 and workpiece support mechanism 3 swiped through to complete automatic printing
Journey.
S3. default monitoring position acquisition printing object image is reached.
When monitoring portion 424 reaches default monitoring position, you can shooting printing object image, and by image transmitting to control machine
Structure.
S4. the printing quality parameter of the printing object image is obtained according to preset algorithm；The printing quality parameter is used for
Characterize the completeness of the stock printing.
Specifically, control mechanism can be printed by comparing the similarity of printing object image and preset qualified images and obtaining
Mass parameter.
Specifically, the printing object image and the qualified images are binary image.The present embodiment provides two kinds of prints
The acquisition methods of brush mass parameter.
As shown in fig. 6, it provides a kind of printing quality acquisition methods, including：
S10. printing object image and preset qualified images are compared pixel-by-pixel；
S20. the quantity of the consistent pixel of comparison result is counted；
Specifically, if same position goes out, printing object image is identical as the pixel value of the qualified images to be compared to get to one
To the pixel of result always.
S30. printing quality parameter is obtained by counting the total number of pixels of obtained pixel quantity divided by printing object image.
As shown in fig. 7, it provides another printing quality acquisition methods, including：
S100. printing object image and preset qualified images are compared pixel-by-pixel；
S200. the quantity of the consistent pixel of comparison result is counted；
Specifically, if same position goes out, printing object image is identical as the pixel value of the qualified images to be compared to get to one
To the pixel of result always.
S300. printing quality ginseng is obtained by counting the total number of pixels of obtained pixel quantity divided by the qualified images
Number.
S5. according to the printing quality state modulator printing process.
If printing quality parameter cannot reach preset qualified threshold value, printing process is automatically stopped；Otherwise, continue into
Row.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
It encloses, therefore equivalent changes made in accordance with the claims of the present invention, is still within the scope of the present invention.
Claims (9)
1. a kind of automatic bat printing control method, which is characterized in that the automatic bat printing control method includes the following steps：
It controls pad printer and teaching is carried out to pad-printing process, and generate the strings of commands；
Described instruction string is executed to be printed to stock；
Reach default monitoring position acquisition printing object image；
The printing quality parameter of the printing object image is obtained according to preset algorithm；The printing quality parameter is described for characterizing
The completeness of stock printing；
According to the printing quality state modulator printing process.
2. a kind of automatic bat printing control method according to claim 1, it is characterised in that：The control pad printer is to bat printing
Process carries out teaching, and generates the strings of commands and include：
Printing action is executed by the manipulator of manual control pad printer, pad-printing process is voluntarily obtained by the control mechanism of pad printer
Required parameter, and control instruction is generated according to the parameter.
3. a kind of automatic bat printing control method according to claim 2, it is characterised in that：The control pad printer is to bat printing
Process carries out teaching, and generates the strings of commands and further include：
The control instruction is recorded successively sequentially in time to generate the strings of commands.
4. a kind of automatic bat printing control method according to claim 1, it is characterised in that：Described instruction string is moved for driving
Multiple degrees of freedom shift printing rubber head, etching mechanism and the workpiece support mechanism of print machine.
5. a kind of automatic bat printing control method according to claim 1, which is characterized in that described to reach default monitoring position
Obtaining printing object image includes：
When the monitoring portion of pad printer reaches default monitoring position, printing object image is shot, and by image transmitting to pad printer
Control mechanism.
6. a kind of automatic bat printing control method according to claim 5, it is characterised in that：It is described to be obtained according to preset algorithm
The printing quality parameter of the printing object image includes：
The control mechanism of pad printer obtains printing quality ginseng by comparing the similarity of printing object image and preset qualified images
Number.
7. a kind of automatic bat printing control method according to claim 6, it is characterised in that：
The printing object image and the qualified images are binary image, by comparing printing object image pixel-by-pixel and presetting
Qualified images, the quantity of the consistent pixel of comparison result is counted, by counting obtained pixel quantity divided by printing object image
Total number of pixels obtain printing quality parameter.
8. a kind of automatic bat printing control method according to claim 6, it is characterised in that：
The printing object image and the qualified images are binary image, by comparing printing object image pixel-by-pixel and presetting
Qualified images, the quantity of the consistent pixel of comparison result is counted, by counting obtained pixel quantity divided by described qualified scheming
The total number of pixels of picture obtains printing quality parameter.
9. a kind of automatic bat printing control method according to claim 1, it is characterised in that：It is described according to the printing quality
State modulator printing process includes：
If printing quality parameter cannot reach preset qualified threshold value, printing process is automatically stopped；Otherwise, continue.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017101411989 | 2017-03-10 | ||
| CN201710141198 | 2017-03-10 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108583009A true CN108583009A (en) | 2018-09-28 |
| CN108583009B CN108583009B (en) | 2020-12-08 |
Family
ID=63625776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810182133.3A Active CN108583009B (en) | 2017-03-10 | 2018-03-06 | Automatic transfer printing control method |
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| WO2005068199A1 (en) * | 2004-01-19 | 2005-07-28 | Siemens Aktiengesellschaft | Device and method for double printing in an accurately fitting manner |
| JP2012235284A (en) * | 2011-04-28 | 2012-11-29 | Oki Data Corp | Image formation apparatus |
| CN102922870A (en) * | 2012-10-09 | 2013-02-13 | 衡宝（上海）电气有限公司 | Automatic printing production line of panel trademarks |
| CN202878890U (en) * | 2012-10-09 | 2013-04-17 | 温州大学 | Automatically printed production line |
| CN104552300A (en) * | 2014-12-26 | 2015-04-29 | 佛山市新鹏机器人技术有限公司 | Offline programming demonstration device and method based on demonstration robot |
| CN105844621A (en) * | 2016-03-17 | 2016-08-10 | 阜阳市飞扬印务有限公司 | Method for detecting quality of printed matter |
| CN105957082A (en) * | 2016-05-04 | 2016-09-21 | 广东锐视智能检测有限公司 | Printing quality on-line monitoring method based on area-array camera |
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2018
- 2018-03-06 CN CN201810182133.3A patent/CN108583009B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6731407B1 (en) * | 1998-11-02 | 2004-05-04 | Seiko Epson Corporation | Image processing method and device |
| WO2005068199A1 (en) * | 2004-01-19 | 2005-07-28 | Siemens Aktiengesellschaft | Device and method for double printing in an accurately fitting manner |
| JP2012235284A (en) * | 2011-04-28 | 2012-11-29 | Oki Data Corp | Image formation apparatus |
| CN102922870A (en) * | 2012-10-09 | 2013-02-13 | 衡宝（上海）电气有限公司 | Automatic printing production line of panel trademarks |
| CN202878890U (en) * | 2012-10-09 | 2013-04-17 | 温州大学 | Automatically printed production line |
| CN104552300A (en) * | 2014-12-26 | 2015-04-29 | 佛山市新鹏机器人技术有限公司 | Offline programming demonstration device and method based on demonstration robot |
| CN105844621A (en) * | 2016-03-17 | 2016-08-10 | 阜阳市飞扬印务有限公司 | Method for detecting quality of printed matter |
| CN105957082A (en) * | 2016-05-04 | 2016-09-21 | 广东锐视智能检测有限公司 | Printing quality on-line monitoring method based on area-array camera |
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