CN107187201A - A kind of complex-curved digital rotary printing detection all-in-one of full-automatic six colors sixteen work station - Google Patents
A kind of complex-curved digital rotary printing detection all-in-one of full-automatic six colors sixteen work station Download PDFInfo
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- CN107187201A CN107187201A CN201710411016.5A CN201710411016A CN107187201A CN 107187201 A CN107187201 A CN 107187201A CN 201710411016 A CN201710411016 A CN 201710411016A CN 107187201 A CN107187201 A CN 107187201A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ink Jet (AREA)
Abstract
The invention discloses the complex-curved digital rotary printing detection all-in-one of the full-automatic six colors sixteen work station of one kind, the printing checking all-in-one includes support, rotating disk, digital printing apparatus, CCD detection means, arm-and-hand system, product frock position clamping system, wherein product rotates and changed face, digital printing apparatus drives, CCD detection means drives, surface flame treatment is clamped and rotated, pre-determined bit is clamped and rotated, loading and unloading manipulator action uses servomotor and Precision Lead-Screw nut sub-control, control is accurate, the present invention can be to round vase, elliptical double-sided, square vase, special-shaped bottle, sphere and with outer lug boss revolving body product number polychrome printing and detection, moved using print head vertical direction and the rotary motion of product rotating mechanism makes digital printing head to paste close or remote from product surface printing, print defect product can be detected in real time by CCD detection means, the press printing works well, change bottle convenient, cycle is short, efficiency high.
Description
Technical field
The present invention relates to the complex-curved digital rotary printing detection all-in-one of the full-automatic six colors sixteen work station of one kind, belong to certainly
Dynamicization printing checking field of mechanical technique.
Background technology
Silk-screen printing with it using scope is wide, quality is good, low cost and other advantages and be widely applied.At present, silk screen
Printing from starting to be placed into printing process etc. is completed by artificial operation.Therefore, artificial operation causes silk-screen printing to exist
The problems such as labor intensity is high, production efficiency is low, production cost is high.
With increasing for print species, the species of web material and silk-screen plate is also growing day by day, and existing silk-screen
Equipment also occurs in that the screen printing apparatus of some automations, but it is most of be all it is complicated, debugging difficulty is big, and efficiency is low,
Technical requirements to commissioning staff are very high, and the time is long, be in particular in some：1st, because the linkage of mechanical structure only has
There is unidirectional reciprocating motion, round vase, oval bottle one side, the printing of square vase one side can only be met.2nd, it is molded for vial unstable
It is fixed, it is impossible to form good positioning port, so the original positioning method of existing screen printing device can not meet the positioning print of vial
Brush is required.3rd, transmission station is more, and cost and the time of bottle are changed in increase.4th, the print cycle action include feeding, front and rear top clip material,
Printing, it is front and rear top releases, blanking, act it is many, influence speed.
Ink-jet printer is the digital printed apparatus of ink jet printing type high-tech of a kind of " with object noncontact ", and it can not
Limited by any material, can be in plank, glass, metallic plate, floor tile, lucite, leather, cloth, adhesive sticker, stone material etc.
Surface carry out photochrome level printing, pattern can one-step print complete, without plate-making, without printing down and repeat chromatography, color
Beautiful, effect is true to nature, and relatively low with printing cost, the advantages of definition is high is used widely in modern society.
At present, printed by a large amount of enterprises using traditional ink-jet printer, still, and traditional ink-jet printer is existed
Following defects：1st, print speed printing speed is slow：Traditional ink-jet printer makees left under the dragging of transmission device using ink gun along guide rail
Right straight line intermittent movement mode, it can only carry out ink jet printing in the pause interval of stepping to product, and can not be continuously right
Product is printed, and the speed printed also is limited by speed is moved back and forth；2nd, resolution ratio and the mutual shadow of print speed printing speed
Ring：Traditional ink-jet printer uses ink gun reciprocating manner, if the output resolution ratio of ink-jet printer was set
If height, then print wants the points of ink-jet to increase significantly with breadth, and print speed printing speed will be affected naturally；If will be defeated
Go out resolution ratio set it is too low if, although print speed printing speed increases, but the output quality of ink-jet printer will decrease.
3rd, the design of ink gun mechanism is complicated, and service life is short：Traditional ink-jet printer uses ink gun reciprocating manner, so
During to the design of ink gun mechanism, the parameters such as the weight and inertia of ink gun and its installation need to be considered, it is complicated；Move back and forth
Mechanism easily causes print quality to decline because abrasion and inertia impact are than larger, and greatly, service life is short for mechanism maintenance capacity.
4th, the same time concentrates ink-jet influence printing quality：Existing ink-jet printer is almost in synchronization by various different colours
Ink injection is on the same position of product, and it is unfavorable for the drying and solidification of ink, influences printing quality.5th, add or reduce
Ink gun is inconvenient：Existing ink-jet printer is once being made, its used ink gun quantity and ink color quantity（Such as list
Color, four colors etc.）Just it has been determined that can not be further added by the quantity of ink gun and ink color in, it is unfavorable for picture quality
Improve.
The content of the invention
In order to overcome the shortcomings of the prior art, the present invention provides a kind of full-automatic complex-curved number of six colors sixteen work station
Code rotary printing detection all-in-one.Mainly solve existing ink-jet printer print speed printing speed slow, printing quality is unstable to ask
Topic, print product defect detecting system have quick and precisely, repeatability strong and the characteristics of high automaticity, greatly subtract
The pressure that light rotary printing product is manually detected, solves many problems of traditional rotary printing product manually in detection, carries
High the defects detection quality and detection speed of rotary printing product, the printing checking all-in-one machine structure advantages of simple, in printing
When can keep fixing printing medium, functional reliability is high, print speed printing speed is fast, ink-jet effect is good, printing quality stable；Can be easily
Addition reduces ink gun group, meets the requirements of combination of multiple inks, significantly improves printing quality.
The present invention drives 360 degree of product to rotate using product rotation mechanism, it is only necessary to which a ccd video camera just can be with
The requirement of rotary printing product defects detection is met, the present invention can be more for round vase, elliptical double-sided, square vase multiaspect, special-shaped bottle
Face and spherical print product defect are detected, can make revolving body using the rotary motion of CCD camera and product rotating mechanism
Print product surface defect is detected that the printing checking device can also detect the revolving body curved face product with outer lug boss,
Printing product quality Detection results are good, and this complex-curved rotary printing product defects detection means of polychrome overcomes current list
The problem of individual CCD camera can not detect revolving body complex-curved print product defect, changes that bottle is convenient, the cycle is short, efficiency high.
The present invention can be by taking following technical scheme to be achieved：
A kind of complex-curved digital rotary printing detection all-in-one of full-automatic six colors sixteen work station, it is characterised in that including support
(1), dispenser (2), digital printing apparatus, including digital spray head (5), digital printing move horizontally servomotor (6), digital print
Brush vertical shift servomotor (7)；CCD detection means, including linear array CCD camera (10), optical lens (11), defects detection are erected
Servomotor (8) is moved in translation, and defects detection moves horizontally servomotor (9)；Feeding manipulator system includes feeding manipulator
(13), feeding conveyer belt (16)；Blanking mechanical hand system includes blanking mechanical hand (32), blanking conveyer belt (31)；Product frock
Position clamp system (3), including：Fixed mount (301), servomotor (302), fixture (303), jacking block (304).Wherein product rotates
And face, pre-determined bit action, loading and unloading manipulator action are changed using servomotor and Precision Lead-Screw nut sub-control, walk control
System is accurate, and the present invention can be directed to round vase, elliptical double-sided, square vase multiaspect, special-shaped bottle multiaspect and sphere curved surface product number polychrome
Printing, and change that bottle is convenient, the cycle is short, efficiency high.
The technical solution adopted for the present invention to solve the technical problems is：A kind of full-automatic six colors sixteen work station is complex-curved
Digital rotary printing detects all-in-one, including support (1), dispenser (2), digital printing apparatus, including digital spray head (5), number
Code printing moves horizontally servomotor (6), digital printing vertical shift servomotor (7)；CCD detection means, including line array CCD
Camera (10), optical lens (11), defects detection vertical shift servomotor (8), defects detection moves horizontally servomotor
(9)；Feeding manipulator system includes feeding manipulator (13), feeding conveyer belt (16)；Blanking mechanical hand system includes blanking machine
Tool hand (32), blanking conveyer belt (31)；Product frock position clamp system (3), including：Fixed mount (301), servomotor (302),
Fixture (303), jacking block (304).
Under feeding manipulator system includes including feeding conveyer belt (16) and feeding manipulator (13), blanking mechanical hand system
Expect conveyer belt (31), blanking mechanical hand (32).
Product printing checking technique, including clamp the upper material position (14) of product, outer surface flame treatment position (15), 6 prints
Brush position (17), (19), (21), (23), (25), (27), 6 UV curing process positions (18), (20), (22), (24), (26)
, (28), product defects detecting position (29), unclamp product lower material position (30).
Digital printing apparatus, including to move horizontally servomotor (6), digital printing vertical for digital spray head (5), digital printing
Shift servo motor (7).
CCD detection means, including linear array CCD camera (10), optical lens (11), defects detection vertical shift servomotor
(8), defects detection moves horizontally servomotor (9).
In order that rotating disk (12) running accuracy is higher relatively reliable, rotary printing equipment is mounted with Cam splitter (2),
Cam splitter (2) is arranged on support (1), and rotating disk (12) is arranged on dispenser (2).
Feeding manipulator (13), blanking mechanical hand (32) is provided with the fixture for being used for gripping product to be printed, described fixture
It is installed on feeding manipulator (13) and blanking mechanical hand (32), the described manipulator back side rises provided with drive fixture in slide rail
The touching firmware slided dropped, and described touching firmware is turned at the station of printing position in manipulator and docked with touching float switch.
As a further improvement on the present invention, described product printing is comprised the following steps that：
The position portion：Product to be printed in the fixed upper material position of described fixture gripping, the touching firmware at the manipulator back side
Switched above and below embedded touching, lifting assembly drives fixture to be lifted on slide rail, manipulator catches print product to turn clockwise 90
After degree, in upper material position, rotary slicer rotation goes to outer surface flame treatment position, rotary slicer rotation from upper material position
From outer surface flame treatment position to product orientation position, product to be printed is positioned after rotating to certain position.
The digital printing apparatus is used cooperatively by servomotor driving with high-precision feed screw nut, the digital print of control
Brush digital printing apparatus is vertically moved up or down and horizontal movement, digital printing apparatus, including digital spray head (5), digital printing level are moved
Dynamic servomotor (6), digital printing vertical shift servomotor (7), form closed-loop control system, during digital printing,
Digital device can be arbitrarily vertically moved up or down and transverse horizontal motion, remained and be consistent distance with print product, so as to
Ensure digital printing effect.
The CCD detection means is used cooperatively by servomotor driving with high-precision feed screw nut, control CCD detections
Device is vertically moved up or down and horizontal movement, including linear array CCD camera (10), optical lens (11), defects detection vertical shift servo
Motor (8), defects detection moves horizontally servomotor (9), forms closed-loop control system, during digital printing, number dress
Putting can arbitrarily be vertically moved up or down and transverse horizontal motion, remain and be consistent distance with print product, to ensure number
Code printing effect.
The product printing checking handicraft product rotates and changed face, pre-determined bit action, including clamps the upper material position of product
(14), outer surface flame treatment position (15), 6 printing positions (17), (19), (21), (23), (25), (27), 6 UV solidifications
Position (18), (20), (22), (24), (26), (28) are handled, product defects detecting position (29) unclamps the lower material position (30) of product
Switching motion use servomotor and Precision Lead-Screw nut sub-control, the control that walks is accurate, can reach that ± 0.1mm covers position
Precision.
Compared with prior art, advantage of the invention is that：
1st, full servo control, servomotor is used cooperatively with ball-screw, and the control that walks is accurate, can reach that ± 0.1mm covers
Position precision.Directly with the appearance and size of parameter setting print product, round vase, oval bottle, square vase, special-shaped bottle and sphere curved surface product
It is complete to be set by parametrization, without adjusting mechanical structure, it can accomplish that oval bottle printed on both sides, the printing of square vase multiaspect, special-shaped bottle are more
Print and the printing of sphere curved surface product and the detection of print product defect image in face.
2nd, laser image is positioned, and any bottle-type is all suitable for, registration, the problem of solving vial bad positioning.
3rd, it is six color sixteen work station rotary-disk type structures, simply and readily debugs, reduces product number printing, product defects
Detection process is acted, and meets existing rotary printing product defects image detection problem.
4th, digital printing action, digital printing and product defects image detection cycle are directly completed on the station of rotation
It is short, digital printing and product defects image detection efficiency high.
Brief description of the drawings
Mark in accompanying drawing for：1- supports as shown in Figure 1,2- dispensers, 3- products frock position clamp system, including：
301- fixed mounts, 302- servomotors, 303- fixtures, 304- jacking blocks；4- products, 5- digital spray heads, 6- digital printings level is moved
Dynamic servomotor, 7- digital printing vertical shift servomotors, 8- defects detection vertical shift servomotors, 9- defects detection water
The dynamic servomotor of translation, 10- linear array CCD cameras, 11- optical lens, 12- rotating disks, 13- feeding manipulators, 14- product feedings
Position, 15- products pretreatment position, 16- feeding conveyer belts, 17-1 color printings position, 18-1 UV curing process position, 19-2 face
Color printing position, 20-2 UV curing process position, 21-3 color printings position, 22-3 UV curing process position, 23-4 colors print
Brush position, 24-4 UV curing process position, 25-5 color printings position, 26-5 UV curing process position, 27-6 color printings position,
Material position, 31- blanking conveyer belts, 32- blanking mechanicals under 28-6 UV curing process position, 29- product defects detecting positions, 30- products
Hand.
Fig. 1 is that a kind of full-automatic complex-curved digital rotary printing of six colors sixteen work station of the present invention detects the knot of all-in-one
Structure schematic diagram.
Fig. 2 is a kind of full-automatic complex-curved digital rotary printing detection all-in-one product of six colors sixteen work station of the present invention
Printing checking process schematic representation.
The product frock position that Fig. 3 is the present invention clamps rotary system operation principle schematic diagram.
Fig. 4 is product number printing work principle schematic of the present invention.
Fig. 5 is product defects detection operation principle schematic diagram of the present invention.
Fig. 6 is oval bottle digital printing operation principle schematic diagram of the present invention.
Fig. 7 is oval bottle printing defects detection operation principle schematic diagram of the present invention.
Fig. 8 is special-shaped bottle digital printing operation principle schematic diagram of the present invention.
Fig. 9 is special-shaped bottle printing defects detection operation principle schematic diagram of the present invention.
Figure 10 is spherical product digital printing operation principle schematic diagram of the present invention.
Figure 11 is spherical product printing defects detection operation principle schematic diagram of the present invention.
Embodiment
The embodiment of the present invention is described in detail below in conjunction with accompanying drawing.
The operation principle of the present invention：
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4 and Fig. 5, the sequence of movement of printing is：Print product is put defeated to feeding by operating personnel first
Send on band 16, print product is transported to feeding manipulator 13 and presss from both sides a bottle position by feeding conveyer belt 16, and feeding manipulator 13 clamps print
Brush product indexing, dextrorotation is turn 90 degrees, and is then sent to material position 14 on product by servomotor, and frock position clamping cylinder is clamped
Product, dispenser 2, which starts, drives product to be turned over clockwise after 22.5 degree to surface treatment position 15, surface treatment system by upper material position 14
System starts, and outer surface processing is carried out to product, and the startup of dispenser 2 drives product to turn over clockwise again and No. 1 is indexed into after 22.5 degree
Color printing position 17, digital printing apparatus is vertically decreased until close to product external surfaces, product by vertical shift servomotor 7
4 under the drive of servomotor 302 rotary motion one week, move horizontally servomotor 6 with reference to digital printing and move horizontally, it is digital
Shower nozzle 5 moves horizontally No. 1 color ink jet printing of progress, and digital printing apparatus is straight by the vertical ascent of vertical shift servomotor 7
To close to upper limit position switch, after being completed for printing, the startup of dispenser 2 drives product to turn over clockwise again and No. 1 is indexed into after 22.5 degree
UV curing process position 18, rotary motion one week under the drive of servomotor 302 of product 4 is carried out at UV curing process, UV solidifications
After the completion of reason；The startup of dispenser 2 drives product to turn over clockwise again and No. 2 color printings positions 19, number print is indexed into after 22.5 degree
Brush device is vertically decreased until close to product external surfaces, band of the product 4 in servomotor 302 by vertical shift servomotor 7
Dynamic lower rotary motion one week, moving horizontally servomotor 6 with reference to digital printing moves horizontally, and digital spray head 5 moves horizontally ink-jet
Carry out No. 2 color printings, digital printing apparatus by the vertical ascent of vertical shift servomotor 7 until close to upper limit position switch,
After being completed for printing, the startup of dispenser 2 drives product to turn over clockwise again and No. 2 UV curing process positions 20, production is indexed into after 22.5 degree
After the completion of rotary motion one week under the drive of servomotor 302 of product 4, progress UV curing process, UV curing process；Dispenser 2
Startup drives product to turn over clockwise again and No. 3 color printings positions 21 is indexed into after 22.5 degree, so circulation 6 times, up to completing 6 times
Digital printing and 6 UV curing process, dispenser 2, which starts, drives product to be indexed into product defects after turning over 22.5 degree clockwise again
Detecting position 29, product defects detection means is vertically decreased until close to outside product by defects detection vertical shift servomotor 8
Surface, rotary motion one week under the drive of servomotor 302 of product 4, the level of binding deficient detection level shift servo motor 9
Mobile, optical lens 11 moves horizontally detection print color, defect detecting device by vertical shift servomotor 7 it is vertical on
Rise until close to upper limit position switch, after the completion of defects detection, dispenser 2, which starts, to be driven product to turn over clockwise again after 22.5 degree to turn
Position is to material position under product 30, and blanking mechanical hand 32 clamps product, and frock position cylinder unclamps product, and blanking mechanical hand 32 is by product
Transfer on blanking conveyer belt 31, complete whole digital printing process, then operating personnel's discharging.Equipment is led in the course of the work
The relevant parameter of machine can be changed at any time by crossing wireless touch screen, at the same also can on-line monitoring machine working condition.
Case study on implementation one：
With reference to Fig. 6, Fig. 7, oval bottle digital printing：The operating personnel put oval bottle to feeding conveyer belt 16, and feeding is defeated
Send band 16 that oval bottle is transported into feeding manipulator 13 and press from both sides a bottle position, feeding manipulator 13 clamps oval bottle indexing, dextrorotation
It turn 90 degrees, material position 14 on product is then sent to by servomotor, frock position clamping cylinder clamps oval bottle, and dispenser 2 starts
Product is driven to be turned over clockwise to surface treatment position 15 after 22.5 degree by upper material position 14, superficial treatment system starts, to oval bottle
Outer surface processing is carried out, the startup of dispenser 2 drives oval bottle to turn over clockwise again and No. 1 color printing position is indexed into after 22.5 degree
17, digital printing apparatus is vertically decreased until that oval bottle is in servo close to oval bottle outer surface by vertical shift servomotor 7
Rotary motion one week under the drive of motor 302, moves horizontally servomotor 6 with reference to digital printing and moves horizontally, the water of digital spray head 5
The dynamic ink-jet of translation carries out No. 1 color printing, and digital printing apparatus is by the vertical ascent of vertical shift servomotor 7 until close
Upper limit position switch, after being completed for printing, dispenser 2 start drive oval bottle turn over clockwise again be indexed into after 22.5 degree No. 1 UV consolidate
Change processing position 18, oval bottle rotary motion one week under the drive of servomotor 302 carries out UV curing process, UV curing process
After the completion of；The startup of dispenser 2 drives oval bottle to turn over clockwise again and No. 2 color printings positions 19, number print is indexed into after 22.5 degree
Brush device is vertically decreased until that oval bottle is in servomotor 302 close to oval bottle outer surface by vertical shift servomotor 7
Lower rotary motion one week is driven, moving horizontally servomotor 6 with reference to digital printing moves horizontally, and digital spray head 5 moves horizontally spray
Ink carries out No. 2 color printings, and digital printing apparatus is opened by the vertical ascent of vertical shift servomotor 7 until close to upper limit
Close, after being completed for printing, the startup of dispenser 2 drives oval bottle to turn over clockwise again and No. 2 UV curing process positions are indexed into after 22.5 degree
20, oval bottle rotary motion one week under the drive of servomotor 302 carries out after the completion of UV curing process, UV curing process, divided
The startup of cutter 2 drives oval bottle to turn over clockwise again and No. 3 color printings positions 21, so circulation 6 times is indexed into after 22.5 degree, up to
6 digital printings and 6 UV curing process are completed, dispenser 2, which starts, drives oval bottle to turn over indexing after 22.5 degree clockwise again
To product defects detecting position 29, product defects detection means is vertically decreased until by defects detection vertical shift servomotor 8
Close to oval bottle outer surface, oval bottle rotary motion one week under the drive of servomotor 302, the movement of binding deficient detection level
Servomotor 9 is moved horizontally, and optical lens 11 moves horizontally detection print color, and defect detecting device is watched by vertical shift
The vertical ascent of motor 7 is taken until close to upper limit position switch, after the completion of defects detection, dispenser 2, which starts, drives oval bottle up time again
Pin turns over and material position 30 under oval bottle is indexed into after 22.5 degree, and blanking mechanical hand 32 clamps oval bottle, and frock position cylinder unclamps oval
Bottle, blanking mechanical hand 32 transfers to oval bottle on blanking conveyer belt 31, completes whole oval bottle digital printing detection process.
Case study on implementation two：
With reference to Fig. 8, Fig. 9, special-shaped bottle digital printing：The operating personnel put special-shaped bottle to feeding conveyer belt 16, and feeding is defeated
Send band 16 that special-shaped bottle is transported into feeding manipulator 13 and press from both sides a bottle position, feeding manipulator 13 clamps special-shaped bottle indexing, dextrorotation
It turn 90 degrees, material position 14 on product is then sent to by servomotor, frock position clamping cylinder clamps special-shaped bottle, and dispenser 2 starts
Product is driven to be turned over clockwise to surface treatment position 15 after 22.5 degree by upper material position 14, superficial treatment system starts, to special-shaped bottle
Outer surface processing is carried out, the startup of dispenser 2 drives special-shaped bottle to turn over clockwise again and No. 1 color printing position is indexed into after 22.5 degree
17, digital printing apparatus is vertically decreased until that special-shaped bottle is in servo close to special-shaped bottle outer surface by vertical shift servomotor 7
Rotary motion one week under the drive of motor 302, moves horizontally servomotor 6 with reference to digital printing and moves horizontally, the water of digital spray head 5
The dynamic ink-jet of translation carries out No. 1 color printing, and digital printing apparatus is by the vertical ascent of vertical shift servomotor 7 until close
Upper limit position switch, after being completed for printing, dispenser 2 start drive special-shaped bottle turn over clockwise again be indexed into after 22.5 degree No. 1 UV consolidate
Change processing position 18, special-shaped bottle rotary motion one week under the drive of servomotor 302 carries out UV curing process, UV curing process
After the completion of；The startup of dispenser 2 drives special-shaped bottle to turn over clockwise again and No. 2 color printings positions 19, number print is indexed into after 22.5 degree
Brush device is vertically decreased until that special-shaped bottle is in servomotor 302 close to special-shaped bottle outer surface by vertical shift servomotor 7
Lower rotary motion one week is driven, moving horizontally servomotor 6 with reference to digital printing moves horizontally, and digital spray head 5 moves horizontally spray
Ink carries out No. 2 color printings, and digital printing apparatus is opened by the vertical ascent of vertical shift servomotor 7 until close to upper limit
Close, after being completed for printing, the startup of dispenser 2 drives special-shaped bottle to turn over clockwise again and No. 2 UV curing process positions are indexed into after 22.5 degree
20, special-shaped bottle rotary motion one week under the drive of servomotor 302 carries out UV curing process, after the completion of UV curing process；Point
The startup of cutter 2 drives special-shaped bottle to turn over clockwise again and No. 3 color printings positions 21, so circulation 6 times is indexed into after 22.5 degree, up to
6 digital printings and 6 UV curing process are completed, dispenser 2, which starts, drives special-shaped bottle to turn over indexing after 22.5 degree clockwise again
To product defects detecting position 29, product defects detection means is vertically decreased until by defects detection vertical shift servomotor 8
Close to special-shaped bottle outer surface, special-shaped bottle rotary motion one week under the drive of servomotor 302, the movement of binding deficient detection level
Servomotor 9 is moved horizontally, and optical lens 11 moves horizontally detection print color, and defect detecting device is watched by vertical shift
The vertical ascent of motor 7 is taken until close to upper limit position switch, after the completion of defects detection, dispenser 2, which starts, drives special-shaped bottle up time again
Pin turns over and material position 30 under special-shaped bottle is indexed into after 22.5 degree, and blanking mechanical hand 32 clamps special-shaped bottle, and frock position cylinder unclamps abnormity
Bottle, blanking mechanical hand 32 transfers to special-shaped bottle on blanking conveyer belt 31, completes whole special-shaped bottle digital printing detection process.
Case study on implementation three：
With reference to Figure 10, Figure 11, spherical product digital printing：The operating personnel put spherical product to feeding conveyer belt 16,
Spherical product is transported to feeding manipulator 13 and presss from both sides a bottle position by feeding conveyer belt 16, and feeding manipulator 13 is clamped spherical product and turned
Position, dextrorotation is turn 90 degrees, and is then sent to material position 14 on product by servomotor, and frock position clamping cylinder clamps spherical production
Product, dispenser 2, which starts, drives product to be turned over clockwise after 22.5 degree to surface treatment position 15, superficial treatment system by upper material position 14
Start, outer surface processing is carried out to spherical product, dispenser 2, which starts, drives spherical product to turn over indexing after 22.5 degree clockwise again
To No. 1 color printing position 17, digital printing apparatus is vertically decreased until outside subglobular product by vertical shift servomotor 7
Surface, spherical product rotary motion one week under the drive of servomotor 302, servomotor 6 is moved horizontally with reference to digital printing
Move horizontally, digital spray head 5 moves horizontally ink-jet and carries out No. 1 color printing, digital printing apparatus passes through vertical shift servo electricity
The vertical ascent of machine 7 is until close to upper limit position switch, after being completed for printing, dispenser 2, which starts, drives spherical product to turn over clockwise again
No. 1 UV curing process position 18 is indexed into after 22.5 degree, spherical product rotary motion one week under the drive of servomotor 302 is entered
After the completion of row UV curing process, UV curing process；Dispenser 2, which starts, drives spherical product to turn over indexing after 22.5 degree clockwise again
To No. 2 color printing positions 19, digital printing apparatus is vertically decreased until outside subglobular product by vertical shift servomotor 7
Surface, spherical product rotary motion one week under the drive of servomotor 302, servomotor 6 is moved horizontally with reference to digital printing
Move horizontally, digital spray head 5 moves horizontally ink-jet and carries out No. 2 color printings, digital printing apparatus passes through vertical shift servo electricity
The vertical ascent of machine 7 is until close to upper limit position switch, after being completed for printing, dispenser 2, which starts, drives spherical product to turn over clockwise again
No. 2 UV curing process positions 20 are indexed into after 22.5 degree, spherical product rotary motion one week under the drive of servomotor 302 is entered
After the completion of row UV curing process, UV curing process；Dispenser 2, which starts, drives spherical product to turn over indexing after 22.5 degree clockwise again
To No. 3 color printing positions 21, so circulation 6 times, until completing 6 digital printings and 6 UV curing process, dispenser 2 starts
Drive spherical product to turn over clockwise again and product defects detecting position 29 is indexed into after 22.5 degree, product defects detection means is by lacking
Fall into detection vertical shift servomotor 8 and be vertically decreased until subglobular product external surfaces, spherical product is in servomotor 302
Lower rotary motion one week is driven, binding deficient detection level shift servo motor 9 is moved horizontally, and optical lens 11 moves horizontally inspection
Print color is surveyed, defect detecting device is by the vertical ascent of vertical shift servomotor 7 until close to upper limit position switch, defect
After the completion of detection, the startup of dispenser 2 drives spherical product to turn over clockwise again and material position 30 under spherical product is indexed into after 22.5 degree,
Blanking mechanical hand 32 clamps spherical product, and frock position cylinder unclamps spherical product, and blanking mechanical hand 32 transfers spherical product
To blanking conveyer belt 31, whole spherical product digital printing detection process is completed.
In summary, with reference to preferred embodiment, invention has been described, but the invention is not limited in disclosed above
Embodiment, and should cover it is various according to the present invention essence carry out modifications, equivalent combinations.Technique according to the invention side
Case and technical concept make other various corresponding conversion schemes without creative mental labour, belong to the present invention and are protected
Scope.
Claims (8)
1. a kind of complex-curved digital rotary printing detection all-in-one of full-automatic six colors sixteen work station, it is characterised in that including support
(1), dispenser (2), digital printing apparatus, including digital spray head (5), digital printing move horizontally servomotor (6), digital print
Brush vertical shift servomotor (7)；CCD detection means, including linear array CCD camera (10), optical lens (11), defects detection are erected
Servomotor (8) is moved in translation, and defects detection moves horizontally servomotor (9)；Feeding manipulator system includes feeding manipulator
(13), feeding conveyer belt (16)；Blanking mechanical hand system includes blanking mechanical hand (32), blanking conveyer belt (31)；Product frock
Position clamp system (3), including：Fixed mount (301), servomotor (302), fixture (303), jacking block (304).
2. the complex-curved digital rotary printing detection one of the full-automatic six colors sixteen work station of one kind according to claim 1
Machine, it is characterised in that the feeding manipulator system includes feeding conveyer belt (16) and feeding manipulator (13), blanking mechanical hand
System includes blanking conveyer belt (31), blanking mechanical hand (32).
3. the complex-curved digital rotary printing detection one of the full-automatic six colors sixteen work station of one kind according to claim 1
Machine, it is characterised in that the product printing checking technique, including clamp the upper material position (14) of product, outer surface flame treatment position
(15), 6 printing positions (17), (19), (21), (23), (25), (27), 6 UV curing process positions (18), (20), (22),
(24), (26), (28), product defects detecting position (29) unclamp the lower material position (30) of product.
4. the complex-curved digital rotary printing detection one of the full-automatic six colors sixteen work station of one kind according to claim 1
Machine, it is characterised in that the digital printing apparatus, including digital spray head (5), digital printing move horizontally servomotor (6), number
Code printing vertical shift servomotor (7).
5. the complex-curved digital rotary printing detection one of the full-automatic six colors sixteen work station of one kind according to claim 1
Machine, it is characterised in that the CCD detection means, including linear array CCD camera (10), optical lens (11), defects detection is moved vertically
Dynamic servomotor (8), defects detection moves horizontally servomotor (9).
6. the complex-curved digital rotary printing detection one of the full-automatic six colors sixteen work station of one kind according to claim 1
Machine, it is characterised in that in order that rotating disk (12) running accuracy is higher relatively reliable, rotary printing equipment is mounted with that cam is split
Device (2), Cam splitter (2) is arranged on support (1), and rotating disk (12) is arranged on dispenser (2).
7. the complex-curved digital rotation print of the full-automatic six colors sixteen work station of one kind according to any one of claim 1 to 2
Brush detection all-in-one, it is characterised in that described feeding manipulator (13), blanking mechanical hand (32) is provided with to be printed for gripping
The fixture of product, described fixture is installed on feeding manipulator (13) and blanking mechanical hand (32), the described manipulator back side
Provided with the touching firmware for driving fixture lifting carriage on slide rail, described touching firmware turns to printing position station in manipulator
Docked with touching float switch at place.
8. a kind of full-automatic complex-curved digital rotary printing detection one of six colors sixteen work station according to claim 1,2,3
Body machine, it is characterised in that the product printing checking handicraft product rotates and changed face, pre-determined bit action, including clamps the upper of product
Material position (14), outer surface flame treatment position (15), 6 printing positions (17), (19), (21), (23), (25), (27), 6 UV
Curing process position (18), (20), (22), (24), (26), (28), product defects detecting position (29) unclamp the lower material position of product
(30) switching motion uses servomotor and Precision Lead-Screw nut sub-control, and the control that walks is accurate, can reach ± 0.1mm
Cover position precision.
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| CN201710411016.5A CN107187201A (en) | 2017-06-05 | 2017-06-05 | A kind of complex-curved digital rotary printing detection all-in-one of full-automatic six colors sixteen work station |
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| CN109397866A (en) * | 2018-12-18 | 2019-03-01 | 广州市申发机电有限公司 | A kind of complex-curved digital ink-jet silk-screen all-in-one machine of automatic color multistation |
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Application publication date: 20170922 |