CN207617280U - A kind of accurate servo semi-automatic silk-screen machine of multi-panel - Google Patents
A kind of accurate servo semi-automatic silk-screen machine of multi-panel Download PDFInfo
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- 238000007667 floating Methods 0.000 claims abstract description 44
- 238000007639 printing Methods 0.000 claims abstract description 32
- 238000007650 screen-printing Methods 0.000 claims abstract description 30
- 239000000428 dust Substances 0.000 claims description 15
- 230000003068 static effect Effects 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
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- 229910000831 Steel Inorganic materials 0.000 claims description 3
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- 239000010959 steel Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 abstract description 6
- 239000000976 ink Substances 0.000 description 7
- 230000006872 improvement Effects 0.000 description 5
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- 229910000679 solder Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
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Abstract
本实用新型公开了一种多面精密型伺服半自动丝印机,包括刮刀模组、网框模组、浮动总成、放瓶托架、脚踏开关、顶嘴总成、管位座总成,脚踏开关与顶嘴总成机械连接,用于当脚踩脚踏开关时,顶嘴总成将被打印产品顶入管位座总成;浮动总成与刮刀模组、网框模组通过电子凸轮机械连接,用于配合电子凸轮的旋转,完成一周的印刷动作。本实用新型解决了刮刀胶的长短问题及瓶型问题,解决了油墨混在一起的问题和弥补瓶型变形的问题,更好的完成印刷品质。
The utility model discloses a multi-faceted precision servo semi-automatic screen printing machine, which comprises a scraper module, a screen frame module, a floating assembly, a bottle holder, a foot switch, a talk back assembly, a pipe seat assembly, a foot pedal The switch is mechanically connected with the back mouth assembly, which is used to push the printed product into the tube seat assembly when the foot switch is stepped on; the floating assembly is mechanically connected with the scraper module and the screen frame module through an electronic cam, It is used to cooperate with the rotation of the electronic cam to complete one cycle of printing. The utility model solves the problem of the length of the scraper glue and the bottle shape, solves the problem of ink mixing and compensates for the deformation of the bottle shape, and better completes the printing quality.
Description
技术领域technical field
本实用新型涉及印刷设备领域,特别是一种多面精密型伺服半自动丝印机。The utility model relates to the field of printing equipment, in particular to a multi-faceted precision servo semi-automatic screen printing machine.
背景技术Background technique
丝印机是通过丝网把焊锡膏或贴片胶漏印到PCB焊盘上的一种设备。可分为垂直丝印机、斜臂丝印机、转盘丝印机、四柱式丝印机及全自动丝印机。主要应用在电子加工行业,印制电路板的丝印标志,仪器外壳面板的标志,电路板加工过程中的焊锡膏印刷等。现代丝网印刷是用气、电及机械的结构,将需要印刷的文字/图像通过油墨渗透网布的网眼在承印物上重新组成图形/文字。随着经济、科技、社会事业的发展,对印刷时间、质量、数量的需求也在与日俱增。丝网印刷以其使用范围广、质量好、成本低等优点而受到广泛的应用。The screen printing machine is a device that prints solder paste or patch glue onto PCB pads through a screen. It can be divided into vertical screen printing machine, inclined arm screen printing machine, turntable screen printing machine, four-column screen printing machine and automatic screen printing machine. It is mainly used in the electronic processing industry, the silk screen mark of the printed circuit board, the mark of the instrument shell panel, the solder paste printing in the process of circuit board processing, etc. Modern screen printing uses gas, electricity and mechanical structures to reconstitute the graphics/text on the substrate through the mesh of the ink to penetrate the mesh of the printed text/image. With the development of economy, science and technology, and social undertakings, the demand for printing time, quality, and quantity is also increasing day by day. Screen printing is widely used due to its wide range of applications, good quality and low cost.
随着丝网印刷品种类的增多,丝网材料和丝网版的种类也与日俱增,而现有丝印设备也出现了一些全自动化的丝网印刷设备,像专利号为:CN104527216B公开的全自动丝印机,其虽然自动化程度高,但是缺乏灵活性,没有人工参与,对于多面的精密性要求较高的待印产品很难满足其需求,且全自动化丝网机对于大小有变化的待印产品不能够灵活的调整位置,且存在刮刀胶的长短问题及瓶型问题、解决油墨混在一起的问题。Along with the increase of the type of screen printing products, the types of screen materials and screen plates are also increasing day by day, and some fully automated screen printing equipment have also appeared in the existing screen printing equipment, such as the fully automatic screen printing machine disclosed by the patent No. CN104527216B , although it has a high degree of automation, it lacks flexibility and does not have manual participation. It is difficult to meet the needs of products to be printed that require high precision on multiple sides, and fully automated screen machines are not suitable for products to be printed that vary in size. Adjust the position flexibly, and there are problems with the length of the scraper glue and the bottle shape, and solve the problem of ink mixing.
实用新型内容Utility model content
本实用新型的目的在于为了克服现有技术的上述缺点,本发明的目的是提供一种多面精密型伺服半自动丝印机,克服现有的全自动丝网机灵活性差,精密性低的缺点,以及存在刮刀胶的长短问题及瓶型问题、油墨混在一起的问题。The purpose of the utility model is to overcome the above-mentioned shortcomings of the prior art. The purpose of the invention is to provide a multi-faceted precision servo semi-automatic screen printing machine, which overcomes the shortcomings of poor flexibility and low precision of the existing full-automatic screen machines, and There are problems with the length of the scraper glue, the bottle shape, and the mixing of inks.
本实用新型解决其技术问题所采用的技术方案是:一种多面精密型伺服半自动丝印机, 包括刮刀模组、网框模组、浮动总成、放瓶托架、脚踏开关、顶嘴总成、管位座总成,其特征是:The technical solution adopted by the utility model to solve its technical problems is: a multi-faceted precision servo semi-automatic screen printing machine, including a scraper module, a screen frame module, a floating assembly, a bottle-holding bracket, a foot switch, and a talking back assembly 1. The pipe seat assembly is characterized by:
刮刀模组,包括刮刀组件、带动刮刀组件前后运行的刮刀轴电机、带动刮刀组件左右运行的横刮轴电机和丝杆;The scraper module includes a scraper assembly, a scraper shaft motor that drives the scraper assembly to run back and forth, a horizontal scraper shaft motor that drives the scraper assembly to run left and right, and a screw;
网框模组,包括分布于刮刀两侧的钢网装夹装置和控制网框左右运行的网框伺服电机及丝杆;Screen frame module, including the steel screen clamping device distributed on both sides of the scraper, and the screen frame servo motor and screw rod that control the left and right running of the screen frame;
浮动总成,包括浮动组件和带动浮动组件上下升降的浮动伺服电机,所述的浮动组件设有触碰浮动开关;The floating assembly includes a floating assembly and a floating servo motor that drives the floating assembly up and down, and the floating assembly is provided with a touch floating switch;
脚踏开关与顶嘴总成机械连接,用于当脚踩脚踏开关时,顶嘴总成将被打印产品顶入管位座总成;The foot switch is mechanically connected with the talk back assembly, which is used to press the printed product into the tube seat assembly when the foot pedal is stepped on;
浮动总成与刮刀模组、网框模组通过电子凸轮控制连接,用于配合管位轴的旋转,完成一周的印刷动作;The floating assembly is connected with the scraper module and the screen frame module through electronic cam control, and is used to cooperate with the rotation of the tube position axis to complete a round of printing action;
印头总成包括高低调节气缸、模块化印刀头、自适应刮刀夹,其中,高低调节气缸用于弥补刮刀胶的长短问题及瓶型问题;所述模块化印刀头通过控制实现两面多色的印刷,模块化印刀头用于方便调整刮刀和回油刀之间的间距,实现双色印刷,解决油墨混在一起的问题;自适应刮刀夹用于,刮刀夹里带有弹簧,弥补瓶型变形的问题,更好的完成印刷品质。The printing head assembly includes a height adjustment cylinder, a modular printing head, and an adaptive scraper holder. Among them, the height adjustment cylinder is used to make up for the length of the scraper glue and the bottle shape; Color printing, the modular printing head is used to adjust the distance between the scraper and the oil return knife conveniently, realize two-color printing, and solve the problem of ink mixing; the self-adaptive scraper clip is used, and the scraper clip has a spring to compensate for the bottle shape Deformation problem, better finish printing quality.
进一步的有,作为本实用新型的进一步改进:所述印头总成带自动除静电除尘装置,除静电除尘装置位于工装侧面,有效消除瓶身上的静电及灰尘;吸尘装置,位于工装周边,防止消除静电灰尘的二次污染。Further, as a further improvement of the utility model: the print head assembly is equipped with an automatic static electricity and dust removal device, and the static electricity and dust removal device is located on the side of the tooling to effectively eliminate static electricity and dust on the bottle body; the dust suction device is located around the tooling, Prevent secondary pollution by eliminating static dust.
作为本实用新型的进一步改进:所述的产品印刷包括:As a further improvement of the utility model: the product printing includes:
上料部分:产品放入放瓶托架,由多用途放瓶托架固定产品,可确保顶嘴总成将产品准确打入管位座总成的模具中,完成上料。Feeding part: the product is put into the bottle holder, and the product is fixed by the multi-purpose bottle holder, which can ensure that the top mouth assembly can accurately drive the product into the mold of the tube seat assembly to complete the feeding.
定位部分:由固定在管位座总成上的伺服电机带动产品旋转,由固定在顶嘴总成上的定位机构定位完成,浮动组件带动夹具在滑轨上升降,待印刷产品上升到网框位置;Positioning part: The servo motor fixed on the tube seat assembly drives the product to rotate, and the positioning is completed by the positioning mechanism fixed on the top nozzle assembly. The floating component drives the fixture to lift on the slide rail, and the product to be printed rises to the position of the screen frame ;
丝印部分:刮刀组件下压,网框模组启动,浮动总成同步启动,丝印过程中,浮动轴上下浮动,保持印刷产品表面与网板一定距离,同时刮刀组件左右摆动,保持刮刀刀尖与印刷产品的最高点接触,刮刀将油墨通过网板挤压到印刷产品上形成图案和文字;Screen printing part: the squeegee assembly is pressed down, the screen frame module is started, and the floating assembly is started synchronously. During the silk screen printing process, the floating shaft floats up and down to keep a certain distance between the surface of the printed product and the screen. The highest point of the printed product is in contact, and the scraper squeezes the ink through the screen to the printed product to form patterns and characters;
所述的刮刀移动、网框移动、产品旋转及换面、预定位动作采用伺服电机和高精度丝杆螺母副控制,走位控制精确,能达到±0.2mm套位精度。The movement of the scraper, the movement of the screen frame, the rotation of the product, the change of the surface, and the pre-positioning action are controlled by a servo motor and a high-precision screw nut pair, and the position control is precise, and the positioning accuracy can reach ±0.2mm.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
增加了脚踏开关与顶嘴总成机械连接,用于当脚踩脚踏开关时,顶嘴总成将被打印产品顶入管位座总成,可以灵活控制;The mechanical connection between the foot switch and the talk back assembly is added, so that when the foot switch is stepped on, the talk back assembly will be pushed into the tube seat assembly by the printed product, which can be flexibly controlled;
浮动总成与刮刀模组、网框模组通过电子凸轮连接,用于配合管位轴的旋转,完成一周的印刷动作,对于待印产品的大小不一致时,可以灵活进行设置打印区间及大小。自动除静电除尘装置,无需人工操作,自动完成,提高效率,减少废品率。The floating assembly is connected with the scraper module and the screen frame module through an electronic cam, which is used to cooperate with the rotation of the tube position axis to complete a round of printing action. When the size of the product to be printed is inconsistent, the printing interval and size can be flexibly set. The automatic electrostatic dust removal device does not need manual operation, it can be completed automatically, improving efficiency and reducing scrap rate.
附图说明Description of drawings
图1是多面精密型伺服半自动丝印机左视图;Figure 1 is the left view of the multi-faceted precision servo semi-automatic screen printing machine;
图2是多面精密型伺服半自动丝印机前视图;Figure 2 is the front view of the multi-sided precision servo semi-automatic screen printing machine;
图3是多面精密型伺服半自动丝印机后视图;Figure 3 is the rear view of the multi-faceted precision servo semi-automatic screen printing machine;
图4是印头结构组成示意图;Fig. 4 is a schematic diagram of the structural composition of the print head;
图5是印头概览示意图。Figure 5 is a schematic overview of the print head.
图6是多面精密型伺服半自动丝印机概览图Figure 6 is an overview of the multi-faceted precision servo semi-automatic screen printing machine
1机架,2摆锥度托架,3放瓶托架,4顶嘴总成,5顶嘴轴,6印头总成,7抬印刀总成,8管位座总成,9电子凸轮,10气源处理总成,11浮动架总成,12刮刀模组,13网框模组,14人机界面,15脚踏开关,16浮动丝杆,17浮动总成,18浮动伺服电机,19高低调节气缸,20模块化印刀头,21自适应刮刀夹,27除静电除尘装置。1 frame, 2 pendulum taper bracket, 3 bottle placing bracket, 4 talk back assembly, 5 talk back shaft, 6 printing head assembly, 7 printing knife assembly, 8 pipe seat assembly, 9 electronic cam, 10 Air source treatment assembly, 11 floating frame assembly, 12 scraper module, 13 screen frame module, 14 man-machine interface, 15 foot switch, 16 floating screw, 17 floating assembly, 18 floating servo motor, 19 height Adjustment cylinder, 20 modular print heads, 21 self-adaptive scraper clips, 27 electrostatic dust removal devices.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在一个实施例中,将待印产品放到放瓶托架上3,脚踩脚踏开关15,由顶嘴总成4将待印产品顶入管位座总成8,然后又浮动总成17控制刮刀模组12、网框模组13上下,配合管位轴9的旋转动作完成待印产品一周的印刷动作。In one embodiment, put the product to be printed on the bottle holder 3, step on the foot switch 15, push the product to be printed into the tube seat assembly 8 by the talk back assembly 4, and then control it by the floating assembly 17 The scraper module 12 and the screen frame module 13 are up and down, and cooperate with the rotation of the pipe position shaft 9 to complete the printing action of the product to be printed for one week.
实施例:现结合附图说明与实施例对本实用新型进一步说明:Embodiment: The utility model is further described in conjunction with description of drawings and embodiments now:
参考图1和图2及图3,一种多面精密型伺服半自动丝印机, 包括1机架,2摆锥度托架,3放瓶托架,4顶嘴总成,5顶嘴轴,6印头总成,7抬印刀总成,8管位座总成,9电子凸轮,10气源处理总成,11浮动架总成,12刮刀模组,13网框模组,14人机界面,15脚踏开关,16浮动丝杆,17浮动总成,18浮动伺服电机,其特征是:Referring to Figure 1, Figure 2 and Figure 3, a multi-faceted precision servo semi-automatic screen printing machine, including 1 frame, 2 pendulum taper brackets, 3 bottle placing brackets, 4 talking back assembly, 5 talking back shaft, 6 printing head assembly 7, printing knife assembly, 8 pipe seat assembly, 9 electronic cam, 10 air source treatment assembly, 11 floating frame assembly, 12 scraper module, 13 screen frame module, 14 man-machine interface, 15 Foot switch, 16 floating screw rods, 17 floating assemblies, 18 floating servo motors, characterized by:
刮刀模组12,包括刮刀组件、带动刮刀组件前后运行的刮刀轴电机、带动刮刀组件左右运行的横刮轴电机和丝杆;The scraper module 12 includes a scraper assembly, a scraper shaft motor that drives the scraper assembly to run back and forth, a horizontal scraper shaft motor that drives the scraper assembly to run left and right, and a screw rod;
网框模组13,包括分布于刮刀两侧的钢网装夹装置和控制网框左右运行的网框伺服电机及丝杆;The screen frame module 13 includes the steel mesh clamping device distributed on both sides of the scraper and the screen frame servo motor and screw rod for controlling the left and right movement of the screen frame;
浮动总成17,包括浮动组件和带动浮动组件上下升降的浮动伺服电机,所述的浮动组件设有触碰浮动开关;The floating assembly 17 includes a floating assembly and a floating servo motor that drives the floating assembly up and down, and the floating assembly is provided with a touch floating switch;
脚踏开关15与顶嘴总成4机械连接,用于当脚踩脚踏开关时,顶嘴总成将被打印产品顶入管位座总成;The foot switch 15 is mechanically connected with the talk back assembly 4, and is used for pushing the talk back assembly into the tube seat assembly by the printed product when the foot pedal is stepped on;
浮动总成17与刮刀模组13、网框模组13通过电子凸轮9控制连接,用于配合管位轴的旋转,完成一周的印刷动作;The floating assembly 17 is connected with the scraper module 13 and the screen frame module 13 through the control of the electronic cam 9, and is used to cooperate with the rotation of the tube position axis to complete a round of printing action;
印头总成6包括高低调节气缸19、模块化印刀头20、自适应刮刀夹21,其中,高低调节气缸19用于弥补刮刀胶的长短问题及瓶型问题;模块化印刀头30用于方便调整刮刀和回油刀之间的间距,实现双色印刷,解决油墨混在一起的问题;自适应刮刀夹21用于,弥补瓶型变形的问题,更好的完成印刷品质,刮刀夹里带有弹簧。The print head assembly 6 includes a height adjustment cylinder 19, a modular print head 20, and an adaptive scraper holder 21, wherein the height adjustment cylinder 19 is used to compensate for the length of the scraper glue and the bottle shape; the modular print head 30 is used to It is convenient to adjust the distance between the scraper and the oil return knife, realize two-color printing, and solve the problem of ink mixing; the self-adaptive scraper clip 21 is used to make up for the problem of bottle shape deformation, and better complete the printing quality. spring.
进一步的有,作为本实用新型的进一步改进:由图6可以看出,所述印头总成带自动除静电除尘装置27,除静电除尘装置27位于工装侧面,有效消除瓶身上的静电及灰尘;吸尘装置,位于工装周边,防止消除静电灰尘的二次污染。Further, as a further improvement of the present utility model: as can be seen from Figure 6, the print head assembly is equipped with an automatic static removal and dust removal device 27, and the static removal and dust removal device 27 is located on the side of the tooling, effectively eliminating static electricity and dust on the bottle body ;Dust suction device, located around the tooling, to prevent secondary pollution from eliminating static dust.
作为本实用新型的进一步改进:所述的产品印刷包括:As a further improvement of the utility model: the product printing includes:
上料部分:产品放入放瓶托架,由多用途放瓶托架固定产品,可确保顶嘴总成将产品准确打入管位座总成的模具中,完成上料。Feeding part: the product is put into the bottle holder, and the product is fixed by the multi-purpose bottle holder, which can ensure that the top mouth assembly can accurately drive the product into the mold of the tube seat assembly to complete the feeding.
定位部分:由固定在管位座总成上的伺服电机带动产品旋转,由固定在顶嘴总成上的定位机构定位完成,浮动组件带动夹具在滑轨上升降,待印刷产品上升到网框位置;Positioning part: The servo motor fixed on the tube seat assembly drives the product to rotate, and the positioning is completed by the positioning mechanism fixed on the top nozzle assembly. The floating component drives the fixture to lift on the slide rail, and the product to be printed rises to the position of the screen frame ;
丝印部分:刮刀组件下压,网框模组启动,浮动总成同步启动,丝印过程中,浮动轴上下浮动,保持印刷产品表面与网板一定距离,同时刮刀组件左右摆动,保持刮刀刀尖与印刷产品的最高点接触,刮刀将油墨通过网板挤压到印刷产品上形成图案和文字;Screen printing part: the squeegee assembly is pressed down, the screen frame module is started, and the floating assembly is started synchronously. During the silk screen printing process, the floating shaft floats up and down to keep a certain distance between the surface of the printed product and the screen. The highest point of the printed product is in contact, and the scraper squeezes the ink through the screen to the printed product to form patterns and characters;
所述的刮刀移动、网框移动、产品旋转及换面、预定位动作采用伺服电机和高精度丝杆螺母副控制,走位控制精确,能达到±0.2mm套位精度。The movement of the scraper, the movement of the screen frame, the rotation of the product, the change of the surface, and the pre-positioning action are controlled by a servo motor and a high-precision screw nut pair, and the position control is precise, and the positioning accuracy can reach ±0.2mm.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110641171A (en) * | 2019-10-29 | 2020-01-03 | 广州柳川智能装备有限公司 | Printing compensation process for special-shaped bottle |
| CN110774782A (en) * | 2019-10-29 | 2020-02-11 | 广州柳川智能装备有限公司 | Corner printing method for special-shaped bottle |
| CN110884244A (en) * | 2019-12-22 | 2020-03-17 | 上海瑞姿包装材料股份有限公司 | A bottle printing machine with suction device |
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2017
- 2017-11-28 CN CN201721613258.4U patent/CN207617280U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110641171A (en) * | 2019-10-29 | 2020-01-03 | 广州柳川智能装备有限公司 | Printing compensation process for special-shaped bottle |
| CN110774782A (en) * | 2019-10-29 | 2020-02-11 | 广州柳川智能装备有限公司 | Corner printing method for special-shaped bottle |
| CN110774782B (en) * | 2019-10-29 | 2021-07-20 | 广州柳川智能装备有限公司 | Corner printing method for special-shaped bottle |
| CN110884244A (en) * | 2019-12-22 | 2020-03-17 | 上海瑞姿包装材料股份有限公司 | A bottle printing machine with suction device |
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