CN108582844B - Main press for destroying cartridge - Google Patents
Main press for destroying cartridge Download PDFInfo
- Publication number
- CN108582844B CN108582844B CN201810595620.2A CN201810595620A CN108582844B CN 108582844 B CN108582844 B CN 108582844B CN 201810595620 A CN201810595620 A CN 201810595620A CN 108582844 B CN108582844 B CN 108582844B
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- China
- Prior art keywords
- cartridge
- base body
- conveying
- position sensor
- main press
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/321—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/06—Dismantling fuzes, cartridges, projectiles, missiles, rockets or bombs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D5/00—Safety arrangements
- F42D5/04—Rendering explosive charges harmless, e.g. destroying ammunition; Rendering detonation of explosive charges harmless
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention discloses a main press for destroying cartridges, and relates to the technical field of ammunition destroying devices. The main press comprises a base, a first supporting table is arranged on the left side of the base, a cartridge conveying box assembly is arranged on the first supporting table, a base body is arranged on the right side of the base, the base body comprises a lower base body and an upper base body, an upper die driving hydraulic system is arranged in the upper base body, an upper die part is arranged in the upper base body, a part of the upper die driving hydraulic system is arranged outside the upper base body, a power output end of the upper die driving hydraulic system is fixedly connected with an upper die arranged in the upper base body, and a distance is kept between the upper base body and the lower base body and the upper die driving hydraulic system is connected through a connecting part. The main press can automatically destroy the cartridges with different sizes, and has the advantages of high automation degree, convenient use and the like.
Description
Technical Field
The invention relates to the technical field of ammunition destroying devices, in particular to a main press for cartridge case destroying.
Background
The method reduces management pressure of the cartridges in different stages of storage, loading, unloading, transportation, melting furnaces and the like, and improves the fine management level of the whole process of scrapped ammunition. In addition, a large number of cartridges which are not destroyed are difficult to stack and store, so that the loading and unloading and transporting efficiency is low, a large number of storage capacity, operation sites, operation equipment and operation personnel are occupied, and resistance is brought to the stock layout and the efficient operation of the scrapped ammunition processing mechanism; and due to the military property of the cartridge, the whole process safety monitoring management cost is high, the safety monitoring network is complex to operate, and the investment of manpower, material resources and financial resources is high. Developing the cartridge destruction not only can effectively reduce the cartridge occupation space, improve the capacity of storing cartridges in the existing warehouse, realize reasonable layout of turnover storage of cartridges, but also is favorable for improving the operation efficiency of quick loading, unloading, stacking and checking of cartridges, enhancing the daily operation capacity of units, increasing the military economic benefit, simultaneously being favorable for reducing the management cost of different stages of storage, loading, unloading, transportation, melting furnaces and the like, promoting the optimal allocation of various resources such as personnel, equipment, funds and the like, and increasing the comprehensive benefit of scrapped ammunition treatment.
Disclosure of Invention
The invention aims to solve the technical problem of providing a main press for destroying the cartridge case, which can automatically destroy the cartridge case with different sizes, has high degree of automation and is convenient to use.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a main press is used in cartridge case disfigurement which characterized in that: including the base, the left side of base is provided with first brace table, be provided with cartridge case transport case subassembly on the first brace table, the right side of base is provided with the base body, the base body includes lower base body and last base body, goes up mould drive hydraulic system and is located in the last base body, go up mould part and be located in the last base body, go up mould drive hydraulic system's power take off end with be located go up mould fixed connection in the base body, go up the base body with be connected through connecting piece between the lower base body, this distance constitutes go up the punching press distance of mould, electrical system is located in the base.
The further technical proposal is that: the cartridge conveying box assembly comprises a conveying sliding table, a containing frame driving device is arranged in the conveying sliding table, the left side end face of the containing frame is connected with the power output end of the containing frame driving device, the containing frame driving device is used for driving the containing frame to horizontally move, the containing frame is partially positioned in a space between the upper base body and the lower base body, the lower side face of the containing frame is in contact with the upper surface of the lower base body, the conveying sliding table comprises a front baffle plate and a rear baffle plate which are vertically arranged and a conveying plate which is obliquely arranged, the front end of the conveying plate is fixedly connected with the front baffle plate, the rear end of the conveying plate is fixedly connected with the rear baffle plate, the left end of the conveying plate is high and the right end is low, a plurality of rectangular holes are arranged on the conveying plate, the rectangular holes are arranged in a row in the front-rear direction, a material separating and distributing device is arranged in a space between a front baffle and a rear baffle at the lower side of the rectangular hole, the material separating and distributing device comprises a deflector rod, a plurality of cross shifting forks and a deflector rod driving device, the front end and the rear end of the deflector rod are respectively and rotatably connected with the front baffle and the rear baffle through bearings, the cross shifting forks are arranged at equal intervals along the axial direction of the deflector rod, the deflector rod driving device is used for driving the deflector rod to rotate under the control of an electrical system, a group of deflector sheets on the cross shifting forks are inserted into the corresponding rectangular holes, when a cartridge is conveyed onto the conveying plate through the cartridge conveying system, the cartridge is contacted with the deflector sheets under the action of the gravity of the cartridge, and after the number of the cartridge is accumulated to a certain number, the electrical system drives the deflector rod to rotate through the deflector rod driving device, a certain number of cartridges are shifted into the receptacle by means of a cross shift fork.
The further technical proposal is that: the power output end of the containing frame driving device is fixedly connected with the left end face of the containing frame through the sliding seat and used for enabling the containing frame to horizontally move under the action of the containing frame driving device.
The further technical proposal is that: the chopping block is arranged on the upper surface of the lower base body, V-shaped grooves extending in the front-back direction are formed in the chopping block, clamping grooves extending in the left-right direction are formed in the front end and the rear end of each V-shaped groove, two clamping grooves are formed in the front end and the rear end of each V-shaped groove, wherein the clamping grooves close to the outer side are matched with convex rings at the tail end of a 57-155-millimeter cartridge, and the clamping grooves located on the inner side are matched with the convex rings at the tail end of a 25-millimeter cartridge; when the 57-155 mm cartridge is conveyed to the lower base body, the convex ring at the tail end of the 57-155 mm cartridge is positioned in the outer clamping groove, and the 57-155 mm cartridge is guided by the outer clamping groove; when the 25mm cartridge is transferred to the lower base body, the convex ring at the tail end of the 25mm cartridge is positioned in the inner clamping groove, and the 25mm cartridge is guided by the inner clamping groove.
The further technical proposal is that: the front side and the rear side of the upper die are provided with notches, so that the lower end of the upper die forms a stamping head, the width of the stamping head is smaller than that of the containing frame, and the length of the stamping head is smaller than the distance between two clamping grooves located on the inner side.
The further technical proposal is that: the automatic control device is characterized in that an electric system is arranged in the main press and comprises two groups of photoelectric sensors, the photoelectric sensors are respectively located at the joint of the cartridge conveying box assembly and the cartridge conveying system, the signal output ends of the photoelectric sensors are connected with the signal input ends of the controller module in the electric system and are respectively used for detecting whether the positions of the cartridge conveying box assembly, where the photoelectric sensors are installed, and the positions of the cartridge conveying system, where the photoelectric sensors are installed, are provided with cartridges to be destroyed, when the two groups of photoelectric sensors detect the existence of the cartridges, the controller module controls the cartridge conveying system to stop conveying the cartridges, and after the photoelectric sensors on the cartridge conveying box assembly sense that the corresponding cartridges are sent out, the cartridge conveying system is controlled to continue conveying the cartridges.
The further technical proposal is that: the electrical system further comprises a spacer dispenser position sensor, the spacer dispenser position sensor is located on the conveying sliding table or the deflector rod, the spacer dispenser position sensor is connected with a signal input end of a controller module in the electrical system, when the spacer dispenser position sensor is located on the conveying sliding table, the spacer dispenser position sensor is opposite to one group of deflector sheets in the axial direction, the rotation angle of the deflector rod is obtained through sensing the positions of the deflector sheets, when the spacer dispenser position sensor is located on the deflector rod, the rotation angle of the deflector rod is directly sensed, and the controller module is used for controlling the deflector rod driving device to drive the deflector rod to act or stop acting according to information sensed by the spacer dispenser position sensor.
The further technical proposal is that: the electrical system further comprises a blanking manipulator position sensor, a main press pressure sensor, a pressure head position sensor, a man-machine interaction module and an image acquisition module, wherein the blanking manipulator position sensor is positioned on the lower base body, and a signal output end of the blanking manipulator position sensor is connected with a signal input end of the controller module and is used for sensing whether the accommodating frame is in place or not; the main press pressure sensor is positioned at the power output end of the upper die driving hydraulic system, and the signal output end of the main press pressure sensor is connected with the signal input end of the controller module and is used for sensing the pressure value output by the main press; the pressure head position sensor is positioned on the lower base body, and the signal output end of the pressure head position sensor is connected with the signal input end of the controller module and is used for sensing whether the pressure head is in place or not when the pressure head performs the destroying action; the man-machine interaction module is connected with the controller module in a bidirectional way and is used for inputting control commands and displaying output data; the cutting board comprises an upper base body, a lower base body, a cutting board, a controller module, a cutting board driving device and a cutting board driving device.
The beneficial effects of adopting above-mentioned technical scheme to produce lie in: under the control of an electrical system, the cartridge to be destroyed is intermittently conveyed to a chopping board of a main press after sequentially passing through a cartridge conveying system and a cartridge conveying box assembly, the main press destroys the cartridge through an upper die under the drive of a hydraulic system, an electric control system controls a frame-containing driving device in the cartridge conveying box assembly to act after destruction, the frame-containing driving device is driven to horizontally move, the destroyed cartridge is pushed onto a discharging conveying table of a cartridge collecting system, and the destroyed cartridge is conveyed into a storage box through the discharging conveying table to be collected. The electronic control system comprises a photoelectric sensor, a material separating and distributing device position sensor, a blanking manipulator position sensor, a main press pressure sensor, a pressure head position sensor and an image acquisition module, and the degree of automation, safety and stability of the operation of the destructor are improved by arranging various sensors.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of a destroying machine according to an embodiment of the present invention (when a 25mm cartridge is destroyed);
FIG. 2 is a schematic diagram of the destroying machine (when a 25mm cartridge is destroyed) according to the embodiment of the invention;
FIG. 3 is a schematic view of a main press according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of the working principle of the main press according to the embodiment of the present invention;
FIG. 5 is a schematic view of the cartridge transport case assembly in accordance with an embodiment of the present invention;
FIG. 6 is a schematic cross-sectional view of a cartridge transfer case assembly according to an embodiment of the present invention;
FIG. 7 is a schematic view of the lever and cross fork portions of an embodiment of the present invention;
FIG. 8 is a schematic diagram of the position structure of the upper die and the cutting board when a single cartridge of the destroying machine is destroyed in the embodiment of the invention;
FIG. 9 is a schematic diagram of the position structure of the upper die and the cutting board when a plurality of cartridges of the destroying machine are destroyed in the embodiment of the invention;
FIG. 10 is a schematic view of a cartridge delivery system according to an embodiment of the present invention;
FIG. 11 is a schematic view of the cartridge collection system in an embodiment of the present invention;
FIG. 12 is a schematic block diagram of an electronic control system in the destructor according to an embodiment of the present disclosure;
wherein: 1. the main press 1-1, the base 1-2, the first supporting table 1-3, the cartridge conveying box assembly 1-3-1, the conveying sliding table 1-3-2, the housing driving device 1-3-3, the housing 1-3-4, the conveying plate 1-3-5, the rectangular hole 1-3-6, the deflector rod 1-3-7, the cross shifting fork 1-3-8, the sliding table seat 1-4, the lower base body 1-5, the upper base body 1-6, the upper die 1-7, the cutting board 1-8, the V-shaped groove 1-9, the clamping groove 1-10, the stamping head 2, the cartridge conveying system 3, the cartridge collecting system 3-1, the discharging conveying table 3-2, the storage box 4, the cartridge 5 to be destroyed, the photoelectric sensor 6, the motor 7, the hydraulic pump 8, the hydraulic pipeline 9 and the hydraulic cylinder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
As shown in fig. 1-2, an embodiment of the present invention discloses a cartridge destroying machine, which comprises a main press 1, an electrical system, a hydraulic system, a cartridge conveying system 2 and a cartridge collecting system 3. The left side of the main press 1 is provided with a cartridge transport system 2 (as shown in fig. 10) for transporting cartridges to be destroyed onto the main press 1, the main press 1 being used for stamping the cartridges 4 to be destroyed. The right side of the main press 1 is provided with a cartridge collecting system 3 (shown in fig. 11), the cartridge collecting system 3 is used for transmitting a cartridge after stamping and destroying, the hydraulic system is arranged in the main press 1 and used for driving an upper die 1-6 on the main press 1 to destroy the cartridge, and the electric system is used for controlling the main press 1, the hydraulic system, the cartridge conveying system 2 and the cartridge collecting system 3 according to information acquired by the sensors.
Further, as shown in fig. 3, the disclosed main press 1 includes a base 1-1, a first supporting table 1-2 is disposed on the left side of the base 1-1, and a cartridge conveying box assembly 1-3 is disposed on the first supporting table 1-2. The right side of the base 1-1 is provided with a base body, the base body comprises a lower base body 1-4 and an upper base body 1-5, an upper die driving hydraulic system is located in the upper base body 1-5, a part of an upper die 1-6 is located in the upper base body 1-5, and a part of the upper die is located outside the upper base body 1-5. The power output end of the upper die driving hydraulic system is fixedly connected with an upper die 1-6 positioned in the upper base body 1-5, a certain distance is kept between the upper base body 1-5 and the lower base body 1-4 and is connected through a connecting part, the distance forms the stamping distance of the upper die 1-6, and the electric system is positioned in the base.
The principle of the hydraulic driving of the main press is shown in fig. 4, the motor 6 supplies oil to the hydraulic cylinder 9 of the press through the oil pump 7, the upper dies 1-6 realize up-and-down reciprocating motion under the pushing of the hydraulic cylinder 9, and the chopping board is fixed, so that fast-forward, slow-forward and fast-backward actions are realized.
As shown in fig. 8 and 9, the upper surface of the lower base body 1-4 is provided with a cutting board 1-7, the cutting board 1-7 is provided with V-shaped grooves 1-8 extending in the front-back direction, the front-back ends of the V-shaped grooves 1-8 are provided with clamping grooves 1-9 extending in the left-right direction, and the clamping grooves 1-9 at the front-back ends of the V-shaped grooves 1-8 are respectively provided with two clamping grooves. Wherein, the clamping groove 1-9 close to the outer side is matched with the convex ring at the tail end of the 57-155 mm cartridge, and the clamping groove 1-9 at the inner side is matched with the convex ring at the tail end of the 25mm cartridge; when the 57-155 mm cartridge is transferred onto the lower base body 1-4, the convex ring at the tail end of the 57-155 mm cartridge is positioned in the outer clamping groove 1-9, and the 57-155 mm cartridge is guided by the outer clamping groove 1-9; when the 25mm cartridge is transferred to the lower base body 1-4, the convex ring at the tail end of the 25mm cartridge is positioned in the inner clamping groove 1-9, and the 25mm cartridge is guided by the inner clamping groove 1-9.
Further, as shown in fig. 8-9, the front and rear sides of the upper die 1-6 are provided with notches, so that the lower end of the upper die 1-6 forms a stamping head 1-10, the width of the stamping head 1-10 is smaller than the width of the accommodating frame 1-3-3, and the length of the stamping head 1-10 is smaller than the distance between the two clamping grooves 1-9 located on the inner side.
The cartridge is directly rolled on the chopping block after being shifted by the separating distributor, the containing frame adopts a rectangular frame structure and is arranged above the chopping block, and the containing frame can be used for limiting the movement range of the cartridge and preventing the cartridge from falling, as shown in fig. 5. The front side and the rear side of the lower end of the upper die are respectively retracted by 150 mm, so that the punching head is prevented from extruding the solid bottom of the cartridge; the chopping block is provided with a V-shaped groove parallel to the axis of the cartridge so as to enable the cartridge to be basically stabilized at the center of the pressure head, and a clamping groove is formed in the rolling route of the cartridge bottom circle, so that the cartridge is prevented from being greatly deflected due to different diameters and different rolling route lengths, as shown in fig. 8 and 9.
The ram position sensor is used to detect the position of the ram. The starting position, the movement distance and the movement speed of the pressure head are automatically controlled by an electric control system according to different types of the medicine cartridges. The smaller the cartridge diameter, the lower the starting position of the ram.
The working process of the press is as follows: when the cartridge conveying system conveys the cartridge to the chopping block, the upper die is quickly lowered to a position close to the cartridge, then the cartridge conveying system is converted into a creep-feeding mode to press the cartridge until the cartridge is compressed to a set height, then the pressing down is stopped, the cartridge conveying system is converted into a quick-returning mode, and the cartridge conveying system returns to the initial position to wait for the next cartridge to be conveyed. Then the frame driving device is driven to work, the cartridge is pushed down onto the discharging conveying table, and then the cartridge is quickly retracted to the initial position. 57-155 mm cartridges, one cartridge at a time, are flattened as shown in fig. 7; the 37 mm cartridge was flattened 4 cartridges each time and the 25mm cartridge was flattened 6 cartridges each time, as shown in fig. 8.
The cartridge transport chain moves at a low speed as shown in fig. 10, transporting the cartridges to the cartridge transport box assembly, and the cartridges roll down under gravity until stopped by the barrier dispenser, as shown in fig. 9, the sloped section on the transfer plate may store several cartridges. The cartridge transport speed of the transport table is normally matched to the speed at which the barrier dispenser is fed out. When the conveying slipway is full of the cartridges, the cartridge conveying system should stop conveying the cartridges to the conveying slipway. Therefore, a group of photoelectric sensors are respectively arranged at the butt joint of the cartridge conveying system and the conveying sliding table, whether a cartridge exists or not can be sensed, if the two groups of sensors detect the existence of the cartridge, the conveying table stops rotating until the photoelectric sensors of the storage sliding table sense that the corresponding cartridge is sent out, and then the conveying table continues rotating.
The conveying sliding table is provided with an emergency stop button close to an operator, so that all actions of the machine can be stopped at any time.
The driving device of the shifting lever adopts a plunger hydraulic motor to drive the shifting lever on the rotating wheel to drive the cross shifting fork to rotate, the cross shifting fork rotates 90 degrees when the shifting lever rotates for one circle, the shifting fork can prevent the medicine cartridges on the conveying sliding table from rolling down, and the length of the shifting fork can accommodate one medium-caliber and large-caliber medicine cartridges and a plurality of small-caliber medicine cartridges.
Further, as shown in fig. 5-7, the cartridge conveying box assembly 1-3 includes a conveying sliding table 1-3-1, a container driving device 1-3-2 is arranged in the conveying sliding table 1-3-1, and a left end face of the container 1-3-3 is connected with a power output end of the container driving device 1-3-2. The container frame driving device 1-3-2 is used for driving the container frame 1-3-3 to horizontally move, the container frame 1-3-3 is partially positioned in a space between the upper base body 1-5 and the lower base body 1-4, and the lower side surface of the container frame 1-3-3 is contacted with the upper surface of the lower base body 1-4. The conveying sliding table 1-3-1 comprises a front baffle plate, a rear baffle plate and a conveying plate 1-3-4, wherein the front baffle plate and the rear baffle plate are vertically arranged, the conveying plate 1-3-4 is fixedly connected with the front baffle plate, and the rear end of the conveying plate 1-3-4 is fixedly connected with the rear baffle plate. The left end of the conveying plate 1-3-4 is high, the right end of the conveying plate is low, a plurality of rectangular holes 1-3-5 are formed in the conveying plate 1-3-4, and the rectangular holes 1-3-5 are arranged in a row in the front-back direction. A material separating and distributing device is arranged in a space between the front baffle plate and the rear baffle plate at the lower side of the rectangular hole 1-3-5, and comprises a deflector rod 1-3-6, a plurality of cross shifting forks 1-3-7 and a deflector rod driving device. The front end and the rear end of the shifting lever 1-3-6 are respectively and rotatably connected with the front baffle plate and the rear baffle plate through bearings, the cross shifting fork 1-3-7 is arranged at equal intervals along the axial direction of the shifting lever 1-3-6, the shifting lever driving device is used for driving the shifting lever 1-3-6 to rotate under the control of the electric system, a group of shifting sheets on the cross shifting fork 1-3-7 are inserted into the corresponding rectangular holes 1-3-5, when the medicine cartridges are conveyed to the conveying plates 1-3-4 through the medicine cartridge conveying system 2, the medicine cartridges are contacted with the shifting sheets under the action of the gravity of the medicine cartridges, and after the quantity of the medicine cartridges is accumulated to a certain quantity, the electric system drives the shifting lever 1-3-6 to rotate through the shifting lever driving device, and dials a certain quantity of medicine cartridges into the holding frames 1-3-3 through the cross shifting fork 1-3-7.
Further, the power output end of the container frame driving device is fixedly connected with the left end face of the container frame 1-3-3 through the sliding seat 1-3-8, and is used for enabling the container frame 1-3-3 to horizontally move under the action of the container frame driving device.
As shown in fig. 11, the cartridge collecting system 3 includes a discharging and conveying table 3-1 and a storage box 3-2, the discharging and conveying table 3-1 has a lower left end and a higher right end, the discharging and conveying table 3-1 includes a conveyor belt, baffle plates are arranged on the conveyor belt at equal intervals, the left end of the discharging and conveying table 3-1 is located below the discharging port of the main press 1, and the storage box 3-2 is located below the discharging port of the discharging and conveying table 3-1.
As shown in fig. 12, the electrical system comprises two sets of photosensors 5, the photosensors 5 being located at the interface of the cartridge transport housing assembly 1-3 and the cartridge transport system 2, respectively. The signal output end of the photoelectric sensor 5 is connected with the signal input end of the controller module in the electrical system, and is respectively used for detecting whether the position of the cartridge conveying box assembly 1-3 for installing the photoelectric sensor 5 and the position of the cartridge conveying system 2 for installing the photoelectric sensor are provided with cartridges to be destroyed, when the two groups of photoelectric sensors 5 detect the existence of the cartridges, the controller module controls the cartridge conveying system 2 to stop conveying the cartridges, and after the photoelectric sensor 5 on the cartridge conveying box assembly 1-3 senses that the corresponding cartridges are sent out, the cartridge conveying system 2 is controlled to continuously convey the cartridges.
Further, as shown in fig. 12, the electrical system further includes a spacer dispenser position sensor, the spacer dispenser position sensor is located on the conveying sliding table 1-3-1 or on the driving lever 1-3-6, the spacer dispenser position sensor is connected with a signal input end of a controller module in the electrical system, when the spacer dispenser position sensor is located on the conveying sliding table 1-3-1, the spacer dispenser position sensor is opposite to one group of driving plates in the axial direction, a rotation angle of the driving lever is obtained by sensing the positions of the driving plates, when the spacer dispenser position sensor is located on the driving lever 1-3-6, the rotation angle of the driving lever 1-3-6 is directly sensed, and the controller module is used for controlling the driving lever 1-3-6 to perform an action or stop the action according to information sensed by the spacer dispenser position sensor.
Further, as shown in fig. 12, the electrical system further includes a blanking manipulator position sensor, a main press pressure sensor, a press head position sensor, a man-machine interaction module, and an image acquisition module, where the blanking manipulator position sensor is located on the lower base body 1-4, and a signal output end of the blanking manipulator position sensor is connected with a signal input end of the controller module, and is used for sensing whether the receptacle 1-3-3 is in place; the main press pressure sensor is positioned at the power output end of the upper die driving hydraulic system, and the signal output end of the main press pressure sensor is connected with the signal input end of the controller module and is used for sensing the pressure value output by the main press; the pressure head position sensor is positioned on the lower base body, and the signal output end of the pressure head position sensor is connected with the signal input end of the controller module and is used for sensing whether the pressure head is in place or not when the pressure head performs the destroying action; the man-machine interaction module is connected with the controller module in a bidirectional way and is used for inputting control commands and displaying output data; the image acquisition modules are arranged on connecting parts of the front side and the rear side of the upper base body 1-5 and the lower base body 1-4 respectively, the visual angles of the two image acquisition modules face the cutting board 1-7 on the upper end face of the lower base body 1-4, the visual angles of the two image acquisition modules are overlapped and cover the whole cutting board 1-7, the signal output ends of the image acquisition modules are connected with the signal input ends of the controller modules, when the controller modules control the deflector rod driving device to drive the deflector rod to rotate once, the controller modules delay for a period of time to control the image acquisition modules to work, the image acquisition is carried out on the cutting board 1-7, then the acquired images are sent to the controller modules to be processed, the controller modules splice the two images to obtain finished cutting board 1-7 images, then the identification of cartridges on the cutting board 1-7 is carried out, and the number of the cartridges is identified.
The single-row feeding large and medium-sized cartridges are counted by photoelectric sensors, the double-row feeding small cartridges are identified and counted by an image processing system on a discharge conveying table.
Overall working principle:
1) And (5) manually feeding. The operator places the cartridge on demand in the cartridge transport system with the bottom of the cartridge in contact alignment with the guide plate on the rear side of the cartridge transport system as shown in fig. 2 (or the guide plates on the front and rear sides in contact alignment as shown in fig. 1), and the cartridge transport system can be fed by multiple workers simultaneously. At the end of the cartridge delivery system, the cartridges roll onto a transfer plate disposed obliquely in the cartridge delivery magazine assembly, and the cartridges roll downward until stopped after being blocked by the spacer dispenser, and a plurality of cartridges may be stored on the transfer plate.
2) And separating and distributing materials. After the destroying machine is started, according to the action cycle, every 90 degrees of rotation of the separating material dispenser, the cross shifting fork sends one cartridge (or 6 cartridges) to the chopping board of the main press.
3) And (5) stamping and destroying. The hydraulic cylinder of the main press pushes the upper die to press down, and the cartridge is pressed between the punching head and the chopping board. The cartridge deforms under the compressive force and after flattening the upper die quickly returns upward to its original position waiting for the next (or batch of) cartridge to be fed.
4) And (5) blanking and collecting. The flattened cartridge is pushed out after being driven by the frame driving device to move horizontally, falls into the discharging and conveying table, and is conveyed into the storage box for collection.
Claims (5)
1. The utility model provides a main press is used in cartridge case disfigurement which characterized in that: the automatic punching press comprises a base (1-1), wherein a first supporting table (1-2) is arranged on the left side of the base (1-1), a cartridge conveying box assembly (1-3) is arranged on the first supporting table (1-2), a base body is arranged on the right side of the base (1-1), the base body comprises a lower base body (1-4) and an upper base body (1-5), an upper die driving hydraulic system is arranged in the upper base body (1-5), an upper die (1-6) is partially arranged in the upper base body (1-5), and is partially arranged outside the upper base body (1-5), a power output end of the upper die driving hydraulic system is fixedly connected with an upper die (1-6) arranged in the upper base body (1-5), a distance between the upper base body (1-5) and the lower base body (1-4) is kept and is connected through a connecting part, the distance forms the distance between the upper die (1-6), and the upper die driving hydraulic system is arranged in the base system;
the cartridge conveying box assembly (1-3) comprises a conveying sliding table (1-3-1), a containing frame driving device (1-3-2) is arranged in the conveying sliding table (1-3-1), the left end face of the containing frame (1-3-3) is connected with the power output end of the containing frame driving device (1-3-2), the containing frame driving device (1-3-2) is used for driving the containing frame (1-3-3) to horizontally move, part of the containing frame (1-3-3) is positioned in the space between the upper base body (1-5) and the lower base body (1-4), the lower side surface of the containing frame (1-3-3) is in contact with the upper surface of the lower base body (1-4), the conveying sliding table (1-3-1) comprises a front baffle plate, a rear baffle plate and a conveying plate (1-3-4) which are vertically arranged, the front end of the conveying plate (1-3-4) is fixedly connected with the front baffle plate, the rear end of the conveying plate (1-3-4) is fixedly connected with the rear baffle plate, the left end of the conveying plate (1-3-4) is high, the right end of the conveying plate is low, a plurality of rectangular holes (1-3-5) are formed in the conveying plate (1-3-4), the rectangular holes (1-3-5) are arranged in a row in the front-back direction, a material separating and distributing device is arranged in a space between a front baffle plate and a rear baffle plate at the lower side of the rectangular holes (1-3-5), the material separating and distributing device comprises a shifting rod (1-3-6), a plurality of cross shifting forks (1-3-7) and a shifting rod driving device, the front end and the rear end of the shifting rod (1-3-6) are respectively and rotatably connected with the front baffle plate and the rear baffle plate through bearings, the cross shifting forks (1-3-7) are arranged at equal intervals along the axial direction of the shifting rod (1-3-6), the shifting rod driving device is used for driving the shifting rod (1-3-6) to rotate under the control of an electric system, a group of shifting sheets on the cross shifting forks (1-3-7) are inserted into the corresponding rectangular holes (1-3-5), the medicine cartridges are transmitted to the conveying plate (1-3-4) through a conveying system (2), and the medicine cartridges are driven to the medicine cartridges (1-3-3) to a certain number of the shifting rods (1-3-3) through the shifting rod driving device and the shifting rod driving device to accumulate the quantity of the medicine cartridges (1-3-3) under the action of the certain weight of the medicine cartridges;
the power output end of the containing frame driving device is fixedly connected with the left end face of the containing frame (1-3-3) through a sliding seat (1-3-8) and is used for enabling the containing frame (1-3-3) to horizontally move under the action of the containing frame driving device;
the chopping block is characterized in that an chopping block (1-7) is arranged on the upper surface of the lower base body (1-4), a V-shaped groove (1-8) extending in the front-rear direction is arranged on the chopping block (1-7), clamping grooves (1-9) extending in the left-right direction are formed in the front end and the rear end of the V-shaped groove (1-8), two clamping grooves (1-9) are respectively formed in the front end and the rear end of the V-shaped groove (1-8), wherein the clamping grooves (1-9) close to the outer side are matched with convex rings at the tail end of a 57-155-millimeter cartridge, and the clamping grooves (1-9) located on the inner side are matched with the convex rings at the tail end of a 25-millimeter cartridge; when the 57-155 mm cartridge is conveyed to the lower base body (1-4), the convex ring at the tail end of the 57-155 mm cartridge is positioned in the outer clamping groove (1-9), and the 57-155 mm cartridge is guided by the outer clamping groove (1-9); when the 25mm cartridge is transferred to the lower base body (1-4), the convex ring at the tail end of the 25mm cartridge is positioned in the inner clamping groove (1-9), and the 25mm cartridge is guided by the inner clamping groove (1-9).
2. The main press for cartridge destruction as in claim 1, wherein: the front side and the rear side of the upper die (1-6) are provided with notches, so that the lower end of the upper die (1-6) forms a stamping head (1-10), the width of the stamping head (1-10) is smaller than that of the containing frame (1-3-3), and the length of the stamping head (1-10) is smaller than the distance between two clamping grooves (1-9) located on the inner side.
3. The main press for cartridge destruction as in claim 1, wherein: an electrical system is arranged in the main press, the electrical system comprises two groups of photoelectric sensors (5), the photoelectric sensors (5) are respectively located at the butt joint positions of the cartridge conveying box assembly (1-3) and the cartridge conveying system (2), the signal output ends of the photoelectric sensors (5) are connected with the signal input ends of the controller module in the electrical system, the positions of the cartridge conveying box assembly (1-3) for installing the photoelectric sensors (5) and the positions of the cartridge conveying system (2) for installing the photoelectric sensors are respectively used for detecting whether the cartridge to be destroyed is arranged, when the two groups of photoelectric sensors (5) detect the existence of the cartridge, the controller module controls the cartridge conveying system (2) to stop cartridge conveying, and after the photoelectric sensors (5) on the cartridge conveying box assembly (1-3) sense that the corresponding cartridge is sent out, the cartridge conveying system (2) is controlled to continuously convey the cartridge.
4. A main press for cartridge destruction as in claim 3, wherein: the electrical system further comprises a spacer dispenser position sensor, wherein the spacer dispenser position sensor is positioned on the conveying sliding table (1-3-1) or the deflector rod (1-3-6), the spacer dispenser position sensor is connected with a signal input end of a controller module in the electrical system, when the spacer dispenser position sensor is positioned on the conveying sliding table (1-3-1), the spacer dispenser position sensor is oppositely arranged with one group of deflector sheets in the axial direction, the rotation angle of the deflector rod is obtained by sensing the position of the deflector sheets, when the spacer dispenser position sensor is positioned on the deflector rod (1-3-6), the rotation angle of the deflector rod (1-3-6) is directly sensed, and the controller module is used for controlling the deflector rod driving device to drive the deflector rod (1-3-6) to act or stop acting according to the information of the spacer dispenser position sensor.
5. A main press for cartridge destruction as in claim 3, wherein: the electrical system further comprises a blanking manipulator position sensor, a main press pressure sensor, a pressure head position sensor, a man-machine interaction module and an image acquisition module, wherein the blanking manipulator position sensor is positioned on the lower base body (1-4), and a signal output end of the blanking manipulator position sensor is connected with a signal input end of the controller module and is used for sensing whether the container frame (1-3-3) is in place or not; the main press pressure sensor is positioned at the power output end of the upper die driving hydraulic system, and the signal output end of the main press pressure sensor is connected with the signal input end of the controller module and is used for sensing the pressure value output by the main press; the pressure head position sensor is positioned on the lower base body, and the signal output end of the pressure head position sensor is connected with the signal input end of the controller module and is used for sensing whether the pressure head is in place or not when the pressure head performs the destroying action; the man-machine interaction module is connected with the controller module in a bidirectional way and is used for inputting control commands and displaying output data; the cutting board comprises an upper base body (1-5) and a lower base body (1-4), wherein two image acquisition modules are arranged on connecting parts on the front side and the rear side of the upper base body (1-5) and the lower base body (1-4), the visual angles of the two image acquisition modules face to cutting boards (1-7) on the upper end face of the lower base body (1-4), the visual angles of the two image acquisition modules are overlapped and cover the whole cutting boards (1-7), the signal output ends of the image acquisition modules are connected with the signal input ends of the controller modules, when the controller modules control a deflector rod driving device to drive a deflector rod to rotate once, the controller modules delay a period of time to control the image acquisition modules to work, the cutting boards (1-7) are subjected to image acquisition, then the acquired images are sent to the controller modules to be processed, the two images are spliced by the controller modules to obtain finished cutting boards (1-7), and then the number of cartridges on the cutting boards (1-7) is identified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810595620.2A CN108582844B (en) | 2018-06-11 | 2018-06-11 | Main press for destroying cartridge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810595620.2A CN108582844B (en) | 2018-06-11 | 2018-06-11 | Main press for destroying cartridge |
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| Publication Number | Publication Date |
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| CN108582844A CN108582844A (en) | 2018-09-28 |
| CN108582844B true CN108582844B (en) | 2023-08-22 |
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| DE10121599A1 (en) * | 2001-05-03 | 2003-02-13 | Kortenbach Gmbh | Heatable press for reducing plastics bottles to waste size has injector of heating device extending centrally into stroke chamber where bottle is placed upside down resting on piston and over heating outlet |
| KR100856120B1 (en) * | 2007-03-13 | 2008-09-03 | 김승우 | Controller for press device |
| DE102014201470A1 (en) * | 2013-01-29 | 2014-07-31 | Aida Engineering, Ltd. | Press and method for controlling the press ram |
| CN104457468A (en) * | 2014-11-24 | 2015-03-25 | 河南中南工业有限责任公司 | Automatic disassembling production line of small-caliber shells |
| CN205056083U (en) * | 2015-09-30 | 2016-03-02 | 中国人民解放军63908部队 | A self -adaptation formula multichain strip pressure -bearing device for ammunition cartridge case unmakes |
| CN105973081A (en) * | 2016-06-30 | 2016-09-28 | 中国人民解放军63908部队 | Scrapped cluster bomb dismantling machine |
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2018
- 2018-06-11 CN CN201810595620.2A patent/CN108582844B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10121599A1 (en) * | 2001-05-03 | 2003-02-13 | Kortenbach Gmbh | Heatable press for reducing plastics bottles to waste size has injector of heating device extending centrally into stroke chamber where bottle is placed upside down resting on piston and over heating outlet |
| KR100856120B1 (en) * | 2007-03-13 | 2008-09-03 | 김승우 | Controller for press device |
| DE102014201470A1 (en) * | 2013-01-29 | 2014-07-31 | Aida Engineering, Ltd. | Press and method for controlling the press ram |
| CN104457468A (en) * | 2014-11-24 | 2015-03-25 | 河南中南工业有限责任公司 | Automatic disassembling production line of small-caliber shells |
| CN205056083U (en) * | 2015-09-30 | 2016-03-02 | 中国人民解放军63908部队 | A self -adaptation formula multichain strip pressure -bearing device for ammunition cartridge case unmakes |
| CN105973081A (en) * | 2016-06-30 | 2016-09-28 | 中国人民解放军63908部队 | Scrapped cluster bomb dismantling machine |
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| Publication number | Publication date |
|---|---|
| CN108582844A (en) | 2018-09-28 |
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