CN104457468A - Automatic disassembling production line of small-caliber shells - Google Patents
Automatic disassembling production line of small-caliber shells Download PDFInfo
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- CN104457468A CN104457468A CN201410678599.4A CN201410678599A CN104457468A CN 104457468 A CN104457468 A CN 104457468A CN 201410678599 A CN201410678599 A CN 201410678599A CN 104457468 A CN104457468 A CN 104457468A
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- fuse
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- cartridge case
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Abstract
The invention discloses an automatic disassembling production line of small-caliber shells. The automatic disassembling production line comprises a fuse screwing off unit, a shell body and cartridge case separation unit, a propellant powder separation unit and an automatic control unit. The fuse screwing off unit, the shell body and cartridge case separation unit and the propellant powder separation unit are sequentially connected and are connected with the automatic control unit through signals. Automatic control over the whole disassembling process is achieved. The fuse screwing off unit, the shell body and cartridge case separation unit and the propellant powder separation unit are arranged in an anti-explosion room together. The production line can achieve the overall automatic unmanned disassembling process of waste intermediate-caliber shells, the personal safety of disassembling workers is effectively guaranteed, disassembling efficiency is high, and labor intensity is low.
Description
Technical field
The invention belongs to Discard old bomb disassembling technology field, particularly a kind of whizbang automatic disassemble production line.
Background technology
Along with the progress of science and technology and developing rapidly of weapon industry, the development speed of novel shell is progressively accelerated, and the speed of shell update simultaneously, also along with quickening, will produce a large amount of Discard old bombs like this.In fact, this kind of shell is without use and inventory value, and the shell simultaneously scrapped is deposited and also brought very large potential safety hazard to ammunition depot, must force as early as possible to disassemble.The process of current domestic Discard old bomb, mostly rely on manual disassembling, not only disassemble efficiency low, labour intensity is large, and due to Discard old bomb state labile, the job safety disassembling process is the great difficult problem of puzzlement industry always.Therefore, research and develop full-automatic unmanned automation on duty and disassemble production line, realize automation and disassemble, can avoid disassembling when operation occurs unexpected and effectively reduce casualties.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of the whizbang automatic disassemble production line and the disassembling method that are applicable to large-scale production, this production line can realize that the automation of waste and old medium caliber shell overall process is unmanned disassembles, effectively ensure the personal safety of disassembling staff, and it is high to disassemble efficiency, labour intensity is low.
For solving the problem, the technical solution used in the present invention is: a kind of whizbang automatic disassemble production line, comprise fuse to revolve and unload unit, body cartridge case separative element, propellant powder separative element and automatic control unit, described fuse revolve unload unit, body cartridge case separative element is connected successively with propellant powder separative element, and be connected with described automatic control unit signal respectively, realize disassembling the automatic control of overall process, described fuse revolve unload unit, body cartridge case separative element and propellant powder separative element be arranged on altogether one explosion-proof in.
Described fuse revolves and unloads unit and comprise fuse and revolve and to unload the goods from the airplane and feed gearbox hand, described feed gearbox hand is connected with shell conveyer belt, described feed gearbox hand revolves to unload the goods from the airplane by L bracket and fuse and is connected, described fuse revolves to unload the goods from the airplane and has a Working gantry, described Working gantry top has been fixedly connected sequentially column and top board, described column is coated with rotatable rotating disk, described rotating disk is connected by stepper motor by driving member, described rotating disk week, side was uniform arranges several shell draw-in grooves, described top board arranges fuse and revolves release mechanism, on described top board and Working gantry, correspondence arranges air-actuated jaw, described fuse revolves release mechanism and comprises lift cylinder, servomotor and fuse dismantling tools, described servomotor is connected with lift cylinder by fixed head, described fuse dismantling tools is fixedly connected with the main shaft of servomotor, described fuse dismantling tools comprises and connects the gentle dynamic chuck of pedestal, the claw of described air spider arranges spring catch.
Described body cartridge case separative element comprises transposition mechanical arm and pulls out bullet machine, the described bullet facility that pull out have base and the inverted L-shaped support body be fixedly connected with it, described base is arranged cartridge case clamp, described support body top arranges hydraulic cylinder, the external part of described hydraulic cylinder is connected with oild chuck, described transposition mechanical arm, pulling out between bullet machine and described fuse revolve and unload the goods from the airplane, pulls out bullet station for being transported to by body.
Described propellant powder separative element comprises support and the disposed thereon manipulator of falling medicine, and the side of described support arranges transmitting medicine-chest.
Described automatic control unit comprises display, alarm and the detection probe that PLC is connected with signal with it.
Described feed gearbox hand is connected by rotary cylinder with described L bracket, the air-actuated jaw comprising telescopic arm He be attached thereto.
Described transposition mechanical arm has a base for supporting, described base for supporting top is arranged rotates pole, this arranges to rotate on pole and is installed with the telescopic arm and air-actuated jaw that connect successively, arrange rotary cylinder between telescopic arm and air-actuated jaw, described rotation pole is connected with stepper motor by driving member.
The described manipulator of falling medicine comprises telescopic cylinder, and its telescopic end connects rotary cylinder and air-actuated jaw successively, and described telescopic cylinder is connected with servomotor with driving member by rotating seat board.
Described fuse revolves to unload the goods from the airplane and arranges fuse slideway, described in pull out bullet machine bullet slideway be set.
Described feed gearbox hand is connected with shell transport tape, and the described manipulator of falling medicine is connected with cartridge case transport tape.
The invention has the beneficial effects as follows:
1) whizbang automatic disassemble production line of the present invention, adopt manipulator shell to be carried to fuse to revolve and unload the goods from the airplane, fuse revolves to unload the goods from the airplane and carries out fuse and disassemble, shell to be transferred to by manipulator after disassembling and to pull out bullet machine by fuse, pull out bullet machine and realize being separated of body and cartridge case, captured cartridge case by manipulator from pulling out bullet machine propellant powder is turned after body pulls out and unloads.Whole production line, by the operation of PUC control realization Coupled motion, can realize unmanned after start, automatically working.Production is disassembled in totally-enclosed, the automation that achieve shell, changes Traditional Man and disassembles pattern, thus reduces and disassemble process and to meet accident the probability caused casualties, and improves production efficiency.
2) in the present invention, fuse revolve unload unit, body cartridge case separative element and propellant powder separative element be all arranged on explosion-proof in, operating personnel are at the splicing warehouse-in of explosion-proof the material loading carrying out shell outward and cartridge case; Enter without personnel in explosion-proof, automatic control system be arranged on and explosion-proof between in the operating room of isolating, the safety of process can be disassembled by absolute guarantee's shell like this.
3) production is disassembled in the full process automatization that present invention achieves shell, thus significantly reduces labour intensity, also improves production efficiency.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is that in Fig. 1, fuse revolves the structural representation unloaded the goods from the airplane;
Fig. 3 is the structural representation pulling out bullet machine in Fig. 1;
Fig. 4 is the structural representation of the manipulator of falling medicine in Fig. 1;
Fig. 5 is the structural representation of transposition mechanical arm in Fig. 1;
Fig. 6 is the structural representation of fuse dismantling tools in Fig. 2.
Detailed description of the invention
As Fig. 1, 2, 3, 4, 5, shown in 6, whizbang automatic disassemble production line of the present invention, comprise fuse to revolve and unload unit 1, body cartridge case separative element 3, propellant powder separative element 4 and automatic control unit, described fuse revolves and unloads unit 1, body cartridge case separative element 3 is connected successively with propellant powder separative element 4, and be connected with described automatic control unit signal respectively, realize automatic control and the unmanned of disassembling overall process, and described fuse is revolved unload unit 1, body cartridge case separative element 3 and propellant powder separative element 4 be co-located on one explosion-proof between in 6, and automatic control unit can be arranged on and affiliated explosion-proof between in the 6 control operation rooms 13 isolated, thus reliably ensure that whizbang disassembles the personal safety of process.
Described fuse revolves and unloads unit and comprise fuse and revolve and to unload the goods from the airplane and feed gearbox hand 113, described feed gearbox hand 113 is connected with shell conveyer belt 10, described feed gearbox hand 113 revolves to unload the goods from the airplane by L bracket 112 and fuse and is connected, described fuse revolves to unload the goods from the airplane and has a Working gantry 101, described Working gantry 101 top has been fixedly connected sequentially column 115 and top board 108, described column 117 is coated with rotatable rotating disk 103, described rotating disk 103 is connected by stepper motor (not shown) by driving member, for the driving that rotating disk 103 rotates.Described rotating disk 13 weeks sides are uniform arranges the shell draw-in groove 116 that several cross sections are arc, is set to 4 for good, is convenient to revolve the control of shell 117 shift in position in the process of unloading.Certainly, flexible clamp piece 112 can be set in shell draw-in groove 116, shell 117 loose or dislocation when preventing changing position.Described top board 108 arranges fuse and revolves release mechanism, on described top board 108 and Working gantry 101, correspondence arranges air-actuated jaw 104,105, described air-actuated jaw 104 top arranges the fuse slideway 106 that can move forward and backward, and departs from fuse and revolves for receiving and guiding fuse 122 and unload the goods from the airplane.
Described fuse revolves release mechanism and comprises lift cylinder 111, servomotor 109 and fuse dismantling tools 107, and described servomotor 109 is connected with lift cylinder 111 by fixed head 110, and described fuse dismantling tools 107 is fixedly connected with the main shaft of servomotor 109.Controlled the lifting of fuse dismantling tools 107 by lift cylinder 111, move to or depart to revolve and unload station.Described fuse dismantling tools 107 comprises and connects pedestal 118 and air spider 119, and the claw 120 of described air spider 119 arranges spring catch 121, and this spring catch 121 enters the driving hole on fuse 122 when revolving and unloading, and prevents fuse 122 from rotating with air spider 119.Described feed gearbox hand 113 is connected by rotary cylinder 114 with described L bracket 112, the air-actuated jaw comprising telescopic arm He be attached thereto.Rotary cylinder 114 to be responsible for air-actuated jaw to rotate to vertical position to capture the shell 115 on shell transport tape 10, then turns to horizontal level, is delivered in described shell draw-in groove 116 by shell 115.The rotary cylinder 114 of the drive motors of described shell conveyer belt 10, described stepper motor, lift cylinder 111, servomotor 109, air spider 107 and feed gearbox hand 10, the telescopic cylinder of telescopic arm are connected with automatic control system respectively with air-actuated jaw, to realize the automatic control of each portion action.
Described body cartridge case separative element 3 comprises transposition mechanical arm 2 and pulls out bullet machine, the described bullet facility that pull out have base 301 and the inverted L-shaped support body 306 be fixedly connected with it, described base 301 arranges cartridge case clamp 302, described support body 306 top arranges hydraulic cylinder 305, the external part of described hydraulic cylinder 305 is connected with oild chuck 304, described transposition mechanical arm 2 and pull out between bullet machine and described fuse revolve and unload the goods from the airplane, pulls out bullet station for being transported to by body.The described bullet machine that pulls out can arrange bullet slideway, is drawn by the single head pulled up and pulls out bullet machine.
Described propellant powder separative element 4 comprises support 401 and the disposed thereon manipulator of falling medicine, and the side of described support 401 is arranged launches medicine-chest 407.The described manipulator of falling medicine comprises telescopic cylinder 404, and its telescopic end connects rotary cylinder 405 and air-actuated jaw 406 successively.Described telescopic cylinder 404 is connected with servomotor 402 with driving member by rotating seat board 403.Propellant powder separative element 4 is connected with cartridge case transport tape 5, is responsible for cartridge case to deliver to storehouse.
Described automatic control unit 13 comprises display 8, alarm 9 and the detection probe 11,12 that PLC 7 is connected with signal with it.
Described transposition mechanical arm 2 has a base for supporting 201, described base for supporting 201 top is arranged rotates pole 202, this arranges to rotate on pole 202 and is installed with the telescopic arm 203 and air-actuated jaw 205 that connect successively, arrange rotary cylinder 204 between telescopic arm 203 and air-actuated jaw 205, described rotation pole 202 is connected with stepper motor (not shown) by driving member.
Whizbang automatic disassemble production line of the present invention is when producing, capture shell 104 by feed gearbox hand 10, and shell is aimed at fuse and revolve the draw-in groove 116 on unloading the goods from the airplane, when shell is placed in fuse revolves and unload the goods from the airplane, feed gearbox hand 10 loosens and retracts, and completes the carrying action of shell.
Fuse revolves that to unload the goods from the airplane on 4 be that rotating disk 103 rotates 180 ° and shell is delivered to fuse revolves below release mechanism, fuse revolves on release mechanism and servomotor 109 and air spider 107 is housed, with spring catch 121 on the claw 120 of air spider 107, servomotor 109 makes spring catch 121 spring into driving hole on fuse 122 when rotating, servomotor 109 continues to rotate to be revolved by fuse 122 and unloads.Rotating disk 103 continues to rotate, when shell 115 rotates the position to transposition mechanical arm 2, transposition mechanical arm 2 captures after shell 115 from rotating disk 103, retract, and rotation turns 90 °, stretch out and to be delivered to by shell 115 in locating groove that body pulls out on bullet machine, transposition mechanical arm 2 is decontroled and is return, and the fuse 122 so far completing shell 115 revolves and unloads and position transfer action.
The hydraulic cylinder 305 pulled out on bullet machine drives oild chuck 304 to come downwards to the position of shell 115, and oild chuck 304 clamps body, hydraulic cylinder 305 is about to oild chuck 304 and body together pull-up realize being separated of body and cartridge case 303.
The air-actuated jaw 406 of the described manipulator of falling medicine protracts to move it and puts to pulling out sticking position, and air-actuated jaw 406 bounces back after clamping cartridge case, and rotary cylinder 405 rotates 180 ° by propellant powder turned letter in cartridge case.After telescopic cylinder 404 horizontally rotates 180 ° by rotation seat board 403, air-actuated jaw 406 unclamps, and cartridge case is seated in cartridge case transport tape 5 by cartridge case, by it, cartridge case is delivered to storehouse.So far, shell completes and disassembles.
Claims (10)
1. a whizbang automatic disassemble production line, it is characterized in that: comprise fuse and revolve and unload unit, body cartridge case separative element, propellant powder separative element and automatic control unit, described fuse revolve unload unit, body cartridge case separative element is connected successively with propellant powder separative element, and be connected with described automatic control unit signal respectively, realize disassembling the automatic control of overall process, described fuse revolve unload unit, body cartridge case separative element and propellant powder separative element be arranged on altogether one explosion-proof in.
2. whizbang automatic disassemble production line as claimed in claim 1, it is characterized in that: described fuse revolves and unloads unit and comprise fuse and revolve and to unload the goods from the airplane and feed gearbox hand, described feed gearbox hand is connected with shell conveyer belt, described feed gearbox hand revolves to unload the goods from the airplane by L bracket and fuse and is connected, described fuse revolves to unload the goods from the airplane and has a Working gantry, described Working gantry top has been fixedly connected sequentially column and top board, described column is coated with rotatable rotating disk, described rotating disk is connected by stepper motor by driving member, described rotating disk week, side was uniform arranges several shell draw-in grooves, described top board arranges fuse and revolves release mechanism, on described top board and Working gantry, correspondence arranges air-actuated jaw, described fuse revolves release mechanism and comprises lift cylinder, servomotor and fuse dismantling tools, described servomotor is connected with lift cylinder by fixed head, described fuse dismantling tools is fixedly connected with the main shaft of servomotor, described fuse dismantling tools comprises and connects the gentle dynamic chuck of pedestal, the claw of described air spider arranges spring catch.
3. whizbang automatic disassemble production line as claimed in claim 1, it is characterized in that: described body cartridge case separative element comprises transposition mechanical arm and pulls out bullet machine, the described bullet facility that pull out have base and the inverted L-shaped support body be fixedly connected with it, described base is arranged cartridge case clamp, described support body top arranges hydraulic cylinder, the external part of described hydraulic cylinder is connected with oild chuck, and described transposition mechanical arm, pulling out between bullet machine and described fuse revolve and unload the goods from the airplane, pulls out bullet station for being transported to by body.
4. whizbang automatic disassemble production line as claimed in claim 1, it is characterized in that: described propellant powder separative element comprises support and the disposed thereon manipulator of falling medicine, the side of described support arranges transmitting medicine-chest.
5. whizbang automatic disassemble production line as claimed in claim 1, is characterized in that: described automatic control unit comprises display, alarm and the detection probe that PLC is connected with signal with it.
6. whizbang automatic disassemble production line as claimed in claim 2, is characterized in that: described feed gearbox hand is connected by rotary cylinder with described L bracket, the air-actuated jaw comprising telescopic arm He be attached thereto.
7. whizbang automatic disassemble production line as claimed in claim 3, it is characterized in that: described transposition mechanical arm has a base for supporting, described base for supporting top is arranged rotates pole, this arranges to rotate on pole and is installed with the telescopic arm and air-actuated jaw that connect successively, arrange rotary cylinder between telescopic arm and air-actuated jaw, described rotation pole is connected with stepper motor by driving member.
8. whizbang automatic disassemble production line as claimed in claim 4, it is characterized in that: the described manipulator of falling medicine comprises telescopic cylinder, its telescopic end connects rotary cylinder and air-actuated jaw successively, and described telescopic cylinder is connected with servomotor with driving member by rotating seat board.
9. whizbang automatic disassemble production line as claimed in claim 2, is characterized in that: described fuse revolves to unload the goods from the airplane and arranges fuse slideway, described in pull out bullet machine bullet slideway be set.
10. the whizbang automatic disassemble production line according to any one of claim 2,4,6,8, is characterized in that: described feed gearbox hand is connected with shell transport tape, and the described manipulator of falling medicine is connected with cartridge case transport tape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410678599.4A CN104457468B (en) | 2014-11-24 | 2014-11-24 | A kind of whizbang disassembles production line automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410678599.4A CN104457468B (en) | 2014-11-24 | 2014-11-24 | A kind of whizbang disassembles production line automatically |
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| CN104457468A true CN104457468A (en) | 2015-03-25 |
| CN104457468B CN104457468B (en) | 2017-06-16 |
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| CN201410678599.4A Expired - Fee Related CN104457468B (en) | 2014-11-24 | 2014-11-24 | A kind of whizbang disassembles production line automatically |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106382865A (en) * | 2016-11-30 | 2017-02-08 | 中国人民解放军武汉军械士官学校 | Automatic cartridge dismounting production line and dismounting method thereof |
| CN106440972A (en) * | 2016-11-30 | 2017-02-22 | 中国人民解放军武汉军械士官学校 | Warhead dismantling device and method |
| CN106643346A (en) * | 2016-11-30 | 2017-05-10 | 中国人民解放军武汉军械士官学校 | Bullet pulling device and method |
| CN108016343A (en) * | 2017-12-27 | 2018-05-11 | 中国人民解放军66352部队 | One kind scraps the motor-driven destroying system of common ammunition and method |
| CN108582844A (en) * | 2018-06-11 | 2018-09-28 | 中国人民解放军63908部队 | Cylindrantherae, which unmakes, uses master press |
| CN109051573A (en) * | 2018-06-06 | 2018-12-21 | 重庆航天工业有限公司 | Medicine device is fallen in a kind of vibration of antitank mine |
| CN109373830A (en) * | 2018-11-23 | 2019-02-22 | 中国人民解放军陆军工程大学 | Medicine pouring machine |
| CN110614215A (en) * | 2019-10-24 | 2019-12-27 | 中国人民解放军32181部队 | Full-automatic decomposition line for small-caliber bullets |
| CN110879021A (en) * | 2019-12-19 | 2020-03-13 | 中国人民解放军陆军工程大学 | Shell decomposition line and decomposition method thereof |
| CN113175850A (en) * | 2021-05-18 | 2021-07-27 | 蔡爱光 | Shell demolishs device |
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| CN103206904A (en) * | 2012-10-12 | 2013-07-17 | 湖北航天化学技术研究所 | Shell dismantling machine special for aerial discarded shells |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106440972A (en) * | 2016-11-30 | 2017-02-22 | 中国人民解放军武汉军械士官学校 | Warhead dismantling device and method |
| CN106643346A (en) * | 2016-11-30 | 2017-05-10 | 中国人民解放军武汉军械士官学校 | Bullet pulling device and method |
| CN106382865B (en) * | 2016-11-30 | 2018-02-27 | 中国人民解放军武汉军械士官学校 | Production line and its disassembling method are disassembled in a kind of bullet automation |
| CN106643346B (en) * | 2016-11-30 | 2018-09-21 | 中国人民解放军武汉军械士官学校 | One kind, which is pulled out, plays device and bullet-wound prescription method |
| CN106382865A (en) * | 2016-11-30 | 2017-02-08 | 中国人民解放军武汉军械士官学校 | Automatic cartridge dismounting production line and dismounting method thereof |
| CN108016343A (en) * | 2017-12-27 | 2018-05-11 | 中国人民解放军66352部队 | One kind scraps the motor-driven destroying system of common ammunition and method |
| CN108016343B (en) * | 2017-12-27 | 2019-09-27 | 中国人民解放军66352部队 | One kind scrapping the motor-driven destroying system of common ammunition and method |
| CN109051573A (en) * | 2018-06-06 | 2018-12-21 | 重庆航天工业有限公司 | Medicine device is fallen in a kind of vibration of antitank mine |
| CN108582844B (en) * | 2018-06-11 | 2023-08-22 | 中国人民解放军63908部队 | Main press for destroying cartridge |
| CN108582844A (en) * | 2018-06-11 | 2018-09-28 | 中国人民解放军63908部队 | Cylindrantherae, which unmakes, uses master press |
| CN109373830A (en) * | 2018-11-23 | 2019-02-22 | 中国人民解放军陆军工程大学 | Medicine pouring machine |
| CN110614215A (en) * | 2019-10-24 | 2019-12-27 | 中国人民解放军32181部队 | Full-automatic decomposition line for small-caliber bullets |
| CN110614215B (en) * | 2019-10-24 | 2024-04-30 | 中国人民解放军32181部队 | Full-automatic decomposing line for small-caliber bullet |
| CN110879021A (en) * | 2019-12-19 | 2020-03-13 | 中国人民解放军陆军工程大学 | Shell decomposition line and decomposition method thereof |
| CN110879021B (en) * | 2019-12-19 | 2023-12-19 | 中国人民解放军陆军工程大学 | Shell decomposing line and decomposing method thereof |
| CN113175850A (en) * | 2021-05-18 | 2021-07-27 | 蔡爱光 | Shell demolishs device |
| CN113175850B (en) * | 2021-05-18 | 2023-10-17 | 蔡爱光 | Shell dismantling device |
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| CN104457468B (en) | 2017-06-16 |
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