CN108574111A - The quick covering machine of cylindrical electrical core and its processing method - Google Patents

The quick covering machine of cylindrical electrical core and its processing method Download PDF

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Publication number
CN108574111A
CN108574111A CN201810684612.5A CN201810684612A CN108574111A CN 108574111 A CN108574111 A CN 108574111A CN 201810684612 A CN201810684612 A CN 201810684612A CN 108574111 A CN108574111 A CN 108574111A
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CN
China
Prior art keywords
battery core
film
tubular film
cylindrical electrical
electrical core
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Granted
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CN201810684612.5A
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Chinese (zh)
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CN108574111B (en
Inventor
朱同兵
张正初
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Suzhou Juyi Intelligent Equipment Co Ltd
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Suzhou Juyi Intelligent Equipment Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0422Cells or battery with cylindrical casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Primary Cells (AREA)

Abstract

Present invention is disclosed the quick covering machine of cylindrical electrical core and its processing methods, the wherein quick covering machine of cylindrical electrical core, include at least for film device, for supplying tubular film and carrying out tubular film positioning;Guider includes at least guide part, and guide part has pilot hole identical with battery core extending direction and encloses one group of tapered shrapnel, and the tip of shrapnel described in one group can be embedded into the inner circle of the tubular film and can be exited from its inner circle.This programme deft design, it is simple in structure, by the way that guider is arranged, by making taper shrapnel be inserted into tubular film and expansible, to when battery core pushes, tubulose film location is set to fix simultaneously, the case where the case where battery core capable of being made fast and accurately to enter in tubular film, will not being blocked because of the two adjoining dimensions and tubular film deform is conducive to improve set membrane efficiency, and the control of position is required to substantially reduce, it is easy to accomplish.

Description

The quick covering machine of cylindrical electrical core and its processing method
Technical field
The present invention relates to the quick covering machine of battery core processing equipment field, especially cylindrical electrical core and its processing methods.
Background technology
When carrying out cylindrical electrical core processing, need to carry out mantle to battery core surface to prevent stopping loss wound and pollution, therefore various The covering machine of various kinds emerges like the mushrooms after rain, as number of patent application is:201620043784.0 entitled:A kind of electricity Pond coding and the Chinese patent for covering film device, there is disclosed a kind of by mantle, coding, set gasket device and pyrocondensation processing unit collection At battery process equipment together, and mantle is carried out by the way of being attached to tubular film set outside vertical battery core, although Its integrated level is high, but it is also suffered from certain drawbacks, and is mainly shown as:
1, it since the interior circular diameter of tubular film is close with the diameter of battery core, when being set with, needs to make tubular film and electricity Core accurately positions, and just can guarantee and is smoothly set with, and control difficulty is big, and even if can effectively ensure that they are accurate Contraposition, due to their adjoining dimensions, and the quality of tubular film is softer, during nesting, easily because of battery core side wall Resistance causes tubular film to deform, and shadow is set with efficiency.
2, since battery core is in vertical state, the problem of easily toppling in suit, lead to not suit;Although Using certain fixed structure(Fixture)Battery core is set to be fixed, but portion of the area region of battery core will certainly block by fixture, It can not effectively be covered so as to cause tubular film and be attached to corresponding position, cause the adequacy of suit poor, influence to cover packing quality.
3, since tubular film is conveyed with two nip rolls, the tubular film that they are conveyed cannot keep to be strutted completely State, influence subsequent suit, and due to being that tubular film is moved relative to battery core, positioning accurate of the tubular film in moving process Degree also influences whether subsequent suit operation.
4, it fixes battery core by fixture to be conveyed, corresponding pipeline must be just circular route, and need multiple fixtures Realize the synchronous transport of multiple battery cores, this has resulted in the complication of device structure and the increase of cost.
Invention content
The purpose of the present invention is exactly that it is quick to provide a kind of cylindrical electrical core in order to solve the above-mentioned problems in the prior art Covering machine and its processing method.
The purpose of the present invention is achieved through the following technical solutions:
The quick covering machine of cylindrical electrical core, includes at least
For film device, for supplying tubular film and carrying out tubular film positioning;
Guider, is located at the battery core feeding line and between film device, including at least guide part, the guide part has Pilot hole identical with battery core extending direction and tapered one group of shrapnel is enclosed, the tip of shrapnel described in one group can be embedded into institute It states in the inner circle of tubular film and can be exited from its inner circle.
Preferably, further include battery core feeding line in the cylindrical electrical core cover die machine, for conveying battery core, be located at the push Between device and guider.
Preferably, in the cylindrical electrical core cover die machine, the battery core feeding line includes multiple contour and can synchronize in the same direction The special-shaped turntable of rotation, they are in multigroup and arrange successively, and every group of abnormity turntable drives battery core disposed thereon to rotate when rotating And it is transmitted on the special-shaped turntable of adjacent sets.
Preferably, in the cylindrical electrical core cover die machine, when the battery core on one group of abnormity turntable is in highest order, other Battery core on the special-shaped turntable of group is all in highest order.
Preferably, in the cylindrical electrical core cover die machine, the abnormity turntable is discoid, and one is equipped on periphery Group arc groove.
Preferably, in the cylindrical electrical core cover die machine, multiple special-shaped turntables are connected same by gear transmission structure One motor.
Preferably, further include pusher in the cylindrical electrical core cover die machine, can by battery core feeding line with the pipe The coaxial battery core of shape film is pushed in tubular film.
Preferably, described to include for film device in the cylindrical electrical core cover die machine
Film feeding mechanism, for supplying flat membrane;
Kai Mo mechanisms make its opening by the adsorption capacity applied backwards from the upper and lower surface of the flat membrane.
Preferably, in the cylindrical electrical core cover die machine, the film feeding mechanism, which has, keeps the flat membrane pre-opening again The structure of flattening.
Preferably, in the cylindrical electrical core cover die machine, described for film device further includes membrane cut mechanism, for by film transmitting machine The flat membrane of structure conveying is cut into and the matched monomer of battery core length.
Preferably, in the cylindrical electrical core cover die machine, it is described for film device further include be located at the guider after The support plate for being used to support film and mantle battery core of side is formed with and edge corresponding with the guide part position in the support plate The arc groove that first direction extends.
Preferably, in the cylindrical electrical core cover die machine, the guide part is set on riser, and the riser can by one Inclined-plane, an idler wheel disposed thereon and the spring cooperation moved back and forth in a second direction is moved back and forth along first direction.
Preferably, in the cylindrical electrical core cover die machine, one group of through-hole moved for suction nozzle is offered in the arc groove.
Preferably, further include blanking device in the cylindrical electrical core cover die machine, for releasing the battery core in support plate Support plate comprising the front end face of the pushing block that can be moved back and forth in a second direction, the pushing block is taper or arc.
Preferably, in the cylindrical electrical core cover die machine, further include the guiding slope being coupled with the support plate and and its The blanking pipeline of end mating.
Preferably, in the cylindrical electrical core cover die machine, the blanking pipeline is identical as the battery core feeding cable architecture.
Preferably, in the cylindrical electrical core cover die machine, the blanking pipeline further includes the both ends for making tubular film With the Justified adjusting apparatus of battery core.
Cylindrical electrical core covers film method, includes the following steps:
S1 supplies the tubular film of opening state for film device;
The tip of S2, one group of shrapnel are inserted into the inner circle of described tubular film one end;
The battery core coaxial with pilot hole is pushed in tubular film by S3, manual or automaticization equipment;
The tip of S4, one group of shrapnel are exited from tubular film.
The advantages of technical solution of the present invention, is mainly reflected in:
This programme deft design, it is simple in structure, by the way that guider is arranged, by making taper shrapnel be inserted into tubular film and Expansible, while tubulose film location being made to fix, therefore when battery core is released from the opening of the shrapnel, end has been introduced into In tubular film, then just battery core can be made fast and accurately to enter in tubular film by lasting push, it will not be because of the two ruler It is very little close and the case where block and the case where tubular film deforms, without the concern for the alignment essence of battery core and tubular film opening Degree is conducive to improve set membrane efficiency, and is substantially reduced to the control accuracy requirement of position, it is easy to accomplish.
The battery core feeding line of the present invention, battery core are in prostrate state, are not in be passed in conjunction with special wheel the problem of toppling over Structure is passed, overall structure will be greatly simplified with respect to conventional recycle line, and the space occupied greatly reduces, and need not be additional The structure of fixture, advantageously reduces equipment cost.
This programme can reduce occupied space in a first direction by special guide part driving structure, so as to Enough improve integrally-built compactedness, reduces occupied space.
This programme can realize the synchronization mantle operation of multiple battery cores by once push action simultaneously, can ensure to cover Under the premise of film quality, set membrane efficiency is further increased.
The present invention's has predilation mechanism for film device, and the film inner wall being close to can be made to generate certain gap, from And be it is subsequent smoothly open film and provide convenience, be conducive to improve and open membrane efficiency and open the adequacy of film, in conjunction with automatic die sinking knot Structure can effectively realize the positioning for opening film while realizing that flat membrane automatically opens, to be inserted for subsequent battery core Enter and creates advantage, meanwhile, it is to be carried out after conveying roller, therefore can effectively avoid defeated in background technology to open membrane process Influence of the roller to opening thin film shape is sent, to ensure that film opens the stability and validity of form.
The present invention many places using clamping form, not only ensure that the reliability of connection, but be convenient for dismounting and It safeguards.
The present invention can realize feeding, mantle, blanking, the full mistake of conveying further combined with blanking device and blanking pipeline The automation of journey, high degree of automation, while improving the integrated level of equipment.
The setting of adjusting apparatus can effectively ensure that the accuracy at the both ends of tubular film and the end positions of battery core, to Improve set packing quality.
Description of the drawings
Fig. 1 is the vertical view of the present invention;
Fig. 2 is the stereogram of the present invention;
Fig. 3 is the stereoscopic schematic diagram of battery core feeding line in the present invention(Conceal sensor and the holder in portion of area);
Fig. 4 is the enlarged drawing of B area in Fig. 2;
Fig. 5 is the stereogram of pusher in the present invention;
Fig. 6 is the film feeding mechanism of the present invention and the stereogram of membrane cut mechanism;
Fig. 7 is the enlarged drawing in the regions C in Fig. 6;
Fig. 8 is originally the stereogram of die-sinking device in the present invention, support plate and blanking device;
Fig. 9 is the stereoscopic schematic diagram of guider in the present invention;
Figure 10 is the enlarged drawing of a-quadrant in Fig. 1.
Specific implementation mode
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and It explains.These embodiments are only the prominent examples using technical solution of the present invention, it is all take equivalent replacement or equivalent transformation and The technical solution of formation, all falls within the scope of protection of present invention.
In the description of scheme, it should be noted that term "center", "upper", "lower", "left", "right", "front", "rear", The orientation or positional relationship of the instructions such as "vertical", "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, It is merely for convenience of describing and simplifying description, specific side must be had by not indicating or implying the indicated device or element Position, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.In addition, term " first ", " the Two ", " third " is used for description purposes only, and is not understood to indicate or imply relative importance.Also, in the description of scheme In, it is proximal end by the direction of proximal operator using operating personnel as reference, the direction far from operator is distal end.
The quick covering machine of cylindrical electrical core disclosed below in conjunction with the accompanying drawings to the present invention is illustrated, such as attached drawing 1,2 institute of attached drawing Show, includes at least
Battery core feeding line 1, for conveying battery core 10 and its conveying direction is vertical with the axis of battery core;
For film device 2, for supplying tubular film and carrying out tubular film positioning, the axis of the axis of the tubular film and the battery core It is parallel and contour;
Pusher 3, push direction is parallel with the axis of battery core, and can the battery core 1 on battery core feeding line 1 be pushed to tubulose In film;
Guider 4 includes at least guide part 41 as shown in Fig. 9, and the guide part 41 has and battery core extending direction phase Pilot hole 411 together and one group of shrapnel 412 for enclosing the taper coaxial with the pilot hole 411, shrapnel 412 described in one group Tip can be embedded into the inner circle of the tubular film and can be exited from its inner circle.
Wherein, as shown in Fig. 3, the battery core feeding line 1 is set in supporting table 9 comprising multiple contour and can be same The special-shaped turntable 11 rotate in same direction is walked, they, which can be synchronized, rotates in same direction and formed multiple support constructions of arranging successively, each to support The special-shaped turntable 11 of structure drives battery core disposed thereon around the central axis of special-shaped turntable 11 and is transmitted to adjacent when rotating On the special-shaped turntable 11 of support construction.
From the point of view of specific, as shown in Fig. 3, the abnormity turntable 11 is discoid, and one group of circular arc is equipped on periphery Slot 111, the preferably described arc groove 111 are 5, and the region at each 111 both ends of the arc groove is fillet, to be conducive to It, will not be to battery core when battery core being put into arc groove 111 and the transmission of battery core, and being transmitted between neighbouring support structure Surface cause to damage.
Two of which is coaxial and the special-shaped turntable 11 of gap setting forms a support construction, certain support construction Can be that more special-shaped turntables 11 are constituted, throwing of the special-shaped turntable 11 in each support construction in the plane coaxial with them Shadow overlaps, and the special-shaped turntable 11 in neighbouring support structure shifts to install, and partially overlaps, under any state, in each support construction Projection of shape of the special-shaped turntable 11 in the plane vertical with their axis it is identical, to meet when on one group of abnormity turntable 11 Battery core when being in highest order, the battery core on the special-shaped turntables of other groups is all in highest order.
As shown in Fig. 3, one group of abnormity turntable 11(Constitute a support construction)Be set to one through they and and they In coaxial shaft 14, the gap settings such as shaft of multigroup abnormity turntable 11, and the more shafts 14 are rotationally set up in On one holder 15, the gap of the both sides panel of the holder 15 is not less than the length of battery core.
As shown in Fig. 3, multiple special-shaped turntables 11 connect same motor 13 by gear transmission structure 12, come in detail It says, one end of each shaft 14 is connected with a driven gear 121, between the driven gear 121 of two neighboring shaft connection Be provided with a transmission gear 122, the transmission gear 122 is rotatably set on the holder 15, one of them it is described from Moving gear 121 or transmission gear 122 connect the motor 13.
In addition, whether as shown in Fig. 4, be provided on the holder 15 has electricity for determining on one group of abnormity turntable 11 The sensor 16 of core 10, the sensor 16 are erected at the top of the holder 15 by mounting plate 17, and when one group of abnormity turns When battery core on disk 11 turns to highest order, the sensor 16 can sense, it is preferred that the sensor is 5, and Positioned at the top of five groups of abnormity turntables 11 of tail portion.
Meanwhile as shown in Fig. 4, in order to enable pusher 3 to push the battery core 10 on special-shaped turntable 11, institute State and be provided with through-hole 151 on the both sides side panel of holder 15, the through-hole 151 be 5, and with the electricity on five groups of abnormity turntables 11 Core corresponds.
Corresponding, as shown in attached drawing 1, attached drawing 5, the pusher 3 is set in supporting table 9, and is located at the battery core The right end of feeding line 1 comprising 5 extend with 151 one-to-one push rod 31 of through-hole, the push rod 31 along first direction X, it Be set on same fixed block 32, the fixed block 32 is slidably disposed on two guide rails 33 extended along first direction X On, the guide rail 33 is set on a pedestal 34, and the pedestal 34 is set in the supporting table 9, and the fixed block 32 also connects Connect driving its along the power plant slidingly back and forth of the guide rail 33, therefore above structure can realize five electricity by once pushing The synchronization mantle of core, efficiency greatly improve.
As shown in Fig. 5, the power plant can be known various structures, such as cylinder, electric cylinders, straight line module Deng, in preferred embodiment, the power plant includes motor 35, and the motor 35 is fixed on the bottom of the fixed block 32, Gear 36, the tooth that the gear 36 extends with 34 upper edge first direction X of the rack are provided on the motor shaft of the motor 35 Item 37 engages, so as to effectively control the shift motion of the push rod 31.
As shown in attached drawing 6, attached drawing 8, the left side that the battery core feeding line 1 is located at for film device 2 includes at least
Film feeding mechanism 21, for supplying flat membrane;
Kai Mo mechanisms 22 make its opening by the adsorption capacity applied backwards from the upper and lower surface of the flat membrane.
Also, when the film feeding mechanism 21 supply be single flat membrane when, film need not be cut, when it Then further include membrane cut mechanism 23 for film device 2, for convey film feeding mechanism 21 when what is supplied is the flat membrane in coiled strip Flat membrane is cut into and the matched monomer of battery core length.
Specifically, as shown in Fig. 6, the film feeding mechanism 21 includes the coiled strip apparatus for placing set gradually in order 211, vertical guider 212, horizontally-guided device 213, predilation mechanism 214, pressuring flat device 215, filming-drawing mechanism 216, water Flat support construction 217, fixed mechanism 218, conveying mechanism 219, position-limit mechanism 2110.
Wherein, as shown in Fig. 6, the coiled strip apparatus for placing 211 is for placing film coiled strip, and drives the film roll Material feed comprising frame 2111 can be arranged to rotation on the frame 2111 there are five spool 2112, the spool 2112 Bottom connects the motor 2113 for driving its rotation by speed reducer respectively, is additionally provided on the spool 2112 coaxial and solid Fixed film coiled strip placing groove 2114.
As shown in Fig. 6, the vertical guider 212 includes at least a pair of roller 2121 extended along third direction Z, Preferably 5 pairs, corresponding with the film coiled strip on a spool 2112 per pair roller barrel 2121, they are rotatably set to an installation On frame 2122, gap between two roller groups formed flat membrane by Vertical Channel, at this point, passing through the Vertical Channel Flat membrane be rendered as the state with horizontal plane.
As shown in Fig. 6, the horizontally-guided device 213 includes the roller 2131 that at least a pair of Y in a second direction extends, It preferably 5 pairs, is rotatablely arranged on a mounting bracket 2132 per pair roller barrel 2131, the gap between a pair of of roller 2131 is formed Flat membrane by horizontal channel, at this point, being rendered as the shape parallel with horizontal plane across the flat membrane of the horizontal channel State.
As shown in Fig. 6, the predilation mechanism 214 includes a plate 2141 parallel with horizontal plane, on the plate 2141 It hangs down and is equipped at least a pair of of support column 2142, preferably 5 pairs, and the gap area of 5 pairs of support columns is staggered, each support column 2142 Upper and lower ends are additionally provided with respectively rotatably arranged with there is a coaxial idler wheel 2143 between each pair of support column 2142 One ball 2144, the diameter of the ball 2144 are more than the spacing between each pair of support column 2142, are filled by the horizontally-guided The opening for setting 213 flat membrane is opened and a ball 2144 is encased in behind its inside from the gap of a pair of of support column 2142 Place passes through, at this point, flat membrane realizes expansion after the ball 2144.
As shown in Fig. 6, the pressuring flat device 215 is used for the film after the predilation mechanism 214 expansion again Secondary to be pressed into flat form, structure is identical as the structure of the horizontally-guided device 213, and details are not described herein again.
As shown in Fig. 6, the filming-drawing mechanism 216 is used to pull the film positioned at itself and coiled strip apparatus for placing 211, packet The membrane roller 2161 that Y extends in a second direction is included, the membrane roller 2161 can be moved back and forth along third direction Z, the membrane roller 2161 are set up in two L shaped plates 2162, and the L shaped plate 2162 is set to the top surface of a tablet 2163, the tablet 2163 Bottom surface is connected with the lifting cylinder 2165 on portal frame 2164, and the piston rod of the lifting cylinder 2165 passes through connector (It is not shown in figure)Be clamped with the shackle member 2166 of 2163 bottom of the tablet, the tablet 2163 by guide part thereon and Guide rod on the portal frame 2164 is limited, and the film of flat form is located at the lower section of the membrane roller 2161, when membrane, The lifting cylinder 2165 drives the membrane roller 2161 to move down, to pull the film being located in front of it.
As shown in Fig. 6, the structure of the horizontal support structure 217 is identical as the structure of the horizontally-guided device 213, Details are not described herein again.
As shown in Fig. 6, the fixed mechanism 218 is for flat membrane therethrough to be fixed comprising briquetting 2181, the briquetting 2181 is 5 independent cylinders, they are set on a mounting plate 2182 that Y extends in a second direction, The both ends of the mounting plate 2182 are separately connected the piston rod of jacking cylinder 2183, the lower section of the briquetting 2181 be provided with one with The parallel fixed plate 2184 of horizontal plane, flat membrane is between the fixed plate 2184 and briquetting 2181, the fixed plate The locating part (not shown) positioned at 2181 right side of the briquetting, the locating part and the fixed plate are additionally provided on 2184 2184 cooperatively form five limit channels mutually separated, and each limit channels and a level of horizontally-guided device 213 are logical Road position corresponds to.
As shown in Fig. 7, the conveying mechanism 219 positioned at its film between filming-drawing mechanism 216 for will be transported to At the die opening mechanism 22 comprising upper roller 2191 and lower roll 2196, the both ends of the upper roller 2191 be rotatably set to can on On the relocation mechanism of lower floating, the floating structure includes sliding block 2192, and the sliding block is mounted slidably and two guide rails On 2193, the top of the sliding block 2192 is provided with a gag lever post 2194, the top surface of the sliding block 2192 and gag lever post 2194 it Between be provided with an at least spring 2195, the lower roll 2196 is rotatablely arranged on stringer board, and one end is connected with motor 2197, and the shaft of the motor 2197 connects one end of the lower roll 2196 by encoder (not shown), to It can prevent the generation of slippery conditions.
As shown in Fig. 6, the position-limit mechanism 210 is close with the structure of the limit channels on the fixed mechanism 218, shape At five limit channels 2101 so as to so that five films separate, avoiding the occurrence of interference.
When work, first the film coiled strips of volume five are placed into five coiled strip apparatus for placing 211, then will often roll up film coiled strip Film successively pass through the vertical guider 212 in a vertical passageway, a level in horizontally-guided device 213 The membrane of a horizontal channel in a ball, pressuring flat device 215, filming-drawing mechanism 216 in channel, predilation mechanism 214 Roller lower section, a horizontal channel of horizontal support structure 217, fixed mechanism 218 briquetting below, conveying mechanism 219 up and down Between roller and a limit channels of position-limit mechanism 210.
As shown in Fig. 8, the membrane cut mechanism 23 includes the cylinder 231 being located on portal frame 24, and the cylinder 231 connects There is upper cutter 232 and it is driven to move up and down, and the cylinder 231 is clamped with the upper cutter 232, the upper cutter 232 Can with respect to two be located at the portal frame 24 on and along third direction extend guide post 233 slide, the upper cutter 232 There are five independent cutting edges 2321 for bottom tool, and each cutting edge 2321 is corresponding with a limit channels in position-limit mechanism, and every The bottom edge of a cutting edge 2321 is oblique line, to which its cutting edge 2321 is that tip is first contacted with flat membrane in cutting, it is thus possible to More it is rapidly performed by cutting;The membrane cut mechanism 23 further includes positioned at 232 lower section of the upper cutter and cutting edge and sword thereon The lower cutter 234 that mouth agrees with.
As shown in Fig. 8, the Kai Mo mechanisms 22 include above carrying adsorption structure and drop-down adsorbing mechanism, described above to propose absorption Structure includes one group and air extractor(It is not shown in figure)The high-order suction nozzle 221 of connection, high-order suction nozzle 221 described in one group is in 4 row 5 Row's distribution, often arranges the gap settings such as suction nozzle and a corresponding guide part 41, and high-order suction nozzle 221 described in one group is set to a mounting plate On 222, the top of the mounting plate 222 is connected with the telescopic shaft of cylinder 223, and the cylinder 223 is fixed on the mounting plate 222 On the substrate 224 of top, the substrate 224 is set on the portal frame 24 in the supporting table 9, is arranged on the substrate 224 There is the guide part 225 that mounting plate limit is carried out with the cooperation of guide rod 226 on the mounting plate 222.
As shown in Fig. 8, the drop-down adsorbing mechanism includes one group of low level suction nozzle 227 being connect with air extractor, one group The low level suction nozzle 227 is corresponded with the high-order suction nozzle 221, they are set on a panel 228, the panel 228 Bottom is connected with the jacking cylinder 229 for driving it to be moved back and forth along third direction Z, and the jacking cylinder 229 is set to supporting table 9 On, and the panel 228 carries out horizontal direction limit again by guide rod and guide part.
Further, as shown in Fig. 8, described for film device 2 further includes support plate 5, is used to support flat membrane and mantle Battery core, be fixed in portal frame 24 or supporting table 9 and positioned at 4 rear of the guider and positioned at high-order suction nozzle 221 just Lower section, the top surface of the support plate 5 are located at the lower section of the central point of pilot hole 411 described in one group, are formed in the support plate 5 Five arc grooves 51 41 positions of the guide part one-to-one correspondence with five and extended along first direction X, the arc groove 51 Length is identical as the length of the battery core 10, and the minimum point of the arc groove 51 is not higher than the minimum point of the pilot hole 411.
In addition, offering one group of through-hole moved up and down for above-mentioned low level suction nozzle 227 in each arc groove 51 52, and the low level suction nozzle 227 adsorb when, air entry is consistent with the least significant end of the arc groove, both realized absorption with The ingenious combination of support both of them structure, while can effectively prevent from the regional area of tubular film to be adsorbed in through-hole 52 causing The abnormal deformation of tubular film.
As shown in Fig. 9, the guider 4 is located at the battery core feeding line 1 and for film device 2
Between, the guide part 41 therein is annular shape, and quantity is identical as the through-hole 151 on the holder 15 and one has altogether Axis, the gap settings such as they on riser 42, and they close to one end of the battery core feeding line 1 and it is described between 15 side Plate keeps gap, can be during subsequent suit, from the tubulose to provide operating space for the movement of riser 42 Exited in film, be easy to implement battery core and tubular film be effectively bonded and subsequent blanking.
Specifically, as shown in Fig. 9, the riser 42 by one can in a second direction Y move back and forth inclined-plane 43, one Idler wheel 44 disposed thereon and the cooperation of spring 45 are moved back and forth along first direction X, wherein the riser 42 is slideably set up in Two the guide post 46 is located on the second riser 47 in the guide post 46 that first direction X extends, where the inclined-plane 43 Drive block be located on a slide plate 48, the slide plate 48 is slidably disposed in the sliding rail 49 on second riser 47 On, Y extends the sliding rail 49 in a second direction, and the connection of the slide plate 48 one drives the driving cylinder that it is slided along the sliding rail 49 410, they are connected together, i.e., the hole of a convex shape is formed on the slide plate 48(It is not shown in figure), the driving gas The piston rod of cylinder 410 is clamped in the hole by the connector of bolt shape;Also, one end of the spring 45 is connected to described The positioning pin 430 in 47 corresponding end of the second riser, and institute is arranged in the fixed pin 420 of the side of riser 42, the other end The position for stating positioning pin 430 is adjustable, so as to adjust the rate of tension of spring 45.
Battery core can rest on after mantle in the arc groove 51 of the support plate 5, need to carry out manually or mechanically at this time Equipment carries out blanking, and corresponding, as shown in attached drawing 1, attached drawing 2, attached drawing 8, the quick covering machine of cylindrical electrical core further includes blanking Device 6, for the battery core in support plate 5 to be released support plate 5 comprising the pushing block 61 that can be moved back and forth with Y in a second direction, The pushing block 61 is located at the top face of the support plate 5, and its front end face is taper or arc, preferably two right-angled trapeziums The pyramidal slot structure that body or right angle trigonometry body are formed, the cylinder 62 of its movement of the rear end connection driving of the pushing block 61 are described Cylinder 62 is set in the supporting table 9.
As shown in attached drawing 1, attached drawing 2, attached drawing 8, needed after pushing the battery core of mantle from the supporting table 5 further Conveyed, it is corresponding, the quick covering machine of cylindrical electrical core further include the guiding slope 7 being coupled with the support plate 5 and with The blanking pipeline 8 of its end mating.
Wherein, as shown in Fig. 9, the feeding end that has of slope 7 that is oriented to is rendered as horn-like, and forms a limiting slot Structure, and it is described be oriented to slope 7 tilt adjustable it is whole, meanwhile, it is described be oriented to slope 7 top be provided with baffle, can The case where effectively to prevent battery core from beating.
As shown in Fig. 10, the blanking pipeline 8 and the special-shaped turntable of the battery core feeding line 1 and the knot of power plant Structure is identical, and details are not described herein, also, the blanking pipeline 8 further includes the both ends at the both ends and battery core for making tubular film The adjusting apparatus 81 of alignment, the adjusting apparatus 81 include two delivery devices for being located at blanking pipeline both sides, they Include push plate 811, the push plate 811 is separately connected a driving their telescopic cylinders 812 for being moved back and forth along first direction X, Two push plates 811 are provided with one group of convex block 813 on the end face of another push plate 811 relatively, when the electrode of the convex block 813 and battery core When face contacts, push plate 811 keeps gap with electrode surface.
Finally, in the operational process of whole equipment, each motor, the start and stop of cylinder and other electrical equipments and working condition Conversion can signal realize by software programming to control by various sensors, preferably through various biographies Sensor(It is not shown in figure)In conjunction with PLC control system(It is not shown in figure)To control.
When the quick covering machine of the cylindrical electrical core works, process is as follows:
S0, the motor 13 of the battery core feeding line start, and move gear drive to drive all special-shaped turntables rotations, at this time people Battery core 10 is placed on 1 outermost one group of abnormity turntable 11 of the battery core feeding line by work one by one by automation equipment In upper arc groove 111, at this point, battery core is transported to one group of abnormity turntable 11 of the other side by special-shaped turntable 11 one by one On, and when five sensors 16 sense battery core, the motor 13 stops, five battery cores 10 are oriented to five respectively at this time The pilot hole 411 of part 41 is coaxial.
S1, battery core pipeline 1 convey battery core while or before, it is described for film device 2 carry out film supply, specifically , the fixed mechanism 218 fixes film therethrough, and then, the motor 2113 in each coiled strip apparatus for placing 211 opens It is dynamic, one section of film is supplied, the length of film is identical as the length of battery core, then the lifting cylinder 2165 of the filming-drawing mechanism 216 Piston rod retraction so that membrane roller 2161 is moved down, to pull coiled strip apparatus for placing 211 supply one section of film, it is then, described The jacking cylinder 2183 of fixed mechanism 218 drives briquetting to move up, meanwhile, the motor 2197 in the conveying mechanism 219 start to 5 direction of the support plate conveys film, after flat membrane conveying in place, the piston rod of the cylinder 231 in the membrane cut mechanism 23 Stretching makes upper cutter 232 move down and cut off flat membrane with the cooperation of lower cutter 234;Then high-order suction nozzle 221 and low level suction nozzle 222 respectively with two plane contacts of flat membrane and adsorbed, moved up with rear high-lying suction nozzle 221 and/or low level suction nozzle 222 It moves down, the flat membrane is made to open.
S2, at this point, the driving cylinder 410 in the guider 4 is retracted, to which the riser 42 is in the anti-work of spring 45 It is moved to the direction of the support plate 5 under firmly, and the tip difference of one group of shrapnel 412 of five guide parts 41 thereon is embedding Enter in the tubular film opened to one.
The motor 35 of S3, the pusher 3 start, and five push rods 31 of driving are moved to 10 direction of the battery core, And five battery cores 10 on battery core feeding line are synchronized and are pushed into tubular film after the guide part, when battery core 10 passes through bullet When the tip region of piece 412, the tip of one group of shrapnel 412 be softened it is consistent with the diameter of battery core 10, due to one end shrapnel 412 Tip is located in tubular film, therefore the corresponding end of battery core can enable battery core suitable i.e. in tubular film to persistently push Profit enters in tubular film, and since tubular film is by absorption fixation, fold occurs in film when avoiding battery core push-in Situation.
S5, after battery core bending is inserted into tubular film, the driving cylinder 410 in the guider 4 stretches out, and makes one group The tip of shrapnel is exited from tubular film, completes mantle, above-mentioned each member reset.
S6, then, the cylinder 62 of the blanking device 6 stretch out, and are completed 5 in the support plate 5 by pushing block 61 The battery core of mantle is pushed to the guiding and tiltedly drapes over one's shoulders at 7, enters the blanking pipeline 8 through being oriented to oblique drape over one's shoulders and is conveyed, under Expect on pipeline, when being located at the push plate 811 there are five the battery core of mantle, the cylinder 812 in two delivery devices starts, The adjustment that position between tubular film and battery core is realized in clamping will be carried out positioned at the battery core of 5 mantles between them.
Still there are many embodiment, all technical sides formed using equivalents or equivalent transformation by the present invention Case is within the scope of the present invention.

Claims (13)

1. the quick covering machine of cylindrical electrical core, it is characterised in that:It includes at least
For film device(2), for supplying tubular film and carrying out tubular film positioning;
Guider(4), described in and for film device(2)Between, include at least guide part (41), the guide part(41) With pilot hole identical with battery core extending direction(411)And enclose one group of tapered shrapnel(412), shrapnel described in one group (412)Tip can be embedded into the inner circle of the tubular film and can be exited from its inner circle.
2. cylindrical electrical core cover die machine according to claim 1, it is characterised in that:It further include battery core feeding line(1), for defeated Power transmission core(10).
3. cylindrical electrical core cover die machine according to claim 2, it is characterised in that:The battery core feeding line(1)Including multiple It is contour and the special-shaped turntable rotate in same direction can be synchronized(11), the abnormity turntable(11)To be discoid, it is equipped on periphery One group of arc groove(111), they are in multigroup and arrange successively, every group of abnormity turntable(11)Battery core disposed thereon is driven when rotation Rotate and be transmitted to the special-shaped turntable of adjacent sets(11)On.
4. cylindrical electrical core cover die machine according to claim 3, it is characterised in that:When one group of abnormity turntable(11)On battery core When in highest order, the battery core on the special-shaped turntable of other groups is all in highest order.
5. cylindrical electrical core cover die machine according to claim 3, it is characterised in that:Multiple special-shaped turntables(11)Pass through tooth Take turns drive mechanism(12)Connect same motor(13).
6. according to any cylindrical electrical core cover die machines of claim 1-5, it is characterised in that:It further include pusher(3), can The battery core coaxial with the tubular film is pushed in tubular film.
7. according to any cylindrical electrical core cover die machines of claim 1-5, it is characterised in that:It is described for film device(2)Including
Film feeding mechanism(21), for supplying flat membrane;
Kai Mo mechanisms(22), its opening is made by the adsorption capacity applied backwards from the upper and lower surface of the flat membrane;
Membrane cut mechanism(23), it is used for film feeding mechanism(21)The flat membrane of conveying is cut into and the matched monomer of battery core length;
Support plate(5), it is used to support film, the support plate(5)On be formed with and the guide part(41)Position correspondence and edge First direction(X)The arc groove of extension(51).
8. cylindrical electrical core cover die machine according to claim 7, it is characterised in that:The film feeding mechanism(21)It is described with making The structure of the pre-opening flattening again of flat membrane.
9. according to any cylindrical electrical core cover die machines of claim 1-5, it is characterised in that:The guide part(41)It is set to Riser(42)On, the riser(42)It can be in a second direction by one(Y)The inclined-plane of reciprocating movement(43), a rolling disposed thereon Wheel(44)And spring(35)Cooperation is along first direction(X)It moves back and forth.
10. the quick covering machine of cylindrical electrical core according to claim 7, it is characterised in that:It further include blanking device(6), use In by support plate(5)On battery core release support plate(5)Comprising it can be in a second direction(Y)The pushing block of reciprocating movement(61), The pushing block(61)Front end face be taper or arc.
11. the quick covering machine of cylindrical electrical core according to claim 7, it is characterised in that:Further include and support plate(5)Mating Guiding slope(7)And the blanking pipeline with the mating of its end(8),.
12. the quick covering machine of cylindrical electrical core according to claim 11, it is characterised in that:Further include for making tubular film The Justified adjusting apparatus at both ends and battery core(81).
13. cylindrical electrical core covers film method, it is characterised in that:Include the following steps:
S1 supplies the tubular film of opening state for film device;
The tip of S2, one group of shrapnel are inserted into the inner circle of described tubular film one end;
The battery core coaxial with pilot hole is pushed in tubular film by S3, manual or automaticization equipment;
The tip of S4, one group of shrapnel are exited from tubular film.
CN201810684612.5A 2018-06-28 2018-06-28 Quick cylindrical cell film sleeving machine and processing method thereof Active CN108574111B (en)

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CN114325408B (en) * 2021-12-22 2022-07-15 长春职业技术学院 Intelligence electric automobile production power core testing arrangement

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