CN205664743U - Ripple cutting steel wire wave form detection device - Google Patents
Ripple cutting steel wire wave form detection device Download PDFInfo
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- CN205664743U CN205664743U CN201620551044.8U CN201620551044U CN205664743U CN 205664743 U CN205664743 U CN 205664743U CN 201620551044 U CN201620551044 U CN 201620551044U CN 205664743 U CN205664743 U CN 205664743U
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- detection
- driving gear
- steel wire
- driven gear
- cutting steel
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Abstract
The utility model discloses a ripple cutting steel wire wave form detection device, it is including detecting bottom plate (1) and setting up in detecting bottom plate (1) top detection left socle (2) on the surface, detect right branch frame (3) and inspection light transmission groove (4), detect the driving gear right side (7) and detect the driven gear right side (6) meshing, rotatory installing is detected a driving tooth shaft left side (9) and is detected driven gear left (10) on the left end face of measuring left socle (2), install on the measuring driving tooth shaft left side (9) and detect a driving gear left side (11), detect the driven gear right side (6) and detect to be connected with between the driven gear left side (10) and detect driven shaft (12). The beneficial effects of the utility model are that: convenient operation, detection efficiency is high with to detect the accuracy high, can play important monitoring effect to the stability that the ripple cut steel wire production process and product, guarantees the quality of product.
Description
Technical field
This utility model relates to ripple cutting steel wire technical field, particularly a kind of ripple cutting steel wire waveforms detection dress
Put.
Background technology
Ripple cutting steel wire is to roll deformation by the gear in Different Plane on the basis of common cutting steel wire, makes steel
Silk has the steel wire of continuous wave pattern at length direction.In ripple cutting steel wire production process, need ripple cutting steel wire circle
In circumferential direction, the different sizes of detection faces, wave character detect, and precision, accuracy and the detection efficiency of its detection are to product
Quality has a major impact.
Cutting steel wire is the auxiliary material for hard brittle material such as solar energy silicon rod, sapphire, glass etc., its effect be
Slicing processes is carried mortar, it is achieved the saw blade cutting to silicon rod；Ripple cutting steel wire is logical on the basis of common cutting steel wire
The gear crossed in Different Plane rolls deformation, makes steel wire form continuous print ripple at length direction.Due to it in the longitudinal direction
Continuous wave pattern structure, during section steel wire carry mortar ability strengthen, cutting power increase.Therefore ripple cutting steel wire is being cut
The application in sheet field has important effect to cost efficiency.
The detection project of ripple cutting steel wire is in addition to conventional diameter, ovality and surface quality detection, due to ripple
Cutting steel wire is when section, and the fine bellows-shaped of its microcosmic can produce important impact to chipping qualities, therefore cuts ripple
The detection cutting steel wire waveform is the most particularly important.
The waveforms detection project of ripple cutting steel wire includes its wave height in Different Plane, wavelength, waveform and axially
The uniformity of upper ripple.Disclosing " finished product cutting steel wire appearance detection apparatus " in Chinese patent CN205114509U, this device can
Realize the detection in direction one-dimensional to steel wire.Patent CN204881515 discloses " a kind of steel line detector " can be with steel wire
Rotate to adjust the detection faces of steel wire for rotary shaft, steel wire difference detection faces size and surface roughness are detected.At present
The device detecting wave molding in industry also has a kind of U-shaped panel assembly the most with holes.Although these three device is capable of ripple
Still there is complex operation step in the detection of shape, the defect that detection efficiency is low and accuracy is low.
Existing wave molding detection method mainly has following 3 kinds:
(1) one-dimensional detection: the detection in direction one-dimensional to steel wire can be realized, but can not be to the not coplanar of steel wire circumferencial direction
Detect.(2) detection is rotated: by rotatable wire to adjust the detection faces of steel wire, to steel wire difference detection faces size and table
Surface roughness detects.But the highest to the accuracy of detection of the bellows-shaped of ripple cutting steel wire, especially steel wire is carried out difference
During the detection in face, steel wire rotate it cannot be guaranteed that the concordance of the whole steel wire anglec of rotation.(3) U-shaped plate detection: this device is by letter
Easy with holes U-shaped plate composition, needs manually steel wire to be carried out bending process before wave molding detection, makes steel wire can be fixed on U-board hole
One end.Needing to rotate steel wire during due to detection, and steel wire has certain weight, fixation with steel wire is fixed on U-shaped plate
Position is unstable to be made on U-shaped plate it cannot be guaranteed that the level of steel wire, causes waveforms detection difficulty and is forbidden, and detection efficiency is low.
Utility model content
The purpose of this utility model is to overcome the shortcoming of prior art, it is provided that a kind of easy to operate, detection efficiency high and
Detection accuracy is high, it is possible to the stability of ripple cutting steel wire production process and product is played important monitoring effect, it is ensured that
The ripple cutting steel wire Wave form detector of the quality of product.
The purpose of this utility model is achieved through the following technical solutions: a kind of ripple cutting steel wire Wave form detector,
It includes detecting base plate and being arranged at the detection left socle on detection base top surface, detection right support and check light tank,
Check that light tank, between detection left socle and detection right support, the right side of described detection right support is rotatably installed with
Detection driving gear shaft is right and detection driven gear is right, and it is right that detection driving gear shaft upper right is provided with detection driving gear, detection
Driving gear is right, and driven gear is right with detection engages, and detects and is provided with core rod on the left side of right support, and a described detection left side is propped up
Being rotatably installed with detection driving gear shaft on the left side of frame left left with detection driven gear, detection driving gear shaft upper left is installed
Having detection driving gear left, detection driving gear is left, and driven gear is left with detection engages, setting on the right side of detection left socle
Having core rod, described detection driving gear shaft is right and detects the left inside through hole that is provided with of driving gear shaft, and described detection is actively
Gear is right to be symmetrical arranged with a detection driving gear left side, and described detection driven gear is right to be symmetrical arranged with a detection driven gear left side,
It is provided with circular scale on the right end face left with detection driven gear of detection driven gear, and detection driven gear is right and detection
Connect between a driven gear left side and have detection driven shaft.
Core rod on described detection left socle and detection right support is symmetrical arranged.
Described detection driving gear is right, detection driving gear is left, detection driven gear is right and detection driven gear is left all
For spur gear, and the number of teeth that detection driving gear is right, detection driving gear is left, detection driven gear is right and detection driven gear is left
It is all higher than 60.
Described inspection light tank oval in shape.
This utility model has the advantage that (1) rotatable detection driving gear shaft is left and detects driving gear shaft
The right realization rotation to steel wire circumferencial direction, and then can be to different on ripple cutting steel wire the circumferencial direction size of detection faces, ripples
Shape feature detects.(2) it is provided with circular scale on the end face that detection driven gear is left and detection driven gear is right, permissible
Control the ripple cutting steel wire anglec of rotation when detection.(3) detection driving gear shaft is left, detection driving gear shaft is right, detection
Driven gear is left and the detection driven gear right side is spur gear, and the number of teeth is more than 60 teeth, it is ensured that energy when ripple cutting steel wire rotates
Rotate in the range of less than or equal to 6 °, facilitate size and the wave character observing ripple cutting steel wire.(4) by gear
Drive, it is possible to ensure to be synchronized with the movement at detection driving gear shaft steel wire that is left and that detect between the driving gear shaft right side, it is achieved steel
Silk two ends, the left and right anglec of rotation is identical, it is ensured that when steel wire rotates, the whole steel wire anglec of rotation is consistent, it is to avoid steel wire is because rotating not
Unanimously twist, thus ensure ripple cutting steel wire wave character certainty of measurement.(5) projector detection platform can make steel
Silk moves in the axial direction, it is achieved the detection to ripple cutting steel wire uniformity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is right view of the present utility model；
In figure, 1-detects base plate, and 2-detects left socle, and 3-detects right support, and 4-checks light tank, and 5-detects driving gear
Axle is right, and 6-detection driven gear is right, and 7-detection driving gear is right, 8-core rod, and 9-detection driving gear shaft is left, and 10-detection is driven
Gear is left, and 11-detection driving gear is left, and 12-detects driven shaft, 13-ripple cutting steel wire.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further described, protection domain of the present utility model be not limited to
Lower described:
As depicted in figs. 1 and 2, a kind of ripple cutting steel wire Wave form detector, it includes detecting base plate 1 and being arranged at
Detection left socle 2, detection right support 3 and inspection light tank 4 on detection base plate 1 top surface, checks light tank 4 ovalize
Shape, checks that light tank 4, between detection left socle 2 and detection right support 3, the right side of described detection right support 3 is revolved
Turn and detection driving gear shaft right 5 and the detection driven gear right side 6 are installed, the detection driving gear shaft right side 5 is provided with detection actively
The gear right side 7, detection driving gear right 7 engages with detection driven gear right 6, and the left side of detection right support 3 is provided with core rod
8, core rod 8 is tungsten steel die material, 1.5～2 times of its a diameter of surveyed ripple cutting steel wire diameter, and during to ensure detection, ripple is cut
Cut steel wire and can pass through core rod, steel wire is limited in less space simultaneously, it is ensured that it is main that ripple cutting steel wire penetrates detection
Movable gear shaft is left remains straightened condition after the through hole of detection driving gear shaft upper right, it is ensured that steel wire is clear to defocused image
Clear.
As depicted in figs. 1 and 2, the left side of described detection left socle 2 is rotatably installed with a detection driving gear shaft left side 9
With a detection driven gear left side 10, a detection driving gear shaft left side 9 is provided with a detection driving gear left side 11, detects a driving gear left side 11
Engage with detection driven gear left 10, the right side of detection left socle 2 is provided with core rod 8, described detection driving gear shaft
Right 5 are provided with through hole, described detection driving gear right 7 and a detection driving gear left side 11 in a detection driving gear shaft left side 9
Being symmetrical arranged, described detection driven gear right 6 is symmetrical arranged with a detection driven gear left side 10, detection driven gear right 6 and inspection
Survey and be provided with circular scale on the end face on a driven gear left side 10, and detection driven gear right 6 and detection driven gear left 10 it
Between connect have detection driven shaft 12.
As depicted in figs. 1 and 2, the core rod 8 on described detection left socle 2 and detection right support 3 is symmetrical arranged；Described
The detection driving gear right side 7, a detection driving gear left side 11, detection driven gear right 6 and a detection driven gear left side 10 are spur gear,
And the number of teeth on the detection driving gear right side 7, a detection driving gear left side 11, detection driven gear right 6 and a detection driven gear left side 10 is equal
More than 60.
The design principle of detection driven shaft: rotate the detection driving gear shaft right side 5, the detection on the detection driving gear shaft right side 5
Kinetic energy is passed to the detection driven gear right side 6 being engaged with by the driving gear right side 7, detects driven shaft 12 pursuit movement, and kinetic energy passes
Being delivered to detect on a driven gear left side 10, a detection driven gear left side 10 transfers energy to detect a driving gear shaft left side 9 simultaneously, thus
Ensure that when ripple cutting steel wire 13 rotates, its two ends anglec of rotation is consistent, it is achieved ripple cutting steel wire about the 13 two ends anglec of rotation
The synchronicity of degree, it is to avoid ripple cutting steel wire 13 twists because rotating inconsistent, finally produces measurement error.
The enforcement step of detection ripple cutting steel wire 13 is as follows:
S1, the frock of ripple cutting steel wire: first this detection device is placed in projector detection platform, then ripple is cut
Cut steel wire 13 to turn left from the right side sequentially through the detection through hole on the driving gear shaft right side 5, core rod 8, the through hole on a detection driving gear shaft left side 9
With core rod 8, it is ensured that ripple cutting steel wire 13, in natural horizontal state, utilizes Magnet that ripple cutting steel wire 13 two ends are fixed on inspection
Survey on the end face on driving gear shaft left 9 and the detection driving gear shaft right side 5, it is achieved thereby that the frock of ripple cutting steel wire；
S2, the detection of ripple cutting steel wire: owing to wave molding cutting steel wire is to be rolled by the most angled gear
Form, therefore first pass through the rotation detection driving gear shaft right side 5, found by projector detection platform and project in a direction
Big ripple, detects the shape uniformity etc. of its waveform wave height ripple, then observes ripple on right 6 end faces of detection driven gear
The angle at cutting steel wire place, is rotated further the detection driving gear shaft right side 5 and is rotated to an angle by ripple cutting steel wire 13, observe
Its wave character in this angle, it is achieved thereby that the detection to ripple cutting steel wire.The uniformity of its medium wave refers at ripple
Length direction on, the shape of ripple is consistent, the change of wave height is within 5um；It is thus desirable to ripple cutting steel wire is moved,
To detect the waveform change of its length direction, therefore steel wire is made to move in the axial direction by projector detection platform, it is achieved to ripple
The detection of stricture of vagina cutting steel wire uniformity.
Claims (4)
1. a ripple cutting steel wire Wave form detector, it is characterised in that: it includes detecting base plate (1) and being arranged at detection
Detection left socle (2), detection right support (3) and inspection light tank (4) on base plate (1) top surface, checks that light tank (4) is positioned at
Between detection left socle (2) and detection right support (3), the right side of described detection right support (3) is rotatably installed with detection
Driving gear shaft right (5) and detection driven gear are right (6), detection driving gear shaft right (5) are provided with detection driving gear right
(7), detection driving gear right (7) engages with detection driven gear right (6), and the left side of detection right support (3) is provided with mould
Core (8), the left side of described detection left socle (2) is rotatably installed with detection driving gear shaft left (9) and detection driven tooth
Wheel is left (10), detection driving gear shaft left (9) is provided with detection driving gear left (11), detection driving gear left (11) and inspection
Survey driven gear left (10) engagement, the right side of detection left socle (2) is provided with core rod (8), described detection driving gear
Being provided with through hole in axle right (5) and detection driving gear shaft left (9), described detection driving gear right (7) is with detection actively
Gear left (11) is symmetrical arranged, and described detection driven gear right (6) is symmetrical arranged with detection driven gear left (10), detection from
Be provided with circular scale on the end face of moving gear right (6) and detection driven gear left (10), and detection driven gear right (6) and
Connect between detection driven gear left (10) and have detection driven shaft (12).
A kind of ripple cutting steel wire Wave form detector the most according to claim 1, it is characterised in that: described detection is left
Core rod (8) on support (2) and detection right support (3) is symmetrical arranged.
A kind of ripple cutting steel wire Wave form detector the most according to claim 1, it is characterised in that: described detection master
Moving gear right (7), detection driving gear left (11), detection driven gear right (6) and detection driven gear left (10) are straight-tooth
Wheel, and detection driving gear right (7), detection driving gear left (11), detection driven gear right (6) and detection driven gear are left
(10) the number of teeth is all higher than 60.
A kind of ripple cutting steel wire Wave form detector the most according to claim 1, it is characterised in that: described inspection is saturating
Light groove (4) oval in shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620551044.8U CN205664743U (en) | 2016-06-08 | 2016-06-08 | Ripple cutting steel wire wave form detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620551044.8U CN205664743U (en) | 2016-06-08 | 2016-06-08 | Ripple cutting steel wire wave form detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205664743U true CN205664743U (en) | 2016-10-26 |
Family
ID=57155824
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620551044.8U Expired - Fee Related CN205664743U (en) | 2016-06-08 | 2016-06-08 | Ripple cutting steel wire wave form detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205664743U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107131841A (en) * | 2017-05-09 | 2017-09-05 | 四川瑞昱新材料技术有限公司 | A kind of laser diameter measurer of measuring steel wire diameter |
| CN110657761A (en) * | 2019-09-05 | 2020-01-07 | 人本集团有限公司 | Auxiliary device for observing bearing ring channel |
-
2016
- 2016-06-08 CN CN201620551044.8U patent/CN205664743U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107131841A (en) * | 2017-05-09 | 2017-09-05 | 四川瑞昱新材料技术有限公司 | A kind of laser diameter measurer of measuring steel wire diameter |
| CN107131841B (en) * | 2017-05-09 | 2023-07-11 | 四川瑞昱新材料技术有限公司 | Laser diameter measuring device for measuring diameter of steel wire |
| CN110657761A (en) * | 2019-09-05 | 2020-01-07 | 人本集团有限公司 | Auxiliary device for observing bearing ring channel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161026 Termination date: 20190608 |