CN108547156A - 一种游艇用沙发套pu革面料及其制作方法 - Google Patents

一种游艇用沙发套pu革面料及其制作方法 Download PDF

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CN108547156A
CN108547156A CN201810178263.XA CN201810178263A CN108547156A CN 108547156 A CN108547156 A CN 108547156A CN 201810178263 A CN201810178263 A CN 201810178263A CN 108547156 A CN108547156 A CN 108547156A
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魏煜彬
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Haining Meili Knitting Co Ltd
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Abstract

本发明公开了一种游艇用沙发套PU革面料及其制作方法，所述游艇用沙发套PU革面料包括基布和改性PU涂层复合而成，所述基布为纺织布或无纺布中的任意一种，所述改性PU涂层由改性PU涂料涂覆而成，所述改性PU涂料包括以下原料：PU树脂、玻璃纤维粉、二氧化硅、白炭黑、乙撑基双硬脂酰胺、高级醇、壳寡糖、纳米银、水和二甲基甲酰胺；其制作方法包括以下步骤：S1、准备改性PU涂料的原料；S2、改性PU涂料的制备；S3、改性PU涂层的复合。本发明提出的沙发套PU革面料，防水性、透气性、耐磨性和抗菌性能优异，制作方法简单，改性PU涂料的制备效率高，制作的沙发套PU革面料中基布和改性PU涂层的结合力强。

Description

一种游艇用沙发套PU革面料及其制作方法
技术领域
本发明涉及游艇装饰材料技术领域，尤其涉及一种游艇用沙发套PU革面料及其制作方法。
背景技术
游艇，是一种水上娱乐用高级耐用消费品。它集航海、运动、娱乐、休闲等功能于一体，满足个人及家庭享受生活的需要。游艇上为了人们的休息也会安装有若干个沙发，而通常游艇上使用的沙发的表面会使用皮质或PU革材质的沙发套，相比于皮质沙发套而言，PU革材质的沙发套的制作和使用成本会显著降低，且防水效果好，但传统的PU革材质的沙发套其在耐磨性能上是远不如皮质沙发套，而且游艇上使用的沙发套长时间在潮湿环境在使用，PU革易发生霉变，滋生大量的细菌不易于身体健康和沙发套的后期维护。基于现有技术存在的不足，本发明提出一种游艇用沙发套PU革面料及其制作方法。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种游艇用沙发套PU革面料及其制作方法。
一种游艇用沙发套PU革面料，包括基布和改性PU涂层复合而成，所述基布为纺织布或无纺布中的任意一种，所述改性PU涂层由改性PU涂料涂覆而成，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉4～8份，二氧化硅1～3份，白炭黑1～3份，乙撑基双硬脂酰胺0.1～0.2份，高级醇0.1～0.2份，壳寡糖0.5～1.5份，纳米银1～3份，水1～3份，二甲基甲酰胺15～25份。
优选的，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉6份，二氧化硅2份，白炭黑2份，乙撑基双硬脂酰胺0.15份，高级醇0.15份，壳寡糖1份，纳米银2份，水2份，二甲基甲酰胺20份。
优选的，所述玻璃纤维粉、二氧化硅和白炭黑的质量比为2～4：1：1。
优选的，所述乙撑基双硬脂酰胺和高级醇的质量比为1：1，且高级醇中碳原子数为6～10个。
优选的，所述改性PU涂层的厚度为1～1.5mm。
本发明还提出了一种游艇用沙发套PU革面料的制作方法，包括以下步骤：
S1、准备改性PU涂料的原料：按照PU树脂100份，玻璃纤维粉4～8份，二氧化硅1～3份，白炭黑1～3份，乙撑基双硬脂酰胺0.1～0.2份，高级醇0.1～0.2份，壳寡糖0.5～1.5份，纳米银1～3份，水1～3份，二甲基甲酰胺15～25份称取各原料，备用；
S2、改性PU涂料的制备：将步骤S1称取的玻璃纤维粉、二氧化硅和白炭黑置于粉末混合机中，进行混合，即得混合固体，备用；将步骤S1称取的壳寡糖和水进行混合，待混合均匀即得混合物A；将步骤S1称取的PU树脂、乙撑基双硬脂酰胺和高级醇加入到二甲基甲酰胺中，加热混合均匀，再依次将混合物A、混合固体和步骤S1称取的纳米银加入，继续混合至固体分散均匀，即得改性PU涂料；
S3、改性PU涂层的复合：取基布，并在基布上进行第一次涂覆步骤S2制备的改性PU涂料，转移至烘箱中进行半烘干，取出后趁热在第一次涂覆的改性PU涂料层表面进行第二次涂覆步骤S2制备的改性PU涂料，再转移至烘箱中进行全烘干，然后自然冷却至室温即得游艇用沙发套PU革面料。
优选的，所述半烘干和全烘干的温度均为90～100℃。
与现有技术相比，本发明的有益效果为：
1、本发明提出的沙发套PU革面料，具有优异的防水性、透气性、耐磨性和抗菌性，可以长时间在潮湿环境下使用，不易发生霉变，还可以有效抑制细菌的滋生，保障使用者的身体健康，减少霉变产生的霉斑对沙发套后期维护的影响，特别适用于游艇使用；
2、本发明使用的改性PU涂层由合理比例的PU树脂、玻璃纤维粉、二氧化硅、白炭黑、乙撑基双硬脂酰胺、高级醇、壳寡糖、纳米银、水和二甲基甲酰胺混合而成，配方合理，通过玻璃纤维粉、二氧化硅和白炭黑的预混合以及壳寡糖和水的预混合，来简化操作作用，时各原料的混合效果达到最优，且缩短各原料的混合时间，加快改性PU涂料的制备效率；
3、本发明还提出了一种操作简单的制作游艇用沙发套PU革面料的方法，且制作后的PU革面料的基布和PU革涂层的结合力强，使用寿命长。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
实施例一
本发明提出的一种游艇用沙发套PU革面料，包括基布和改性PU涂层复合而成，所述基布为纺织布，所述改性PU涂层由改性PU涂料涂覆而成，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉6份，二氧化硅3份，白炭黑3份，乙撑基双硬脂酰胺0.1份，高级醇0.1份，壳寡糖1.5份，纳米银3份，水3份，二甲基甲酰胺15份；
其制作方法，包括以下步骤：
S1、准备改性PU涂料的原料：按照PU树脂100份，玻璃纤维粉6份，二氧化硅3份，白炭黑3份，乙撑基双硬脂酰胺0.1份，高级醇0.1份，壳寡糖1.5份，纳米银3份，水3份，二甲基甲酰胺15份称取各原料，备用；
S2、改性PU涂料的制备：将步骤S1称取的玻璃纤维粉、二氧化硅和白炭黑置于粉末混合机中，进行混合，即得混合固体，备用；将步骤S1称取的壳寡糖和水进行混合，待混合均匀即得混合物A；将步骤S1称取的PU树脂、乙撑基双硬脂酰胺和高级醇加入到二甲基甲酰胺中，加热混合均匀，再依次将混合物A、混合固体和步骤S1称取的纳米银加入，继续混合至固体分散均匀，即得改性PU涂料；
S3、改性PU涂层的复合：取基布，并在基布上进行第一次涂覆步骤S2制备的改性PU涂料，转移至烘箱中于100℃进行半烘干，取出后趁热在第一次涂覆的改性PU涂料层表面进行第二次涂覆步骤S2制备的改性PU涂料，再转移至烘箱中于100℃进行全烘干，然后自然冷却至室温即得游艇用沙发套PU革面料。
本发明中，高级醇中碳原子数为6个，改性PU涂层的厚度为1.5mm。
实施例二
本发明提出的一种游艇用沙发套PU革面料，包括基布和改性PU涂层复合而成，所述基布为无纺布，所述改性PU涂层由改性PU涂料涂覆而成，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉4份，二氧化硅1份，白炭黑1份，乙撑基双硬脂酰胺0.2份，高级醇0.2份，壳寡糖0.5份，纳米银1份，水1份，二甲基甲酰胺25份；
其制作方法，包括以下步骤：
S1、准备改性PU涂料的原料：按照PU树脂100份，玻璃纤维粉4份，二氧化硅1份，白炭黑1份，乙撑基双硬脂酰胺0.2份，高级醇0.2份，壳寡糖0.5份，纳米银1份，水1份，二甲基甲酰胺25份称取各原料，备用；
S2、改性PU涂料的制备：将步骤S1称取的玻璃纤维粉、二氧化硅和白炭黑置于粉末混合机中，进行混合，即得混合固体，备用；将步骤S1称取的壳寡糖和水进行混合，待混合均匀即得混合物A；将步骤S1称取的PU树脂、乙撑基双硬脂酰胺和高级醇加入到二甲基甲酰胺中，加热混合均匀，再依次将混合物A、混合固体和步骤S1称取的纳米银加入，继续混合至固体分散均匀，即得改性PU涂料；
S3、改性PU涂层的复合：取基布，并在基布上进行第一次涂覆步骤S2制备的改性PU涂料，转移至烘箱中于90℃进行半烘干，取出后趁热在第一次涂覆的改性PU涂料层表面进行第二次涂覆步骤S2制备的改性PU涂料，再转移至烘箱中于90℃进行全烘干，然后自然冷却至室温即得游艇用沙发套PU革面料。
本发明中，高级醇中碳原子数为10个，改性PU涂层的厚度为1mm。
实施例三
本发明提出的一种游艇用沙发套PU革面料，包括基布和改性PU涂层复合而成，所述基布为纺织布，所述改性PU涂层由改性PU涂料涂覆而成，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉6份，二氧化硅2份，白炭黑2份，乙撑基双硬脂酰胺0.15份，高级醇0.15份，壳寡糖1份，纳米银2份，水2份，二甲基甲酰胺20份；
其制作方法，包括以下步骤：
S1、准备改性PU涂料的原料：按照PU树脂100份，玻璃纤维粉6份，二氧化硅2份，白炭黑2份，乙撑基双硬脂酰胺0.15份，高级醇0.15份，壳寡糖1份，纳米银2份，水2份，二甲基甲酰胺20份称取各原料，备用；
S2、改性PU涂料的制备：将步骤S1称取的玻璃纤维粉、二氧化硅和白炭黑置于粉末混合机中，进行混合，即得混合固体，备用；将步骤S1称取的壳寡糖和水进行混合，待混合均匀即得混合物A；将步骤S1称取的PU树脂、乙撑基双硬脂酰胺和高级醇加入到二甲基甲酰胺中，加热混合均匀，再依次将混合物A、混合固体和步骤S1称取的纳米银加入，继续混合至固体分散均匀，即得改性PU涂料；
S3、改性PU涂层的复合：取基布，并在基布上进行第一次涂覆步骤S2制备的改性PU涂料，转移至烘箱中于95℃进行半烘干，取出后趁热在第一次涂覆的改性PU涂料层表面进行第二次涂覆步骤S2制备的改性PU涂料，再转移至烘箱中于95℃进行全烘干，然后自然冷却至室温即得游艇用沙发套PU革面料。
本发明中，高级醇中碳原子数为8个，改性PU涂层的厚度为1.5mm。
对比例一
将实施例一中的玻璃纤维粉等比例替换成二氧化硅和白炭黑，其他条件同实施例一。
对比例二
将实施例一中步骤S3的过程更改为一次涂覆，其他条件同实施例一。
对实施例一、实施例二、实施例三、对比例一和对比例二制作的沙发套布料以及市售的游艇用沙发套PU革面料分别进行性能测试，并以市售的游艇用沙发套PU革面料的测试结果为标准衡量实施例和对比例各组面料的性能，结果如下：
表中，“+”表示相比于市售的游艇用沙发套PU革面料的测试结果相应参数提高的百分比数值。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种游艇用沙发套PU革面料，其特征在于，包括基布和改性PU涂层复合而成，所述基布为纺织布或无纺布中的任意一种，所述改性PU涂层由改性PU涂料涂覆而成，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉4～8份，二氧化硅1～3份，白炭黑1～3份，乙撑基双硬脂酰胺0.1～0.2份，高级醇0.1～0.2份，壳寡糖0.5～1.5份，纳米银1～3份，水1～3份，二甲基甲酰胺15～25份。
2.根据权利要求1所述的一种游艇用沙发套PU革面料，其特征在于，所述改性PU涂料包括以下重量份的原料：PU树脂100份，玻璃纤维粉6份，二氧化硅2份，白炭黑2份，乙撑基双硬脂酰胺0.15份，高级醇0.15份，壳寡糖1份，纳米银2份，水2份，二甲基甲酰胺20份。
3.根据权利要求1所述的一种游艇用沙发套PU革面料，其特征在于，所述玻璃纤维粉、二氧化硅和白炭黑的质量比为2～4：1：1。
4.根据权利要求1所述的一种游艇用沙发套PU革面料，其特征在于，所述乙撑基双硬脂酰胺和高级醇的质量比为1：1，且高级醇中碳原子数为6～10个。
5.根据权利要求1所述的一种游艇用沙发套PU革面料，其特征在于，所述改性PU涂层的厚度为1～1.5mm。
6.一种游艇用沙发套PU革面料的制作方法，其特征在于，包括以下步骤：
S1、准备改性PU涂料的原料：按照PU树脂100份，玻璃纤维粉4～8份，二氧化硅1～3份，白炭黑1～3份，乙撑基双硬脂酰胺0.1～0.2份，高级醇0.1～0.2份，壳寡糖0.5～1.5份，纳米银1～3份，水1～3份，二甲基甲酰胺15～25份称取各原料，备用；
S2、改性PU涂料的制备：将步骤S1称取的玻璃纤维粉、二氧化硅和白炭黑置于粉末混合机中，进行混合，即得混合固体，备用；将步骤S1称取的壳寡糖和水进行混合，待混合均匀即得混合物A；将步骤S1称取的PU树脂、乙撑基双硬脂酰胺和高级醇加入到二甲基甲酰胺中，加热混合均匀，再依次将混合物A、混合固体和步骤S1称取的纳米银加入，继续混合至固体分散均匀，即得改性PU涂料；
S3、改性PU涂层的复合：取基布，并在基布上进行第一次涂覆步骤S2制备的改性PU涂料，转移至烘箱中进行半烘干，取出后趁热在第一次涂覆的改性PU涂料层表面进行第二次涂覆步骤S2制备的改性PU涂料，再转移至烘箱中进行全烘干，然后自然冷却至室温即得游艇用沙发套PU革面料。
7.根据权利要求6所述的一种游艇用沙发套PU革面料的制备方法，其特征在于，所述半烘干和全烘干的温度均为90～100℃。
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