Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, an intelligent transmission device with a separation function for industrial production is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent transmission device with a separation function for industrial production comprises a workbench, a conveyor belt, a controller, an interception mechanism, a fixing mechanism, a separation mechanism and two driving mechanisms, wherein the conveyor belt is positioned above the workbench, the two driving mechanisms are respectively arranged at two ends of the conveyor belt, the controller is fixed on the workbench, a PLC is arranged in the controller, and the fixing mechanism, the interception mechanism and the separation mechanism are sequentially arranged on the conveyor belt;
The intercepting mechanism comprises a first motor, a rotary table, a fixed shaft, an intercepting plate and two supporting components, the two supporting components are respectively positioned on two sides of the conveyor belt, each supporting component comprises a supporting plate and a connecting rod, the bottom end of each supporting plate is fixed on the workbench, the top end of each supporting plate is fixedly connected with the first motor through the connecting rod, the first motor is electrically connected with the PLC, the first motor is in transmission connection with the rotary table, the fixed shaft is positioned on one side of the rotary table, away from the first motor, and is fixed at the position, away from the circle center, of the rotary table, a strip-shaped opening is formed in the intercepting plate, the fixed shaft penetrates through the strip-shaped opening, a first pressure sensor is arranged in the intercepting plate, and the first pressure sensor;
The separating mechanism comprises two separating assemblies, the two separating assemblies are respectively positioned on two sides of the conveyor belt, each separating assembly comprises a separating block, a fixing plate, a pull wire, a pulling unit, two springs and two positioning units, the fixing plate is fixed on the workbench, the pulling unit is positioned on one side of the fixing plate far away from the conveyor belt, the springs and the separating blocks are positioned on the other side of the fixing plate, the springs are arranged between the fixing plate and the separating blocks, the separating blocks are connected with the fixing plate through the springs, the springs are in a compressed state, the pull wires are positioned between the two springs, one ends of the pull wires are connected with the separating blocks, the other ends of the pull wires are connected with the pulling unit, the fixing plates are sleeved on the pull wires, the two positioning units are respectively positioned on two sides of the pull wires, the horizontal sections of the separating blocks are right-angled triangles, one right-angled side of the, the hypotenuse of the right-angled triangle cross section of the separation block is positioned on one side of the other cathetus of the right-angled triangle cross section of the separation block, which is close to the intercepting mechanism.
As preferred, for the drive conveyer belt rotates, actuating mechanism includes second motor, buffer block, second drive shaft and drive wheel, second motor and buffer block are located the both sides of conveyer belt respectively, second motor and buffer block are all fixed in the top of workstation, the second drive shaft sets up between second motor and buffer block, the second motor is connected with second drive shaft transmission, the drive wheel cover is established in the second drive shaft, and the drive wheel among two actuating mechanism is located the both ends of the inboard of conveyer belt respectively, the second motor is connected with the PLC electricity.
Preferably, in order to fix other workpieces when the workpieces are intercepted and prevent a plurality of workpieces from being stacked together, the fixing mechanism comprises two fixing assemblies, the two fixing assemblies are respectively located on two sides of the conveyor belt, each fixing assembly comprises a translation unit and two telescopic units, the telescopic units are respectively arranged on two sides of the translation unit, each telescopic unit comprises an air pump, an air cylinder, a piston and an extrusion block, the air pump is fixed on the air cylinder and is electrically connected with the PLC, the air pump is communicated with the air cylinder, the air cylinder is connected with the translation unit, one end of the piston is arranged in the air cylinder, and the other end of the piston is fixedly connected with the extrusion block.
Preferably, in order to detect whether the extrusion block touches the surface of the workpiece, a second pressure sensor is arranged in the extrusion block, and the second pressure sensor is electrically connected with the PLC.
preferably, in order to realize the translation of the cylinder, the translation unit comprises a third motor, a half gear, a frame and two racks, the third motor is fixed on the workbench and electrically connected with the PLC, the third motor is in transmission connection with the half gear, the two racks are respectively arranged on two sides of the half gear, the gear is meshed with the racks, the two racks are respectively fixed on the inner walls of two sides of the frame, and the frame is fixedly connected with the cylinder.
Preferably, in order to ensure the stable movement of the frame, the two sides of the frame are provided with a sliding ring and a sliding rail, the sliding ring is fixed on the frame, the sliding rail is U-shaped, the two ends of the sliding rail are fixed on the workbench, and the sliding ring is sleeved on the sliding rail.
Preferably, in order to detect whether a workpiece passes by the frame, a camera is arranged on one of the two slip rings close to the conveyor belt, and the camera is electrically connected with the PLC.
Preferably, in order to pull the pull wire to enable the separation block to be away from the conveyor belt, the pulling unit comprises a fourth motor, a bearing, a fourth driving shaft, a wire coil and two side rods, the fourth motor and the bearing are fixedly connected with the fixing plate through the two side rods respectively, the fourth driving shaft is located between the fourth motor and the bearing, the fourth motor is in transmission connection with the fourth driving shaft, the wire coil is sleeved on the fourth driving shaft, one end, away from the separation block, of the pull wire is arranged on the wire coil, and the fourth motor is electrically connected with the PLC.
Preferably, in order to ensure the stable movement of the separation block, the positioning unit comprises a positioning rod and a convex block, the convex block is fixedly connected with the separation block through the positioning rod, and the fixing plate is sleeved on the positioning rod.
Preferably, in order to fix the moving direction of the interception plate, the support assembly further comprises a dovetail groove and a slide block, the slide block is fixed on the interception plate, the dovetail groove is fixed on the support plate, and the slide block is connected with the dovetail groove in a sliding mode.
the intelligent transmission device with the separation function for industrial production has the advantages that stacked workpieces are intercepted and separated through the intercepting mechanism, the stacked workpieces are prevented from influencing operations such as sorting and packaging, compared with the existing intercepting mechanism, the height of the intercepting plate in the intercepting mechanism is adjustable, the workpieces with different heights can conveniently pass through, in addition, the workpieces which are placed side by side are separated through the separating mechanism, one-by-one transmission of a transmission belt is facilitated, the subsequent operation of the workpieces is facilitated, compared with the existing separating mechanism, the horizontal section of the separating block is designed into the right-angled triangle through the separating mechanism, the workpieces which are placed side by side can conveniently pass through a gap between the two separating blocks from the center of the transmission belt along the section of the separating block, the workpieces are prevented from falling off the transmission belt, and further the practicability of the device is improved.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, an intelligent transmission device with a separation function for industrial production comprises a workbench 1, a conveyor belt 2, a controller 3, an interception mechanism, a fixing mechanism, a separation mechanism and two driving mechanisms, wherein the conveyor belt 2 is positioned above the workbench 1, the two driving mechanisms are respectively arranged at two ends of the conveyor belt 2, the controller 3 is fixed on the workbench 1, a PLC is arranged in the controller 3, and the fixing mechanism, the interception mechanism and the separation mechanism are sequentially arranged on the conveyor belt 2;
When the conveying device is used, the controller 3 is used for operating equipment to operate, the driving mechanism drives the conveying belt 2 to rotate, so that workpieces on the conveying belt 2 move, other workpieces stacked on the surface of the workpieces are knocked down by the intercepting mechanism in the moving process of the workpieces, the workpieces which are conveyed side by side are changed by the separating mechanism, the workpieces are conveyed on the conveying belt 2 one by one, and the workpieces at other positions are fixed by the fixing mechanism when the intercepting mechanism operates, so that a certain distance is kept between the workpieces.
As shown in fig. 2, the intercepting mechanism includes a first motor 4, a turntable 5, a fixed shaft 6, an intercepting plate 7 and two supporting assemblies, the two supporting assemblies are respectively located at two sides of the conveyor belt 2, the supporting assemblies include a supporting plate 8 and a connecting rod 9, the bottom end of the supporting plate 8 is fixed on the workbench 1, the top end of the supporting plate 8 is fixedly connected with the first motor 4 through the connecting rod 9, the first motor 4 is electrically connected with the PLC, the first motor 4 is in transmission connection with the turntable 5, the fixed shaft 6 is located at one side of the turntable 5 far away from the first motor 4, the fixed shaft 6 is fixed at a position of the turntable 5 far away from the center of a circle, a strip-shaped opening is arranged on the intercepting plate 7, the fixed shaft 6 penetrates through the strip-shaped opening, a first pressure sensor 10 is arranged in the intercepting plate 7, and the first pressure sensor;
In the intercepting mechanism, when a workpiece moves onto an intercepting plate 7 along with the rotation of a conveyor belt 2, the workpiece abuts against the intercepting plate 7, so that a first pressure sensor 10 in the intercepting plate 7 detects pressure data, the first pressure sensor 10 feeds the pressure data back to a PLC, the PLC determines that the workpiece is arranged at the intercepting plate 7, then the PLC controls a first motor 4 to be started to drive a rotary table 5 to rotate, the height position of a fixed shaft 6 is changed periodically, the fixed shaft 6 drives the intercepting plate 7 to move up and down through a strip-shaped opening, when the intercepting plate 7 moves upwards, the height of the bottom end of the intercepting plate 7 is larger than that of the workpiece, the workpiece passes through the intercepting plate 7, when other workpieces are stacked above the workpiece, the workpiece above is intercepted by the intercepting plate 7, the first pressure sensor 10 detects the pressure data, the PLC determines that other workpieces exist above the workpiece passing through, when the workpiece below passes through the intercepting plate 7, the workpiece stacked above falls on the conveyor belt 2, moves along with the rotation of the conveyor belt 2, finally passes through the interception plate 7, and when the PLC detects that the pressure data detected by the first pressure sensor 10 in the interception plate 7 is zero, the PLC controls the first motor 4 to operate, so that the interception plate 7 moves downwards to intercept other workpieces on the conveyor belt 2.
As shown in fig. 3, the separating mechanism includes two separating assemblies, the two separating assemblies are respectively located at two sides of the conveyor belt 2, the separating assemblies include a separating block 11, a fixing plate 12, a pulling wire 13, a pulling unit, two springs 39 and two positioning units, the fixing plate 12 is fixed on the workbench 1, the pulling unit is located at one side of the fixing plate 12 far away from the conveyor belt 2, the springs 39 and the separating block 11 are both located at the other side of the fixing plate 12, the springs 39 are arranged between the fixing plate 12 and the separating block 11, the separating block 11 is connected with the fixing plate 12 through the springs 39, the springs 39 are in a compressed state, the pulling wire 13 is located between the two springs 39, one end of the pulling wire 13 is connected with the separating block 11, the other end of the pulling wire 13 is connected with the pulling unit, the fixing plate 12 is sleeved on the pulling wire 13, and the two positioning units are, the horizontal section of the separation block 11 is a right triangle, one of the right-angled sides of the right triangle section of the separation block 11 is connected with a pull wire 13, and the hypotenuse of the right triangle section of the separation block 11 is positioned on one side, close to the intercepting mechanism, of the other right-angled side of the right triangle section of the separation block 11.
In the separating mechanism, PLC controls the pulling units in the separating assemblies on both sides to run at regular time to drive the pull wires 13, so that the separating blocks 11 move in the direction far away from the conveyor belt 2, then the pulling units stop running, the compressed springs 39 move in the direction close to the conveyor belt 2 in the fixed direction under the action of the two positioning units, finally the two separating blocks 11 are abutted together, and the cycle is repeated, so that the distance between the two separating blocks 11 changes periodically, therefore, when the workpieces arranged in parallel move between the two separating blocks 11, the workpieces move along the inclined surfaces of the separating blocks 11, so that the positions of the workpieces arranged in parallel change, and because the gaps of the two separating blocks 11 are in the process of periodic change, when the gaps between the two separating blocks 11 become larger gradually, the workpieces originally arranged in parallel move along the surfaces of the separating blocks 11, the two separating blocks 11 pass through the gap between the two separating blocks 11 one by one, and the function of conveying the conveyor belt 2 one by one is further realized.
As shown in fig. 1, the driving mechanism includes a second motor 14, a buffer block 15, a second driving shaft 16 and driving wheels 17, the second motor 14 and the buffer block 15 are respectively located at two sides of the conveyor belt 2, the second motor 14 and the buffer block 15 are both fixed above the workbench 1, the second driving shaft 16 is arranged between the second motor 14 and the buffer block 15, the second motor 14 is in transmission connection with the second driving shaft 16, the driving wheels 17 are sleeved on the second driving shaft 16, the driving wheels 17 in the two driving mechanisms are respectively located at two ends of the inner side of the conveyor belt 2, and the second motor 14 is electrically connected with the PLC.
When the conveyor belt 2 needs to rotate, the PLC controls the second motor 14 to be started, the second driving shaft 16 is driven to rotate, the driving wheel 17 is driven to rotate and acts on the conveyor belt 2, and therefore the conveyor belt 2 rotates, and conveying of workpieces is achieved.
As shown in fig. 4, the fixing mechanism includes two fixing assemblies, the two fixing assemblies are respectively located on two sides of the conveyor belt 2, the fixing assemblies include a translation unit and two telescopic units, the telescopic units are respectively arranged on two sides of the translation unit, each telescopic unit includes an air pump 18, an air cylinder 19, a piston 20 and an extrusion block 21, the air pump 18 is fixed on the air cylinder 19, the air pump 18 is electrically connected with the PLC, the air pump 18 is communicated with the air cylinder 19, the air cylinder 19 is connected with the translation unit, one end of the piston 20 is arranged in the air cylinder 19, and the other end of the piston 20 is fixedly connected with the extrusion block 21.
in the fixed subassembly, can drive two cylinders 19 through the translation unit and carry out the translation, realize the fixed position according to the size and the position adjustment of work piece, when needs fix, PLC control air pump 18 operation, increase the atmospheric pressure in the cylinder 19, make piston 20 remove to the outside of cylinder 19, thereby make extrusion piece 21 support and lean on the surface at the work piece, the realization is fixed to the position of work piece, in the place ahead of conveyer belt 2, after the work piece through interception board 7 removed a section distance, air pump 18 reduces the atmospheric pressure of cylinder 19, make piston 20 keep away from conveyer belt 2, thereby make the work piece on the conveyer belt 2 keep certain interval.
Preferably, in order to detect whether the extrusion block 21 touches the surface of the workpiece, a second pressure sensor 22 is arranged in the extrusion block 21, and the second pressure sensor 22 is electrically connected with the PLC. When the pressing blocks 21 abut against the surface of the workpiece, the second pressure sensor 22 feeds back the detected pressure data to the PLC, and when the PLC receives the pressure data of the second pressure sensors 22 in the pressing blocks 21 on both sides, the workpiece is fixed by the two pressing blocks 21 on the surface from both sides.
As shown in fig. 4, the translation unit includes a third motor 23, a half gear 24, a frame 25 and two racks 26, the third motor 23 is fixed on the worktable 1, the third motor 23 is electrically connected to the PLC, the third motor 23 is in transmission connection with the half gear 24, the two racks 26 are respectively disposed on two sides of the half gear 24, the gear is engaged with the racks 26, the two racks 26 are respectively fixed on inner walls of two sides of the frame 25, and the frame 25 is fixedly connected to the cylinder 19.
The PLC controls the third motor 23 to operate, drives the half gear 24 to rotate, and enables the half gear 24 to act on the two racks 26 in sequence, so that the frame 25 can reciprocate, the cylinder 19 is driven to reciprocate, the position of the cylinder 19 is adjusted, and the fixing position of a workpiece is adjusted.
Preferably, in order to ensure the smooth movement of the frame 25, two sides of the frame 25 are provided with a sliding ring 27 and a sliding rail 28, the sliding ring 27 is fixed on the frame 25, the sliding rail 28 is U-shaped, two ends of the sliding rail 28 are fixed on the workbench 1, and the sliding ring 27 is sleeved on the sliding rail 28. The slide rails 28 are fixed in position, and the slide ring 27 can be fixed on the slide rails 28, so that the moving direction of the frame 25 is fixed, and the movement of the frame 25 is more stable.
Preferably, in order to facilitate the detection of the presence of a workpiece passing near the frame 25, a camera 29 is provided on one of the two slip rings 27 close to the conveyor 2, said camera 29 being electrically connected to the PLC. The camera 29 takes a captured forward image and feeds the image back to the PLC, allowing the PLC to determine whether a workpiece has passed on the conveyor belt 2.
as shown in fig. 3, the pulling unit includes a fourth motor 30, a bearing 31, a fourth driving shaft 32, a wire coil 33 and two side rods 34, the fourth motor 30 and the bearing 31 are respectively and fixedly connected to the fixing plate 12 through the two side rods 34, the fourth driving shaft 32 is located between the fourth motor 30 and the bearing 31, the fourth motor 30 is in transmission connection with the fourth driving shaft 32, the wire coil 33 is sleeved on the fourth driving shaft 32, one end of the pull wire 13, which is far away from the separation block 11, is disposed on the wire coil 33, and the fourth motor 30 is electrically connected to the PLC.
When the separating block 11 needs to be driven to move, the PLC controls the fourth motor 30 to start, so as to drive the fourth driving shaft 32 to rotate, so that the wire coil 33 rotates, and the pull wire 13 is tightened, so that the separating block 11 leaves the upper part of the conveyor belt 2, and after the fourth motor 30 stops operating, the compressed spring 39 is deformed to restore, so as to push the separating block 11 to approach the upper part of the conveyor belt 2.
Preferably, in order to ensure the stable movement of the separation block 11, the positioning unit includes a positioning rod 35 and a protrusion 36, the protrusion 36 is fixedly connected to the separation block 11 through the positioning rod 35, and the fixing plate 12 is sleeved on the positioning rod 35. The spacer 11 is moved along the axis of the spacer 35 by the spacer 35, and the movement range of the spacer 11 is restricted by the projection 36, thereby achieving smooth movement of the spacer 11.
preferably, in order to fix the direction of movement of the interception plate 7, the support assembly further comprises a dovetail groove 37 and a slide 38, the slide 38 is fixed on the interception plate 7, the dovetail groove 37 is fixed on the support plate 8, and the slide 38 is slidably connected with the dovetail groove 37. The dovetail groove 37 is fixed on the support plate 8, and the slide block 38 can slide up and down along the dovetail groove 37, so that the stable movement of the interception plate 7 in the vertical direction is ensured, and the strip-shaped opening on the interception plate 7 is prevented from being separated from the fixed shaft 6
among this industry intelligent transmission device, it is rotatory to drive fixed axle 6 on the carousel 5 through first motor 4, make interception board 7 go up and down, be convenient for separate the work piece that piles up, and through other work pieces on the fixed conveyer belt of fixed subassembly 2, make between the work piece keep certain interval after, through the 11 reciprocating motion of separation module separation piece, the work piece that will place side by side separates, thereby realized that conveyer belt 2 carries out the function that transmits one by one, be convenient for sort the work piece, other operations such as packing.
Compared with the prior art, the intelligent transmission device with the separation function for industrial production intercepts stacked workpieces through the intercepting mechanism, and the workpieces are separated, the stacked workpieces are prevented from influencing the operations of sorting, packaging and the like, compared with the existing intercepting mechanism, the height of the interception plate 7 in the interception mechanism is adjustable, so that workpieces with different heights can pass through the interception mechanism conveniently, the workpieces which are arranged side by side are separated by the separating mechanism, so that the conveying belts can conveniently convey the workpieces one by one, the subsequent operation of the workpieces is facilitated, compared with the existing separating mechanism, this separating mechanism is through being right triangle-shaped with the horizontal cross-section design of separation block 11, and the work piece of being convenient for to place side by side passes through the clearance between two separation blocks 11 along the cross-section of separation block 11 from the center of conveyer belt 2, has avoided the work piece to drop from conveyer belt 2, and then has improved the device's practicality.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.