CN108526719A - A kind of cutting equipment and cutting method of composite material - Google Patents

A kind of cutting equipment and cutting method of composite material Download PDF

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Publication number
CN108526719A
CN108526719A CN201810377136.2A CN201810377136A CN108526719A CN 108526719 A CN108526719 A CN 108526719A CN 201810377136 A CN201810377136 A CN 201810377136A CN 108526719 A CN108526719 A CN 108526719A
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CN
China
Prior art keywords
composite material
cutting
laser
emitting device
laser beam
Prior art date
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Pending
Application number
CN201810377136.2A
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Chinese (zh)
Inventor
王天牧
刘汉雄
窦健泰
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201810377136.2A priority Critical patent/CN108526719A/en
Publication of CN108526719A publication Critical patent/CN108526719A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • B23K26/032Observing, e.g. monitoring, the workpiece using optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • B23K26/703Cooling arrangements

Abstract

A kind of cutting equipment of composite material, it include the bottom plate of composite material to be cut for fixing, it is provided with Optical devices above the bottom plate, the Optical devices are arranged by mechanical arm, the Optical devices include laser beam emitting device and feedback regulation device, the feedback regulation device includes CCD detector, infrared transmitter and the controller for controlling the laser beam emitting device, it is radiated at after the infrared emitting that the infrared transmitter is launched in the CCD detector, the CCD detector is connect by controller with generating device of laser.In cutting, RF transmitter transmitting infrared ray is radiated at after composite material reflects in CCD detector, the time difference that infrared ray is received by CCD detector calculates the depth of cut of composite material and controls generating device of laser work by controller, so that composite material is melted when laser is in cutting simultaneously, reduces the generation of dust, noise in cutting process.

Description

A kind of cutting equipment and cutting method of composite material
Technical field
The present invention relates to the cutter devices of composite board class, and in particular to a kind of cutting equipment of composite material and cutting side Method.
Background technology
Existing is mostly grinding to the high strength composites cutting processing such as carbon fiber, that is, utilizes traditional diamond Cutter cuts carbon fibre material.Grinding carries out mill to carbon fiber sheet using diamond dust abrasive stick and cuts.This kind of processing method There are problems that four:First, low in processing efficiency, long the time required to processing, second is that processing trait is single, Curve Machining is difficult;Three It is that processing loss is big, wastes material, increase production cost, fourth, dust is big in process, noise is big, to direct labor's body Body health has prodigious harm;Therefore, the prior art urgently develops.
Invention content
In order to solve the above technical problems, the present invention proposes a kind of cutting equipment and cutting method of composite material, only exist At least solve one of above-mentioned problems of the prior art.
In order to achieve the above objectives, technical scheme is as follows:A kind of cutting equipment of composite material, includes to be used for The bottom plate of fixed composite material to be cut, the bottom plate top are provided with Optical devices, and the Optical devices pass through mechanical arm Setting, the mechanical arm drive Optical devices to be moved along X-axis, Y-axis and Z axis;The Optical devices include Laser emission dress Set with feedback regulation device, the feedback regulation device includes CCD detector, infrared transmitter and control laser hair The controller of injection device, the infrared ray that the infrared transmitter is launched are radiated at described after band cutting composite material transmitting In CCD detector, the laser of the pip and laser beam emitting device transmitting of the infrared ray that the infrared transmitter is launched Cut point overlaps, and the CCD detector is connect by controller with generating device of laser.
By using above-mentioned technical proposal, composite material to be cut is placed on, and is sent out by laser beam emitting device The laser of injection cuts composite material, and mechanical arm drives Optical devices to move together and to composite wood in cutting process Material is cut, and in cutting, RF transmitter transmitting infrared ray is radiated at after composite material reflects in CCD detector, The time difference that infrared ray is received by CCD detector calculates the depth of cut of composite material and controls laser hair by controller Generating apparatus works, and carries out cutting the efficiency improved in cutting process to composite material by laser, while cutting in laser When so that composite material is melted, reduce cutting process in dust, noise generation, by be arranged feedback regulation device improve to swash The control of light depth of cut avoids wasting at composite material due to cutting through pursuit of advanced studies.
The present invention is further arranged to:It is provided in the CCD detector and is generated for filtering the laser beam emitting device The filter of laser.
By using above-mentioned technical proposal, filter filters the reflection light generated when being cut by laser, makes infrared ray through multiple Light after condensation material transmitting can enter in CCD detector, avoid interference of the laser to CCD detector, improve feedback The control accuracy of regulating device.
The present invention is further arranged to:Cooling protector, the Cooling protector packet are additionally provided on the bottom plate It includes liquid nitrogen container and sprays the nozzle of liquid nitrogen towards cutting composite material.
By using above-mentioned technical proposal, the heat that laser cutting generates can be absorbed by spraying liquid nitrogen on the composite And it is vaporized into nitrogen, composite material and air exclusion are avoided the composite material in laser cutting process from burning by nitrogen.
The present invention is further arranged to:The clamping piece for composite material to be cut to be clamped, institute are provided on the bottom plate It includes the supporting rod upwardly extended from bottom plate and the clamp that sliding is arranged on supporting rod to state clamping piece.
By using above-mentioned technical proposal, by sliding the composite wood on the clamp being arranged on supporting rod fixation bottom plate Material, avoids composite material from being subjected to displacement in cutting process, improves the accuracy of cutting.
The present invention also provides a kind of cutting method using above-mentioned composite material cutting equipment,
A kind of cutting method of composite material uses a kind of cutting equipment of composite material;
S1:Obtain the machining information for composite material to be processed;
S2:Plan the cutting path of composite material to be processed;
S3:Determine operating power and the working time of laser beam emitting device;
S4:The laser beam emitting device worked and passes through according to the operating power of laser beam emitting device in S3, working time The cutting path that the mechanical arm drives the Optical devices to be planned along S2 cuts composite material;The cooling protection Device sprays liquid nitrogen to composite material:
S5:The CCD detector supervises the cutting surfaces of composite material according to the time difference of receiving infrared-ray in real time Control, and allowance is not reached to composite material machined surface by laser beam emitting device described in controller feedback regulation and is carried out Secondary operation.
By using above-mentioned technical proposal, in S3 the operating power of laser beam emitting device and working time obtained according to S1 Material, thickness and the depth of cut of composite material to be processed are determined;RF transmitter transmitting is infrared before cutting Line is radiated in CCD detector after composite material occurs and records time t1, and then laser beam emitting device operation is fixed Working time simultaneously cuts composite material, and then RF transmitter transmitting infrared ray is radiated at CCD after composite material occurs On detector and time t2 is recorded, the depth of cut of composite material is calculated by the time difference between t1 and t2, passes through S5 pairs Composite material carries out secondary operation to meet split requirement.
The present invention is further arranged to:, cutting path is decomposed into straight cuts and curvilinear cut, the laser in the S2 Emitter includes the laser galvanometer for laser positioning, and the straight cuts are carried out using one-dimensional laser galvanometer and mechanical arm Positioning processing;Curvilinear cut carries out positioning processing using two dimension laser galvanometer and mechanical arm.
The present invention is further arranged to:The operating power of laser beam emitting device described in the S3 is more than ablation allowance Power needed for thickness composite fibre, and the close ablation compound fibre of allowance thickness of operating power of the laser beam emitting device The critical value of power needed for dimension.
In conclusion the present invention has the following effects that:
1, abandoned it is traditional in the way of Tool in Cutting, by laser, ablation process surplus, improve processing efficiency and Surface roughness, and processing noise is reduced, avoid dust from generating;
2, in such a way that large-scale mechanical arm adjusts and small-scale galvanometer is combined to focus, processing is positioned to fast accurate Coordinate improves machining accuracy;
3, the surface ginseng of green surface, finished surface, machined surface is detected using infrared ray and CCD detector Number, carries out feedback modification to machining path and laser parameter in real time;
4, using protection of liquid nitrogen finished surface, the machining accuracy of workpiece is greatly improved.
Description of the drawings
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described.
Fig. 1 is a kind of overall structure diagram of the cutting equipment of composite material;
Fig. 2 is the structural schematic diagram of light device;
Fig. 3 is the flow diagram of cutting method.
In figure:1, bottom plate;2, Optical devices;21, laser beam emitting device;211, laser generator;212, collimator;213、 Laser galvanometer;214, Laser output mouth;22, feedback regulation device;221, RF transmitter;222, CCD detector;223, it controls Device processed;224, filter;3, mechanical arm;4, clamping piece;41, supporting rod;42, clamp;5, Cooling protector;51, liquid nitrogen storage Tank;52, nozzle;6, composite material;61, fibrous layer;62, resin layer.
Specific implementation mode
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in Figure 1, a kind of cutting equipment of composite material, includes the bottom plate for fixing composite material 6 to be cut 1, the top of bottom plate 1 is provided with the Optical devices 2 for laser to occur, Optical devices 2 are arranged by mechanical arm 3 in bottom plate 1 Top, mechanical arm 3 drive Optical devices 2 moved along X-axis, Y-axis and Z axis to carry out different tracks cutting;It is arranged on bottom plate 1 It is useful for gripping the clamping piece 4 of composite material 6 to be cut, clamping piece 4 includes the support upwards vertically extended from bottom plate 1 The clamp that bar and sliding are arranged on supporting rod;The Cooling protector for cooling combined material 6 is additionally provided at bottom plate 1 5, Cooling protector 5 includes the liquid nitrogen container 51 for storing liquid nitrogen and the spray towards the injection liquid nitrogen of composite material 6 Mouth 52, the liquid nitrogen being injected on composite material 6 can absorb the heat that laser cutting generates and be vaporized into nitrogen, and nitrogen will be compound Material 6 and air exclusion avoid the composite material 6 in laser cutting process from burning.
In conjunction with shown in Fig. 2, composite material 6 includes fibrous layer 61 and resin layer 62, is only needed to fibrous layer in cutting 61 are cut;Light device 2 includes the laser beam emitting device 21 for emitting laser and the feedback of control laser cutting depth Regulating device 22, laser beam emitting device 21 include that laser generator 211, collimator 212, laser galvanometer 213 and laser go out Optical port 214, the laser that laser generator 211 emits passes through collimator 212 successively, laser galvanometer 213 is penetrated from Laser output mouth 214 Go out and is radiated on composite material 6;Feedback regulation device 22 includes RF transmitter 221, CCD detector 222 and control The controller 223 of laser beam emitting device 21, the infrared ray that RF transmitter 221 emits irradiate after the reflection of composite material 6 In CCD detector 222, the laser that the pip for the infrared ray that infrared transmitter is launched emits with laser beam emitting device 21 is cut Cutpoint overlaps, and CCD detector 222 controls laser beam emitting device 21 by control, passes through 222 receiving infrared-ray of CCD detector Time difference calculates the depth of cut of laser and controls laser beam emitting device 21 by control to realize that the cutting of composite material 6 is deep Degree meets split requirement.
Enter in CCD detector 222 in order to avoid emitting laser through composite material 6, is arranged in CCD detector 222 useful In the filter 224 for filtering the generation of laser beam emitting device 21 laser.The reflection light mistake that filter 224 will generate when being cut by laser Filter enables light of the infrared ray after the transmitting of composite material 6 to enter in CCD detector 222, avoids laser and detected to CCD The interference of device 222 improves the control accuracy of feedback regulation device 22
The cutting method of composite material 6:
S1:Obtain the machining information for composite material 6 to be processed;
S2:Plan the cutting path of composite material 6 to be processed;
S3:Determine operating power and the working time of laser beam emitting device 21;
S4:The laser beam emitting device 21 works simultaneously according to the operating power of laser beam emitting device in S3 21, working time The cutting path that the Optical devices 2 are planned along S2 is driven to cut composite material 6 by the mechanical arm 3;It is described Cooling protector 5 sprays liquid nitrogen to composite material 6:
S5:The CCD detector 222 carries out the cutting surfaces of composite material 6 according to the time difference of receiving infrared-ray real When monitor, and by laser beam emitting device 21 described in 223 feedback regulation of controller 6 machined surface of composite material is not reached plus Spare time amount carries out secondary operation.
Further, cutting path is decomposed into straight cuts and curvilinear cut in S2, and the laser beam emitting device 21 includes It is useful for the laser galvanometer 213 of laser positioning, the straight cuts are positioned using one-dimensional laser galvanometer 213 and mechanical arm 3 Processing;Curvilinear cut carries out positioning processing using two dimension laser galvanometer 213 and mechanical arm 3;It is adjusted using large-scale mechanical arm 3 And small-scale laser galvanometer 213 focusing mode is combined, machining coordinate is positioned to fast accurate, improves machining accuracy.
Further, the operating power of laser beam emitting device 21 described in S3 is more than ablation allowance thickness composite fibre Required power, and power needed for the close ablation allowance thickness composite fibre of operating power of the laser beam emitting device 21 Critical value;Gasification ablation the required energy of carbon fiber wire braiding structure much larger than gasification ablation the required energy of resin with It avoids overflowing power and melting 6 resin portion of composite material influencing.
The operating power of generating device of laser is 450W, speed of service 300mm/min by taking carbon fibre composite 6 as an example Continuous cutting can cut 10mm carbon fibre composites 6.
It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the premise of the invention, Various modifications and improvements can be made, these are all within the scope of protection of the present invention.

Claims (7)

1. a kind of cutting equipment of composite material, which is characterized in that include the bottom of composite material to be cut (6) for fixing Plate (1), bottom plate (1) top are provided with Optical devices (2), and the Optical devices (2) are arranged by mechanical arm (3), described Mechanical arm (3) drives Optical devices (2) to be moved along X-axis, Y-axis and Z axis;The Optical devices (2) include Laser emission dress (21) and feedback regulation device (22) are set, the feedback regulation device (22) includes CCD detector (222), infrared transmitter And the controller (223) of the control laser beam emitting device (21), the infrared ray that the infrared transmitter is launched are cut through band It is radiated in the CCD detector (222) after cutting composite material (6) transmitting, the infrared ray that the infrared transmitter is launched Pip is overlapped with the laser cutting point that the laser beam emitting device (21) emits, and the CCD detector (222) passes through controller (223) it is connect with generating device of laser.
2. a kind of cutting equipment of composite material according to claim 1, which is characterized in that the CCD detector (222) On be provided with for filter the laser beam emitting device (21) generate laser filter (224).
3. a kind of cutting equipment of composite material according to claim 2, which is characterized in that also set on the bottom plate (1) It is equipped with Cooling protector (5), the Cooling protector (5) includes liquid nitrogen container (51) and towards cutting composite wood Expect the nozzle (52) of (6) injection liquid nitrogen.
4. a kind of cutting equipment of composite material according to claim 1 or 3, which is characterized in that set on the bottom plate (1) It is equipped with the clamping piece (4) for composite material to be cut (6) to be clamped, the clamping piece (4) includes to be upwardly extended from bottom plate (1) Supporting rod (41) and sliding clamp (42) on supporting rod (41) is set.
5. a kind of cutting method of composite material, which is characterized in that use a kind of cutting for composite material as claimed in claim 3 Cut equipment;
S1:Obtain the machining information for composite material to be processed (6);
S2:Plan the cutting path of composite material to be processed (6);
S3:Determine operating power and the working time of laser beam emitting device (21);
S4:The laser beam emitting device (21) works simultaneously according to the operating power of laser beam emitting device in S3 (21), working time The cutting path for driving the Optical devices (2) to be planned along S2 by the mechanical arm (3) cuts composite material (6) It cuts;The Cooling protector (5) sprays liquid nitrogen to composite material (6):
S5:The CCD detector (222) carries out the cutting surfaces of composite material (6) according to the time difference of receiving infrared-ray real When monitor, and by laser beam emitting device (21) described in controller (223) feedback regulation to composite material (6) machined surface not It reaches allowance and carries out secondary operation.
6. a kind of cutting method of composite material according to claim 5, which is characterized in that cutting path point in the S2 Solution is straight cuts and curvilinear cut, and the laser beam emitting device (21) includes the laser galvanometer (213) for laser positioning, The straight cuts carry out positioning processing using one-dimensional laser galvanometer (213) and mechanical arm (3);Curvilinear cut uses two-dimensional laser Galvanometer (213) and mechanical arm (3) carry out positioning processing.
7. a kind of cutting method of composite material according to claim 5, which is characterized in that laser described in the S3 is sent out The operating power of injection device (21) is more than the power needed for ablation allowance thickness composite fibre, and the laser beam emitting device (21) critical value of the operating power close to power needed for ablation allowance thickness composite fibre.
CN201810377136.2A 2018-04-25 2018-04-25 A kind of cutting equipment and cutting method of composite material Pending CN108526719A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109765090A (en) * 2019-02-28 2019-05-17 中国石油大学(北京) A kind of device and method of terrestrial facies compact reservoir laminated texture precise classification sampling
CN113165117A (en) * 2018-12-03 2021-07-23 三菱电机株式会社 Laser processing method and laser processing apparatus
CN113977995A (en) * 2021-11-19 2022-01-28 南京航空航天大学 Equipment and method for rapidly repairing composite material in situ based on infrared pulse laser cleaning and ultraviolet curing
CN114200890A (en) * 2021-11-03 2022-03-18 广东工业大学 Laser processing device and method
CN117464202A (en) * 2023-12-27 2024-01-30 苏州禧屋新材料科技股份有限公司 Cutting device for composite board

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CN107931858A (en) * 2017-11-16 2018-04-20 秦科 One kind sensing laser cutting machine
CN208117039U (en) * 2018-04-25 2018-11-20 王天牧 A kind of cutting equipment of composite material

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JPH02192888A (en) * 1988-10-20 1990-07-30 Hamamatsu Photonics Kk Incision depth monitoring device and incising device
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CN107931858A (en) * 2017-11-16 2018-04-20 秦科 One kind sensing laser cutting machine
CN208117039U (en) * 2018-04-25 2018-11-20 王天牧 A kind of cutting equipment of composite material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113165117A (en) * 2018-12-03 2021-07-23 三菱电机株式会社 Laser processing method and laser processing apparatus
CN109765090A (en) * 2019-02-28 2019-05-17 中国石油大学(北京) A kind of device and method of terrestrial facies compact reservoir laminated texture precise classification sampling
CN114200890A (en) * 2021-11-03 2022-03-18 广东工业大学 Laser processing device and method
CN113977995A (en) * 2021-11-19 2022-01-28 南京航空航天大学 Equipment and method for rapidly repairing composite material in situ based on infrared pulse laser cleaning and ultraviolet curing
CN117464202A (en) * 2023-12-27 2024-01-30 苏州禧屋新材料科技股份有限公司 Cutting device for composite board
CN117464202B (en) * 2023-12-27 2024-04-16 苏州禧屋新材料科技股份有限公司 Cutting device for glass fiber reinforced plastic composite board

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