WO2021051711A1 - Laser processing device and processing method therefor - Google Patents
Laser processing device and processing method therefor Download PDFInfo
- Publication number
- WO2021051711A1 WO2021051711A1 PCT/CN2019/129840 CN2019129840W WO2021051711A1 WO 2021051711 A1 WO2021051711 A1 WO 2021051711A1 CN 2019129840 W CN2019129840 W CN 2019129840W WO 2021051711 A1 WO2021051711 A1 WO 2021051711A1
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- WIPO (PCT)
- Prior art keywords
- laser
- path
- laser processing
- processing device
- turning lens
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0622—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
- B23K26/0624—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
Definitions
- This application relates to the technical field of laser processing, and in particular to a laser processing device and a processing method thereof.
- Nanosecond laser processing cemented carbide materials which mainly use the nanosecond laser beam emitted by it to melt, vaporize or ablate cemented carbide materials at high temperature, thereby forming the cutting of cemented carbide materials to achieve hard Processing of alloy materials.
- the nanosecond laser is used to cut the cemented carbide material to be processed, due to the high temperature of the nanosecond laser beam, the laser cutting edge of the cemented carbide material will produce cracks, burrs, or scorch, which cannot achieve precision. Repair, fail to meet the requirements of fine processing.
- the main purpose of this application is to provide a laser processing device, which aims to achieve fine processing of cemented carbide materials.
- the laser processing device proposed in this application includes
- the workbench is equipped with a chuck configured to install the workpiece to be processed;
- the laser system includes a turning lens, a first laser, a second laser, and a movable first mirror group.
- the turning lens is located above the chuck and is configured to emit a laser to process the workpiece to be processed;
- the laser system is provided with a first laser path and a second laser path.
- the second laser and the turning lens are sequentially arranged along the second laser path and configured to form a first laser path that propagates along the second laser path.
- the first laser, the first reflector group, and the turning lens are sequentially arranged along the first laser path, and are configured to form along the first laser path.
- the first reflector group When the first reflector group is in the avoiding position, the first reflector group is located on the side of the second laser path to avoid the second optical path, so that the turning lens emits laser light.
- the first laser is a nanosecond laser
- the second laser is a picosecond laser or a femtosecond laser.
- the first laser is arranged above the first laser path
- the first mirror group is horizontally movably arranged below the first laser, and the movement of the first mirror group The direction is set at an included angle with the first laser path.
- the laser system further includes a driving device, which is drivingly connected to the first mirror group to drive the first mirror group between the avoiding position and the conducting position mobile.
- the driving device includes a servo motor and a linear guide rail, a screw rod is installed at the rotation output end of the servo motor, the screw rod is arranged in a horizontal direction, and the linear guide rail is provided with a horizontally movable slider, The sliding block is threadedly connected with the screw rod, and the first reflecting mirror group is connected to the sliding block.
- the laser system further includes a second reflector group and a beam expander group, the second reflector group is arranged between the second laser and the beam expander group along the laser propagation direction, and is configured In order to guide the laser light emitted by the second laser to the beam expander lens group, the laser light is emitted through the beam expander lens group to form the second optical path.
- the laser system further includes a third mirror group, the third mirror group being arranged before the turning lens along the first laser path, and configured to guide laser light into the turning lens.
- the laser processing device further includes a dust suction device, and the dust suction port of the dust suction device is opposite to the chuck.
- the laser processing device further includes a telescopic device, the telescopic device is connected to the dust suction device, and is configured to drive the dust suction device to move relative to the chuck.
- the workbench is provided with a driving mechanism, and the driving mechanism is connected with the chuck and configured to drive the chuck to move.
- the driving mechanism includes a horizontal mechanism and a rotating mechanism, the rotating mechanism is mounted on the horizontal mechanism, and the chuck is mounted on the rotating mechanism.
- the horizontal mechanism includes a first horizontal mechanism and a second horizontal mechanism, the first horizontal mechanism is installed on the second horizontal mechanism, and the second horizontal mechanism drives the first horizontal mechanism along the first horizontal mechanism.
- the rotation mechanism is installed on the first horizontal mechanism, and the first horizontal mechanism drives the rotation mechanism to move in a second direction, and there is an angle between the first direction and the second direction.
- the rotation mechanism includes a first rotation mechanism and a second rotation mechanism, the second rotation mechanism is disposed on the first horizontal mechanism, and the second rotation mechanism is installed with the first rotation mechanism,
- the second rotation mechanism drives the first rotation mechanism to rotate in a third direction
- the chuck is mounted on the first rotation mechanism
- the first rotation mechanism drives the chuck to rotate in a fourth direction. There is an angle between the three directions and the fourth direction.
- the laser processing device further includes a control system, the laser system is electrically connected to the control system, and the control system is electrically connected to the driving mechanism.
- the laser processing device further includes a detection mechanism configured to detect the installation position of the workpiece to be processed, and the detection mechanism is electrically connected to the control system.
- the detection mechanism includes a CCD vision system and a probe detector.
- the laser processing device further includes a first lifting mechanism, and both the CCD vision system and the probe detector are installed in the first lifting mechanism.
- the laser processing device further includes a rotating head on which the turning lens is mounted and configured to drive the turning lens to rotate horizontally.
- the laser processing device further includes a second lifting mechanism, and the rotating head is mounted on the second lifting mechanism.
- the present application also proposes a laser processing method, applied to the above laser processing device, including the following steps: adjusting the first reflector group to the conducting position to connect the first laser path between the first laser and the turning lens, and The laser beam generated by the first laser is emitted from the turning lens to cut the workpiece to be processed; when the preset conditions are reached, the first mirror group is adjusted to the avoiding position to connect the second laser path between the second laser and the turning lens , So that the laser beam generated by the second laser is emitted from the turning lens to cut the workpiece to be processed.
- the workbench is provided with a chuck for mounting the workpiece to be processed, the turning lens is located above the chuck, the first laser is a nanosecond laser, the second laser is a picosecond laser or a femtosecond laser, and the first The mirror group moves relative to the turning lens and has an avoiding position and a conducting position.
- the first laser, the first mirror group, and the turning lens are arranged in sequence along the first laser path to form a first optical path that propagates along the first laser path, so that the turning lens
- the first mirror group is located on the side of the second laser path to avoid the second light path, so that the turning lens emits laser light.
- the first laser emits a nanosecond laser beam, which ensures the processing efficiency of the workpiece to be processed; on the other hand, the second laser emits a picosecond laser beam or a femtosecond laser beam. , To ensure the fine quality of the workpiece to be processed. It is understandable that the technical solution of the present application can realize fine and micro processing of cemented carbide and superhard materials.
- Fig. 1 is a schematic structural diagram of an embodiment of a laser processing device according to the present application.
- Fig. 2 is a schematic diagram of the switching of the laser system in Fig. 1 of this application.
- This application proposes a laser processing device 1.
- the laser processing device 1 includes
- the workbench 100 is provided with a chuck 101 for mounting the workpiece to be processed;
- the laser system 200 includes a turning lens 210, a first laser 220, a second laser 230, and a movable first mirror group 240.
- the turning lens 210 is located above the chuck 101 and is used to emit a laser to process the workpiece to be processed ;
- the laser system 200 is provided with a first laser path and a second laser path.
- the second laser 230 and the turning lens 210 are sequentially arranged along the second laser path to form a second optical path propagating along the second laser path, so that the turning lens 210 emits a laser;
- the first mirror group 240 moves relative to the turning lens 210 and has an avoiding position and a conducting position;
- the first laser 220, the first mirror group 240, and the turning lens 210 are sequentially arranged along the first laser path to form a first light path that propagates along the first laser path. So that the turning lens 210 emits a laser;
- the first mirror group 240 When the first mirror group 240 is in the avoiding position, the first mirror group 240 is located at the side of the second laser path to avoid the second light path, so that the turning lens 210 emits laser light.
- the workbench 100 is provided with a chuck 101 for mounting the workpiece to be processed, the turning lens 210 is located above the chuck 101, the first laser 220 is a nanosecond laser, and the second laser 230 is a picosecond laser or
- the first mirror group 240 moves relative to the turning lens 210 and has an avoiding position and a conducting position.
- the first laser 220, the first mirror group 240, and the turning lens 210 are sequentially arranged along the first laser path to form a first light path that propagates along the first laser path.
- the first mirror group 240 is located at the side of the second laser path to avoid the second light path, so that the turning lens 210 emits laser light.
- the first laser 220 emits a nanosecond laser beam to ensure the processing efficiency of the workpiece to be processed; on the other hand, the second laser 240 emits a picosecond laser beam or The femtosecond laser beam ensures the fine quality of the workpiece to be processed. It is understandable that the technical solution of the present application can realize fine and micro processing of cemented carbide and superhard materials.
- the alignment mode of the turning lens 210 and the workpiece to be processed installed on the chuck 101 in the embodiment of the present application can be manual alignment or automatic alignment. Both methods can realize the alignment of the turning lens 210 and the workpiece to be processed. Not limited to this, the above two methods are both within the protection scope of this application.
- the chuck 101 is a rotating chuck 101. During the cutting process of the tool, the position of the turning lens 210 can be fixed, and the workpiece to be processed can be processed by rotating the rotating chuck 101. Of course, the rotation of the chuck 101 and the rotation of the turning lens 210 can also be used to realize the processing of the workpiece to be processed. This application is not limited to this, and the above two cutting methods are prepared within the protection scope of this application.
- the turning lens 210 is located above the chuck 101, either the turning lens 210 is located directly above the chuck 101, or the turning lens 210 is located obliquely above the chuck 101.
- the specified machining position of the machining tool is used to adjust the relative position of the turning lens 210 and the chuck 101.
- the first laser 220 is a nanosecond laser
- the second laser 230 is a picosecond laser or a femtosecond laser.
- the pulse time of a nanosecond laser is nanosecond
- the pulse time of a picosecond laser is picosecond
- the pulse time of a femtosecond laser is femtosecond.
- Lasers with different pulse times correspond to different laser beam effects.
- Nanosecond lasers are suitable for rough cutting of workpieces to be processed; picosecond lasers and femtosecond lasers are suitable for fine cutting of workpieces to be processed. In this way, the cutting efficiency of the workpiece to be processed is ensured, and the cutting accuracy of the workpiece to be processed is improved.
- the first laser 220 is arranged above the first laser path, and the first mirror group 240 is horizontally movable and arranged below the first laser 220.
- the moving direction of the mirror group 240 is set at an included angle with the first laser path. In this way, in the embodiment of the present application, the light path can be switched by moving the first mirror group 240 horizontally.
- the first laser path is turned on, and the light emitted by the first laser 220
- the nanosecond laser beam is used for rough cutting of the workpiece to be processed;
- the first reflector group 240 moves horizontally to the avoiding position, the second laser path is turned on, and the second laser beam is turned on.
- the picosecond laser beam or femtosecond laser beam emitted by the laser 230 is emitted to the turning lens 210, thereby realizing the finishing of the workpiece to be processed by the picosecond laser beam or femtosecond laser beam.
- the optical path switching is realized by adjusting the horizontal movement of the first reflector group 240.
- the laser system 200 further includes a driving device 250, the driving device 250 is drivingly connected with the first mirror group 240 to drive the first mirror group 240 in the avoiding position and guide Move between pass positions.
- the driving device 250 drives the first mirror group 240 to move horizontally.
- the control system controls the driving device 250, thereby realizing the intelligent switching of the optical path.
- the driving device 250 in the embodiment of the present application may be a motor or an air cylinder, and the above two methods can drive the first mirror group 240 to move.
- the driving device 250 drives the first mirror group 240 to move, thereby connecting different optical paths, so as to realize the switching processing of the workpiece to be processed with different laser beams.
- the driving device 250 includes a servo motor 251 and a linear guide 253, the rotation output end of the servo motor 251 is installed with a screw rod 252, the screw rod 252 is arranged in the horizontal direction, the linear guide 253 is provided with a horizontally movable slider 254, the slider 254 is screwed with the screw rod 252, and the first mirror group 240 is connected to the slider 254.
- the servo motor 251 drives the screw rod 252 to rotate.
- the screw rod 252 is threadedly connected to the slider 254, so that the slider 254 moves horizontally along the linear guide 253.
- the first mirror group 240 moves horizontally with the slider 254 to This realizes the horizontal movement of the first mirror group 240.
- the first reflector group 240 can be directly connected to the slider 254, or can be connected to the slider 254 through a bracket. Both methods can realize the horizontal movement of the first reflector. Limited to this, the above are all within the protection scope of the embodiments of the present application.
- the servo motor 251 is connected to the control system, by controlling the servo motor 251 through the control system, the intelligent switching of the optical path can also be realized.
- the laser system further includes a second mirror group 232 and a beam expander group 231.
- the second mirror group 232 is arranged between the second laser 230 and the beam expander group 231 along the laser propagation direction.
- the laser system 200 further includes a third mirror group 260, and a third mirror group
- the 260 is arranged before the turning lens 210 along the first laser path, and is used to guide the laser into the turning lens 210.
- the angle of the second mirror group 232 can be used to adjust the exit direction of the laser beam, so that the laser can emit
- the laser beam emitted by the device 231 can be incident on the turning lens 210.
- a beam expander group 231 is arranged between the second mirror group 232 and the light path of the turning lens 210.
- the laser beam is expanded by the beam expander group 231 and then focused by the turning lens 210.
- the laser beam is reshaped to further realize the finishing of the tool to be processed.
- a third mirror group 260 is arranged before the turning lens 210 along the laser path, so that the third mirror group 260 ensures that the laser beam is smoothly injected into the turning lens 210, and the position of the turning lens 210 is realized. adjust.
- the third reflector group 260 can be provided with three, namely reflector group A, reflector group B, and reflector group C.
- the reflector group A, reflector group B, and reflector group C are along the laser path.
- the mirror group C is arranged before the turning lens 210, the mirror group C is located above the turning lens 210, and the laser is guided into the turning lens 210 through the mirror group C.
- the embodiment of the present application may also add a reflector group according to actual conditions. The embodiment of the present application is not limited to this, and the above methods of adjusting the reflector group are all within the protection scope of the embodiment of the present application.
- the workbench 100 is provided with a driving mechanism 300, and the driving mechanism 300 is connected to the chuck 101 to drive the movement of the chuck 101.
- the drive mechanism 300 drives the workpiece to be processed on the chuck 101 to move to be opposite to the turning lens 210.
- the drive mechanism 300 realizes the alignment of the workpiece to be processed and the turning lens 210, thereby achieving Machining at the specified position of the workpiece to be processed.
- the present application improves the alignment efficiency of the workpiece to be processed and the turning lens 210, and improves the efficiency of cutting the workpiece to be processed.
- the driving mechanism 300 includes a horizontal mechanism 310 and a rotating mechanism 320.
- the horizontal mechanism 310 is equipped with a rotating mechanism 320, and the chuck 101 is mounted on the rotating mechanism 320.
- the rotating mechanism 320 drives the chuck 101 to rotate.
- the position of the turning lens 210 remains stationary, and the rotating mechanism 320 drives the chuck 101 to rotate, thereby realizing the cutting of the workpiece to be processed.
- the horizontal mechanism 310 includes a first horizontal mechanism 311 and a second horizontal mechanism 312, the first horizontal mechanism 311 is installed on the second horizontal mechanism 312, the second horizontal mechanism 312 drives The first horizontal mechanism 311 moves in a first direction.
- the first horizontal mechanism 311 is equipped with a rotating mechanism 320.
- the first horizontal mechanism 311 drives the rotating mechanism 320 to move in a second direction. There is an angle between the first direction and the second direction. . In this way, the horizontal position of the chuck 101 can be adjusted by the first horizontal mechanism 311 and the second horizontal mechanism 312, thereby realizing the accurate alignment of the workpiece to be processed and the turning lens 210, and ensuring precise processing of the designated position of the workpiece to be processed.
- the rotation mechanism 320 includes a first rotation mechanism 321 and a second rotation mechanism 322, the second rotation mechanism 322 is placed on the first horizontal mechanism 311, and the second rotation mechanism 322 A first rotating mechanism 321 is installed.
- the second rotating mechanism 322 drives the first rotating mechanism 321 to rotate in a third direction.
- the chuck 101 is installed on the first rotating mechanism 321.
- the first rotating mechanism 321 drives the chuck 101 to rotate in the fourth direction. Turn, there is an angle between the third direction and the fourth direction. In this way, through the rotation of the first rotating mechanism 321 and the second rotating mechanism 322, the installation angle of the workpiece to be processed can be effectively adjusted, thereby realizing the cutting processing of the workpiece to be processed at different angles.
- the laser processing apparatus 1 further includes a control system, the laser system 200 is electrically connected to the control system, and the control system is electrically connected to the driving mechanism 300.
- the driving mechanism 300 is controlled by the control system, so that the driving mechanism 300 drives the chuck 101 to move until the turning lens 210 is above the chuck 101, and then the laser system 200 is controlled to start laser cutting the workpiece to be processed on the chuck 101 Therefore, intelligent control is realized, the processing continuity of the workpiece to be processed is ensured, and the cutting efficiency of the workpiece to be processed is improved.
- the laser processing device 1 further includes a detection mechanism 400 for detecting the installation position of the workpiece to be processed, and the detection mechanism 400 is electrically connected to the control system.
- the control system of the embodiment of the present application generates a turning program according to the detection information of the detection mechanism 400, and the control system is connected to the driving system, and the driving mechanism 300 is controlled through the turning program, so that the driving mechanism 300 drives the chuck 101 to move to the cutting position of the workpiece to be processed.
- the turning lens 210 is aligned, and the control system is also electrically connected to the laser system 200.
- the control system controls the laser system 200 to perform laser processing and laser switching according to the turning program, so as to complete the processing of the specified cutting position of the workpiece to be processed.
- the embodiments of the present application realize the automatic processing of the designated cutting position of the workpiece to be processed, improve the intelligence of laser processing, and at the same time ensure the accurate positioning and processing of the designated cutting position of the workpiece to be processed.
- the detection mechanism 400 includes a CCD vision system 410 and a probe detector 420.
- the CCD vision system 410 of the embodiment of the present application detects the clamping position of the workpiece to be processed, so as to generate a turning program based on the clamping position.
- the embodiment of the present application is provided with a probe detector 420, and the probe detector 420 detects the concentricity of the workpiece to be processed on the chuck 101 to determine whether the workpiece to be processed has a relative The offset occurs in the chuck 101 to ensure the accuracy of the cutting process.
- the control system will prompt an abnormality and sound an alarm to remind the workpiece to be processed installed on the chuck 101 to be readjusted.
- the CCD vision system 410 includes a first CCD vision system 411 and a second CCD vision system 412.
- the first CCD vision system 411 and the second CCD vision system 412 are arranged side by side, and the detection accuracy of the second CCD vision system 412 is high.
- the first CCD vision system 411 includes a first CCD vision system 411 and a second CCD vision system 412.
- the first CCD vision system 411 and the second CCD vision system 412 detect the installation position of the workpiece to be processed, which improves the accuracy of the installation position detection, thereby ensuring that the turning program generated based on the detection data can be accurate.
- the laser processing apparatus 1 further includes a first lifting mechanism 500, and the CCD vision system 410 and the probe detector 420 are both installed on the first lifting mechanism 500.
- the embodiment of the present application installs the CCD vision system 410 and the probe detector 420 on the first lifting mechanism 500, so as to adjust the CCD vision system 410 and the probe detector 420. It can accurately detect the installation position of the workpiece to be processed on the chuck 101, thereby ensuring accurate turning procedures.
- the turning lens 210 is mounted on the rotating head 610, and the turning lens 210 rotates with the rotating head 610.
- the turning lens 210 is installed on the rotating head 610. In this way, by adjusting the offset angle of the turning lens 210, products of different shapes can be processed, thereby realizing the processing of products without shapes and adding this laser Applicability of the processing device 1.
- the rotating head 610 is provided with an air jet 700, the air jet 700 communicates with the air jet device, and the air jet 700 is arranged opposite to the chuck 101.
- the jet device can be connected to the control system to realize automatic jetting.
- an air jet 700 is provided on the rotating head 610.
- the air jet 700 continuously sprays protective gas to the cutting position, thereby preventing laser cutting from being generated The cutting surface is oxidized.
- jetting through the jet nozzle 700 is also beneficial to chip removal and cooling, so as to facilitate the subsequent processing of the workpiece to be processed.
- the rotating head 610 is installed on the second lifting mechanism 600, and the second lifting mechanism 600 drives the rotating head 610 to move up and down.
- the second lifting mechanism 600 in the embodiment of the present application includes a lifting platform and a driving member.
- the driving member is connected to the lifting platform.
- a rotating head 610 is installed on the lifting platform, and the rotating head 610 moves with the lifting platform.
- the height position of the rotating head 610 is adjusted by the second lifting mechanism 600, thereby adjusting the relative distance between the turning lens 210 and the workpiece to be processed, so as to realize the cutting processing of the workpiece to be processed without depth.
- the laser processing device further includes a dust collection device 800
- the dust collection device 800 is installed on the telescopic device 900
- the telescopic device 900 drives the dust suction port of the dust collection device 800 810 moves relative to the chuck 101.
- the dust collection device 800 is installed on the telescopic device 900.
- the telescopic device 900 can be driven by a cylinder, and the telescopic device 900 can also be driven by a motor.
- the embodiment of the present application is not limited to this, and the above two driving modes All are within the protection scope of the embodiments of the present application.
- the position of the dust suction port 910 is adjusted by the telescopic device 900, so that the debris generated by laser cutting the surface of the workpiece to be processed can be sucked by the dust suction port 810 of the dust suction device 800, thus ensuring the laser processing device 1 Clean inside.
- the present application also proposes a laser processing method, including the laser processing device 1.
- the laser processing device 1 refers to the above-mentioned embodiments. Since the laser processing device 1 adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the effects brought about, I will not repeat them one by one here.
- a laser processing method includes the following steps: adjusting the first mirror group 240 to the conducting position to connect the first laser path between the first laser 220 and the turning lens 210, so that the laser beam generated by the first laser 220 It is emitted from the turning lens 210 to cut the workpiece to be processed; when the preset conditions are reached, the first reflector group 240 is adjusted to the avoiding position to connect the second laser path between the second laser 230 and the turning mirror 210, so that the second laser path The laser beam generated by the second laser 230 is emitted from the turning lens 210 and cuts the workpiece to be processed.
- the first laser 220 is first used for rough cutting.
- the first mirror group 240 can be adjusted to make the second laser 230 It is connected with the turning lens 210 to complete the finishing of the workpiece to be processed, so that the cutting accuracy of the workpiece to be processed is improved.
- the preset condition includes a preset time and a preset size.
- the control system controls the laser system 200 to automatically switch, so that the gap between the second laser 230 and the turning lens 210
- the second laser path is turned on, and the laser beam generated by the second laser 230 is emitted from the turning lens 210 and cuts the workpiece to be processed.
- the automatic switching of the laser light path is completed, thereby ensuring the processing accuracy of the workpiece to be processed.
- the laser processing device 1 of the embodiment of the present application can process various types of cemented carbide materials or superhard material products.
- the embodiments of the present application The following will illustrate the cutting process of the tool.
- a laser processing method includes the following steps: (1) clamping the tool to be processed to the chuck 101; (2) moving the tool to be processed to the first horizontal mechanism 311 and the second horizontal mechanism 312 Under a CCD vision system 411; (3) The first lifting mechanism 500 adjusts the position of the first CCD vision system 411 to realize the focus adjustment of the first CCD vision system 411 and initially locate the installation position of the tool to be processed; (4) The first horizontal mechanism 311 and the second horizontal mechanism 312 move the tool under the second CCD vision system 412; (5) the first lifting mechanism 500 adjusts the position of the second CCD vision system 412 to achieve the second CCD vision system 412 Adjust the focus and accurately position the installation position of the tool to be processed; (6) The first horizontal mechanism 311 and the second horizontal mechanism 312 move the tool to be processed to the probe detector 420, and the probe detector 420 detects the workpiece and the workpiece to be processed The concentricity of the chuck 101 is determined by detecting the concentricity to determine whether the workpiece to be processed is abnormal
- the picosecond laser is emitted from the turning lens 210 and cuts the workpiece to be processed, thereby completing the finishing of the workpiece to be processed; (11) Turning is completed Then, the tool moves to the second CCD vision system 412 to detect the tool size, complete the data comparison, if the size is not in place, make corrections, and then perform secondary turning.
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Abstract
Disclosed are a laser processing device (1) and a processing method therefor. The laser processing device (1) comprises a workbench (100) and a laser system (200), wherein the workbench (100) is provided with a chuck (101) for having a workpiece to be processed mounted therein; the laser system (200) comprises a turning lens (210), a first laser (220), a second laser (230) and a movable first reflector set (240), and the first reflector set (240) moves relative to the turning lens (210) and has an avoidance position and a conduction position; when the first reflector set (240) is in the conduction position, the first laser (220), the first reflector set (240) and the turning lens (210) are sequentially arranged along a first laser path and are used for forming a first light path propagating along the first laser path; and when the first reflector set (240) is in the avoidance position, the first reflector set (240) is located at a side part of a second laser path so as to avoid a second light path, such that the turning lens (210) emits a laser.
Description
本申请涉及激光加工技术领域,特别涉及一种激光加工装置及其加工方法。This application relates to the technical field of laser processing, and in particular to a laser processing device and a processing method thereof.
纳秒激光器加工硬质合金材料(包括刀具),其主要是利用其发射的纳秒激光束高温熔化、汽化或者烧蚀硬质合金材料,从而形成对硬质合金材料的切削,以实现硬质合金材料的加工。然而,采用纳秒激光器切削待加工的硬质合金材料时,由于受纳秒激光束高温影响,硬质合金材料的激光切削边缘会产生裂纹、毛刺,或者出现烧焦现象等问题,无法实现精修,达不到精细加工的要求。Nanosecond laser processing cemented carbide materials (including tools), which mainly use the nanosecond laser beam emitted by it to melt, vaporize or ablate cemented carbide materials at high temperature, thereby forming the cutting of cemented carbide materials to achieve hard Processing of alloy materials. However, when the nanosecond laser is used to cut the cemented carbide material to be processed, due to the high temperature of the nanosecond laser beam, the laser cutting edge of the cemented carbide material will produce cracks, burrs, or scorch, which cannot achieve precision. Repair, fail to meet the requirements of fine processing.
上述内容仅用于辅助理解本申请的技术方案,并不代表承认上述内容是现有技术。The above content is only used to assist the understanding of the technical solutions of this application, and does not mean that the above content is recognized as prior art.
本申请的主要目的是提供一种激光加工装置,旨在实现硬质合金材料的精细加工。The main purpose of this application is to provide a laser processing device, which aims to achieve fine processing of cemented carbide materials.
为实现上述目的,本申请提出的激光加工装置,包括In order to achieve the above objectives, the laser processing device proposed in this application includes
工作台,设有配置为安装待加工工件的夹头;和The workbench is equipped with a chuck configured to install the workpiece to be processed; and
激光系统,包括车削镜头、第一激光器、第二激光器和可移动的第一反射镜组,所述车削镜头位于所述夹头的上方,配置为发出激光,以对待加工工件进行加工;The laser system includes a turning lens, a first laser, a second laser, and a movable first mirror group. The turning lens is located above the chuck and is configured to emit a laser to process the workpiece to be processed;
所述激光系统内部设有第一激光路径和第二激光路径,所述第二激光器、所述车削镜头沿所述第二激光路径依次设置,配置为形成沿所述第二激光路径传播的第二光路,以使所述车削镜头发出激光;所述第一反射镜组相对所述车削镜头移动并具有避让位置和导通位置;The laser system is provided with a first laser path and a second laser path. The second laser and the turning lens are sequentially arranged along the second laser path and configured to form a first laser path that propagates along the second laser path. Two light paths, so that the turning lens emits laser; the first mirror group moves relative to the turning lens and has an avoiding position and a conducting position;
当所述第一反射镜组处于导通位置时,所述第一激光器、所述第一反射镜组、所述车削镜头沿所述第一激光路径依次设置,配置为形成沿所述第一激光路径传播的第一光路,以使所述车削镜头发出激光;When the first reflector group is in the on position, the first laser, the first reflector group, and the turning lens are sequentially arranged along the first laser path, and are configured to form along the first laser path. The first light path through which the laser path propagates, so that the turning lens emits laser light;
当所述第一反射镜组处于避让位置时,所述第一反射镜组位于所述第二激光路径的侧部,以避让所述第二光路,以使所述车削镜头发出激光。When the first reflector group is in the avoiding position, the first reflector group is located on the side of the second laser path to avoid the second optical path, so that the turning lens emits laser light.
可选地,所述第一激光器为纳秒激光器,所述第二激光器为皮秒激光器或者飞秒激光器。Optionally, the first laser is a nanosecond laser, and the second laser is a picosecond laser or a femtosecond laser.
可选地,所述第一激光器设于所述第一激光路径的上方,所述第一反射镜组可水平移动地设于所述第一激光器的下方,所述第一反射镜组的移动方向与所述第一激光路径呈夹角设置。Optionally, the first laser is arranged above the first laser path, the first mirror group is horizontally movably arranged below the first laser, and the movement of the first mirror group The direction is set at an included angle with the first laser path.
可选地,所述激光系统还包括驱动装置,所述驱动装置与所述第一反射镜组传动连接,以驱动所述第一反射镜组于所述避让位置与所述导通位置之间移动。Optionally, the laser system further includes a driving device, which is drivingly connected to the first mirror group to drive the first mirror group between the avoiding position and the conducting position mobile.
可选地,所述驱动装置包括伺服电机和直线导轨,所述伺服电机的转动输出端安装有丝杆,所述丝杆沿水平方向设置,所述直线导轨设有可水平移动的滑块,所述滑块与所述丝杆螺纹连接,所述第一反射镜组连接于所述滑块。Optionally, the driving device includes a servo motor and a linear guide rail, a screw rod is installed at the rotation output end of the servo motor, the screw rod is arranged in a horizontal direction, and the linear guide rail is provided with a horizontally movable slider, The sliding block is threadedly connected with the screw rod, and the first reflecting mirror group is connected to the sliding block.
可选地,所述激光系统还包括第二反射镜组和扩束镜组,所述第二反射镜组沿激光传播方向设置于所述第二激光器和所述扩束镜组之间,配置为将所述第二激光器发出的激光导向所述扩束镜组,激光经过所述扩束镜组射出形成所述第二光路。Optionally, the laser system further includes a second reflector group and a beam expander group, the second reflector group is arranged between the second laser and the beam expander group along the laser propagation direction, and is configured In order to guide the laser light emitted by the second laser to the beam expander lens group, the laser light is emitted through the beam expander lens group to form the second optical path.
可选地,所述激光系统还包括第三反射镜组,所述第三反射镜组沿所述第一激光路径设于所述车削镜头之前,配置为将激光导入所述车削镜头。Optionally, the laser system further includes a third mirror group, the third mirror group being arranged before the turning lens along the first laser path, and configured to guide laser light into the turning lens.
可选地,所述激光加工装置还包括吸尘装置,所述吸尘装置的吸尘口与所述夹头相对。Optionally, the laser processing device further includes a dust suction device, and the dust suction port of the dust suction device is opposite to the chuck.
可选地,所述激光加工装置还包括伸缩装置,所述伸缩装置与所述吸尘装置连接,配置为带动所述吸尘装置相对所述夹头运动。Optionally, the laser processing device further includes a telescopic device, the telescopic device is connected to the dust suction device, and is configured to drive the dust suction device to move relative to the chuck.
可选地,所述工作台设有驱动机构,所述驱动机构与所述夹头连接,配置为带动所述夹头运动。Optionally, the workbench is provided with a driving mechanism, and the driving mechanism is connected with the chuck and configured to drive the chuck to move.
可选地,所述驱动机构包括水平机构和旋转机构,所述水平机构上安装有所述旋转机构,所述夹头安装于所述旋转机构。Optionally, the driving mechanism includes a horizontal mechanism and a rotating mechanism, the rotating mechanism is mounted on the horizontal mechanism, and the chuck is mounted on the rotating mechanism.
可选地,所述水平机构包括第一水平机构和第二水平机构,所述第一水平机构安装于所述第二水平机构,所述第二水平机构带动所述第一水平机构沿第一方向运动,所述第一水平机构上安装有所述旋转机构,所述第一水平机构带动所述旋转机构沿第二方向运动,第一方向与第二方向之间有夹角。Optionally, the horizontal mechanism includes a first horizontal mechanism and a second horizontal mechanism, the first horizontal mechanism is installed on the second horizontal mechanism, and the second horizontal mechanism drives the first horizontal mechanism along the first horizontal mechanism. The rotation mechanism is installed on the first horizontal mechanism, and the first horizontal mechanism drives the rotation mechanism to move in a second direction, and there is an angle between the first direction and the second direction.
可选地,所述旋转机构包括第一旋转机构和第二旋转机构,所述第二旋转机构置于所述第一水平机构上,所述第二旋转机构安装有所述第一旋转机构,所述第二旋转机构带动所述第一旋转机构绕第三方向转动,所述夹头安装于所述第一旋转机构,所述第一旋转机构带动所述夹头绕第四方向转动,第三方向与第四方向之间有夹角。Optionally, the rotation mechanism includes a first rotation mechanism and a second rotation mechanism, the second rotation mechanism is disposed on the first horizontal mechanism, and the second rotation mechanism is installed with the first rotation mechanism, The second rotation mechanism drives the first rotation mechanism to rotate in a third direction, the chuck is mounted on the first rotation mechanism, and the first rotation mechanism drives the chuck to rotate in a fourth direction. There is an angle between the three directions and the fourth direction.
可选地,所述激光加工装置还包括控制系统,所述激光系统电连接于所述控制系统,所述控制系统与所述驱动机构电连接。Optionally, the laser processing device further includes a control system, the laser system is electrically connected to the control system, and the control system is electrically connected to the driving mechanism.
可选地,所述激光加工装置还包括配置为检测待加工工件安装位置的检测机构,所述检测机构与所述控制系统电连接。Optionally, the laser processing device further includes a detection mechanism configured to detect the installation position of the workpiece to be processed, and the detection mechanism is electrically connected to the control system.
可选地,所述检测机构包括CCD视觉系统和探针检测器。Optionally, the detection mechanism includes a CCD vision system and a probe detector.
可选地,所述激光加工装置还包括第一升降机构,CCD视觉系统和探针检测器均安装于所述第一升降机构。Optionally, the laser processing device further includes a first lifting mechanism, and both the CCD vision system and the probe detector are installed in the first lifting mechanism.
可选地,所述激光加工装置还包括旋转头,所述旋转头上安装有所述车削镜头,配置为带动所述车削镜头水平转动。Optionally, the laser processing device further includes a rotating head on which the turning lens is mounted and configured to drive the turning lens to rotate horizontally.
可选地,所述激光加工装置还包括第二升降机构,所述旋转头安装于所述第二升降机构。Optionally, the laser processing device further includes a second lifting mechanism, and the rotating head is mounted on the second lifting mechanism.
本申请还提出一种激光加工方法,应用于上述的激光加工装置,包括以下步骤:调整第一反射镜组至导通位置,以连通第一激光器与车削镜头之间的第一激光路径,以使第一激光器产生的激光束从车削镜头射出,切削待加工工件;当达到预设条件后,调整第一反射镜组至避让位置,以连通第二激光器与车削镜头之间的第二激光路径,以使第二激光器产生的激光束从车削镜头射出,切削待加工工件。The present application also proposes a laser processing method, applied to the above laser processing device, including the following steps: adjusting the first reflector group to the conducting position to connect the first laser path between the first laser and the turning lens, and The laser beam generated by the first laser is emitted from the turning lens to cut the workpiece to be processed; when the preset conditions are reached, the first mirror group is adjusted to the avoiding position to connect the second laser path between the second laser and the turning lens , So that the laser beam generated by the second laser is emitted from the turning lens to cut the workpiece to be processed.
本申请的技术方案中,工作台设有用于安装待加工工件的夹头,车削镜头位于夹头的上方,第一激光器为纳秒激光器,第二激光器为皮秒激光器或者飞秒激光器,第一反射镜组相对车削镜头移动并具有避让位置和导通位置。当第一反射镜组处于导通位置时,第一激光器、第一反射镜组、车削镜头沿第一激光路径依次设置,用于形成沿第一激光路径传播的第一光路,以使车削镜头发出激光;当第一反射镜组处于避让位置时,第一反射镜组位于第二激光路径的侧部,以避让第二光路,以使车削镜头发出激光。In the technical solution of the present application, the workbench is provided with a chuck for mounting the workpiece to be processed, the turning lens is located above the chuck, the first laser is a nanosecond laser, the second laser is a picosecond laser or a femtosecond laser, and the first The mirror group moves relative to the turning lens and has an avoiding position and a conducting position. When the first mirror group is in the on position, the first laser, the first mirror group, and the turning lens are arranged in sequence along the first laser path to form a first optical path that propagates along the first laser path, so that the turning lens When the first mirror group is in the avoiding position, the first mirror group is located on the side of the second laser path to avoid the second light path, so that the turning lens emits laser light.
在待加工工件的切削过程中,先调整第一反射镜组至导通位置,连通第一激光器与车削镜头之间的第一激光路径,以使第一激光器产生的激光束从车削镜头射出,切削待加工工件;当达到预设条件后,调整第一反射镜组至避让位置,以连通第二激光器与车削镜头之间的第二激光路径,以使第二激光器产生的激光束从车削镜头射出,切削待加工工件。以此,通过第一激光器和第二激光器的配合,一方面第一激光器射出纳秒激光束,保证了待加工工件的加工效率;另一方面第二激光器射出皮秒激光束或者飞秒激光束,保证了待加工工件的精细品质。可以理解的,本申请的技术方案能够实现硬质合金及超硬材料的精细微小加工。During the cutting process of the workpiece to be processed, first adjust the first reflector group to the conducting position to connect the first laser path between the first laser and the turning lens, so that the laser beam generated by the first laser is emitted from the turning lens. Cutting the workpiece to be processed; when the preset conditions are reached, adjust the first reflector group to the avoiding position to connect the second laser path between the second laser and the turning lens, so that the laser beam generated by the second laser is removed from the turning lens Injection, cutting the workpiece to be processed. In this way, through the cooperation of the first laser and the second laser, on the one hand, the first laser emits a nanosecond laser beam, which ensures the processing efficiency of the workpiece to be processed; on the other hand, the second laser emits a picosecond laser beam or a femtosecond laser beam. , To ensure the fine quality of the workpiece to be processed. It is understandable that the technical solution of the present application can realize fine and micro processing of cemented carbide and superhard materials.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly describe the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on the structure shown in these drawings.
图1为本申请激光加工装置一实施例的结构示意图;Fig. 1 is a schematic structural diagram of an embodiment of a laser processing device according to the present application;
图2为本申请图1中激光系统的切换原理图。Fig. 2 is a schematic diagram of the switching of the laser system in Fig. 1 of this application.
附图标号说明:Attached icon number description:
标号 Label | 名称 name | 标号 Label | 名称 name |
1 1 | 激光加工装置 Laser processing device | 310 310 | 水平机构 Horizontal organization |
100 100 | 工作台 Workbench | 311 311 | 第一水平机构 First level institution |
101 101 | 夹头 Chuck | 312 312 | 第二水平机构 Second level institution |
200 200 | 激光系统 Laser system | 320 320 | 旋转机构 Rotating mechanism |
210 210 | 车削镜头 Turning lens | 321 321 | 第一旋转机构 First rotating mechanism |
220 220 | 第一激光器 First laser | 322 322 | 第二旋转机构 Second rotating mechanism |
230 230 | 第二激光器 Second laser | 400 400 | 检测机构 testing facility |
231 231 | 扩束镜组 Beam expander group | 410 410 | CCD视觉系统 CCD vision system |
232 232 | 第二反射镜组 Second mirror group | 411 411 | 第一CCD视觉系统 The first CCD vision system |
240 240 | 第一反射镜组 First mirror group | 412 412 | 第二CCD视觉系统 Second CCD vision system |
250 250 | 驱动装置 Drive device | 420 420 | 探针检测器 Probe detector |
251 251 | 伺服电机 servo motor | 500 500 | 第一升降机构 The first lifting mechanism |
252 252 | 丝杆 Screw | 600 600 | 第二升降机构 Second lifting mechanism |
253 253 | 直线导轨 Linear Guides | 610 610 | 旋转头 Rotating head |
254 254 | 滑块 Slider | 700 700 | 喷气口 Jet port |
260 260 | 第三反射镜组 Third mirror group | 800 800 | 吸尘装置 Vacuum cleaner |
300 300 | 驱动机构 Drive mechanism | 810 810 | 吸尘口 Vacuum port |
900 900 | 伸缩装置 Telescopic device | To | To |
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics, and advantages of the purpose of this application will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of this application.
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indicators (such as up, down, left, right, front, back...) in the embodiments of this application are only used to explain the difference between components in a specific posture (as shown in the accompanying drawings). If the relative position relationship, movement situation, etc. change, the directional indication will change accordingly.
本申请提出一种激光加工装置1。This application proposes a laser processing device 1.
参见图1至图2,在本申请一实施例中,激光加工装置1包括Referring to Figures 1 to 2, in an embodiment of the present application, the laser processing device 1 includes
工作台100,设有用于安装待加工工件的夹头101;和The workbench 100 is provided with a chuck 101 for mounting the workpiece to be processed; and
激光系统200,包括车削镜头210、第一激光器220、第二激光器230和可移动的第一反射镜组240,车削镜头210位于夹头101的上方,用于发出激光,以对待加工工件进行加工;The laser system 200 includes a turning lens 210, a first laser 220, a second laser 230, and a movable first mirror group 240. The turning lens 210 is located above the chuck 101 and is used to emit a laser to process the workpiece to be processed ;
激光系统200内部设有第一激光路径和第二激光路径,第二激光器230、车削镜头210沿第二激光路径依次设置,用于形成沿第二激光路径传播的第二光路,以使车削镜头210发出激光;第一反射镜组240相对车削镜头210移动并具有避让位置和导通位置;The laser system 200 is provided with a first laser path and a second laser path. The second laser 230 and the turning lens 210 are sequentially arranged along the second laser path to form a second optical path propagating along the second laser path, so that the turning lens 210 emits a laser; the first mirror group 240 moves relative to the turning lens 210 and has an avoiding position and a conducting position;
当第一反射镜组240处于导通位置时,第一激光器220、第一反射镜组240、车削镜头210沿第一激光路径依次设置,用于形成沿第一激光路径传播的第一光路,以使车削镜头210发出激光;When the first mirror group 240 is in the on position, the first laser 220, the first mirror group 240, and the turning lens 210 are sequentially arranged along the first laser path to form a first light path that propagates along the first laser path. So that the turning lens 210 emits a laser;
当第一反射镜组240处于避让位置时,第一反射镜组240位于第二激光路径的侧部,以避让第二光路,以使车削镜头210发出激光。When the first mirror group 240 is in the avoiding position, the first mirror group 240 is located at the side of the second laser path to avoid the second light path, so that the turning lens 210 emits laser light.
本申请的技术方案中,工作台100设有用于安装待加工工件的夹头101,车削镜头210位于夹头101的上方,第一激光器220为纳秒激光器,第二激光器230为皮秒激光器或者飞秒激光器,第一反射镜组240相对车削镜头210移动并具有避让位置和导通位置。当第一反射镜组240处于导通位置时,第一激光器220、第一反射镜组240、车削镜头210沿第一激光路径依次设置,用于形成沿第一激光路径传播的第一光路,以使车削镜头210发出激光;当第一反射镜组240处于避让位置时,第一反射镜组240位于第二激光路径的侧部,以避让第二光路,以使车削镜头210发出激光。In the technical solution of the present application, the workbench 100 is provided with a chuck 101 for mounting the workpiece to be processed, the turning lens 210 is located above the chuck 101, the first laser 220 is a nanosecond laser, and the second laser 230 is a picosecond laser or For femtosecond lasers, the first mirror group 240 moves relative to the turning lens 210 and has an avoiding position and a conducting position. When the first mirror group 240 is in the on position, the first laser 220, the first mirror group 240, and the turning lens 210 are sequentially arranged along the first laser path to form a first light path that propagates along the first laser path. In order to make the turning lens 210 emit laser light; when the first mirror group 240 is in the avoiding position, the first mirror group 240 is located at the side of the second laser path to avoid the second light path, so that the turning lens 210 emits laser light.
在待加工工件的切削过程中,先调整第一反射镜组240至导通位置,连通第一激光器220与车削镜头210之间的第一激光路径,以使第一激光器220产生的激光束从车削镜头210射出,切削待加工工件;当达到预设条件后,调整第一反射镜组240至避让位置,以连通第二激光器230与车削镜头210之间的第二激光路径,以使第二激光器230产生的激光束从车削镜头射出,切削待加工工件。以此,通过第一激光器220和第二激光器230的配合,一方面第一激光器220射出纳秒激光束,保证了待加工工件的加工效率;另一方面第二激光器240射出皮秒激光束或者飞秒激光束,保证了待加工工件的精细品质。可以理解的,本申请的技术方案能够实现硬质合金及超硬材料的精细微小加工。During the cutting process of the workpiece to be processed, first adjust the first mirror group 240 to the on position to connect the first laser path between the first laser 220 and the turning lens 210, so that the laser beam generated by the first laser 220 is removed from The turning lens 210 is emitted to cut the workpiece to be processed; when the preset conditions are reached, the first mirror group 240 is adjusted to the avoiding position to connect the second laser path between the second laser 230 and the turning lens 210, so that the second laser path The laser beam generated by the laser 230 is emitted from the turning lens to cut the workpiece to be processed. In this way, through the cooperation of the first laser 220 and the second laser 230, on the one hand, the first laser 220 emits a nanosecond laser beam to ensure the processing efficiency of the workpiece to be processed; on the other hand, the second laser 240 emits a picosecond laser beam or The femtosecond laser beam ensures the fine quality of the workpiece to be processed. It is understandable that the technical solution of the present application can realize fine and micro processing of cemented carbide and superhard materials.
本申请实施例车削镜头210与安装于夹头101的待加工工件的对齐方式可以是手动对齐,也可以采用自动对齐,这两种方式均可实现车削镜头210与待加工工件的对齐,本申请不受限于此,以上两种方式均在本申请的保护范围之内。另外,夹头101为旋转夹头101。在刀具的切削加工过程中,车削镜头210的位置可以固定不动,通过旋转夹头101的转动,以实现待加工工件的加工。当然,也可以通过夹头101旋转和车削镜头210的转动以实现现待加工工件的加工。本申请不受限于此,以上两种切削加工的方式均在本申请的保护范围制备。补充指出的是,车削镜头210位于夹头101的上方,既可以是车削镜头210位于夹头101的正上方,也可以是车削镜头210位于夹头101的斜上方,本申请实施例可以根据待加工刀具的指定加工位置来调节车削镜头210与夹头101的相对位置。The alignment mode of the turning lens 210 and the workpiece to be processed installed on the chuck 101 in the embodiment of the present application can be manual alignment or automatic alignment. Both methods can realize the alignment of the turning lens 210 and the workpiece to be processed. Not limited to this, the above two methods are both within the protection scope of this application. In addition, the chuck 101 is a rotating chuck 101. During the cutting process of the tool, the position of the turning lens 210 can be fixed, and the workpiece to be processed can be processed by rotating the rotating chuck 101. Of course, the rotation of the chuck 101 and the rotation of the turning lens 210 can also be used to realize the processing of the workpiece to be processed. This application is not limited to this, and the above two cutting methods are prepared within the protection scope of this application. It is additionally pointed out that the turning lens 210 is located above the chuck 101, either the turning lens 210 is located directly above the chuck 101, or the turning lens 210 is located obliquely above the chuck 101. The specified machining position of the machining tool is used to adjust the relative position of the turning lens 210 and the chuck 101.
参见图1至图2,在本申请一实施例中,第一激光器220为纳秒激光器,第二激光器230为皮秒激光器或者飞秒激光器。纳秒激光器的脉冲时间为纳秒,皮秒激光器的脉冲时间为皮秒,飞秒激光器的脉冲时间为飞秒。不同脉冲时间的激光器所对应的激光束效用是不同的,纳秒激光器适用于待加工工件的粗削;皮秒激光器和飞秒激光器适用于待加工工件的精削。以此,既保证了待加工工件的切削效率,又提高了待加工工件的切削精度。1 to 2, in an embodiment of the present application, the first laser 220 is a nanosecond laser, and the second laser 230 is a picosecond laser or a femtosecond laser. The pulse time of a nanosecond laser is nanosecond, the pulse time of a picosecond laser is picosecond, and the pulse time of a femtosecond laser is femtosecond. Lasers with different pulse times correspond to different laser beam effects. Nanosecond lasers are suitable for rough cutting of workpieces to be processed; picosecond lasers and femtosecond lasers are suitable for fine cutting of workpieces to be processed. In this way, the cutting efficiency of the workpiece to be processed is ensured, and the cutting accuracy of the workpiece to be processed is improved.
参见图1至图2,在本申请一实施例中,第一激光器220设于第一激光路径的上方,第一反射镜组240可水平移动地设于第一激光器220的下方,第一反射镜组240的移动方向与第一激光路径呈夹角设置。这样,本申请实施例通过水平移动第一反射镜组240就可实现光路切换,当第一反射镜组240水平运动到导通位置时,第一激光路径导通,第一激光器220发出的光线经过第一反射镜组240发射到车削镜头210,以此实现了纳秒激光束对待加工工件的粗削;当第一反射镜组240水平运动到避让位置,第二激光路径导通,第二激光器230发出的皮秒激光束或飞秒激光束发射到车削镜头210,以此实现了皮秒激光束或飞秒激光束对待加工工件的精削。本申请通过调整第一反射镜组240水平运动,实现了光路切换。1 to 2, in an embodiment of the present application, the first laser 220 is arranged above the first laser path, and the first mirror group 240 is horizontally movable and arranged below the first laser 220. The moving direction of the mirror group 240 is set at an included angle with the first laser path. In this way, in the embodiment of the present application, the light path can be switched by moving the first mirror group 240 horizontally. When the first mirror group 240 moves horizontally to the on position, the first laser path is turned on, and the light emitted by the first laser 220 After the first reflector group 240 is emitted to the turning lens 210, the nanosecond laser beam is used for rough cutting of the workpiece to be processed; when the first reflector group 240 moves horizontally to the avoiding position, the second laser path is turned on, and the second laser beam is turned on. The picosecond laser beam or femtosecond laser beam emitted by the laser 230 is emitted to the turning lens 210, thereby realizing the finishing of the workpiece to be processed by the picosecond laser beam or femtosecond laser beam. In this application, the optical path switching is realized by adjusting the horizontal movement of the first reflector group 240.
参见图1至图2,在本申请一实施例中,激光系统200还包括驱动装置250,驱动装置250与第一反射镜组240传动连接,以驱动第一反射镜组240于避让位置与导通位置之间移动。本申请实施例通过驱动装置250驱动第一反射镜组240水平运动,当驱动装置250连接控制系统时,就实现了控制系统对驱动装置250的控制,以此实现了光路的智能切换。当然,本申请实施例驱动装置250既可以为电机,也可以为气缸,以上两种方式均可带动第一反射镜组240运动。本申请实施例通过驱动装置250带动第一反射镜组240运动,从而连通不同的光路,以实现了不同激光束的待加工工件的切换加工。1 to 2, in an embodiment of the present application, the laser system 200 further includes a driving device 250, the driving device 250 is drivingly connected with the first mirror group 240 to drive the first mirror group 240 in the avoiding position and guide Move between pass positions. In the embodiment of the present application, the driving device 250 drives the first mirror group 240 to move horizontally. When the driving device 250 is connected to the control system, the control system controls the driving device 250, thereby realizing the intelligent switching of the optical path. Of course, the driving device 250 in the embodiment of the present application may be a motor or an air cylinder, and the above two methods can drive the first mirror group 240 to move. In the embodiment of the present application, the driving device 250 drives the first mirror group 240 to move, thereby connecting different optical paths, so as to realize the switching processing of the workpiece to be processed with different laser beams.
参见图1至图2,在本申请一实施例中,驱动装置250包括伺服电机251和直线导轨253,伺服电机251的转动输出端安装有丝杆252,丝杆252沿水平方向设置,直线导轨253设有可水平移动的滑块254,滑块254与丝杆252螺纹连接,第一反射镜组240连接于滑块254。本申请实施例通过伺服电机251带动丝杆252转动,丝杆252螺纹连接于滑块254,使得滑块254沿直线导轨253水平运动,第一反射镜组240随滑块254一起水平运动,以此实现了第一反射镜组240的水平运动。当然,本申请实施例第一反射镜组240既可以直接连接于滑块254,又可以是通过支架连接滑块254,这两种方式均可实现第一反射镜的水平运动,本申请不受限于此,以上均在本申请实施例的保护范围之内。显然,当伺服电机251连接控制系统时,通过控制系统控制伺服电机251,还可实现光路的智能切换。1 to FIG. 2, in an embodiment of the present application, the driving device 250 includes a servo motor 251 and a linear guide 253, the rotation output end of the servo motor 251 is installed with a screw rod 252, the screw rod 252 is arranged in the horizontal direction, the linear guide 253 is provided with a horizontally movable slider 254, the slider 254 is screwed with the screw rod 252, and the first mirror group 240 is connected to the slider 254. In the embodiment of the present application, the servo motor 251 drives the screw rod 252 to rotate. The screw rod 252 is threadedly connected to the slider 254, so that the slider 254 moves horizontally along the linear guide 253. The first mirror group 240 moves horizontally with the slider 254 to This realizes the horizontal movement of the first mirror group 240. Of course, in the embodiment of the present application, the first reflector group 240 can be directly connected to the slider 254, or can be connected to the slider 254 through a bracket. Both methods can realize the horizontal movement of the first reflector. Limited to this, the above are all within the protection scope of the embodiments of the present application. Obviously, when the servo motor 251 is connected to the control system, by controlling the servo motor 251 through the control system, the intelligent switching of the optical path can also be realized.
参见图1至图2,激光系统还包括第二反射镜组232及扩束镜组231,第二反射镜组232沿激光传播方向设置于第二激光器230和扩束镜组231之间,用于将第二激光器230发出的激光导向扩束镜组231,激光经过扩束镜组231射出形成第二光路;且/或,激光系统200还包括第三反射镜组260,第三反射镜组260沿第一激光路径设于车削镜头210之前,用于将激光导入车削镜头210。需要说明的是,由于结构限制,当第二激光器230的出光口与车削镜头210的进光口无法相对设置时,可以采用第二反射镜组232角度调节激光束的出射方向,以使激光发射器231射出的激光束可以射入到车削镜头210。当然,为了实现车削镜头210的精削加工,第二反射镜组232与车削镜头210的光路之间设置扩束镜组231,激光束经过扩束镜组231扩束后由车削镜头210聚焦,使得激光束整形,以此进一步实现了待加工刀具的精削。另外,本申请实施例沿激光路径在车削镜头210之前设置第三反射镜组260,这样通过第三反射镜组260就保证了激光束顺利射入到车削镜头210,实现了车削镜头210的位置调节。可以指出的是,第三反射镜组260可以设置三个,分别为反射镜组A、反射镜组B及反射镜组C,反射镜组A、反射镜组B及反射镜组C沿激光路径设置,反射镜组C设于车削镜头210之前,反射镜组C位于车削镜头210的上方,通过反射镜组C将激光导入车削镜头210。当然,本申请实施例也可以根据实际情况,增设反射镜组,本申请实施例不受限以此,以上调整反射镜组的方式均在本申请实施例的保护范围之内。1 to 2, the laser system further includes a second mirror group 232 and a beam expander group 231. The second mirror group 232 is arranged between the second laser 230 and the beam expander group 231 along the laser propagation direction. When the laser light emitted by the second laser 230 is guided to the beam expander group 231, the laser light is emitted through the beam expander group 231 to form a second optical path; and/or, the laser system 200 further includes a third mirror group 260, and a third mirror group The 260 is arranged before the turning lens 210 along the first laser path, and is used to guide the laser into the turning lens 210. It should be noted that due to structural limitations, when the light exit port of the second laser 230 and the light entrance port of the turning lens 210 cannot be arranged oppositely, the angle of the second mirror group 232 can be used to adjust the exit direction of the laser beam, so that the laser can emit The laser beam emitted by the device 231 can be incident on the turning lens 210. Of course, in order to achieve the finishing processing of the turning lens 210, a beam expander group 231 is arranged between the second mirror group 232 and the light path of the turning lens 210. The laser beam is expanded by the beam expander group 231 and then focused by the turning lens 210. The laser beam is reshaped to further realize the finishing of the tool to be processed. In addition, in the embodiment of the present application, a third mirror group 260 is arranged before the turning lens 210 along the laser path, so that the third mirror group 260 ensures that the laser beam is smoothly injected into the turning lens 210, and the position of the turning lens 210 is realized. adjust. It can be pointed out that the third reflector group 260 can be provided with three, namely reflector group A, reflector group B, and reflector group C. The reflector group A, reflector group B, and reflector group C are along the laser path. Setting, the mirror group C is arranged before the turning lens 210, the mirror group C is located above the turning lens 210, and the laser is guided into the turning lens 210 through the mirror group C. Of course, the embodiment of the present application may also add a reflector group according to actual conditions. The embodiment of the present application is not limited to this, and the above methods of adjusting the reflector group are all within the protection scope of the embodiment of the present application.
参见图1至图2,在本申请一实施例中,工作台100设有驱动机构300,驱动机构300与夹头101连接,以带动安装于夹头101运动。本申请实施例通过驱动机构300带动夹头101上的待加工工件运动到其与车削镜头210相对设置,这样通过驱动机构300就实现了待加工工件与车削镜头210的对位,以此实现了待加工工件指定位置的加工。与手动对齐相比,本申请提高了待加工工件与车削镜头210的对位效率,提高了待加工工件切削加工的效率。Referring to FIGS. 1 to 2, in an embodiment of the present application, the workbench 100 is provided with a driving mechanism 300, and the driving mechanism 300 is connected to the chuck 101 to drive the movement of the chuck 101. In the embodiment of the present application, the drive mechanism 300 drives the workpiece to be processed on the chuck 101 to move to be opposite to the turning lens 210. In this way, the drive mechanism 300 realizes the alignment of the workpiece to be processed and the turning lens 210, thereby achieving Machining at the specified position of the workpiece to be processed. Compared with manual alignment, the present application improves the alignment efficiency of the workpiece to be processed and the turning lens 210, and improves the efficiency of cutting the workpiece to be processed.
参见图1至图2,在本申请一实施例中,驱动机构300包括水平机构310和旋转机构320,水平机构310上安装有旋转机构320,夹头101安装于旋转机构320。本申请实施例旋转机构320带动夹头101转动,在待加工工件的切削过程中,车削镜头210的位置保持不动,旋转机构320带动夹头101转动,从而实现待加工工件的切削。Referring to FIGS. 1 to 2, in an embodiment of the present application, the driving mechanism 300 includes a horizontal mechanism 310 and a rotating mechanism 320. The horizontal mechanism 310 is equipped with a rotating mechanism 320, and the chuck 101 is mounted on the rotating mechanism 320. In the embodiment of the present application, the rotating mechanism 320 drives the chuck 101 to rotate. During the cutting process of the workpiece to be processed, the position of the turning lens 210 remains stationary, and the rotating mechanism 320 drives the chuck 101 to rotate, thereby realizing the cutting of the workpiece to be processed.
参见图1至图2,在本申请一实施例中,水平机构310包括第一水平机构311和第二水平机构312,第一水平机构311安装于第二水平机构312,第二水平机构312带动第一水平机构311沿第一方向运动,第一水平机构311上安装有旋转机构320,第一水平机构311带动旋转机构320沿第二方向运动,第一方向与第二方向之间有夹角。这样,通过第一水平机构311和第二水平机构312就能够调节夹头101的水平位置,从而实现了待加工工件与车削镜头210的准确对位,保证了待加工工件指定位置的精准加工。1 to 2, in an embodiment of the present application, the horizontal mechanism 310 includes a first horizontal mechanism 311 and a second horizontal mechanism 312, the first horizontal mechanism 311 is installed on the second horizontal mechanism 312, the second horizontal mechanism 312 drives The first horizontal mechanism 311 moves in a first direction. The first horizontal mechanism 311 is equipped with a rotating mechanism 320. The first horizontal mechanism 311 drives the rotating mechanism 320 to move in a second direction. There is an angle between the first direction and the second direction. . In this way, the horizontal position of the chuck 101 can be adjusted by the first horizontal mechanism 311 and the second horizontal mechanism 312, thereby realizing the accurate alignment of the workpiece to be processed and the turning lens 210, and ensuring precise processing of the designated position of the workpiece to be processed.
参见图1至图2,在本申请一实施例中,旋转机构320包括第一旋转机构321和第二旋转机构322,第二旋转机构322置于第一水平机构311上,第二旋转机构322安装有第一旋转机构321,第二旋转机构322带动第一旋转机构321绕第三方向转动,夹头101安装于第一旋转机构321上,第一旋转机构321带动夹头101绕第四方向转动,第三方向与第四方向之间有夹角。这样,通过第一旋转机构321和第二旋转机构322的转动就能够有效调整待加工工件的安装角度,从而实现了待加工工件不同角度的切削加工。1 to 2, in an embodiment of the present application, the rotation mechanism 320 includes a first rotation mechanism 321 and a second rotation mechanism 322, the second rotation mechanism 322 is placed on the first horizontal mechanism 311, and the second rotation mechanism 322 A first rotating mechanism 321 is installed. The second rotating mechanism 322 drives the first rotating mechanism 321 to rotate in a third direction. The chuck 101 is installed on the first rotating mechanism 321. The first rotating mechanism 321 drives the chuck 101 to rotate in the fourth direction. Turn, there is an angle between the third direction and the fourth direction. In this way, through the rotation of the first rotating mechanism 321 and the second rotating mechanism 322, the installation angle of the workpiece to be processed can be effectively adjusted, thereby realizing the cutting processing of the workpiece to be processed at different angles.
参见图1至图2,在本申请一实施例中,激光加工装置1还包括控制系统,激光系统200电连接于控制系统,控制系统与驱动机构300电连接。本申请实施例通过控制系统控制驱动机构300,以使驱动机构300带动夹头101移动,直至车削镜头210位于夹头101的上方,再控制激光系统200开始激光切削夹头101上的待加工工件,从而实现了智能化控制,保证了待加工工件的加工连贯性,提高了待加工工件的切削加工效率。Referring to FIGS. 1 to 2, in an embodiment of the present application, the laser processing apparatus 1 further includes a control system, the laser system 200 is electrically connected to the control system, and the control system is electrically connected to the driving mechanism 300. In the embodiment of the application, the driving mechanism 300 is controlled by the control system, so that the driving mechanism 300 drives the chuck 101 to move until the turning lens 210 is above the chuck 101, and then the laser system 200 is controlled to start laser cutting the workpiece to be processed on the chuck 101 Therefore, intelligent control is realized, the processing continuity of the workpiece to be processed is ensured, and the cutting efficiency of the workpiece to be processed is improved.
参见图1至图2,在本申请一实施例中,激光加工装置1还包括用于检测待加工工件安装位置的检测机构400,检测机构400与控制系统电连接。本申请实施例控制系统根据检测机构400的检测信息生成车削程序,控制系统与驱动系统连接,通过车削程序控制驱动机构300,以使驱动机构300带动夹头101运动至待加工工件的切削位置与车削镜头210对齐,控制系统还电连接激光系统200,控制系统根据车削程序控制激光系统200进行激光加工和激光切换,从而完成待加工工件指定切削位置的加工。本申请实施例实现了待加工工件指定切削位置的自动加工,提高了激光加工的智能化程度,同时还保证待加工工件指定切削位置的准确定位加工。1 to 2, in an embodiment of the present application, the laser processing device 1 further includes a detection mechanism 400 for detecting the installation position of the workpiece to be processed, and the detection mechanism 400 is electrically connected to the control system. The control system of the embodiment of the present application generates a turning program according to the detection information of the detection mechanism 400, and the control system is connected to the driving system, and the driving mechanism 300 is controlled through the turning program, so that the driving mechanism 300 drives the chuck 101 to move to the cutting position of the workpiece to be processed. The turning lens 210 is aligned, and the control system is also electrically connected to the laser system 200. The control system controls the laser system 200 to perform laser processing and laser switching according to the turning program, so as to complete the processing of the specified cutting position of the workpiece to be processed. The embodiments of the present application realize the automatic processing of the designated cutting position of the workpiece to be processed, improve the intelligence of laser processing, and at the same time ensure the accurate positioning and processing of the designated cutting position of the workpiece to be processed.
参见图1至图2,在本申请一实施例中,检测机构400包括CCD视觉系统410和探针检测器420。本申请实施例CCD视觉系统410检测待加工工件的夹持位置,以通过其夹持位置生成车削程序。另外,为了进一步保证待加工工件的切削精度,本申请实施例设置探针检测器420,通过探针检测器420检测夹头101上待加工工件的同心度,以此确定待加工工件是否有相对于夹头101发生偏移,从而保证切削加工的精度。当待加工工件相对夹头101发生偏移时,控制系统会提示异常,发出报警声,以此提醒重新调整夹头101上安装的待加工工件。需要说明的是,CCD视觉系统410包括第一CCD视觉系统411和第二CCD视觉系统412,第一CCD视觉系统411与第二CCD视觉系统412并排设置,第二CCD视觉系统412的检测精度高于第一CCD视觉系统411。本申请实施例通过第一CCD视觉系统411和第二CCD视觉系统412检测待加工工件的安装位置,提高了安装位置检测的精确性,从而确保根据检测数据生成的车削程序能够精确。Referring to FIGS. 1 to 2, in an embodiment of the present application, the detection mechanism 400 includes a CCD vision system 410 and a probe detector 420. The CCD vision system 410 of the embodiment of the present application detects the clamping position of the workpiece to be processed, so as to generate a turning program based on the clamping position. In addition, in order to further ensure the cutting accuracy of the workpiece to be processed, the embodiment of the present application is provided with a probe detector 420, and the probe detector 420 detects the concentricity of the workpiece to be processed on the chuck 101 to determine whether the workpiece to be processed has a relative The offset occurs in the chuck 101 to ensure the accuracy of the cutting process. When the workpiece to be processed is offset relative to the chuck 101, the control system will prompt an abnormality and sound an alarm to remind the workpiece to be processed installed on the chuck 101 to be readjusted. It should be noted that the CCD vision system 410 includes a first CCD vision system 411 and a second CCD vision system 412. The first CCD vision system 411 and the second CCD vision system 412 are arranged side by side, and the detection accuracy of the second CCD vision system 412 is high. In the first CCD vision system 411. In the embodiment of the present application, the first CCD vision system 411 and the second CCD vision system 412 detect the installation position of the workpiece to be processed, which improves the accuracy of the installation position detection, thereby ensuring that the turning program generated based on the detection data can be accurate.
参见图1至图2,在本申请一实施例中,激光加工装置1还包括第一升降机构500,CCD视觉系统410和探针检测器420均安装于第一升降机构500。为了检测不同安装高度和长度的待加工工件,本申请实施例通过将CCD视觉系统410和探针检测器420安装在第一升降机构500上,这样以便调整CCD视觉系统410和探针检测器420的高度,准确地检测夹头101上待加工工件的安装位置,从而保证得出准确的车削程序性。Referring to FIGS. 1 to 2, in an embodiment of the present application, the laser processing apparatus 1 further includes a first lifting mechanism 500, and the CCD vision system 410 and the probe detector 420 are both installed on the first lifting mechanism 500. In order to detect workpieces with different installation heights and lengths, the embodiment of the present application installs the CCD vision system 410 and the probe detector 420 on the first lifting mechanism 500, so as to adjust the CCD vision system 410 and the probe detector 420. It can accurately detect the installation position of the workpiece to be processed on the chuck 101, thereby ensuring accurate turning procedures.
参见图1至图2,在本申请一实施例中,车削镜头210安装于旋转头610,车削镜头210随旋转头610旋转转动。本申请实施例将车削镜头210安装在旋转头610上,这样,可以通过调节车削镜头210偏移的角度,用以加工不同形状的产品,以此实现了不用形状产品的加工,增加了此激光加工装置1的适用性。Referring to FIGS. 1 to 2, in an embodiment of the present application, the turning lens 210 is mounted on the rotating head 610, and the turning lens 210 rotates with the rotating head 610. In the embodiment of the application, the turning lens 210 is installed on the rotating head 610. In this way, by adjusting the offset angle of the turning lens 210, products of different shapes can be processed, thereby realizing the processing of products without shapes and adding this laser Applicability of the processing device 1.
参见图1至图2,在本申请一实施例中,旋转头610设有喷气口700,喷气口700连通喷气装置,喷气口700与夹头101相对设置。当然,喷气装置可以连接控制系统,以便实现自动喷气。本申请实施例通过在旋转头610上设置喷气口700,在待加工工件的切削过程中,随着激光切削过程的进行,喷气口700不断地向切削位置喷射保护气体,从而防止激光切削所产生的切削面被氧化。另外,通过喷气口700喷气,还有利于排屑与冷却,以便待加工工件的后续加工。Referring to FIGS. 1 to 2, in an embodiment of the present application, the rotating head 610 is provided with an air jet 700, the air jet 700 communicates with the air jet device, and the air jet 700 is arranged opposite to the chuck 101. Of course, the jet device can be connected to the control system to realize automatic jetting. In the embodiment of the present application, an air jet 700 is provided on the rotating head 610. During the cutting process of the workpiece to be processed, as the laser cutting process proceeds, the air jet 700 continuously sprays protective gas to the cutting position, thereby preventing laser cutting from being generated The cutting surface is oxidized. In addition, jetting through the jet nozzle 700 is also beneficial to chip removal and cooling, so as to facilitate the subsequent processing of the workpiece to be processed.
参见图1至图2,在本申请一实施例中,旋转头610安装于第二升降机构600,第二升降机构600带动旋转头610上下运动。需要说明的是,本申请实施例第二升降机构600包括升降台和驱动件,驱动件与升降台连接,升降台上安装有旋转头610,旋转头610随升降台一起运动。本申请实施例通过第二升降机构600调节旋转头610的高度位置,以此调节了车削镜头210与待加工工件之间相对距离,从而实现了待加工工件不用深度的切削加工。Referring to FIGS. 1 to 2, in an embodiment of the present application, the rotating head 610 is installed on the second lifting mechanism 600, and the second lifting mechanism 600 drives the rotating head 610 to move up and down. It should be noted that the second lifting mechanism 600 in the embodiment of the present application includes a lifting platform and a driving member. The driving member is connected to the lifting platform. A rotating head 610 is installed on the lifting platform, and the rotating head 610 moves with the lifting platform. In the embodiment of the present application, the height position of the rotating head 610 is adjusted by the second lifting mechanism 600, thereby adjusting the relative distance between the turning lens 210 and the workpiece to be processed, so as to realize the cutting processing of the workpiece to be processed without depth.
参见图1至图2,在本申请一实施例中,所述激光加工装置还包括吸尘装置800,吸尘装置800安装于伸缩装置900上,伸缩装置900带动吸尘装置800的吸尘口810相对夹头101运动。本申请实施例中吸尘装置800安装在伸缩装置900上,当然,伸缩装置900可以为气缸驱动,伸缩装置900也可以为电机驱动,本申请实施例不受限于此,以上两种驱动方式均在本申请实施例的保护范围之内。本申请实施例通过伸缩装置900调整吸尘口910的位置,使得激光切削待加工工件表面所产生的碎屑可以由吸尘装置800的吸尘口810吸入,这样就保证了激光加工装置1的内部清洁。1 to FIG. 2, in an embodiment of the present application, the laser processing device further includes a dust collection device 800, the dust collection device 800 is installed on the telescopic device 900, the telescopic device 900 drives the dust suction port of the dust collection device 800 810 moves relative to the chuck 101. In the embodiment of the present application, the dust collection device 800 is installed on the telescopic device 900. Of course, the telescopic device 900 can be driven by a cylinder, and the telescopic device 900 can also be driven by a motor. The embodiment of the present application is not limited to this, and the above two driving modes All are within the protection scope of the embodiments of the present application. In the embodiment of the present application, the position of the dust suction port 910 is adjusted by the telescopic device 900, so that the debris generated by laser cutting the surface of the workpiece to be processed can be sucked by the dust suction port 810 of the dust suction device 800, thus ensuring the laser processing device 1 Clean inside.
本申请还提出一种激光加工方法,包括激光加工装置1,激光加工装置1参照上述实施例,由于激光加工装置1采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有效果,在此不再一一赘述。一种激光加工方法,包括以下步骤:调整第一反射镜组240至导通位置,以连通第一激光器220与车削镜头210之间的第一激光路径,以使第一激光器220产生的激光束从车削镜头210射出,切削待加工工件;当达到预设条件后,调整第一反射镜组240至避让位置,以连通第二激光器230与车削镜210之间的第二激光路径,以使第二激光器230产生的激光束从车削镜头210射出并切削待加工工件。本申请实施例通过第一激光器220和第二激光器230两者的配合,先采用第一激光器220进行粗削,当达到预设条件后,可以通过调节第一反射镜组240使得第二激光器230与车削镜头210连接,以完成待加工工件的精削,如此,提高了待加工工件的切削精度。The present application also proposes a laser processing method, including the laser processing device 1. The laser processing device 1 refers to the above-mentioned embodiments. Since the laser processing device 1 adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the effects brought about, I will not repeat them one by one here. A laser processing method includes the following steps: adjusting the first mirror group 240 to the conducting position to connect the first laser path between the first laser 220 and the turning lens 210, so that the laser beam generated by the first laser 220 It is emitted from the turning lens 210 to cut the workpiece to be processed; when the preset conditions are reached, the first reflector group 240 is adjusted to the avoiding position to connect the second laser path between the second laser 230 and the turning mirror 210, so that the second laser path The laser beam generated by the second laser 230 is emitted from the turning lens 210 and cuts the workpiece to be processed. In the embodiment of this application, through the cooperation of the first laser 220 and the second laser 230, the first laser 220 is first used for rough cutting. When the preset conditions are reached, the first mirror group 240 can be adjusted to make the second laser 230 It is connected with the turning lens 210 to complete the finishing of the workpiece to be processed, so that the cutting accuracy of the workpiece to be processed is improved.
在本申请一实施例中,预设条件包括预设时间和预设尺寸。本申请实施例通过设定预设时间或者预设尺寸,当检测到待加工工件达到预设条件后,控制系统控制激光系统200,自动切换,以使第二激光器230与车削镜头210之间的第二激光路径导通,第二激光器230产生的激光束从车削镜头210射出并切削待加工工件。由此,完成了激光光路的自动切换,从而保证了待加工工件的加工精度。In an embodiment of the present application, the preset condition includes a preset time and a preset size. In this embodiment of the application, by setting a preset time or a preset size, when it is detected that the workpiece to be processed reaches the preset condition, the control system controls the laser system 200 to automatically switch, so that the gap between the second laser 230 and the turning lens 210 The second laser path is turned on, and the laser beam generated by the second laser 230 is emitted from the turning lens 210 and cuts the workpiece to be processed. As a result, the automatic switching of the laser light path is completed, thereby ensuring the processing accuracy of the workpiece to be processed.
需要说明的是,本申请实施例的激光加工装置1可以加工各种不同类型的的硬质合金材料或超硬材料产品,为了便于说明本申请实施例所带来的技术效果,本申请实施例下面将以刀具的切削加工举例说明。It should be noted that the laser processing device 1 of the embodiment of the present application can process various types of cemented carbide materials or superhard material products. In order to facilitate the description of the technical effects brought by the embodiments of the present application, the embodiments of the present application The following will illustrate the cutting process of the tool.
具体来说,一种激光加工方法,包括以下步骤:(1)将待加工刀具装夹到夹头101;(2)通过第一水平机构311和第二水平机构312将待加工刀具移动到第一CCD视觉系统411下;(3)第一升降机构500调整第一CCD视觉系统411的位置,以实现第一CCD视觉系统411的调焦,并初步定位待加工刀具的安装位置;(4)第一水平机构311和第二水平机构312将刀具移动到第二CCD视觉系统412下;(5)第一升降机构500调整第二CCD视觉系统412的位置,以实现第二CCD视觉系统412的调焦,并精确定位待加工刀具的安装位置;(6)第一水平机构311和第二水平机构312将待加工刀具移动到探针检测器420,通过探针检测器420检测待加工工件与夹头101的同心度,通过检测同心度判断待加工工件是否夹装异常;如若发生异常则提醒重新调整,并停止后续操作;如若发现正常,则控制系统根据检测机构400的检测信息生成车削程序;(7)控制系统根据生成的车削程序控制第一水平机构311和第二水平机构312,以使夹装到夹头101的待加工工件的指定切削位置与车削镜头210相对;(8)第二升降机构600带动车削镜头210偏转一定角度,第二升降机构600带动车削镜头210运动到切削高度;(9)连通纳秒激光器与车削镜头210之间的第一激光路径,纳秒激光从车削镜头210射出并切削待加工工件,同时,喷射保护气体,以防止待加工工件的切削表面过热与加速排屑,并且开启吸尘系统以吸走碎屑;(10)当完成粗削后,切换激光光路,连通皮秒激光器与车削镜头210之间的第二激光路径,皮秒激光从车削镜头210射出并切削待加工工件,以此完成实现了待加工工件的精削;(11)车削完成后,刀具移动到第二CCD视觉系统412下检测刀具尺寸,完成数据比对,如尺寸不到位进行补正后,进行二次车削。Specifically, a laser processing method includes the following steps: (1) clamping the tool to be processed to the chuck 101; (2) moving the tool to be processed to the first horizontal mechanism 311 and the second horizontal mechanism 312 Under a CCD vision system 411; (3) The first lifting mechanism 500 adjusts the position of the first CCD vision system 411 to realize the focus adjustment of the first CCD vision system 411 and initially locate the installation position of the tool to be processed; (4) The first horizontal mechanism 311 and the second horizontal mechanism 312 move the tool under the second CCD vision system 412; (5) the first lifting mechanism 500 adjusts the position of the second CCD vision system 412 to achieve the second CCD vision system 412 Adjust the focus and accurately position the installation position of the tool to be processed; (6) The first horizontal mechanism 311 and the second horizontal mechanism 312 move the tool to be processed to the probe detector 420, and the probe detector 420 detects the workpiece and the workpiece to be processed The concentricity of the chuck 101 is determined by detecting the concentricity to determine whether the workpiece to be processed is abnormal in clamping; if an abnormality occurs, re-adjustment is prompted, and subsequent operations are stopped; if it is found to be normal, the control system generates a turning program according to the detection information of the detection mechanism 400 (7) The control system controls the first horizontal mechanism 311 and the second horizontal mechanism 312 according to the generated turning program, so that the specified cutting position of the workpiece to be processed clamped to the chuck 101 is opposite to the turning lens 210; (8) The second lifting mechanism 600 drives the turning lens 210 to deflect to a certain angle, and the second lifting mechanism 600 drives the turning lens 210 to move to the cutting height; (9) Connecting the first laser path between the nanosecond laser and the turning lens 210, and the nanosecond laser from turning The lens 210 shoots out and cuts the workpiece to be processed, and at the same time sprays protective gas to prevent the cutting surface of the workpiece to be processed from overheating and accelerate chip removal, and turn on the dust collection system to suck away the debris; (10) When the roughing is completed, switch The laser light path connects the second laser path between the picosecond laser and the turning lens 210. The picosecond laser is emitted from the turning lens 210 and cuts the workpiece to be processed, thereby completing the finishing of the workpiece to be processed; (11) Turning is completed Then, the tool moves to the second CCD vision system 412 to detect the tool size, complete the data comparison, if the size is not in place, make corrections, and then perform secondary turning.
以上仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above are only optional embodiments of the application, and do not limit the scope of the patent for this application. Under the inventive concept of the application, the equivalent structure transformation made by using the content of the specification and drawings of the application, or directly/indirectly used in Other related technical fields are included in the scope of patent protection of this application.
Claims (20)
- 一种激光加工装置,其中,包括 A laser processing device, which includes工作台,设有配置为安装待加工工件的夹头;和The workbench is equipped with a chuck configured to install the workpiece to be processed; and激光系统,包括车削镜头、第一激光器、第二激光器和可移动的第一反射镜组,所述车削镜头位于所述夹头的上方,配置为发出激光,以对待加工工件进行加工;The laser system includes a turning lens, a first laser, a second laser, and a movable first mirror group. The turning lens is located above the chuck and is configured to emit a laser to process the workpiece to be processed;所述激光系统内部设有第一激光路径和第二激光路径,所述第二激光器、所述车削镜头沿所述第二激光路径依次设置,配置为形成沿所述第二激光路径传播的第二光路,以使所述车削镜头发出激光;所述第一反射镜组相对所述车削镜头移动并具有避让位置和导通位置;The laser system is provided with a first laser path and a second laser path. The second laser and the turning lens are sequentially arranged along the second laser path and configured to form a first laser path that propagates along the second laser path. Two light paths, so that the turning lens emits laser; the first mirror group moves relative to the turning lens and has an avoiding position and a conducting position;当所述第一反射镜组处于导通位置时,所述第一激光器、所述第一反射镜组、所述车削镜头沿所述第一激光路径依次设置,配置为形成沿所述第一激光路径传播的第一光路,以使所述车削镜头发出激光;When the first reflector group is in the on position, the first laser, the first reflector group, and the turning lens are sequentially arranged along the first laser path, and are configured to form along the first laser path. The first light path through which the laser path propagates, so that the turning lens emits laser light;当所述第一反射镜组处于避让位置时,所述第一反射镜组位于所述第二激光路径的侧部,以避让所述第二光路,以使所述车削镜头发出激光。When the first reflector group is in the avoiding position, the first reflector group is located on the side of the second laser path to avoid the second optical path, so that the turning lens emits laser light.
- 如权利要求1所述的激光加工装置,其中,所述第一激光器为纳秒激光器,所述第二激光器为皮秒激光器或者飞秒激光器。 The laser processing apparatus according to claim 1, wherein the first laser is a nanosecond laser, and the second laser is a picosecond laser or a femtosecond laser.
- 如权利要求1所述的激光加工装置,其中,所述第一激光器设于所述第一激光路径的上方,所述第一反射镜组可水平移动地设于所述第一激光器的下方,所述第一反射镜组的移动方向与所述第一激光路径呈夹角设置。 3. The laser processing apparatus according to claim 1, wherein the first laser is arranged above the first laser path, and the first mirror group is horizontally movable and arranged below the first laser, The moving direction of the first mirror group and the first laser path are arranged at an included angle.
- 如权利要求3所述的激光加工装置,其中,所述激光系统还包括驱动装置,所述驱动装置与所述第一反射镜组传动连接,以驱动所述第一反射镜组于所述避让位置与所述导通位置之间移动。 The laser processing device according to claim 3, wherein the laser system further comprises a driving device, the driving device is drivingly connected with the first mirror group to drive the first mirror group in the avoidance Move between the position and the conduction position.
- 如权利要求4所述的激光加工装置,其中,所述驱动装置包括伺服电机和直线导轨,所述伺服电机的转动输出端安装有丝杆,所述丝杆沿水平方向设置,所述直线导轨设有可水平移动的滑块,所述滑块与所述丝杆螺纹连接,所述第一反射镜组连接于所述滑块。 The laser processing device according to claim 4, wherein the driving device comprises a servo motor and a linear guide rail, the rotation output end of the servo motor is equipped with a screw rod, the screw rod is arranged in a horizontal direction, and the linear guide rail A horizontally movable sliding block is provided, the sliding block is threadedly connected with the screw rod, and the first reflecting mirror group is connected to the sliding block.
- 如权利要求1所述的激光加工装置,其中,所述激光系统还包括第二反射镜组和扩束镜组,所述第二反射镜组沿激光传播方向设置于所述第二激光器和所述扩束镜组之间,配置为将所述第二激光器发出的激光导向所述扩束镜组,激光经过所述扩束镜组射出形成所述第二光路。 The laser processing apparatus according to claim 1, wherein the laser system further comprises a second mirror group and a beam expander group, the second mirror group being arranged on the second laser and the laser beam along the laser propagation direction. The beam expander lens groups are configured to guide the laser light emitted by the second laser to the beam expander lens group, and the laser light is emitted through the beam expander lens group to form the second optical path.
- 如权利要求1所述的激光加工装置,其中,所述激光系统还包括第三反射镜组,所述第三反射镜组沿所述第一激光路径设于所述车削镜头之前,配置为将激光导入所述车削镜头。 The laser processing apparatus according to claim 1, wherein the laser system further comprises a third mirror group, the third mirror group is disposed before the turning lens along the first laser path, and is configured to Laser is introduced into the turning lens.
- 如权利要求1至7中任一项所述的激光加工装置,其中,所述激光加工装置还包括吸尘装置,所述吸尘装置的吸尘口与所述夹头相对。 8. The laser processing device according to any one of claims 1 to 7, wherein the laser processing device further comprises a dust suction device, and the dust suction port of the dust suction device is opposite to the chuck.
- 如权利要求8所述的激光加工装置,其中,所述激光加工装置还包括伸缩装置,所述伸缩装置与所述吸尘装置连接,配置为带动所述吸尘装置相对所述夹头运动。 8. The laser processing device according to claim 8, wherein the laser processing device further comprises a telescopic device, the telescopic device is connected to the dust collection device, and is configured to drive the dust collection device to move relative to the chuck.
- 如权利要求10所述的激光加工装置,其中,所述驱动机构包括水平机构和旋转机构,所述水平机构上安装有所述旋转机构,所述夹头安装于所述旋转机构。 10. The laser processing apparatus according to claim 10, wherein the driving mechanism includes a horizontal mechanism and a rotating mechanism, the rotating mechanism is mounted on the horizontal mechanism, and the chuck is mounted on the rotating mechanism.
- 如权利要求10所述的激光加工装置,其中,所述驱动机构包括水平机构和旋转机构,所述水平机构上安装有所述旋转机构,所述夹头安装于所述旋转机构。 10. The laser processing apparatus according to claim 10, wherein the driving mechanism includes a horizontal mechanism and a rotating mechanism, the rotating mechanism is mounted on the horizontal mechanism, and the chuck is mounted on the rotating mechanism.
- 如权利要求11所述的激光加工装置,其中,所述水平机构包括第一水平机构和第二水平机构,所述第一水平机构安装于所述第二水平机构,所述第二水平机构带动所述第一水平机构沿第一方向运动,所述第一水平机构上安装有所述旋转机构,所述第一水平机构带动所述旋转机构沿第二方向运动,第一方向与第二方向之间有夹角。The laser processing apparatus according to claim 11, wherein the horizontal mechanism comprises a first horizontal mechanism and a second horizontal mechanism, the first horizontal mechanism is installed on the second horizontal mechanism, and the second horizontal mechanism drives The first horizontal mechanism moves in a first direction, the rotation mechanism is installed on the first horizontal mechanism, and the first horizontal mechanism drives the rotation mechanism to move in a second direction, the first direction and the second direction There is an angle between them.
- 如权利要求11所述的激光加工装置,其中,所述旋转机构包括第一旋转机构和第二旋转机构,所述第二旋转机构置于所述第一水平机构上,所述第二旋转机构安装有所述第一旋转机构,所述第二旋转机构带动所述第一旋转机构绕第三方向转动,所述夹头安装于所述第一旋转机构,所述第一旋转机构带动所述夹头绕第四方向转动,第三方向与第四方向之间有夹角。The laser processing apparatus according to claim 11, wherein the rotation mechanism includes a first rotation mechanism and a second rotation mechanism, the second rotation mechanism is placed on the first horizontal mechanism, and the second rotation mechanism The first rotation mechanism is installed, the second rotation mechanism drives the first rotation mechanism to rotate in a third direction, the chuck is installed on the first rotation mechanism, and the first rotation mechanism drives the The chuck rotates around the fourth direction, and there is an angle between the third direction and the fourth direction.
- 如权利要求10所述的激光加工装置,其中,所述激光加工装置还包括控制系统,所述激光系统电连接于所述控制系统,所述控制系统与所述驱动机构电连接。10. The laser processing device of claim 10, wherein the laser processing device further comprises a control system, the laser system is electrically connected to the control system, and the control system is electrically connected to the driving mechanism.
- 如权利要求11所述的激光加工装置,其中,所述激光加工装置还包括配置为检测待加工工件安装位置的检测机构,所述检测机构与所述控制系统电连接。11. The laser processing device according to claim 11, wherein the laser processing device further comprises a detection mechanism configured to detect the installation position of the workpiece to be processed, and the detection mechanism is electrically connected to the control system.
- 如权利要求12所述的激光加工装置,其中,所述检测机构包括CCD视觉系统和探针检测器。The laser processing apparatus according to claim 12, wherein the detection mechanism includes a CCD vision system and a probe detector.
- 如权利要求13所述的激光加工装置,其中,所述激光加工装置还包括第一升降机构,CCD视觉系统和探针检测器均安装于所述第一升降机构。15. The laser processing device according to claim 13, wherein the laser processing device further comprises a first lifting mechanism, and both the CCD vision system and the probe detector are installed in the first lifting mechanism.
- 如权利要求1至7中任一项所述的激光加工装置,其中,所述激光加工装置还包括旋转头,所述旋转头上安装有所述车削镜头,配置为带动所述车削镜头水平转动。The laser processing device according to any one of claims 1 to 7, wherein the laser processing device further comprises a rotating head on which the turning lens is mounted and configured to drive the turning lens to rotate horizontally .
- 如权利要求18所述的激光加工装置,其中,所述激光加工装置还包括第二升降机构,所述旋转头安装于所述第二升降机构。17. The laser processing device of claim 18, wherein the laser processing device further comprises a second lifting mechanism, and the rotating head is mounted on the second lifting mechanism.
- 一种激光加工方法,应用于如权利要求1至19中任一项所述的激光加工装置,其中,包括以下步骤:A laser processing method, applied to the laser processing device according to any one of claims 1 to 19, and comprising the following steps:调整第一反射镜组至导通位置,以连通第一激光器与车削镜头之间的第一激光路径,以使第一激光器产生的激光束从车削镜头射出,切削待加工工件;Adjusting the first reflector group to the conducting position to connect the first laser path between the first laser and the turning lens, so that the laser beam generated by the first laser is emitted from the turning lens to cut the workpiece to be processed;当达到预设条件后,调整第一反射镜组至避让位置,以连通第二激光器与车削镜头之间的第二激光路径,以使第二激光器产生的激光束从车削镜头射出,切削待加工工件。When the preset conditions are reached, adjust the first reflector group to the avoiding position to connect the second laser path between the second laser and the turning lens, so that the laser beam generated by the second laser is emitted from the turning lens to cut to be processed Artifact.
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