CN108526425A - A kind of composition metal casting apparatus and continuous cast method - Google Patents

A kind of composition metal casting apparatus and continuous cast method Download PDF

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Publication number
CN108526425A
CN108526425A CN201810293808.1A CN201810293808A CN108526425A CN 108526425 A CN108526425 A CN 108526425A CN 201810293808 A CN201810293808 A CN 201810293808A CN 108526425 A CN108526425 A CN 108526425A
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China
Prior art keywords
liquid
metal
crystallizer
isolator
parent metal
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CN201810293808.1A
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CN108526425B (en
Inventor
黄玉平
廖相巍
许孟春
唐雪峰
郭庆涛
李德军
康伟
贾吉祥
赵成林
陈东
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/14Plants for continuous casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/007Continuous casting of metals, i.e. casting in indefinite lengths of composite ingots, i.e. two or more molten metals of different compositions being used to integrally cast the ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/053Means for oscillating the moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/16Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The present invention discloses a kind of composition metal casting apparatus, including crystallizer and tundish, isolator are suspended in crystallizer, constitute cylindrical space therebetween so that crystallizer is divided into inside and outside two cavitys;It is aligned at the top of isolator and crystallizer;Inner chamber body upper end is parent metal liquid cast gate, and outer chamber upper end is composite metal-liquid cast gate, is equipped with fixed arm at the top of isolator, fixed arm is connected and fixed with crystallizer vibration platform, ensures isolator and crystallizer synchronous vibration;Tundish is internally provided with S-shaped divider wall, by internal insulation at parent metal liquid holding groove and composite metal-liquid holding groove, parent metal liquid holding groove and composite metal-liquid holding groove inject the parent metal liquid cast gate and composite metal-liquid cast gate in crystallizer respectively by parent metal liquid long nozzle and composite metal-liquid long nozzle.

Description

A kind of composition metal casting apparatus and continuous cast method
Technical field
The present invention relates to metallurgical continuous casting technology, more particularly to a kind of composition metal casting apparatus and continuous cast method.
Background technology
Bimetal, such as:Tubing, Bar Wire Product, plank etc., be have both matrix steel mechanical property and composition metal it is resistance to The bimetal of the performances such as corrosion.In use, the service life and aesthetic measure that can greatly improve steel, are steel The developing direction of material application.Wherein, it can realize that parent metal and the metallurgical compound method of composition metal are seldom, and cost is very Height, such as electric heating spraying etc., cause user that can not undertake its fancy price.
Therefore, be badly in need of one kind can realize parent metal and composition metal metallurgy it is compound and with lower cost and compared with The composite steel billet manufacturing method of high production efficiency production.
Invention content
For the defect of currently available technology, the purpose of the present invention is exactly by providing a kind of effective composition metal continuous casting Method and device, obtain the composition metal blank of metallurgical combined state.
Purpose of the present invention is to what is realized by following technical solution:
A kind of composition metal casting apparatus, including crystallizer and tundish, it is characterised in that:Isolator is suspended in crystallizer It is interior, cylindrical space is constituted therebetween so that crystallizer is divided into inside and outside two cavitys;It is aligned at the top of isolator and crystallizer;It is interior Cavity upper end is parent metal liquid cast gate, and outer chamber upper end is composite metal-liquid cast gate, and fixed arm is equipped at the top of isolator, fixed Arm is connected and fixed with crystallizer vibration platform, ensures isolator and crystallizer synchronous vibration;Tundish is internally provided with S-shaped divider wall, By internal insulation at parent metal liquid holding groove and composite metal-liquid holding groove, parent metal liquid holding groove and composite metal-liquid are held Access slot respectively by parent metal liquid long nozzle and composite metal-liquid long nozzle, inject parent metal liquid cast gate in crystallizer and Composite metal-liquid cast gate.
Isolator material is refractory material, and built-in framework of steel reinforcement, length is less than crystallizer.
A kind of composition metal continuous cast method, it is characterised in that include the following steps:
1) isolator is heated to 700~1300 DEG C, is installed along on conticaster with crystallizer;
2) parent metal liquid and composite metal-liquid are injected separately into the parent metal liquid holding groove of tundish and compound simultaneously Molten metal holding groove;
3) parent metal liquid and composite metal-liquid are respectively from parent metal liquid long nozzle and composite metal-liquid long nozzle, simultaneously Inject parent metal liquid cast gate and composite metal-liquid cast gate;Dummy bar seals crystalliser feet;
4) the cooled solidification crust of the composite metal-liquid contacted with crystallizer inner wall, when pulling out crystallizer by dummy bar with every It is partially in semisolid from device contact;
5) the parent metal liquid of injection isolator does not solidify, after leaving isolator with dummy bar, parent metal liquid with it is multiple The semisolid part of alloy category scull inner layer contacts, and its part is melted, and forms mixed layer;
6) with strand downlink, under the action of cooling system, green shell continues to solidify, until strand all solidifies, realizes The metallurgical melting of parent metal and composition metal obtains metallurgical melting composite metal blank.
Beneficial effects of the present invention:(1) parent metal realizes metallurgical compound, binder course truly with composition metal Intensity is high;(2) mixed layer is had between parent metal and composition metal, it can be achieved that composite layer is conducive to the gradual transition of substrate performance The quality control of the operation of rolling;(3) the mixing layer thickness between parent metal and composition metal is controllable, is conducive to composition metal material Amount control;(4) it is not only suitable for plank and is suitable for wire rod again;(5) liquid metal direct combination is cast, without metallurgical compound in order to realize It heats again, efficiently and saves the energy.
Description of the drawings
Fig. 1 is isolator and crystallizer sectional front view;
Fig. 2 is isolator and crystallizer cross sectional plan view;
Fig. 3 is composition metal conticaster operating diagram;
Fig. 4 is composition metal continuous casting tundish structural schematic diagram;
Wherein:Isolator 1, crystallizer 2, parent metal liquid 3, composite metal-liquid 4, dummy bar 5, mixed layer 6, parent metal Liquid cast gate 7, composite metal-liquid cast gate 8, fixed arm 9, composite metal-liquid long nozzle 10, parent metal liquid long nozzle 11, tundish 12, parent metal liquid holding groove 13, composite metal-liquid holding groove 14, divider wall 15.
Specific implementation mode
It is illustrated with reference to specific embodiment:
Embodiment 1:
430 stainless steel of ferrite and mild steel Q345 steel composite continuous castings:
1) isolator 1 is heated to 700~800 DEG C, is installed along on conticaster with crystallizer 2;
2) Q345 molten steel and 430 molten stainless steels are injected separately into the parent metal liquid holding groove 13 of tundish 12 simultaneously and answered Close molten metal holding groove 14;
3) Q345 molten steel and 430 molten stainless steels are respectively from parent metal liquid long nozzle 11 and composite metal-liquid long nozzle 10, Inject matrix molten steel cast gate 7 and compound molten steel cast gate 8 simultaneously.Dummy bar 5 seals crystalliser feet;
4) the cooled solidification crust of 430 molten stainless steels contacted with 2 inner wall of crystallizer is pulling out crystallizer 2 by dummy bar 5 When with what isolator 1 contacted be partially in semisolid;
5) the Q345 molten steel of injection isolator 1 does not solidify, after leaving isolator 1 with dummy bar, Q345 molten steel and 430 The semisolid part of stainless steel scull inner layer contacts, and its part is melted, and forms mixed layer 6.It is about 5mm to mix layer thickness;
6) with strand downlink, under the action of cooling system, green shell continues to solidify, until strand all solidifies, realizes The metallurgical meltings of 430 stainless steels and Q345 steel.
Embodiment 2:
316 stainless steel of austenite and mild steel Q235 steel composite continuous castings:
1) isolator 1 is heated to 730~830 DEG C, is installed along on conticaster with crystallizer 2;
2) Q235 molten steel and 316 molten stainless steels are injected separately into the parent metal liquid holding groove 13 of tundish 12 simultaneously and answered Close molten metal holding groove 14;
3) Q235 molten steel and 316 molten stainless steels are respectively from parent metal liquid long nozzle 11 and composite metal-liquid long nozzle 10, Inject matrix molten steel cast gate 7 and compound molten steel cast gate 8 simultaneously.Dummy bar 5 seals crystalliser feet;
4) the Q235 molten steel of injection isolator 1 does not solidify, after leaving isolator 1 with dummy bar, Q235 molten steel and 316 The semisolid part of stainless steel scull inner layer contacts, and its part is melted, and forms mixed layer 6.It is about 6mm to mix layer thickness;
5) with strand downlink, under the action of cooling system, green shell continues to solidify, until strand all solidifies, realizes The metallurgical meltings of 316 stainless steels and Q235 steel.

Claims (3)

1. a kind of composition metal casting apparatus, including crystallizer and tundish, it is characterised in that:Isolator is suspended in crystallizer It is interior, cylindrical space is constituted therebetween so that crystallizer is divided into inside and outside two cavitys;It is aligned at the top of isolator and crystallizer;It is interior Cavity upper end is parent metal liquid cast gate, and outer chamber upper end is composite metal-liquid cast gate, and fixed arm is equipped at the top of isolator, fixed Arm is connected and fixed with crystallizer vibration platform, ensures isolator and crystallizer synchronous vibration;Tundish is internally provided with S-shaped divider wall, By internal insulation at parent metal liquid holding groove and composite metal-liquid holding groove, parent metal liquid holding groove and composite metal-liquid are held Access slot respectively by parent metal liquid long nozzle and composite metal-liquid long nozzle, inject parent metal liquid cast gate in crystallizer and Composite metal-liquid cast gate.
2. according to composition metal casting apparatus described in claim 1 is utilized, it is characterised in that:Isolator material is fire proofed wood Material, built-in framework of steel reinforcement, length are less than crystallizer.
3. a kind of composition metal continuous cast method according to claim 1 or 2, it is characterised in that include the following steps:
1) isolator is heated to 700~1300 DEG C, is installed along on conticaster with crystallizer;
2) parent metal liquid and composite metal-liquid are injected separately into the parent metal liquid holding groove and composition metal of tundish simultaneously Liquid holding groove;
3) parent metal liquid and composite metal-liquid inject simultaneously respectively from parent metal liquid long nozzle and composite metal-liquid long nozzle Parent metal liquid cast gate and composite metal-liquid cast gate;Dummy bar seals crystalliser feet;
4) the cooled solidification crust of the composite metal-liquid contacted with crystallizer inner wall, when pulling out crystallizer by dummy bar and isolator Contact is partially in semisolid;
5) the parent metal liquid of injection isolator does not solidify, after leaving isolator with dummy bar, parent metal liquid and compound gold Belong to the semisolid part contact of scull inner layer, and its part is melted, forms mixed layer;
6) with strand downlink, under the action of cooling system, green shell continues to solidify, until strand all solidifies, realizes base The metallurgical melting of body metal and composition metal obtains metallurgical melting composite metal blank.
CN201810293808.1A 2018-03-30 2018-03-30 Composite metal continuous casting device and continuous casting method Active CN108526425B (en)

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CN108526425B CN108526425B (en) 2020-09-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113857463A (en) * 2021-09-06 2021-12-31 盐城市联鑫钢铁有限公司 Composite stainless steel pouring process and device

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JPH08141704A (en) * 1994-11-17 1996-06-04 Kobe Steel Ltd Electromagnetic field casting device of a1 or a1 alloy and electromagnetic field casting method
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DE102004011152A1 (en) * 2004-03-08 2005-12-15 Mislavskyy, Oleksandr Casting process for pure metal and alloys extrudes hot metal into a chamber at below the surface of molten metal and excluding air
US20070215313A1 (en) * 2006-03-01 2007-09-20 Wagstaff Robert B Sequential casting of metals having high co-efficients of contraction
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CN101795791A (en) * 2007-08-29 2010-08-04 诺维尔里斯公司 Sequential casting of metals having the same or similar co-efficients of contraction
JP2012086250A (en) * 2010-10-20 2012-05-10 Toyota Motor Corp Aluminum alloy clad plate and method of manufacturing the same
CN102672124A (en) * 2012-04-25 2012-09-19 莱芜钢铁集团有限公司 Continuous casting equipment and method of gradient steel materials
CN102740996A (en) * 2010-02-11 2012-10-17 诺维尔里斯公司 Casting composite ingot with metal temperature compensation
CN103648683A (en) * 2011-07-12 2014-03-19 法国肯联铝业 Multi-alloy vertical semi-continuous casting method
CN104959557A (en) * 2015-07-24 2015-10-07 渤海大学 Method and device for electromagnetic continuous casting of bimetallic multilayer round billet
CN106735000A (en) * 2016-11-14 2017-05-31 东北大学 The semi-continuous casting device and method of a kind of three layers of cladding ingot casting

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US3353934A (en) * 1962-08-14 1967-11-21 Reynolds Metals Co Composite-ingot
JPS61266155A (en) * 1985-05-22 1986-11-25 Sumitomo Metal Ind Ltd Method and apparatus for continuous casting of clad ingot
JPS6216854A (en) * 1985-07-15 1987-01-26 Kawasaki Steel Corp Method and apparatus for continuous production of clad material
GB2204518B (en) * 1987-05-13 1991-03-06 Dundee College Of Technology Casting apparatus
JPH06297091A (en) * 1993-04-19 1994-10-25 Nippon Steel Corp Method and apparatus for continuous casting of composite metallic material
JPH08141704A (en) * 1994-11-17 1996-06-04 Kobe Steel Ltd Electromagnetic field casting device of a1 or a1 alloy and electromagnetic field casting method
JPH08294755A (en) * 1995-04-24 1996-11-12 Nippon Steel Corp Four ladle mounting type ladle changing device
CN1174106A (en) * 1997-04-15 1998-02-25 华南理工大学 Continuous and semicontinuous method preparing gradient material
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113857463A (en) * 2021-09-06 2021-12-31 盐城市联鑫钢铁有限公司 Composite stainless steel pouring process and device

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