CN108526345B - Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof - Google Patents
Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof Download PDFInfo
- Publication number
- CN108526345B CN108526345B CN201810369861.5A CN201810369861A CN108526345B CN 108526345 B CN108526345 B CN 108526345B CN 201810369861 A CN201810369861 A CN 201810369861A CN 108526345 B CN108526345 B CN 108526345B
- Authority
- CN
- China
- Prior art keywords
- thrust
- stamping
- piston cylinder
- sliding seat
- upright post
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 66
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 238000004080 punching Methods 0.000 claims abstract description 20
- 238000007664 blowing Methods 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000013461 design Methods 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 33
- 230000009471 action Effects 0.000 claims description 30
- 230000033001 locomotion Effects 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/24—Devices for removing sheets from a stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
- B21D45/08—Stripping-off devices interrelated with motion of tool
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention discloses a full-automatic stamping device for a piston cylinder of an air conditioner compressor of an automobile and a working method thereof, wherein the device comprises a workbench, a control cabinet, an automatic feeding part, a detection part and a stamping and blowing type discharging part, wherein the automatic feeding part, the detection part and the stamping and blowing type discharging part are arranged on the workbench; the automatic feeding part, the detection part, the punching and blowing type discharging part are all in communication connection with the control cabinet; adopt vibrations jar material loading, pushing equipment pushes away the disk material into the recess of fixed template in, and the infrared detection of material loading step design is used for detecting whether the round sheet is qualified, and the unloading adopts blowing formula unloading to design count sensor in the slide inboard for statistics production volume, and the whole set stamping device has realized automatic unloading, and has the function of detecting disqualification article, count, degree of automation is high, efficient.
Description
Technical Field
The invention relates to the technical field of stamping, in particular to a full-automatic stamping device for a piston cylinder of an air conditioner compressor of an automobile and a working method thereof.
Background
The processing flow of the piston cylinder of the automobile air conditioner compressor is generally as follows: (1) Blanking, namely cutting a bar-shaped metal raw material into round sheets; (2) Heat treatment, tempering heat treatment is carried out on the wafer material, so that the hardness of the material is reduced; (3) Pressing the wafer material into a cylinder shape by using a stamping device; (4) treating the surface of the piston cylinder. In the third step, most enterprises in the prior art still rely on the manual feeding mode, operators clamp the wafer materials into the die of the stamping device, and then the stamping machine performs compression molding, so that the mode has the defects of low working efficiency and low automation degree, and in addition, safety accidents are easy to occur when the operators work for a long time. In addition, the wafer material cut from the bar-shaped metal raw material may have defective products, and the manual picking has the defects of low efficiency and incomplete picking.
For example, chinese patent application number 2017100378555: the utility model provides a full-automatic stamping equipment, including the punching press case in this technical scheme, the moisturizing jar is equipped with at the top of punching press case, be equipped with four stands in the below of punching press case, be equipped with master cylinder between the stand, quick jar, the master cylinder is installed in the inside of punching press case with the one end of quick jar, be equipped with movable cross beam in the centre of stand, the stand passes movable cross beam, be equipped with a round hole in the centre of movable cross beam, be equipped with the workstation in movable cross beam's below, install on the workstation bottom of stand, be equipped with the mould fixed orifices on the mesa of workstation, be equipped with the stamping equipment base in the below of workstation, electrical apparatus operating panel is equipped with to the side of stamping equipment base, the connecting wire, be equipped with the electric cabinet on table surface's right side, be equipped with control panel on the electric cabinet, the manometer, the regulation pole. In the technical scheme, the main body device for stamping the workpiece is only involved, parts such as automatic feeding, blanking and detection of the workpiece are not involved, and certain defects exist.
Chinese patent application number 2016100128625: full-automatic punching machine, material feeding unit and extracting device set up in the both sides of punching machine among this technical scheme to and still including the control circuit that control send, extracting device and punching machine are controlled in proper order, material feeding unit is including feeding manipulator, and extracting device is sent, extracting manipulator is all including centre gripping cylinder and gripper, and material feeding unit still including blanking device, and extracting device still is including receiving material device. In the technical scheme, the mechanical arm is adopted to realize feeding and taking of the tubular parts, but the overall structural design of the feeding device and the taking device is complex, and in addition, if the mechanical arm is adopted to clamp the light cylinder structure formed by stamping, the clamping force is easy to control unreasonably, so that the cylinder structure is deformed, and the yield is influenced. In addition, the technical scheme lacks a device for detecting the workpiece by design correlation.
Therefore, it is necessary to design a fully-automatic automobile air conditioner compressor piston cylinder stamping device with complete functions and high working efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the high-efficiency full-automatic automobile air conditioner compressor piston cylinder stamping device with reasonable structural design and automatic feeding and discharging and detecting functions.
The invention solves the problems by adopting the following technical scheme:
The utility model provides a full-automatic vehicle air conditioner compressor piston cylinder stamping device, includes workstation, its characterized in that: the automatic feeding device also comprises a control cabinet, an automatic feeding part, a detection part and a punching and blowing type discharging part which are arranged on the workbench; the automatic feeding part, the detection part, the punching and blowing type discharging part are all in communication connection with the control cabinet;
The automatic feeding part comprises a feeding vibration cylinder, a feeding pipe, a pushing mechanism and a material temporary placing box; the material temporary storage box is internally provided with a cylindrical cavity and a rectangular cavity which are vertically communicated and connected in a T shape; the cylindrical cavity is arranged along the vertical direction and penetrates through the upper surface of the material temporary storage box; the rectangular cavity is arranged along the horizontal direction and penetrates through two side surfaces of the material temporary storage box; the material temporary storage box is also provided with a cylindrical guide cylinder; the cylindrical guide cylinder is arranged along the vertical direction and is communicated and connected with the cylindrical cavity; the discharging hole of the feeding vibration cylinder is connected with one end of a feeding pipe, and the other end of the feeding pipe is connected with the upper end of the cylindrical guide cylinder; a notch is formed in the upper surface of the feeding pipe; the pushing mechanism comprises a guide rail base, a guide rail, a sliding seat, a push rod, a tension spring, a thrust upright post and a thrust action plate; the guide rail base is fixed on the workbench; the two guide rails are arranged and fixed on the guide rail base along the horizontal direction; the sliding seat is slidably arranged on the guide rail; the push rod is arranged in the horizontal direction, one end of the push rod is fixed on the sliding seat, and the other end of the push rod is placed in the rectangular cavity of the material temporary storage box; the two tension springs are arranged on two sides of the sliding seat respectively, one end of each tension spring is fixedly connected to the side face of the sliding seat, the other end of each tension spring is fixedly connected to the workbench, and the arrangement direction of each tension spring is consistent with the arrangement direction of the corresponding push rod; the thrust upright post is fixedly arranged on the sliding seat along the vertical direction; the lower end face of the thrust action plate is inclined, and the lower end face of the thrust action plate is in contact connection with the upper end face of the thrust upright post;
The detection part comprises a detector and a manipulator; the detector is opposite to the notch on the feeding pipe; the manipulator is arranged on one side of the feeding pipe;
The stamping and blowing type discharging part comprises an upright post, a movable template, a fixed template, a stamping head sleeve, a stamping head, an air source, a slideway and a finished product containing box; four upright posts are uniformly distributed on the workbench, and the movable template is arranged in a lifting manner along the upright posts; the fixed die plate is fixed on the workbench through a base and is arranged opposite to the movable die plate, the fixed die plate is of a T-shaped plate structure, and a groove for placing a workpiece is formed in the fixed die plate; the groove is of a strip shape, one end of the groove is semicircular, and the other end of the groove is communicated with a rectangular cavity of the material temporary storage box; the stamping head sleeve is arranged at the center of the movable die plate along the vertical direction, an inclined through hole is formed in the wall of the stamping head sleeve, one end of the inclined through hole is connected with an air source through a pipeline, and a valve is arranged on the pipeline; the stamping head is arranged in the stamping head sleeve in a lifting manner; the slide way is arranged below the movable template and fixed on the workbench, and the lower end of the slide way is connected with the finished product containing box;
The pushing force acting plate in the pushing mechanism is fixedly connected with the movable template in the punching and blowing type discharging part, and the descending motion of the movable template drives the pushing force acting plate to do descending motion, so that the sliding seat is pushed to horizontally move through the pushing force upright post.
Preferably, the upper end surface of the cylindrical guide cylinder is provided with an inclined surface.
Preferably, the inner aperture of the cylindrical guide cylinder is consistent with the aperture of the cylindrical cavity in the material temporary storage box.
Preferably, the cross section of the push rod is rectangular.
Preferably, the upper end of the thrust upright post is provided with a roller.
Preferably, the detector of the present invention is an infrared detector.
Preferably, the inner side of the slideway is provided with a counting sensor, and the lower part of the slideway is provided with a baffle plate.
A working method of a piston cylinder stamping device of a full-automatic automobile air conditioner compressor is characterized by comprising the following steps of: the method comprises the following steps:
(1) Operating a control cabinet, starting the whole set of stamping device, conveying the wafer materials into a material temporary storage box through a feeding pipe by a feeding vibration cylinder, detecting whether the round sheets are qualified or not by a detector in the step, and taking out the unqualified round sheets from a notch on the upper surface of the feeding pipe by a mechanical arm if the unqualified round sheets are detected;
(2) Under the tension of the tension spring, the sliding seat drives the push rod to horizontally move along the guide rail, and the push rod sequentially pushes the wafer materials positioned in the material temporary storage box to the end part of the groove along the rectangular cavity of the material temporary storage box and the groove on the fixed template;
(3) The movable template moves downwards along the guide post, when the lower end of the stamping head sleeve is contacted with the fixed template, the stamping head stretches out to stamp the round sheet, and the round sheet is stamped into a cylinder body; in the process, the movable template is moved downwards to drive the thrust action plate to move downwards, so that the sliding seat is pushed by the thrust upright post, and the push rod is driven to horizontally move leftwards to reset, so that the next feeding is prepared;
(4) The movable template moves upwards, the piston cylinder is attached to the stamping head to move upwards, then the stamping head is retracted into the stamping head sleeve, the piston cylinder is separated from the stamping head and moves downwards under the self gravity, a valve on the pipeline is opened, the piston cylinder slides into the slideway under the action of inclined airflow, and a counting sensor at the inner side of the slideway counts; in the process, along with the lifting movement of the movable template, the thrust action plate does not act on the thrust upright post any more, and the step (2) is repeated at the moment;
(5) When the piston cylinder in the slide reaches the set count value, the count sensor transmits a signal to the control cabinet, the baffle at the end part of the slide is opened, the piston cylinder slides into the finished product containing box, and then the baffle is closed for the next working cycle.
Compared with the prior art, the invention has the following advantages and effects:
(1) The pushing mechanism adopts a tension spring to pull the sliding seat to move along the guide rail, so that the push rod is driven to push the wafer materials into the groove of the fixed template, the structural design of the pushing mechanism is simple, and the design of the whole set of stamping device can be simplified;
(2) The power source of the thrust action plate in the pushing mechanism is from the movable template, and the descending motion of the movable template drives the thrust action plate to do descending motion, so that the sliding seat is pushed to horizontally move by the thrust upright post, and the push rod is driven to reset; the power source special for driving the thrust action plate is not required to be additionally designed, so that the structure of the whole set of stamping device is simplified;
(3) The design detection part is used for detecting the thickness, the appearance and the like of the wafer material, picking out unqualified products and improving the yield of the piston cylinder body formed by stamping;
(4) The counting sensor is arranged on the inner side of the slideway, so that production management staff can count the production capacity conveniently;
(5) The whole set of stamping device realizes automatic feeding and discharging, has the functions of detecting unqualified products and counting, and has high automation degree and high efficiency.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present invention.
Fig. 2 is a schematic perspective view of the automatic feeding portion and the stationary platen (with the thrust column and the thrust plate removed) in the embodiment of the present invention.
Fig. 3 is a schematic perspective view of a thrust column and a thrust plate according to an embodiment of the present invention.
Fig. 4 is a schematic cross-sectional view of a material handling box according to an embodiment of the present invention.
Fig. 5 is a schematic view showing an installation position and a perspective structure of a detecting portion in the embodiment of the present invention.
Fig. 6 is a schematic diagram of a press forming structure of a piston cylinder according to an embodiment of the present invention.
Reference numerals illustrate: a control cabinet 1; a work table 2; an automatic feeding section 3; a feeding vibration cylinder 3-1; a feed pipe 3-2; 3-3 parts of a material temporary storage box; a cylindrical cavity 3-3-1; rectangular cavity 3-3-2; 3-3-3 parts of cylindrical guide cylinders; 3-3-4 parts of horizontal plane; 3-3-5 of inclined planes; 3-4 of guide rail bases; 3-5 parts of guide rails; 3-6 of sliding seats; 3-7 of push rod; 3-8 of tension springs; 3-9 of a thrust upright post; 3-10 parts of thrust action plate; 3-11 of rollers; 3-12 parts of gaps; a detection section 4; a detector 4-1; 4-2 of a manipulator; a punching and blowing type discharging part 5; the upright post 5-1; 5-2 of a movable template; 5-3 parts of a fixed template; grooves 5-3-1; stamping a head sleeve 5-5; inclined through holes 5-5-1; 5-6 parts of stamping heads; 5-7 of air source; 5-8 of slide ways; baffle 5-8-1; 5-9 parts of finished product containing boxes; 5-10 parts of pipelines; 5-11 parts of valves; counting sensors 5-12; a piston cylinder 6.
Detailed Description
The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and not limited to the following examples. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
Examples
See fig. 1-6.
The embodiment of the stamping device for the piston cylinder of the full-automatic automobile air conditioner compressor comprises a control cabinet 1, a workbench 2, an automatic feeding part 3, a detecting part 4 and a stamping and blowing type discharging part 5, wherein the automatic feeding part 3, the detecting part 4 and the stamping and blowing type discharging part 5 are arranged on the workbench 2. The automatic feeding part 3, the detecting part 4 and the punching and blowing type discharging part 5 are all in communication connection with the control cabinet 1.
The automatic feeding part 3 in the embodiment comprises a feeding vibration cylinder 3-1, a feeding pipe 3-2, a pushing mechanism and a material temporary placing box 3-3.
The material temporary storage box 3-3 is internally provided with a cylindrical cavity 3-3-1 and a rectangular cavity 3-3-2 which are vertically communicated and connected in a T shape. The cylindrical cavity 3-3-1 is arranged along the vertical direction and penetrates through the upper surface of the material temporary storage box 3-3. The rectangular cavity 3-3-2 is arranged along the horizontal direction and penetrates through two side surfaces of the material temporary storage box 3-3.
The material temporary storage box 3-3 is also provided with a cylindrical guide cylinder 3-3-3, the cylindrical guide cylinder 3-3-3 is arranged along the vertical direction and is communicated and connected with the cylindrical cavity 3-3-1, the inner aperture of the cylindrical guide cylinder 3-3 is consistent with the aperture of the cylindrical cavity 3-3-1 in the material temporary storage box 3-3, and the apertures of the cylindrical guide cylinder 3-3 and the cylindrical cavity 3-3 are slightly larger than the diameter of the round sheet, so that the round sheet is ensured to slide into the material temporary storage box 3-3 according to the horizontal discharge posture.
The upper end surface of the cylindrical guide cylinder 3-3-3 is a horizontal plane 3-3-4 and an inclined plane 3-3-5, and the highest point of the inclined plane 3-3-5 is higher than the horizontal plane 3-3-4. The discharge port of the feeding vibration cylinder 3-1 is connected with one end of the feeding pipe 3-2, the other end of the feeding pipe 3-2 is placed on the horizontal plane 3-3-4 of the upper end face of the cylindrical guide cylinder 3-3, at the moment, the inclined plane 3-3-5 of the upper end face of the cylindrical guide cylinder 3-3 plays a role in blocking the wafer materials conveyed out of the feeding pipe 3-2, the placed wafer materials slide out, and the wafer materials are ensured to fall into the material temporary storage box 3-3 smoothly.
The pushing mechanism comprises a guide rail base 3-4, a guide rail 3-5, a sliding seat 3-6, a push rod 3-7, a tension spring 3-8, a thrust upright post 3-9 and a thrust action plate 3-10. The guide rail base 3-4 is fixed on the workbench 2, the guide rail 3-5 is two linear guide rails, and the guide rail base 3-4 is fixed along the horizontal direction. The slide carriage 3-6 is slidably mounted on the guide rail 3-5. The push rod 3-7 is arranged along the horizontal direction, one end of the push rod is fixed on the sliding seat 3-6, the other end of the push rod is placed in the rectangular cavity 3-3-2 of the material temporary storage box 3-3, and the cross section of the push rod 3-7 is rectangular. The tension springs 3-8 are arranged at two sides of the sliding seat 3-6 respectively. One end of the tension spring 3-8 is fixedly connected to the side face of the sliding seat 3-6, the other end of the tension spring is fixedly connected to the workbench 2, and the arrangement direction of the tension spring 3-8 is consistent with the arrangement direction of the push rod 3-7. The thrust upright posts 3-9 are fixedly arranged on the sliding seat 3-6 along the vertical direction. The lower end face of the thrust acting plate 3-10 is inclined, and the lower end face of the thrust acting plate 3-10 is in contact connection with the upper end face of the thrust upright post 3-9.
The detecting section 4 in this embodiment includes a detector 4-1 and a robot 4-2. The manipulator 4-2 is arranged at one side of the feeding pipe 3-2, and a notch 3-12 is arranged on the upper surface of the feeding pipe 3-2. The detector 4-1 is an infrared detector, and is opposite to the notch 3-12 on the feeding pipe 3-2 and used for detecting the wafer material positioned at the notch 3-12, and if the thickness and the external dimension of the wafer material do not meet the requirements, the mechanical arm 4-2 picks out the unqualified wafer material.
The punching and blowing type discharging part 5 in the embodiment comprises an upright post 5-1, a movable template 5-2, a fixed template 5-3, a punching head sleeve 5-5, a punching head 5-6, an air source 5-7, a slideway 5-8 and a finished product containing box 5-9.
Four upright posts 5-1 are uniformly distributed on the workbench 2. The movable template 5-2 is arranged in a lifting manner along the upright post 5-1. The fixed die plate 5-3 is fixed on the workbench 2 through a base 5-4 and is arranged opposite to the movable die plate 5-2. The fixed die plate 5-3 is a T-shaped plate structure, and is provided with a groove 5-3-1 for placing round sheets. The groove 5-3-1 is a strip, one end of the groove is designed into a semicircle, a round sheet can be better positioned, and the other end of the groove is led to the rectangular cavity 3-3-2 of the material temporary storage box 3-3.
The stamping head sleeve 5-5 is arranged at the center of the movable mould plate 5-2 along the vertical direction, an inclined through hole 5-5-1 is formed in the wall of the stamping head sleeve 5-5, one end of the inclined through hole 5-5-1 is connected with the air source 5-7 through a pipeline 5-10, a valve 5-11 is arranged on the pipeline 5-10, and intermittent blowing blanking is realized by controlling the opening and closing of the valve 5-11. The stamping head 5-6 is arranged in the stamping head sleeve 5-5 in a lifting manner, and the wafer material is stamped into the piston cylinder 6 through telescopic movement. The slide way 5-8 is arranged below the movable mould plate 5-2 and is fixed on the workbench 2, and the lower end of the slide way 5-8 is connected with the finished product containing box 5-9. In the production process, after the stamping head 5-6 presses the wafer material into the piston cylinder 6, the piston cylinder 6 is attached to the stamping head 5-6, when the stamping head 5-6 is retracted into the stamping head sleeve 5-5, the piston cylinder 6 falls down under the self gravity, and at the moment, the piston cylinder 6 is obliquely blown into the slide way 5-8 by air flow blown out from the inclined through hole 5-5-1 of the stamping head sleeve 5-5.
In order to more conveniently count the production capacity, a counting sensor 5-12 is arranged on the inner side of the slide way 5-8 in the embodiment, a baffle plate 5-8-1 is arranged at the lower part of the slide way 5-8, the count value of the counting sensor 5-12 is 300, when 300 piston cylinder bodies 6 are contained in the slide way 5-8, the baffle plate 5-8-1 is opened, and the piston cylinder bodies 6 slide into a finished product containing box 5-9.
In this embodiment, the thrust action plate 3-10 of the pushing mechanism is fixedly connected with the movable mold plate 5-2 in the punching and blowing type discharging part 5, and the descending movement of the movable mold plate 5-2 drives the thrust action plate 3-10 to do descending movement, so that the sliding seat 3-6 is pushed to move horizontally by the thrust upright post 3-9. The power source of the thrust action plate 3-10 is from the movable mould plate 5-2, and the power source special for driving the thrust action plate 3-10 is not required to be additionally designed, so that the structure of the whole set of stamping device is simplified.
In the embodiment, the upper end of the thrust upright post 3-9 is provided with a roller 3-11, and the lower end surface of the thrust acting plate 3-10 is in contact connection with the roller 3-11. The design of the roller 3-11 can greatly reduce the friction force between the thrust upright post 3-9 and the thrust action plate 3-10, and the movable template 5-2 can push the thrust upright post 3-9 to move horizontally only by applying small acting force to the thrust action plate 3-10.
The embodiment also provides a working method of the full-automatic automobile air conditioner compressor piston cylinder stamping device, which comprises the following steps:
(1) Operating a control cabinet 1, starting the whole set of stamping device, conveying the wafer materials into a material temporary storage box 3-3 through a feeding pipe 3-2 by a feeding vibration cylinder 3-1, detecting whether the round sheets are qualified by a detector 4-1 in the step, and taking out the round sheets from a notch 3-12 at the upper surface of the feeding pipe 3-2 by a manipulator 4-2 if the unqualified round sheets are detected;
(2) Under the tension of the tension spring 3-8, the sliding seat 3-6 drives the push rod 3-7 to horizontally move along the guide rail 3-5, and the push rod 3-7 sequentially pushes the wafer materials positioned in the material temporary storage box 3-3 to the end part of the groove 5-3-1 along the rectangular cavity 3-3-2 of the material temporary storage box 3-3 and the groove 5-3-1 on the fixed template 5-3;
(3) The movable template 5-2 moves downwards along the guide post, when the lower end of the stamping head sleeve 5-5 contacts with the fixed template 5-3, the stamping head 5-6 stretches out to stamp the round sheet, and the round sheet is stamped into the piston cylinder 6 after stamping is completed; in the process, the movable template 5-2 is lowered to drive the thrust acting plate 3-10 to be lowered, so that the sliding seat 3-6 is pushed by the thrust upright post 3-9, the push rod 3-7 is driven to horizontally move leftwards, reset is carried out, and the next feeding is prepared;
(4) The movable template 5-2 moves upwards, the piston cylinder 6 is attached to the stamping head 5-6 to move upwards, then the stamping head 5-6 is retracted into the stamping head sleeve 5-5, the piston cylinder 6 is separated from the stamping head 5-6 and moves downwards under the self gravity, the valve 5-11 on the pipeline 5-10 is opened, the piston cylinder 6 slides into the slide way 5-8 under the action of inclined airflow, and the counting sensor 5-12 at the inner side of the slide way 5-8 counts; in the process, along with the lifting movement of the movable template 5-2, the thrust acting plate 3-10 does not act on the thrust upright post 3-9 any more, and the step (2) is repeated at the moment;
(5) When the piston cylinder 6 in the slide way 5-8 reaches the set count value, the count sensor 5-12 transmits a signal to the control cabinet 1, the baffle 5-8-1 at the end part of the slide way 5-8 is opened, the piston cylinder 6 slides into the finished product containing box 5-9, and then the baffle 5-8-1 is closed for the next working cycle.
Although the present invention has been described with reference to the above embodiments, it should be understood that the invention is not limited to the embodiments described above, but is capable of modification and variation without departing from the spirit and scope of the present invention.
Claims (4)
1. The working method of the full-automatic automobile air conditioner compressor piston cylinder stamping device comprises the steps of: the automatic feeding device also comprises a control cabinet, an automatic feeding part, a detection part and a punching and blowing type discharging part which are arranged on the workbench; the automatic feeding part, the detection part, the punching and blowing type discharging part are all in communication connection with the control cabinet;
The automatic feeding part comprises a feeding vibration cylinder, a feeding pipe, a pushing mechanism and a material temporary placing box; the material temporary storage box is internally provided with a cylindrical cavity and a rectangular cavity which are vertically communicated and connected in a T shape; the cylindrical cavity is arranged along the vertical direction and penetrates through the upper surface of the material temporary storage box; the rectangular cavity is arranged along the horizontal direction and penetrates through two side surfaces of the material temporary storage box; the material temporary storage box is also provided with a cylindrical guide cylinder; the cylindrical guide cylinder is arranged along the vertical direction and is communicated and connected with the cylindrical cavity; the discharging hole of the feeding vibration cylinder is connected with one end of a feeding pipe, and the other end of the feeding pipe is connected with the upper end of the cylindrical guide cylinder; a notch is formed in the upper surface of the feeding pipe; the pushing mechanism comprises a guide rail base, a guide rail, a sliding seat, a push rod, a tension spring, a thrust upright post and a thrust action plate; the guide rail base is fixed on the workbench; the two guide rails are arranged and fixed on the guide rail base along the horizontal direction; the sliding seat is slidably arranged on the guide rail; the push rod is arranged in the horizontal direction, one end of the push rod is fixed on the sliding seat, and the other end of the push rod is placed in the rectangular cavity of the material temporary storage box; the two tension springs are arranged on two sides of the sliding seat respectively, one end of each tension spring is fixedly connected to the side face of the sliding seat, the other end of each tension spring is fixedly connected to the workbench, and the arrangement direction of each tension spring is consistent with the arrangement direction of the corresponding push rod; the thrust upright post is fixedly arranged on the sliding seat along the vertical direction; the lower end face of the thrust action plate is inclined, and the lower end face of the thrust action plate is in contact connection with the upper end face of the thrust upright post;
The detection part comprises a detector and a manipulator; the detector is opposite to the notch on the feeding pipe; the manipulator is arranged on one side of the feeding pipe;
The stamping and blowing type discharging part comprises an upright post, a movable template, a fixed template, a stamping head sleeve, a stamping head, an air source, a slideway and a finished product containing box; four upright posts are uniformly distributed on the workbench, and the movable template is arranged in a lifting manner along the upright posts; the fixed die plate is fixed on the workbench through a base and is arranged opposite to the movable die plate, the fixed die plate is of a T-shaped plate structure, and a groove for placing a workpiece is formed in the fixed die plate; the groove is of a strip shape, one end of the groove is semicircular, and the other end of the groove is communicated with a rectangular cavity of the material temporary storage box; the stamping head sleeve is arranged at the center of the movable die plate along the vertical direction, an inclined through hole is formed in the wall of the stamping head sleeve, one end of the inclined through hole is connected with an air source through a pipeline, and a valve is arranged on the pipeline; the stamping head is arranged in the stamping head sleeve in a lifting manner; the slide way is arranged below the movable template and fixed on the workbench, and the lower end of the slide way is connected with the finished product containing box;
The pushing force acting plate in the pushing mechanism is fixedly connected with the movable template in the punching and blowing type discharging part, the descending motion of the movable template drives the pushing force acting plate to do descending motion, so that the sliding seat is pushed by the pushing force upright post to horizontally move, the sliding seat is pulled by the tension spring to move along the guide rail in the pushing mechanism, and the pushing rod is driven to push the wafer material into the groove of the fixed template; the power source of the thrust action plate in the pushing mechanism is from the movable template, and the descending motion of the movable template drives the thrust action plate to do descending motion, so that the sliding seat is pushed to horizontally move by the thrust upright post, and the push rod is driven to reset; the power source special for driving the thrust action plate is not required to be additionally designed, so that the structure of the whole set of stamping device is simplified; the upper end of the thrust upright post is provided with a roller, and the lower end surface of the thrust action plate is in contact connection with the roller; the design of the roller can greatly reduce the friction force between the thrust upright post and the thrust action plate, and the movable template can push the thrust upright post to move horizontally only by applying small acting force to the thrust action plate; an inclined plane is arranged in the upper end surface of the cylindrical guide cylinder; the inner aperture of the cylindrical guide cylinder is consistent with the aperture of the cylindrical cavity in the material temporary storage box; the working method comprises the following steps:
(1) Operating a control cabinet, starting the whole set of stamping device, conveying the wafer materials into a material temporary storage box through a feeding pipe by a feeding vibration cylinder, detecting whether the round sheets are qualified or not by a detector in the step, and taking out the unqualified round sheets from a notch on the upper surface of the feeding pipe by a mechanical arm if the unqualified round sheets are detected;
(2) Under the tension of the tension spring, the sliding seat drives the push rod to horizontally move along the guide rail, and the push rod sequentially pushes the wafer materials positioned in the material temporary storage box to the end part of the groove along the rectangular cavity of the material temporary storage box and the groove on the fixed template;
(3) The movable template moves downwards along the guide post, when the lower end of the stamping head sleeve is contacted with the fixed template, the stamping head stretches out to stamp the round sheet, and the round sheet is stamped into a cylinder body; in the process, the movable template is moved downwards to drive the thrust action plate to move downwards, so that the sliding seat is pushed by the thrust upright post, and the push rod is driven to horizontally move leftwards to reset, so that the next feeding is prepared;
(4) The movable template moves upwards, the piston cylinder is attached to the stamping head to move upwards, then the stamping head is retracted into the stamping head sleeve, the piston cylinder is separated from the stamping head and moves downwards under the self gravity, a valve on the pipeline is opened, the piston cylinder slides into the slideway under the action of inclined airflow, and a counting sensor at the inner side of the slideway counts; in the process, along with the lifting movement of the movable template, the thrust action plate does not act on the thrust upright post any more, and the step (2) is repeated at the moment;
(5) When the piston cylinder in the slide reaches the set count value, the count sensor transmits a signal to the control cabinet, the baffle at the end part of the slide is opened, the piston cylinder slides into the finished product containing box, and then the baffle is closed for the next working cycle.
2. The working method of the piston cylinder stamping device of the full-automatic automobile air conditioner compressor is characterized by comprising the following steps of: the cross section of the push rod is rectangular.
3. The working method of the piston cylinder stamping device of the full-automatic automobile air conditioner compressor is characterized by comprising the following steps of: the detector is an infrared detector.
4. The working method of the piston cylinder stamping device of the full-automatic automobile air conditioner compressor is characterized by comprising the following steps of: the inner side of the slideway is provided with a counting sensor, and the lower part of the slideway is provided with a baffle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810369861.5A CN108526345B (en) | 2018-04-24 | 2018-04-24 | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810369861.5A CN108526345B (en) | 2018-04-24 | 2018-04-24 | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108526345A CN108526345A (en) | 2018-09-14 |
| CN108526345B true CN108526345B (en) | 2024-05-07 |
Family
ID=63479267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810369861.5A Active CN108526345B (en) | 2018-04-24 | 2018-04-24 | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108526345B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110935813B (en) * | 2019-11-14 | 2021-04-02 | 嘉善永溢达精密五金有限公司 | Automatic punching machine and punching method |
| CN112296175B (en) * | 2020-11-25 | 2023-02-14 | 嘉兴星环汽车零部件有限公司 | Blanking jig for full-automatic valve plate punching machine |
| CN115041569B (en) * | 2022-08-12 | 2022-11-04 | 龙口市智兴机械制造有限公司 | Safe type stamping equipment is used in auto-parts processing |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040098967A (en) * | 2003-05-16 | 2004-11-26 | 김세환 | Operating method and cam die structure for processing four lateral switch box |
| JP2005230883A (en) * | 2004-02-20 | 2005-09-02 | Bridgestone Corp | Automatic press apparatus |
| CN201208632Y (en) * | 2008-06-10 | 2009-03-18 | 舟山市新龙电子设备有限公司 | Automatic operation apparatus of capacitor aluminum shell punching machine |
| CN201456448U (en) * | 2009-07-06 | 2010-05-12 | 杭州华锦电子有限公司 | Punch press feeding device |
| CN201529721U (en) * | 2009-11-06 | 2010-07-21 | 薛伟 | Full-automatic hole pressing machine |
| CN104353752A (en) * | 2014-10-23 | 2015-02-18 | 平湖市品耀机器自动化有限公司 | Full-automatic nut flattening machine |
| CN104624520A (en) * | 2015-01-21 | 2015-05-20 | 秦皇岛视听机械研究所 | Bare crystalline grain defect detecting equipment |
| CN204603119U (en) * | 2015-05-12 | 2015-09-02 | 上海为彪汽配制造有限公司 | A kind of collecting device of punch press |
| CN106077331A (en) * | 2016-08-11 | 2016-11-09 | 新昌县三维精工机械有限公司 | A kind of cold extrusion self-feeding stamping machine |
| CN206074466U (en) * | 2016-09-29 | 2017-04-05 | 无锡绿缘汽车零部件有限公司 | For the device of piece test |
| CN207154604U (en) * | 2017-09-13 | 2018-03-30 | 深圳精诚制罐有限公司 | A kind of automatic charging device of billot pressing equipment |
| CN208303719U (en) * | 2018-04-24 | 2019-01-01 | 桐乡市凯盛精密机械有限公司 | A kind of full automatic car piston of air-conditioning compressor cylinder stamping device |
-
2018
- 2018-04-24 CN CN201810369861.5A patent/CN108526345B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040098967A (en) * | 2003-05-16 | 2004-11-26 | 김세환 | Operating method and cam die structure for processing four lateral switch box |
| JP2005230883A (en) * | 2004-02-20 | 2005-09-02 | Bridgestone Corp | Automatic press apparatus |
| CN201208632Y (en) * | 2008-06-10 | 2009-03-18 | 舟山市新龙电子设备有限公司 | Automatic operation apparatus of capacitor aluminum shell punching machine |
| CN201456448U (en) * | 2009-07-06 | 2010-05-12 | 杭州华锦电子有限公司 | Punch press feeding device |
| CN201529721U (en) * | 2009-11-06 | 2010-07-21 | 薛伟 | Full-automatic hole pressing machine |
| CN104353752A (en) * | 2014-10-23 | 2015-02-18 | 平湖市品耀机器自动化有限公司 | Full-automatic nut flattening machine |
| CN104624520A (en) * | 2015-01-21 | 2015-05-20 | 秦皇岛视听机械研究所 | Bare crystalline grain defect detecting equipment |
| CN204603119U (en) * | 2015-05-12 | 2015-09-02 | 上海为彪汽配制造有限公司 | A kind of collecting device of punch press |
| CN106077331A (en) * | 2016-08-11 | 2016-11-09 | 新昌县三维精工机械有限公司 | A kind of cold extrusion self-feeding stamping machine |
| CN206074466U (en) * | 2016-09-29 | 2017-04-05 | 无锡绿缘汽车零部件有限公司 | For the device of piece test |
| CN207154604U (en) * | 2017-09-13 | 2018-03-30 | 深圳精诚制罐有限公司 | A kind of automatic charging device of billot pressing equipment |
| CN208303719U (en) * | 2018-04-24 | 2019-01-01 | 桐乡市凯盛精密机械有限公司 | A kind of full automatic car piston of air-conditioning compressor cylinder stamping device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108526345A (en) | 2018-09-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108526345B (en) | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof | |
| CN103949538B (en) | Full-automatic stamping die machine integrated system | |
| CN108500598B (en) | Feeding and discharging device for clamp spring | |
| CN108161439B (en) | Potentiometer assembling machine capable of automatically assembling clamping ring | |
| CN104785656A (en) | Multi-station material conveying system | |
| CN210294569U (en) | Automatic pressing-in and detecting equipment for shaft seal clamp spring of automobile air conditioner compressor | |
| CN219378717U (en) | Stamping equipment for sunroof | |
| CN112847419A (en) | Clamping jaw opening and loading device | |
| CN204524063U (en) | A kind of multi-station material transfer system | |
| CN111975358A (en) | Full-automatic assembly machine for sleeve screws | |
| CN212238907U (en) | Multi-station conveying die for automobile parts | |
| CN211758280U (en) | Valve forging and pressing device | |
| CN208303719U (en) | A kind of full automatic car piston of air-conditioning compressor cylinder stamping device | |
| CN219074189U (en) | Stamping die capable of automatically demolding | |
| CN111702122A (en) | Rivet taking and placing mechanism, plane robot, press riveting device and press riveting system | |
| CN110773660A (en) | Sending and receiving integrated mechanical arm | |
| CN203993011U (en) | The oiliness bearing of micromotor stator automatic press mounting system is put into mechanism | |
| CN110899474A (en) | Improved automatic punching equipment | |
| CN211360597U (en) | Press-down device for shaft replacement and shaft replacement equipment for rotor die-casting | |
| CN220760838U (en) | Stamping forming equipment with automatic material function | |
| CN218638427U (en) | Workpiece ejection mechanism for stamping die | |
| CN215320378U (en) | Injection mold ejection mechanism | |
| CN217095309U (en) | Automatic die for elastic pieces | |
| CN219253935U (en) | Automatic demoulding device of punch press | |
| CN220921500U (en) | Automatic assembly mechanism of spring coil torsion spring |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |