CN108526345A - Full automatic car piston of air-conditioning compressor cylinder decompressor and its working method - Google Patents
Full automatic car piston of air-conditioning compressor cylinder decompressor and its working method Download PDFInfo
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- CN108526345A CN108526345A CN201810369861.5A CN201810369861A CN108526345A CN 108526345 A CN108526345 A CN 108526345A CN 201810369861 A CN201810369861 A CN 201810369861A CN 108526345 A CN108526345 A CN 108526345A
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- staking punch
- cylinder
- moving platen
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- 238000004378 air conditioning Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 79
- 238000004080 punching Methods 0.000 claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 239000007787 solid Substances 0.000 claims abstract description 18
- 238000007664 blowing Methods 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000001174 ascending effect Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 2
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/24—Devices for removing sheets from a stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
- B21D45/08—Stripping-off devices interrelated with motion of tool
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The present invention discloses a kind of full automatic car piston of air-conditioning compressor cylinder decompressor and its working method, which includes workbench, switch board and setting self-feeding part, detection part and punching press on the table and air blowing type discharging portion；Self-feeding part, detection part, punching press and air blowing type discharging portion are communicated to connect with switch board；Using vibrations cylinder feeding, disk material is pushed into the groove of solid plate by pusher, infrared detection is designed in feeding step, it is whether qualified for detecting disk material, blanking uses air blowing type blanking, and sensor for countering is designed on the inside of slideway, for counting output, a whole set of decompressor realizes automatic loading/unloading and has the function of detecting defective work, counting, high degree of automation, efficient.
Description
Technical field
The present invention relates to stamping technology fields, in particular, being related to a kind of full automatic car piston of air-conditioning compressor cylinder
Decompressor and its working method.
Background technology
The processing flow of automobile air conditioner compressor piston cylinder is generally：（1）Blanking cuts into rodlike raw material metal
Disk material；（2）Heat treatment carries out tempering heat treatment to disk material, the hardness of material is made to reduce；（3）Using decompressor, will justify
Sheet material is pressed into cylindrical shape；（4）Piston barrel surface is handled etc..It is most of in the prior art in above-mentioned third step
Enterprise still relies on the mode of artificial loading, operating personnel that disk material is clamped in the mold of decompressor, subsequent press machine
It is pressed, such mode haves the shortcomings that working efficiency is low, the degree of automation is low, in addition when operating personnel's long-time work
When making, it is easy to happen safety accident.In addition there may be defect wares for the disk material that rodlike raw material metal is cut into, by artificial
To pick that there are efficiency low, picks incomplete disadvantage.
For example, application No. is 2017100378555 Chinese patents：A kind of full-automatic stamping equipment, in the technical solution
Including punching press case, the top of punching press case is equipped with oil compensating cylinder, is equipped with four columns in the lower section of punching press case, master is equipped between column
One end of cylinder, fast cylinder, master cylinder and fast cylinder is mounted on the inside of punching press case, and moved cross beam, column are equipped in the centre of column
Across moved cross beam, is set there are one circular hole in the centre of moved cross beam, workbench, the bottom of column are equipped in the lower section of moved cross beam
On the table, the table top of workbench is equipped with mold mounting hole for end installation, and stamping equipment pedestal is equipped in the lower section of workbench,
The side of stamping equipment pedestal is equipped with electric cabinet equipped with operation of electrical appliances panel, connecting line, on the right side of work top, on electric cabinet
Equipped with control panel, pressure gauge, adjusting rod.The agent set for carrying out punching press to workpiece is related only in the technical solution,
The parts such as automatic charging, blanking and the detection of workpiece are not directed to, there is also a degree of defects.
Application No. is 2016100128625 Chinese patents：Full-automatic punch feed device and takes in the technical solution
Material device is arranged in the both sides of press machine, and further includes the control circuit that control is sent, feeding device and press machine manipulate successively,
Feed device includes feeding mechanical hand, and feeding device includes reclaimer robot, is sent, reclaimer robot includes clamping gas
Cylinder and gripper jaw, feed device further include having doffer, and feeding device further includes having material collecting device.It is used in the technical solution
Manipulator realizes the feeding and feeding to tubular member, but the overall construction design of feed device and feeding device is complicated,
In addition for the light-duty tube structure being stamped and formed out, according to manipulator clamping type blanking, easily because clamping force control is unreasonable,
So that tube structure is deformed, influences yield rate.In addition, lacking the related dress being detected to workpiece of design in the technical solution
It sets.
It is therefore desirable to design a kind of full automatic car piston of air-conditioning compressor cylinder punching multiple functional, work efficiency is high
Pressure device.
Invention content
It is an object of the invention to overcome above-mentioned deficiency existing in the prior art, and offer is a kind of reasonable in design,
High efficiency full automatic car piston of air-conditioning compressor cylinder decompressor with automatic loading/unloading and detection function.
Technical solution is used by the present invention solves the above problems：
A kind of full automatic car piston of air-conditioning compressor cylinder decompressor, including workbench, it is characterised in that：Further include control
Cabinet and the self-feeding part, detection part and the punching press that are arranged on the workbench and air blowing type discharging portion；It is described automatic
Feed section, detection part, punching press and air blowing type discharging portion are communicated to connect with switch board；
The self-feeding part includes that feeding vibrations cylinder, feed pipe, pusher and material temporarily put box；The material temporarily puts box
Be internally provided with the cylindrical cavity and rectangular enclosure for vertically communicating T-shaped connection；The cylindrical cavity is vertically
Setting, and run through the upper surface that material temporarily puts box；The rectangular enclosure is horizontally disposed, and temporarily puts the two of box through material
Side；The material, which is temporarily put, is additionally provided with cylindrical guide cylinder on box；The cylinder guide cylinder is vertically arranged, with circle
Cylindrical cavity is connected；The discharge port of the feeding vibrations cylinder and one end of feed pipe connect, the other end and circle of feed pipe
The upper end of cylindricality guide cylinder connects；The upper surface of the feed pipe offers a notch；The pusher include guide rail base,
Guide rail, slide, push rod, tension spring, thrust column and thrust plate；The guide rail base is fixed on the table；The guide rail
Setting two, is fixed on guide rail base in the horizontal direction；The slide is slidably mounted on guide rail；The push rod is along level side
To setting, one end of which is fixed on slide, the other end is placed on material and temporarily puts in the rectangular enclosure of box；The tension spring setting two
Root is separately positioned on the both sides of slide, and one end of tension spring is fixedly connected on the side of slide, and the other end is fixedly connected on work
On platform, the arranged direction of tension spring is consistent with the arranged direction of push rod；The thrust column is vertically fixed at slide
On；The lower face of the thrust plate is skewed, and the lower face of thrust plate contacts company with the upper surface of thrust column
It connects；
The detection part includes detector and manipulator；Notch on the detector face feed pipe；The manipulator is set
It sets in feed pipe side；
The punching press and air blowing type discharging portion include column, moving platen, solid plate, staking punch sleeve, staking punch, air source, cunning
Road, finished product accommodating box；The column is provided with four, is evenly distributed on the table, moving platen is arranged along column liftable；It is described fixed
Template is fixed on the table by a pedestal, is oppositely arranged with moving platen, and solid plate is T-shaped platy structure, is set thereon
It is equipped with the groove for placing workpiece；The groove is long strip type, and one end is semicircle, and the other end, which leads to material, temporarily puts box
At rectangular enclosure；The staking punch sleeve is arranged vertically at moving platen center, is arranged on the barrel of staking punch sleeve
There are inclined via-hole, one end of inclined via-hole to be connect with air source by pipeline, valve is provided on pipeline；The staking punch liftable
In staking punch sleeve；The installation of slide track in the lower section of moving platen, and it is fixed on the table, the lower end of slideway at
Product accommodating box connects；
Thrust plate in the pusher is fixedly connected with the moving platen in punching press and air blowing type discharging portion, moving platen
Descending motion drive thrust plate do descending motion, to by thrust column push slide move horizontally.
Preferably, there is an inclined-plane in the upper surface of cylinder guide cylinder of the present invention.
Preferably, the internal orifice dimension and material of cylinder guide cylinder of the present invention temporarily put the cylindrical cavity inside box
Aperture is consistent.
Preferably, the cross section of push rod of the present invention is rectangle.
Preferably, the upper end of thrust column of the present invention is equipped with idler wheel.
Preferably, detector of the present invention is infrared detector.
Preferably, being provided with sensor for countering on the inside of slideway of the present invention, the lower part of slideway is provided with baffle.
A kind of working method of full automatic car piston of air-conditioning compressor cylinder decompressor, it is characterised in that：Step is such as
Under：
（1）Operation and control cabinet, starts a whole set of decompressor, and disk material is delivered to material by feed pipe and temporarily put by feeding vibrations cylinder
In box, whether detector detection disk material is qualified in this step, if detecting unqualified disk material, manipulator is by it from feeding
It is taken out in notch at the upper surface of pipe；
（2）Under the pulling force of tension spring, slide drives push rod to move horizontally along guide rail, and push rod temporarily puts the square of box along material successively
The disk material temporarily put positioned at material in box is pushed to the end of groove by the groove on shape cavity, solid plate；
（3）Moving platen does descending motion along guide post, and when lower end and the solid plate of staking punch sleeve contact, staking punch, which stretches out, to carry out
Punching press disk material, punching press are completed, and disk material is struck out piston barrel；The descending motion band dynamicthrust of moving platen in the process
Action plate does descending motion, to push slide by thrust column, push rod is driven to move horizontally to the left, is resetted, is prepared
Feeding next time；
（4）Moving platen does ascending motion, and piston barrel, which is attached on staking punch, does ascending motion, and subsequent staking punch is retracted staking punch
Sleeve, piston barrel are detached from staking punch, and descending motion is done under its own gravity, and the valve on pipeline is opened, and piston barrel exists
Slanted gas flow effect, which is glided, to be fallen into slideway, and the sensor for countering on the inside of slideway is counted；In the process, with moving platen
Do ascending motion, thrust plate no longer has pressure to the effect of thrust column, at this time repeatedly step（2）；
（5）When piston barrel in slideway reaches the count value of setting, sensor for countering transmits signals to switch board, slideway end
Baffle open, piston barrel slides to finished product accommodating box, and subsequent flapper closure carries out next working cycles.
Compared with prior art, the present invention haing the following advantages and effect：
（1）Slide is pulled to be moved along guide rail using tension spring in pusher, to drive push rod that disk material is pushed into solid plate
Groove in, pusher structure design is simple, can simplify a whole set of decompressor design；
（2）The power source of thrust plate comes from moving platen in pusher, and the descending motion of moving platen drives thrust
Plate does descending motion, to push slide to move horizontally by thrust column, and then push rod is driven to reset；It is special without additional designs
For the power source of driving thrus action plate, the structure of a whole set of decompressor is made more to simplify；
（3）Detection part is designed, the detections such as thickness, shape are carried out to disk material, pick out defective work, are improved stamping forming
The yield rate of piston barrel；
（4）Sensor for countering is designed on the inside of slideway, administrative staff easy to produce count output；
（5）A whole set of decompressor realizes automatic loading/unloading and has the function of detecting defective work, counting, the degree of automation
It is high, efficient.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the embodiment of the present invention.
Fig. 2 is the dimensional structure diagram of self-feeding part and solid plate in the embodiment of the present invention（Remove thrust column
With thrust plate）.
Fig. 3 is the dimensional structure diagram of thrust column and thrust plate in the embodiment of the present invention.
Fig. 4 is the schematic cross-sectional view that material temporarily puts box in the embodiment of the present invention.
Fig. 5 is the installation site and dimensional structure diagram of detection part in the embodiment of the present invention.
Fig. 6 is the stamping forming structural schematic diagram of piston barrel in the embodiment of the present invention.
Reference sign：Switch board 1；Workbench 2；Self-feeding part 3；Feeding shakes cylinder 3-1；Feed pipe 3-2；Object
Material temporarily puts box 3-3；Cylindrical cavity 3-3-1；Rectangular enclosure 3-3-2；Cylindrical guide cylinder 3-3-3；Horizontal plane 3-3-4；Inclined-plane
3-3-5；Guide rail base 3-4；Guide rail 3-5；Slide 3-6；Push rod 3-7；Tension spring 3-8；Thrust column 3-9；Thrust plate 3-10；
Idler wheel 3-11；Notch 3-12；Detection part 4；Detector 4-1；Manipulator 4-2；Punching press and air blowing type discharging portion 5；Column 5-
1；Moving platen 5-2；Solid plate 5-3；Groove 5-3-1；Staking punch sleeve 5-5；Inclined via-hole 5-5-1；Staking punch 5-6；Air source 5-
7；Slideway 5-8；Baffle 5-8-1；Finished product accommodating box 5-9；Pipeline 5-10；Valve 5-11；Sensor for countering 5-12；Piston barrel
6。
Specific implementation mode
The present invention is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following embodiment is to this hair
Bright explanation and the invention is not limited in following embodiments.It should be noted that word " preceding " used in the following description,
" rear ", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to direction or remote
Direction from geometric center of specific component.
Embodiment.
Referring to Fig. 1 to Fig. 6.
A kind of full automatic car piston of air-conditioning compressor cylinder decompressor of the present embodiment, including switch board 1, workbench 2,
And self-feeding part 3, detection part 4, punching press and the air blowing type discharging portion 5 being arranged on the workbench 2.Automatically it send
Expect that part 3, detection part 4, punching press and air blowing type discharging portion 5 are communicated to connect with switch board 1.
Self-feeding part 3 includes that feeding vibrations cylinder 3-1, feed pipe 3-2, pusher and material are temporarily put in the present embodiment
Box 3-3.
What material temporarily put box 3-3 is internally provided with the cylindrical cavity 3-3-1 and rectangular enclosure for vertically communicating T-shaped connection
3-3-2.Cylindrical cavity 3-3-1 is vertically arranged, and the upper surface of box 3-3 is temporarily put through material.Rectangular enclosure 3-3-2
It is horizontally disposed, and run through the two sides that material temporarily puts box 3-3.
Material, which is temporarily put, is additionally provided with cylindrical guide cylinder 3-3-3 on box 3-3, the cylinder guide cylinder 3-3-3 is along vertical side
It to setting, is connected with cylindrical cavity 3-3-1, and the internal orifice dimension of cylindrical guide cylinder 3-3-3 and material temporarily put box 3-3
The aperture of internal cylindrical cavity 3-3-1 is consistent, and the aperture of the two is slightly larger than the diameter of disk material, to ensure disk
Material slides to material according to the posture of horizontal drain and temporarily puts in box 3-3.
The upper surface of cylindrical guide cylinder 3-3-3 is an a horizontal plane 3-3-4 and inclined-plane 3-3-5, the highest of inclined-plane 3-3-5
Point is higher than horizontal plane 3-3-4.The discharge port of feeding vibrations cylinder 3-1 is connect with one end of feed pipe 3-2, and feed pipe 3-2's is another
On the horizontal plane 3-3-4 for holding the upper surface for being placed on cylindrical guide cylinder 3-3-3, the upper end of cylindrical guide cylinder 3-3-3 at this time
The inclined-plane 3-3-5 in face plays barrier effect to the disk material that feed pipe 3-2 is transferred out, and places disk material and slides away, ensures circle
Sheet material smoothly falls into material and temporarily puts in box 3-3.
Pusher include guide rail base 3-4, guide rail 3-5, slide 3-6, push rod 3-7, tension spring 3-8, thrust column 3-9 and
Thrust plate 3-10.Guide rail base 3-4 is fixed on workbench 2, and guide rail 3-5 selects both threads guide rail, in the horizontal direction
It is fixed on guide rail base 3-4.Slide 3-6 is slidably mounted on guide rail 3-5.Push rod 3-7 is horizontally disposed, and one end is solid
It is scheduled on slide 3-6, the other end is placed on material and temporarily puts in the rectangular enclosure 3-3-2 of box 3-3, and the cross section of push rod 3-7
For rectangle.Tension spring 3-8 is arranged two, is separately positioned on the both sides of slide 3-6.One end of tension spring 3-8 is fixedly connected on slide 3-6
Side, the other end is fixedly connected on workbench 2, and the arranged direction one of the arranged direction of tension spring 3-8 and push rod 3-7
It causes.Thrust column 3-9 is vertically fixed on slide 3-6.The lower face of thrust plate 3-10 is skewed, is pushed away
The lower face of force effect plate 3-10 is connected with the upper surface of thrust column 3-9.
Detection part 4 includes detector 4-1 and manipulator 4-2 in the present embodiment.Manipulator 4-2 is arranged in feed pipe 3-2
The upper surface of side, feed pipe 3-2 offers a notch 3-12.It is infrared detector, face feeding that detector 4-1, which is selected,
Notch 3-12 on pipe 3-2, for being detected to the disk material at notch 3-12, if the thickness of disk material and outer
Shape size is undesirable, then picks out by this unqualified disk material by manipulator 4-2.
Punching press and air blowing type discharging portion 5 include column 5-1, moving platen 5-2, solid plate 5-3, staking punch in the present embodiment
Sleeve 5-5, staking punch 5-6, air source 5-7, slideway 5-8, finished product accommodating box 5-9.
Column 5-1 is provided with four, is distributed on workbench 2.Moving platen 5-2 is arranged along column 5-1 liftables.Solid plate
5-3 is fixed on by a pedestal 5-4 on workbench 2, is oppositely arranged with moving platen 5-2.Solid plate 5-3 is T-shaped plate
Structure is provided with the groove 5-3-1 for placing disk material.Groove 5-3-1 is long strip type, and one end is designed as semicircle
Shape, can better setting circle sheet material, the other end, which leads to material, temporarily to be put at the rectangular enclosure 3-3-2 of box 3-3.
Staking punch sleeve 5-5 is arranged vertically at the centers moving platen 5-2, is set on the barrel of staking punch sleeve 5-5
It is equipped with inclined via-hole 5-5-1, one end of inclined via-hole 5-5-1 is connect with air source 5-7 by pipeline 5-10, is arranged on pipeline 5-10
There is valve 5-11, by the opening and closing of control valve 5-11, realizes intermittent air blowing blanking.Staking punch 5-6 liftables are mounted on punching
In pressure head sleeve 5-5, disk material is struck out by piston barrel 6 by stretching motion.Slideway 5-8 is arranged at moving platen 5-2
Side, and be fixed on workbench 2, the lower end of slideway 5-8 is connect with finished product accommodating box 5-9.In process of production, staking punch 5-6
After disk material is pressed into piston barrel 6, piston barrel 6 is attached on staking punch 5-6, when staking punch 5-6 is retracted punching press headgear
After cylinder 5-5, piston barrel 6 is fallen downwards under its own gravity, at this time from the inclined via-hole 5-5-1 blowouts of staking punch sleeve 5-5
Air-flow by piston barrel 6 inclination be blown into slideway 5-8.
In order to more easily count output, the inside of the present embodiment middle slideway 5-8 is equipped with sensor for countering 5-12, slideway
The lower part of 5-8 is provided with baffle 5-8-1, and the count value of sensor for countering 5-12 is set as 300, is contained with when in slideway 5-8
When 300 piston barrels 6, baffle 5-8-1 is opened, and piston barrel 6 slides to finished product accommodating box 5-9.
The thrust plate 3-10 of the pusher and moving platen 5- in punching press and air blowing type discharging portion 5 in the present embodiment
2 are fixedly connected, and the descending motion of moving platen 5-2 drives thrust plate 3-10 to do descending motion, to pass through thrust column 3-9
Slide 3-6 is pushed to move horizontally.The power source of thrust plate 3-10 comes from moving platen 5-2, is exclusively used in without additional designs
The power source of driving thrus action plate 3-10 makes the structure of a whole set of decompressor more simplify.
The upper end of thrust column 3-9 is equipped with idler wheel 3-11, the lower face of thrust plate 3-10 and idler wheel in the present embodiment
3-11 is connected.The design of idler wheel 3-11 can greatly reduce the frictional force between thrust column 3-9 and thrust plate 3-10,
And moving platen 5-2 only needs to apply the active force of very little to thrust plate 3-10, you can thrust column 3-9 levels is pushed to move
It is dynamic.
The present embodiment additionally provides the working method of full automatic car piston of air-conditioning compressor cylinder decompressor, step
It is as follows：
（1）Operation and control cabinet 1, starts a whole set of decompressor, and disk material is delivered to by feeding vibrations cylinder 3-1 by feed pipe 3-2
Material is temporarily put in box 3-3, and whether detector 4-1 detections disk material is qualified in this step, if detecting unqualified disk material, machine
Tool hand 4-2 takes out it from the notch 3-12 from the upper surface of feed pipe 3-2；
（2）Under the pulling force of tension spring 3-8, slide 3-6 drives push rod 3-7 to move horizontally along guide rail 3-5, the edges successively push rod 3-7
The groove 5-3-1 that material is temporarily put on the rectangular enclosure 3-3-2 of box 3-3, solid plate 5-3 will temporarily put positioned at material in box 3-3
Disk material pushes to the end of groove 5-3-1；
（3）Moving platen 5-2 does descending motion along guide post, when lower end and the solid plate 5-3 of staking punch sleeve 5-5 are contacted, punching press
Head 5-6, which stretches out, carries out punching press disk material, and punching press is completed, and disk material is struck out piston barrel 6；Moving platen 5-2 in the process
Descending motion drive thrust plate 3-10 to do descending motion, pushed away to push slide 3-6 by thrust column 3-9, drive
Bar 3-7 is moved horizontally to the left, is resetted, and feeding next time is prepared；
（4）Moving platen 5-2 does ascending motion, and piston barrel 6, which is attached on staking punch 5-6, does ascending motion, subsequent staking punch 5-6
It is retracted staking punch sleeve 5-5, piston barrel 6 and staking punch 5-6 is detached from, and does descending motion under its own gravity, on pipeline 5-10
Valve 5-11 open, piston barrel 6 glides in slanted gas flow effect and falls into slideway 5-8, the counting sensing on the inside of slideway 5-8
Device 5-12 is counted；In the process, as moving platen 5-2 does ascending motion, thrust plate 3-10 is no longer vertical to thrust
Column 3-9 effect has pressure, at this time repeatedly step（2）；
（5）When piston barrel 6 in slideway 5-8 reaches the count value of setting, sensor for countering 5-12 transmits signals to switch board
The baffle 5-8-1 of the end 1, slideway 5-8 is opened, and piston barrel 6 slides to finished product accommodating box 5-9, is closed with rear baffle 5-8-1
It closes, carries out next working cycles.
Although the present invention is disclosed as above with embodiment, it is not limited to protection scope of the present invention, any ripe
The technical staff for knowing this technology changes and retouches made by without departing from the spirit and scope of the invention, should all belong to this
The protection domain of invention.
Claims (8)
1. a kind of full automatic car piston of air-conditioning compressor cylinder decompressor, including workbench, it is characterised in that：It further include control
Cabinet processed and the self-feeding part, detection part and the punching press that are arranged on the workbench and air blowing type discharging portion；It is described from
Dynamic feed section, detection part, punching press and air blowing type discharging portion are communicated to connect with switch board；
The self-feeding part includes that feeding vibrations cylinder, feed pipe, pusher and material temporarily put box；The material temporarily puts box
Be internally provided with the cylindrical cavity and rectangular enclosure for vertically communicating T-shaped connection；The cylindrical cavity is vertically
Setting, and run through the upper surface that material temporarily puts box；The rectangular enclosure is horizontally disposed, and temporarily puts the two of box through material
Side；The material, which is temporarily put, is additionally provided with cylindrical guide cylinder on box；The cylinder guide cylinder is vertically arranged, with circle
Cylindrical cavity is connected；The discharge port of the feeding vibrations cylinder and one end of feed pipe connect, the other end and circle of feed pipe
The upper end of cylindricality guide cylinder connects；The upper surface of the feed pipe offers a notch；The pusher include guide rail base,
Guide rail, slide, push rod, tension spring, thrust column and thrust plate；The guide rail base is fixed on the table；The guide rail
Setting two, is fixed on guide rail base in the horizontal direction；The slide is slidably mounted on guide rail；The push rod is along level side
To setting, one end of which is fixed on slide, the other end is placed on material and temporarily puts in the rectangular enclosure of box；The tension spring setting two
Root is separately positioned on the both sides of slide, and one end of tension spring is fixedly connected on the side of slide, and the other end is fixedly connected on work
On platform, the arranged direction of tension spring is consistent with the arranged direction of push rod；The thrust column is vertically fixed at slide
On；The lower face of the thrust plate is skewed, and the lower face of thrust plate contacts company with the upper surface of thrust column
It connects；
The detection part includes detector and manipulator；Notch on the detector face feed pipe；The manipulator is set
It sets in feed pipe side；
The punching press and air blowing type discharging portion include column, moving platen, solid plate, staking punch sleeve, staking punch, air source, cunning
Road, finished product accommodating box；The column is provided with four, is evenly distributed on the table, moving platen is arranged along column liftable；It is described fixed
Template is fixed on the table by a pedestal, is oppositely arranged with moving platen, and solid plate is T-shaped platy structure, is set thereon
It is equipped with the groove for placing workpiece；The groove is long strip type, and one end is semicircle, and the other end, which leads to material, temporarily puts box
At rectangular enclosure；The staking punch sleeve is arranged vertically at moving platen center, is arranged on the barrel of staking punch sleeve
There are inclined via-hole, one end of inclined via-hole to be connect with air source by pipeline, valve is provided on pipeline；The staking punch liftable
In staking punch sleeve；The installation of slide track in the lower section of moving platen, and it is fixed on the table, the lower end of slideway at
Product accommodating box connects；
Thrust plate in the pusher is fixedly connected with the moving platen in punching press and air blowing type discharging portion, moving platen
Descending motion drive thrust plate do descending motion, to by thrust column push slide move horizontally.
2. full automatic car piston of air-conditioning compressor cylinder decompressor according to claim 1, it is characterised in that：It is described
There is an inclined-plane in the upper surface of cylindrical guide cylinder.
3. full automatic car piston of air-conditioning compressor cylinder decompressor according to claim 1, it is characterised in that：It is described
The aperture of cylindrical cavity that the internal orifice dimension of cylindrical guide cylinder is temporarily put with material inside box is consistent.
4. full automatic car piston of air-conditioning compressor cylinder decompressor according to claim 1, it is characterised in that：It is described
The cross section of push rod is rectangle.
5. full automatic car piston of air-conditioning compressor cylinder decompressor according to claim 1, it is characterised in that：It is described
The upper end of thrust column is equipped with idler wheel.
6. full automatic car piston of air-conditioning compressor cylinder decompressor according to claim 1, it is characterised in that：It is described
Detector is infrared detector.
7. full automatic car piston of air-conditioning compressor cylinder decompressor according to claim 1, it is characterised in that：It is described
Sensor for countering is provided on the inside of slideway, the lower part of slideway is provided with baffle.
8. a kind of full automatic car piston of air-conditioning compressor cylinder punching as described in any one of claim 1-7 claims
The working method of pressure device, it is characterised in that：Steps are as follows：
（1）Operation and control cabinet, starts a whole set of decompressor, and disk material is delivered to material by feed pipe and temporarily put by feeding vibrations cylinder
In box, whether detector detection disk material is qualified in this step, if detecting unqualified disk material, manipulator is by it from feeding
It is taken out in notch at the upper surface of pipe；
（2）Under the pulling force of tension spring, slide drives push rod to move horizontally along guide rail, and push rod temporarily puts the square of box along material successively
The disk material temporarily put positioned at material in box is pushed to the end of groove by the groove on shape cavity, solid plate；
（3）Moving platen does descending motion along guide post, and when lower end and the solid plate of staking punch sleeve contact, staking punch, which stretches out, to carry out
Punching press disk material, punching press are completed, and disk material is struck out piston barrel；The descending motion band dynamicthrust of moving platen in the process
Action plate does descending motion, to push slide by thrust column, push rod is driven to move horizontally to the left, is resetted, is prepared
Feeding next time；
（4）Moving platen does ascending motion, and piston barrel, which is attached on staking punch, does ascending motion, and subsequent staking punch is retracted staking punch
Sleeve, piston barrel are detached from staking punch, and descending motion is done under its own gravity, and the valve on pipeline is opened, and piston barrel exists
Slanted gas flow effect, which is glided, to be fallen into slideway, and the sensor for countering on the inside of slideway is counted；In the process, with moving platen
Do ascending motion, thrust plate no longer has pressure to the effect of thrust column, at this time repeatedly step（2）；
（5）When piston barrel in slideway reaches the count value of setting, sensor for countering transmits signals to switch board, slideway end
Baffle open, piston barrel slides to finished product accommodating box, and subsequent flapper closure carries out next working cycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810369861.5A CN108526345B (en) | 2018-04-24 | 2018-04-24 | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810369861.5A CN108526345B (en) | 2018-04-24 | 2018-04-24 | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN108526345A true CN108526345A (en) | 2018-09-14 |
| CN108526345B CN108526345B (en) | 2024-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810369861.5A Active CN108526345B (en) | 2018-04-24 | 2018-04-24 | Full-automatic stamping device for piston cylinder of air conditioner compressor of automobile and working method thereof |
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| CN110935813A (en) * | 2019-11-14 | 2020-03-31 | 嘉善永溢达精密五金有限公司 | Automatic punching machine and punching method |
| CN112296175A (en) * | 2020-11-25 | 2021-02-02 | 嘉兴星环汽车零部件有限公司 | Blanking jig for full-automatic valve plate punching machine |
| CN114888194A (en) * | 2022-04-22 | 2022-08-12 | 黄山思贝乔机器人自动化设备有限公司 | Blanking structure of punching machine |
| CN115041569A (en) * | 2022-08-12 | 2022-09-13 | 龙口市智兴机械制造有限公司 | Safe type stamping equipment is used in auto-parts processing |
| CN114888194B (en) * | 2022-04-22 | 2024-07-05 | 黄山思贝乔机器人自动化设备有限公司 | Blanking structure of punching machine |
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| CN108526345B (en) | 2024-05-07 |
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