CN108505246B

CN108505246B - Padding system

Info

Publication number: CN108505246B
Application number: CN201810406000.XA
Authority: CN
Inventors: 不公告发明人
Original assignee: Jiaxing Jinlu Jet Weaving Co ltd
Current assignee: JIAXING JINLU JET WEAVING Co.,Ltd.
Priority date: 2018-01-09
Filing date: 2018-01-09
Publication date: 2020-06-16
Anticipated expiration: 2038-01-09
Also published as: CN108505246A; CN108239835A

Abstract

The invention provides a padding system. The method solves the technical problems of too complex steps, low production efficiency and the like of the existing production method. This padding system, comprises a workbench, the mounting bracket, first roller, the second roller, third roller and mangle case, the mounting bracket is fixed on the workstation, first roller, second roller and third roller are all through axial fixity and circumferential direction's mode parallel arrangement on the mounting bracket, the first elevating system that the third roller can drive it to reciprocate through one links to each other, the mangle case is fixed on the workstation, mangle case upper end has the opening, the mangle case is located first roller below, be provided with first pivot and second pivot in the mangle case, first pivot is close to first roller, the second pivot is close to the second roller, be provided with the material feeding unit that can carry the padding feed liquid to the mangle case on the workstation. The invention has the advantage of high finishing efficiency.

Description

Padding system

Technical Field

The invention relates to a padding system.

Background

The anti-wrinkle fabric is obtained by special technical finishing and has different delicate functions of washing, wearing and non-ironing. It also has the following characteristics: the detergent has excellent and durable shrink-proof performance, and hardly shrinks after being washed at home; the elasticity of the fabric is greatly improved, ironing is not needed after washing, and the flatness can reach more than 3.5 grades.

Through retrieval, as disclosed in chinese patent literature, a method for producing pure wool anti-wrinkle fabric [ application No.: 200810060698.0, respectively; publication No.: CN101270528B ]. The production method of the pure wool anti-wrinkle fabric comprises the following steps: wool top-top dyeing-compound combing-spinning-weaving-grey cloth-after finishing-finished product, which is characterized in that: the wool top comprises 98.2-100% of pure wool and 0-1.8% of terylene, the top dyeing adopts a low-temperature dyeing process of a sodium reactive dye, the spinning is compact spinning, and the after-treatment comprises the following steps: raw trimming, finishing, singeing, open washing and continuous boiling, wool washing, open washing and continuous boiling, drying, intermediate inspection, mature trimming, brushing and shearing, elastic finishing, ironing and polishing, pot steaming and preshrinking; in the elastic finishing step, an elastic finishing agent accounting for 15% of the weight of the pure wool is added, and the fabric is subjected to reaction for 10-40 minutes at 60-70 ℃ and then is discharged into and out of the machine through twice drainage; the low-temperature dyeing process of the lynacin reactive dye comprises the following steps: (1) respectively adding a low-temperature dyeing agent accounting for 2 percent of the weight of the pure wool, glacial acetic acid accounting for 1-5 percent of the weight of the pure wool and a vinasse dye accounting for 1-1.5 percent of the weight of the pure wool into wool tops to be dyed at 40-50 ℃, heating to 70 ℃, reacting for 15 minutes, continuing heating to 88 ℃, preserving heat for 30-70 minutes, dyeing, and then cooling to 50 ℃; (2) adding soda or ammonia water accounting for 2% of the weight of the pure wool, heating to 80 ℃, adding oleoyl methyl taurate accounting for 1-1.5% of the weight of the pure wool to react for 10-20 minutes, and then cooling to 40 ℃; (3) adding acetic acid or formic acid for neutralization, and adjusting the pH value to 6.5-7.

Although the production method disclosed in this patent can provide the elegant quality, the steps of the production method are complicated and the production efficiency is low, and therefore, it is necessary to design a padding system.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a finishing process of a crease-resistant fabric, which has the characteristic of high finishing efficiency.

The purpose of the invention can be realized by the following technical scheme: the finishing process of the anti-wrinkle fabric is characterized by comprising the following steps: a. pouring the anti-wrinkle finishing liquid into a padding system, and padding the fabric into the padding system for 40-80s with the padding rate of 82-86%; b. putting the padded fabric into an oven, wherein the drying temperature is 102-110 ℃; c. putting the dried fabric into a washing machine; d. placing the washed fabric into an oven for the second time, wherein the drying temperature is 106-; e. and putting the dried fabric into a setting machine, wherein the setting temperature is 145-155 ℃, and the setting speed is 12-18 m/min.

The crease-resistant finishing liquid in the step a comprises the following raw material components: 60-100 parts of water-soluble polyurethane, 12-36 parts of chitosan, 10-20 parts of a softening agent, 8-14 parts of a catalyst and 2-4 parts of a penetrating agent.

The number of washing times in the step c is 1-3.

The padding system in the step a comprises a workbench, a mounting rack, a first roller, a second roller, a third roller and a padding liquid box, wherein the mounting rack is fixed on the workbench, the first roller, the second roller and the third roller are all arranged on the mounting rack in parallel in an axial fixing and circumferential rotating mode, the first roller and the second roller are positioned at the same height, the third roller is positioned above the first roller and the second roller, the device comprises a first roller, a second roller, a third roller, a working table, a mangle box, a first lifting mechanism, a second rotating shaft, a feeding device and a second lifting mechanism, wherein the first roller and the second roller are connected and contacted simultaneously, the third roller is connected with the first lifting mechanism which can drive the third roller to move up and down through the first lifting mechanism, the mangle box is fixed on the working table, an opening is formed in the upper end of the mangle box, the mangle box is positioned below the first roller, the first rotating shaft and the second rotating shaft are arranged in the mangle box, the first rotating shaft is close to the first roller, the second rotating shaft is.

The working principle of the padding system is as follows: the fabric to be padded is sequentially wound on the first rotating shaft, the first roller, the second roller and the second rotating shaft, padding liquid is conveyed to the padding liquid box through the feeding device, the third roller is driven to move up and down through the first lifting mechanism, the third roller is adjusted to the required height, continuous padding operation of the fabric can be achieved under the combined action of the first roller, the second roller and the third roller, and padding is rapid.

The first lifting mechanism comprises a push rod motor, a guide rod and a guide sleeve, the guide rod is vertically fixed on the mounting frame, the guide sleeve is arranged on the guide rod, the push rod motor is fixed on the mounting frame, a push rod of the push rod motor vertically faces downwards, the end part of the push rod motor is fixedly connected with the guide sleeve, and the third roller is fixed on the guide sleeve through a lifting frame.

When the height of the third roller needs to be adjusted, the push rod of the push rod motor is controlled to move up and down, the push rod of the push rod motor drives the guide sleeve to move up and down along the guide rod, the guide sleeve drives the lifting frame to move up and down, and the lifting frame drives the third roller to move up and down, so that the fabric can keep different rolling residual rates, and the application range is wide.

Still have the instruction structure on the guide arm, instruct the structure and include guide bar and pointer, the guide bar is vertical to be fixed on the mounting bracket, has the scale mark on the guide bar, and the pointer is fixed on the guide sleeve, and the instruction portion orientation guide bar of pointer.

By adopting the structure, the position of the lifting frame can be quickly known through the scale marks of the pointer indication indicating rod, and the indication is convenient.

And a first guide shaft and a second guide shaft are respectively arranged at the two ends of the mounting frame.

By adopting the structure, the fabric can be smoothly input into the mangle box or output from the mangle box through the first guide shaft and the second guide shaft, and the guide effect is good.

The mounting frame is further provided with a locking structure capable of locking the guide sleeve, the locking structure comprises a positioning screw rod, the positioning screw rod is in threaded connection with the guide sleeve, one end of the positioning screw rod can abut against the guide rod, and the other end of the positioning screw rod is connected with a power assembly capable of driving the positioning screw rod to rotate.

By adopting the structure, the power assembly drives the positioning screw rod to rotate, the positioning screw rod is abutted against the guide rod, and the guide sleeve is locked on the guide rod by the positioning screw rod.

The power assembly comprises a mounting strip, a power motor, a driving wheel, a driven wheel and a belt, the mounting strip is fixed on the guide sleeve, the power motor is fixed on the mounting strip, an output shaft of the power motor is horizontally arranged, the driving wheel is fixed at the end part of the output shaft of the power motor, the driven wheel is fixed at the other end of the positioning screw through a rotating shaft, and the belt is sleeved outside the driving wheel and the driven wheel.

When the positioning screw rod needs to be rotated, the output shaft of the power motor is controlled to rotate, the output shaft of the power motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the belt, the driven wheel drives the rotating shaft to rotate, and the rotating shaft drives the positioning bolt to rotate, so that the positioning bolt can be rotated.

The device is characterized in that a feeding hole is formed in one side of the mangle box, a first electromagnetic valve is arranged at the feeding hole, a waste discharge hole is formed in the other side of the mangle box, and a second electromagnetic valve is arranged at the waste discharge hole.

The feeding device comprises a support, a proportioning barrel, a lifting plate, an elastic main stirring sheet, an elastic auxiliary stirring sheet, a stepping motor, a rotating barrel, a feeding pipe, a conveying pump, an upper guide plate, a lower guide plate, a guide barrel, an upper input pipe, a lower input pipe and an output pipe, wherein the support is fixed on a workbench, the proportioning barrel is vertically arranged on the support in an axial fixing and circumferential rotating mode, the proportioning barrel is connected with a driving mechanism capable of driving the proportioning barrel to rotate, a feeding port is arranged at the upper part of the proportioning barrel, a third electromagnetic valve is arranged at the feeding port, a discharging port is arranged at the lower part of the proportioning barrel, a fourth electromagnetic valve is arranged at the discharging port, the discharging port is communicated with one end of the feeding pipe, the other end of the feeding pipe is communicated with the feeding port, the conveying pump is arranged on the feeding pipe, a first one-way valve is also arranged on the, the main stirring sheet is spiral, the stepping motor is fixed on the proportioning barrel, the output shaft of the stepping motor is vertically downward, the end part of the output shaft of the stepping motor extends into the proportioning barrel and is connected with the rotary barrel through a connecting strip, the rotary barrel is vertically arranged, the auxiliary stirring sheet is fixed on the outer side surface of the rotary barrel through a second air bag ring, the auxiliary stirring sheet is spiral, the upper guide plate is fixed at the upper end of the rotary barrel, a plurality of upper guide holes communicated with the inside of the rotary barrel are formed in the upper guide plate, the lower guide plate is fixed at the lower end of the rotary barrel, a plurality of lower guide holes communicated with the inside of the rotary barrel are formed in the lower guide plate, the lifting plate is arranged on the workbench and is positioned right above the proportioning barrel, the lifting plate is connected with a second lifting mechanism capable of driving the lifting plate to move up and down, the lifting plate is connected with the upper end of the, the guide shell is vertically arranged, the guide shell is positioned between the main stirring sheet and the auxiliary stirring sheet, the upper part of the guide shell is fixed with an upper guide ring, the section of the upper guide ring is in an inverted V shape, the lower part of the guide shell is fixed with a lower guide ring, the section of the lower guide ring is in a V shape, the guide shell is also provided with a plurality of horn-shaped guide holes I, a plurality of horn-shaped guide holes II and a plurality of horn-shaped guide holes III from top to bottom, the large opening end of the guide hole I is positioned at the outer side of the guide shell, the small opening end of the guide hole I is positioned at the inner side of the guide shell, the small opening end of the guide hole I is positioned at the outer side of the guide shell, the upper input pipe is fixed on the upper guide ring, the upper input pipe is in an annular shape, the upper input pipe is provided with a plurality of upper input holes, and the upper input holes face down, the lower input pipe is fixed on the lower flow guide pipe, the lower input pipe is annular, a plurality of lower input holes are formed in the lower input pipe, the lower input holes face upwards, one end of the output pipe is fixed in the rotating cylinder through the connecting rod, the other end of the output pipe is communicated with the middle of the communicating pipe through the regulating and controlling pipe, the upper end of the communicating pipe is communicated with the upper input pipe, the lower end of the communicating pipe is communicated with the lower input pipe, and the regulating and controlling pipe is sequentially provided with a fifth electromagnetic valve, an elastic regulating and controlling bag, a second one-way valve and a water.

By adopting the structure, various raw materials are added into the proportioning barrel, the proportioning barrel is driven to rotate by the driving mechanism, the proportioning barrel drives the main stirring sheet to rotate, the main stirring sheet enables the raw materials outside the proportioning barrel to form spiral liquid flow, meanwhile, the output shaft of the stepping motor is controlled to rotate, the output shaft of the stepping motor drives the connecting strip to rotate, the connecting strip drives the rotating barrel to rotate, the rotating barrel drives the auxiliary stirring sheet to rotate, the auxiliary stirring sheet enables the raw materials in the middle of the proportioning barrel to form spiral liquid flow, meanwhile, the lifting plate is driven to move up and down by the second lifting mechanism, the lifting plate drives the connecting rod to move up and down, the connecting rod drives the guide barrel to move up and down, the guide barrel guides two strands of spiral liquid flows, and the upper, middle and lower spiral liquid flows can generate difference under the influence of the first guide hole, the second guide hole and the third guide hole on the guide barrel to coordinate, the main stirring sheet and the auxiliary stirring sheet can shake back and forth, meanwhile, the water pump is started, the raw material at the upper part and the raw material at the lower part of the guide cylinder are respectively conveyed into the regulation and control bag through the upper input pipe and the lower input pipe, after the regulation and control bag reaches the specified pressure, the third electromagnetic valve is opened, the third electromagnetic valve is conveyed into the rotating cylinder through the output pipe and is output from the upper guide plate and the lower guide plate, intermittent liquid flow is formed at the upper end and the lower end of the rotating cylinder, the time required by batching is greatly reduced, and the batching effect is good; and starting the delivery pump, and delivering the prepared padding liquid material to the padding box through the delivery pipe so as to deliver the padding liquid material to the padding box.

The support is also fixed with a controller, and the fifth electromagnetic valve and the water pump are connected with the controller through lines.

By adopting the structure, the fifth electromagnetic valve and the water pump can be controlled to act through the controller, and the fifth electromagnetic valve can also be controlled to be intermittently opened or closed.

The driving mechanism comprises a gear ring, a gear and a first servo motor, the gear ring is fixed on the outer side face of the batching barrel, the first servo motor is fixed on the support, an output shaft of the first servo motor is vertically arranged, the gear is fixed at the end part of the output shaft of the first servo motor, and the gear is meshed with the gear ring.

When needs make the batching bucket rotate, the output shaft of control servo motor one rotates, and servo motor one's output shaft drives gear revolve, and the gear drives the ring gear and rotates, and the ring gear drives the batching bucket and rotates to can make the batching bucket rotate.

The second lifting mechanism comprises an upright post, a second servo motor, a driving wheel, a rack, a guide rail and a sliding seat, the upright post is fixed on the support, the guide rail is vertically fixed on the upright post, the sliding seat is arranged on the guide rail, the rack is vertically fixed on the upright post, the rack is parallel to the guide rail, the second servo motor is fixed on the sliding seat, the output shaft of the second servo motor is horizontally arranged, the driving wheel is fixed at the end part of the output shaft of the second servo motor, the driving wheel can be meshed with the rack, and the lifting plate is connected with the sliding seat through.

When the lifting plate needs to move up and down, the output shaft of the second servo motor is controlled to rotate, the output shaft of the second servo motor drives the driving wheel to rotate, the driving wheel is gradually meshed with the rack to enable the sliding seat to move up and down along the guide rail, and the sliding seat drives the lifting plate to move up and down, so that the lifting plate can move up and down.

And a vibration motor is also fixed on the lifting plate.

By adopting the structure, the lifting plate and the sliding seat are connected through the spring, and the lifting plate can be driven to shake up and down through the vibrating motor, so that the lifting plate can drive the guide cylinder to shake up and down, and the time required by batching can be greatly reduced.

Compared with the prior art, the invention has the advantages that: through steps such as padding, drying, washing, drying and sizing, finishing operation of the crease-resistant fabric can be completed, time required by operation is greatly shortened, and finishing efficiency is high.

Drawings

Fig. 1 is a schematic perspective view of a padding system.

Fig. 2 is a schematic perspective view of a moving mechanism in the padding system.

Fig. 3 is a schematic plan view of a locking structure in the padding system.

Fig. 4 is a schematic plan view of the feeding device in the padding system.

Fig. 5 is a schematic perspective view of a padding system with portions broken away.

In the figure, 1, a workbench; 2. a second rotating shaft; 3. positioning a screw rod; 4. a first guide shaft; 5. a first rotating shaft; 6. a first roller; 7. a third roller; 8. a second roller; 9. a second guide shaft; 10. a mangle box; 10a, a feed inlet; 10b, a waste discharge port; 11. a push rod motor; 12. a guide sleeve; 13. a guide bar; 14. a lifting frame; 15. a mounting frame; 16. a pointer; 17. an indication lever; 18. mounting a bar; 19. a driving wheel; 20. a power motor; 21. a belt; 22. a driven wheel; 23. a support; 24. a controller; 25. a ring gear; 26. a gear; 27. a first servo motor; 28. a column; 29. a guide rail; 30. a rack; 31. a drive wheel; 32. a servo motor II; 33. a slide base; 34. a spring; 35. a connecting strip; 36. regulating and controlling; 37. a vibration motor; 38. a stepping motor; 39. a lifting plate; 40. a connecting rod; 41. a third electromagnetic valve; 42. an upper deflector; 42a, an upper diversion hole; 43. a draft tube; 43a, a first diversion hole; 43b, a second diversion hole; 43c, a third diversion hole; 44. an output pipe; 45. a first balloon ring; 46. a main stirring sheet; 47. a fourth solenoid valve; 48. a delivery pump; 49. a feed pipe; 50. a first check valve; 51. a batching barrel; 51a and a feed inlet; 51b, a discharge hole; 52. a lower deflector; 52a, lower diversion holes; 53. a rotating cylinder; 54. a second balloon ring; 55. an auxiliary stirring sheet; 56. an upper input pipe; 57. a communicating pipe; 58. a lower input pipe; 59. a lower deflector ring; 60. a water pump; 61. a second one-way valve; 62. a regulatory vesicle; 63. a fifth solenoid valve; 64. an upper flow guide ring; 65. a first solenoid valve; 66. a second solenoid valve.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

The finishing process of the anti-wrinkle fabric comprises the following steps: a. pouring the anti-wrinkle finishing liquid into a padding system, and padding the fabric into the padding system for 40-80s with the padding rate of 82-86%; b. putting the padded fabric into an oven, wherein the drying temperature is 102-110 ℃; c. putting the dried fabric into a washing machine; d. placing the washed fabric into an oven for the second time, wherein the drying temperature is 106-; e. putting the dried fabric into a setting machine, wherein the setting temperature is 145-155 ℃, and the setting speed is 12-18 m/min; in this embodiment, a, pouring the crease-resistant finishing liquid into a padding system, and placing the fabric into the padding system to pad the crease-resistant finishing liquid, wherein the padding time is 50s, and the padding rate is 83%; b. putting the padded fabric into a drying oven, wherein the drying temperature is 105 ℃; c. putting the dried fabric into a washing machine; d. placing the washed fabric into a drying oven for the second time, wherein the drying temperature is 110 ℃; e. and putting the dried fabric into a setting machine, wherein the setting temperature is 148 ℃, and the setting speed is 15 m/min.

In this embodiment, the crease-resistant finishing liquid in step a comprises the following raw material components: 70 parts of water-soluble polyurethane, 18 parts of chitosan, 12 parts of a softening agent, 9 parts of a catalyst and 3 parts of a penetrating agent; of course, according to the actual situation, the anti-crease finishing liquid in the step a can also be adopted, and comprises the following raw material components: 80 parts of water-soluble polyurethane, 30 parts of chitosan, 16 parts of a softening agent, 12 parts of a catalyst and 3 parts of a penetrating agent; the softener, the catalyst and the penetrant adopt the existing auxiliary agents which are available on the market.

The washing times in the step c are 1-3 times; in this example, the number of water washes in step c is 1.

As shown in fig. 1-5, the padding system in step a comprises a workbench 1, a mounting frame 15, a first roller 6, a second roller 8, a third roller 7 and a mangle box 10, wherein the mounting frame 15 is fixed on the workbench 1, and in the embodiment, the mounting frame 15 is fixed on the workbench 1 in a bolt connection manner; the first roller 6, the second roller 8 and the third roller 7 are all arranged on the mounting frame 15 in parallel in an axial fixing and circumferential rotating mode, the first roller 6 and the second roller 8 are located at the same height, the third roller 7 is located above the first roller 6 and the second roller 8 and can be simultaneously contacted with the first roller 6 and the second roller 8, the third roller 7 is connected through a first lifting mechanism capable of driving the third roller to move up and down, the mangle box 10 is fixed on the workbench 1, and in the embodiment, the mangle box 10 is fixed on the workbench 1 in a bolt connection mode; an opening is formed in the upper end of the mangle box 10, the mangle box 10 is located below the first roller 6, a first rotating shaft 5 and a second rotating shaft 2 are arranged in the mangle box 10, the first rotating shaft 5 is close to the first roller 6, the second rotating shaft 2 is close to the second roller 8, and a feeding device capable of conveying padding liquid to the mangle box 10 is arranged on the workbench 1.

The first lifting mechanism comprises a push rod motor 11, a guide rod 13 and a guide sleeve 12, wherein the guide rod 13 is vertically fixed on the mounting frame 15, and in the embodiment, the guide rod 13 is vertically fixed on the mounting frame 15 in a bolt connection mode; the guide sleeve 12 is arranged on the guide rod 13, the push rod motor 11 is fixed on the mounting frame 15, and in the embodiment, the push rod motor 11 is fixed on the mounting frame 15 in a bolt connection mode; the push rod of the push rod motor 11 is vertically downward, the end part of the push rod motor 11 is fixedly connected with the guide sleeve 12, and in the embodiment, the end part of the push rod motor 11 is fixedly connected with the guide sleeve 12 in a bolt connection mode; the third roller 7 is fixed on the guide sleeve 12 through a lifting frame 14.

The guide rod 13 is further provided with an indicating structure, the indicating structure comprises an indicating rod 17 and a pointer 16, the indicating rod 17 is vertically fixed on the mounting frame 15, and in the embodiment, the indicating rod 17 is vertically fixed on the mounting frame 15 in a bolt connection mode; the indication rod 17 is provided with scale marks, the pointer 16 is fixed on the guide sleeve 12, and in the embodiment, the pointer 16 is fixed on the guide sleeve 12 in a bolt connection mode; the indicating portion of the pointer 16 faces the indicating lever 17; by adopting the structure, the position of the lifting frame 14 can be quickly known through indicating the scale marks of the indicating rod 17 by the pointer 16, and the indication is convenient.

A first guide shaft 4 and a second guide shaft 9 are respectively arranged at two ends of the mounting frame 15; by adopting the structure, the fabric can be smoothly input into the mangle box 10 or output from the mangle box 10 through the first guide shaft 4 and the second guide shaft 9, and the guide effect is good.

The mounting rack 15 is also provided with a locking structure capable of locking the guide sleeve 12, the locking structure comprises a positioning screw 3, the positioning screw 3 is in threaded connection with the guide sleeve 12, one end of the positioning screw 3 can be abutted against the guide rod 13, and the other end of the positioning screw 3 is connected with a power assembly capable of driving the positioning screw to rotate; by adopting the structure, the output shaft of the power motor 20 is controlled to drive the driving wheel 19 to rotate, the driving wheel 19 drives the driven wheel 22 to rotate through the belt 21, the driven wheel 22 drives the rotating shaft to rotate, the rotating shaft drives the positioning bolt to rotate, the positioning screw rod 3 abuts against the guide rod 13, and the guide sleeve 12 is locked on the guide rod 13 by the positioning screw rod 3.

The power assembly comprises a mounting strip 18, a power motor 20, a driving wheel 19, a driven wheel 22 and a belt 21, the mounting strip 18 is fixed on the guide sleeve 12, and in the embodiment, the mounting strip 18 is fixed on the guide sleeve 12 in a welding mode; the power motor 20 is fixed on the mounting bar 18, in the embodiment, the power motor 20 is fixed on the mounting bar 18 by means of bolt connection; an output shaft of the power motor 20 is horizontally arranged, the driving wheel 19 is fixed at the end part of the output shaft of the power motor 20, the driven wheel 22 is fixed at the other end of the positioning screw rod 3 through a rotating shaft, and the belt 21 is sleeved outside the driving wheel 19 and the driven wheel 22.

One side of the mangle box 10 is provided with a feed inlet 10a, the feed inlet 10a is provided with a first electromagnetic valve 65, the other side of the mangle box 10 is provided with a waste discharge port 10b, and the waste discharge port 10b is provided with a second electromagnetic valve 66.

The feeding device comprises a bracket 23, a batching barrel 51, a lifting plate 39, an elastic main stirring sheet 46, an elastic auxiliary stirring sheet 55, a stepping motor 38, a rotating cylinder 53, a feeding pipe 49, a conveying pump 48, an upper guide plate 42, a lower guide plate 52, a guide cylinder 43, an upper input pipe 56, a lower input pipe 58 and an output pipe 44, wherein the bracket 23 is fixed on the workbench 1, and in the embodiment, the bracket 23 is fixed on the workbench 1 in a welding manner; the mixing barrel 51 is vertically arranged on the bracket 23 in an axial fixing and circumferential rotating mode, the mixing barrel 51 is connected with a driving mechanism capable of driving the mixing barrel 51 to rotate, a feeding port 51a is arranged at the upper part of the mixing barrel 51, a third electromagnetic valve 41 is arranged at the feeding port 51a, a discharging port 51b is arranged at the lower part of the mixing barrel 51, a fourth electromagnetic valve 47 is arranged at the discharging port 51b, the discharging port 51b is communicated with one end of a feeding pipe 49, the other end of the feeding pipe 49 is communicated with the feeding port 10a, a conveying pump 48 is arranged on the feeding pipe 49, a first one-way valve 50 is also arranged on the feeding pipe 49, a main stirring sheet 46 is fixed on the inner side surface of the mixing barrel 51 through a first air bag ring 45, and in the embodiment, the first air bag ring 45 adopts the; the main stirring blade 46 is spiral, the stepping motor 38 is fixed on the batching barrel 51, in this embodiment, the stepping motor 38 is fixed on the batching barrel 51 by means of bolt connection; the output shaft of the stepping motor 38 is downward vertically, the end part of the output shaft of the stepping motor 38 extends into the batching barrel 51 and is connected with the rotating cylinder 53 through the connecting strip 35, the rotating cylinder 53 is vertically arranged, and the auxiliary stirring sheet 55 is fixed on the outer side surface of the rotating cylinder 53 through the second air bag ring 54, in the embodiment, the second air bag ring 54 adopts the existing products available on the market; the auxiliary stirring sheet 55 is spiral, the upper guide plate 42 is fixed at the upper end of the rotating cylinder 53, a plurality of upper guide holes 42a communicated with the inside of the rotating cylinder 53 are formed in the upper guide plate 42, and in the embodiment, the number of the upper guide holes 42a is ten; the lower guide plate 52 is fixed at the lower end of the rotating cylinder 53, a plurality of lower guide holes 52a communicated with the inside of the rotating cylinder 53 are formed in the lower guide plate 52, and in the embodiment, the number of the lower guide holes 52a is ten; the lifting plate 39 is arranged on the working table 1, the lifting plate 39 is positioned right above the batching barrel 51, the lifting plate 39 is connected with a second lifting mechanism which can drive the batching barrel to move up and down, the lifting plate 39 is connected with the upper end of a connecting rod 40, the lower end of the connecting rod 40 extends into the batching barrel 51 to be connected with a guide cylinder 43, the guide cylinder 43 is vertically arranged, the guide cylinder 43 is positioned between a main stirring sheet 46 and an auxiliary stirring sheet 55, an upper guide ring 64 is fixed on the upper part of the guide cylinder 43, the cross section of the upper guide ring 64 is inverted V-shaped, a lower guide ring 59 is fixed on the lower part of the guide cylinder 43, the cross section of the lower guide ring 59 is V-shaped, the guide cylinder 43 is also provided with a plurality of horn-shaped guide holes one 43a, a plurality of horn-shaped guide holes two 43b and a plurality of horn-shaped guide holes three 43c from top to bottom, in the embodiment, the number of the guide holes one 43a is thirty, the guide holes two 43b are thirty, the number of the diversion holes III 43c is thirty; the large opening end of the first diversion hole 43a is positioned outside the diversion cylinder 43, the small opening end of the first diversion hole 43a is positioned inside the diversion cylinder 43, the small opening end of the second diversion hole 43b is positioned outside the diversion cylinder 43, the large opening end of the second diversion hole 43b is positioned inside the diversion cylinder 43, the large opening end of the third diversion hole 43c is positioned outside the diversion cylinder 43, the small opening end of the third diversion hole 43c is positioned inside the diversion cylinder 43, the upper input pipe 56 is fixed on the upper diversion ring 64, the upper input pipe 56 is annular, the upper input pipe 56 is provided with a plurality of upper input holes, and in the embodiment, the number of the upper input holes is sixteen; the upper input holes face downwards, the lower input pipe 58 is fixed on the lower guide pipe, the lower input pipe 58 is annular, the lower input pipe 58 is provided with a plurality of lower input holes, and in the embodiment, the number of the lower input holes is sixteen; the lower input hole is upward, one end of the output pipe 44 is fixed in the rotary cylinder 53 through a connecting rod, the other end of the output pipe 44 is communicated with the middle part of the communicating pipe 57 through the regulating and controlling pipe 36, the upper end of the communicating pipe 57 is communicated with the upper input pipe 56, the lower end of the communicating pipe 57 is communicated with the lower input pipe 58, and the regulating and controlling pipe 36 is also sequentially provided with a fifth electromagnetic valve 63, an elastic regulating and controlling bag 62, a second one-way valve 61 and a water pump 60; in the present embodiment, the control bag 62 is a commercially available air bag; by adopting the structure, various raw materials are added into a batching barrel 51, an output shaft of a servo motor I27 is controlled to drive a gear 26 to rotate, the gear 26 drives a gear ring 25 to rotate, the gear ring 25 drives the batching barrel 51 to rotate, the batching barrel 51 drives a main stirring sheet 46 to rotate, the main stirring sheet 46 enables the raw materials outside the batching barrel 51 to form spiral liquid flow, meanwhile, an output shaft of a stepping motor 38 is controlled to rotate, an output shaft of the stepping motor 38 drives a connecting strip 35 to rotate, the connecting strip 35 drives a rotating cylinder 53 to rotate, the rotating cylinder 53 drives an auxiliary stirring sheet 55 to rotate, the auxiliary stirring sheet 55 enables the raw materials in the middle of the batching barrel 51 to form spiral liquid flow, meanwhile, an output shaft of a servo motor II 32 is controlled to drive a driving wheel 31 to rotate, the driving wheel 31 is gradually meshed with a rack 30 to enable a sliding seat 33 to move up and down along a guide rail 29, the connecting rod 40 drives the guide shell 43 to move up and down, the guide shell 43 guides the two spiral liquid flows, under the influence of the first flow guide hole 43a, the second flow guide hole 43b and the third flow guide hole 43c on the flow guide cylinder 43, the upper, middle and lower spiral liquid flows are different, and under the action of the first air bag ring 45 and the second air bag ring 54, the main stirring piece 46 and the auxiliary stirring piece 55 can shake back and forth, and at the same time, the water pump 60 is started, the raw material at the upper part and the raw material at the lower part of the guide shell 43 are respectively conveyed into the regulating bag 62 through the upper input pipe 56 and the lower input pipe 58, after the regulating bag 62 reaches the designated pressure, the third electromagnetic valve is opened, the third electromagnetic valve is conveyed into the rotating cylinder 53 through the output pipe 44 and is output from the upper guide plate 42 and the lower guide plate 52, intermittent liquid flow is formed at the upper end and the lower end of the rotating cylinder 53, so that the time required by batching is greatly reduced, and the batching effect is good.

The bracket 23 is also fixed with a controller 24, and the fifth electromagnetic valve 63 and the water pump 60 are connected with the controller 24 through lines; in this embodiment, the controller 24 is a commercially available single chip microcomputer, the program for controlling the solenoid valve and the pump by the single chip microcomputer is present, and the program does not need to be edited again; with this configuration, the controller 24 can control the operation of the fifth solenoid valve 63 and the water pump 60, and can also control the intermittent opening and closing of the fifth solenoid valve 63.

The driving mechanism comprises a gear ring 25, a gear 26 and a servo motor I27, wherein the gear ring 25 is fixed on the outer side surface of the batching barrel 51, and in the embodiment, the gear ring 25 is fixed on the outer side surface of the batching barrel 51 in a bolt connection mode; the first servo motor 27 is fixed on the bracket 23, and in the embodiment, the first servo motor 27 is fixed on the bracket 23 through a bolt connection mode; an output shaft of the servo motor I27 is vertically arranged, a gear 26 is fixed at the end part of the output shaft of the servo motor I27, and the gear 26 is meshed with the gear ring 25.

The second lifting mechanism comprises a stand column 28, a second servo motor 32, a driving wheel 31, a rack 30, a guide rail 29 and a sliding seat 33, wherein the stand column 28 is fixed on the bracket 23, and in the embodiment, the stand column 28 is fixed on the bracket 23 in a welding manner; the guide rail 29 is vertically fixed on the upright post 28, in the embodiment, the guide rail 29 is vertically fixed on the upright post 28 by means of bolt connection; the sliding seat 33 is arranged on the guide rail 29, the rack 30 is vertically fixed on the upright post 28, and in the embodiment, the rack 30 is vertically fixed on the upright post 28 through a bolt connection mode; the rack 30 and the guide rail 29 are parallel to each other, and the second servo motor 32 is fixed on the sliding seat 33, in the embodiment, the second servo motor 32 is fixed on the sliding seat 33 in a bolt connection manner; the output shaft of the second servo motor 32 is horizontally arranged, the driving wheel 31 is fixed at the end part of the output shaft of the second servo motor 32, the driving wheel 31 can be meshed with the rack 30, and the lifting plate 39 is connected with the sliding seat 33 through the spring 34.

A vibration motor 37 is also fixed on the lifting plate 39; in the embodiment, the lifting plate 39 is further fixed with a vibration motor 37 in a bolt connection manner; by adopting the structure, the lifting plate 39 and the sliding seat 33 are connected through the spring 34, and the lifting plate 39 can be driven to shake up and down through the vibration motor 37, so that the lifting plate 39 can drive the guide cylinder 43 to shake up and down, and the time required by batching can be greatly reduced.

The working principle of the padding system is as follows: the fabric to be padded is sequentially wound on the first rotating shaft 5, the first roller 6, the second roller 8 and the second rotating shaft 2, a push rod of a push rod motor 11 is controlled to drive a guide sleeve 12 to move up and down along a guide rod 13, the guide sleeve 12 drives a lifting frame 14 to move up and down, the lifting frame 14 drives a third roller 7 to move up and down, the third roller 7 is adjusted to a required height, and continuous padding operation of the fabric can be achieved under the combined action of the first roller 6, the second roller 8 and the third roller 7.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims

1. The padding system comprises a workbench, a mounting rack, a first roller, a second roller, a third roller and a mangle box, it is characterized in that the mounting rack is fixed on the workbench, the first roller, the second roller and the third roller are all arranged on the mounting rack in parallel in an axial fixed and circumferential rotating mode, the first roller and the second roller are positioned at the same height, the third roller is positioned above the first roller and the second roller, the device comprises a first roller, a second roller, a third roller, a working table, a mangle box, a first lifting mechanism, a second lifting mechanism, a feeding device and a second lifting mechanism, wherein the first roller and the second roller can be connected and contacted simultaneously; the feeding device comprises a support, a proportioning barrel, a lifting plate, an elastic main stirring sheet, an elastic auxiliary stirring sheet, a stepping motor, a rotating barrel, a feeding pipe, a conveying pump, an upper guide plate, a lower guide plate, a guide barrel, an upper input pipe, a lower input pipe and an output pipe, wherein the support is fixed on a workbench, the proportioning barrel is vertically arranged on the support in an axial fixing and circumferential rotating mode, the proportioning barrel is connected with a driving mechanism capable of driving the proportioning barrel to rotate, a feeding port is arranged at the upper part of the proportioning barrel, a third electromagnetic valve is arranged at the feeding port, a discharging port is arranged at the lower part of the proportioning barrel, a fourth electromagnetic valve is arranged at the discharging port, the discharging port is communicated with one end of the feeding pipe, the other end of the feeding pipe is communicated with the feeding port, the conveying pump is arranged on the feeding pipe, a first one-way valve is also arranged on the, the main stirring sheet is spiral, the stepping motor is fixed on the proportioning barrel, the output shaft of the stepping motor is vertically downward, the end part of the output shaft of the stepping motor extends into the proportioning barrel and is connected with the rotary barrel through a connecting strip, the rotary barrel is vertically arranged, the auxiliary stirring sheet is fixed on the outer side surface of the rotary barrel through a second air bag ring, the auxiliary stirring sheet is spiral, the upper guide plate is fixed at the upper end of the rotary barrel, a plurality of upper guide holes communicated with the inside of the rotary barrel are formed in the upper guide plate, the lower guide plate is fixed at the lower end of the rotary barrel, a plurality of lower guide holes communicated with the inside of the rotary barrel are formed in the lower guide plate, the lifting plate is arranged on the workbench and is positioned right above the proportioning barrel, the lifting plate is connected with a second lifting mechanism capable of driving the lifting plate to move up and down, the lifting plate is connected with the upper end of the, the guide shell is vertically arranged, the guide shell is positioned between the main stirring sheet and the auxiliary stirring sheet, the upper part of the guide shell is fixed with an upper guide ring, the section of the upper guide ring is in an inverted V shape, the lower part of the guide shell is fixed with a lower guide ring, the section of the lower guide ring is in a V shape, the guide shell is also provided with a plurality of horn-shaped guide holes I, a plurality of horn-shaped guide holes II and a plurality of horn-shaped guide holes III from top to bottom, the large opening end of the guide hole I is positioned at the outer side of the guide shell, the small opening end of the guide hole I is positioned at the inner side of the guide shell, the small opening end of the guide hole I is positioned at the outer side of the guide shell, the upper input pipe is fixed on the upper guide ring, the upper input pipe is in an annular shape, the upper input pipe is provided with a plurality of upper input holes, and the upper input holes face down, the lower input pipe is fixed on the lower flow guide pipe, the lower input pipe is annular, a plurality of lower input holes are formed in the lower input pipe, the lower input holes face upwards, one end of the output pipe is fixed in the rotating cylinder through the connecting rod, the other end of the output pipe is communicated with the middle of the communicating pipe through the regulating and controlling pipe, the upper end of the communicating pipe is communicated with the upper input pipe, the lower end of the communicating pipe is communicated with the lower input pipe, and the regulating and controlling pipe is sequentially provided with a fifth electromagnetic valve, an elastic regulating and controlling bag, a second one-way valve and a water.

2. The padding system of claim 1 wherein the first elevating mechanism comprises a push rod motor, a guide rod and a guide sleeve, the guide rod is vertically fixed on the mounting frame, the guide sleeve is arranged on the guide rod, the push rod motor is fixed on the mounting frame, the push rod of the push rod motor is vertically downward, the end of the push rod motor is fixedly connected with the guide sleeve, and the third roller is fixed on the guide sleeve through a lifting frame.

3. The padding system of claim 2 wherein the guide bar further comprises an indicating structure, the indicating structure comprises an indicating bar and a pointer, the indicating bar is vertically fixed on the mounting frame, the indicating bar is provided with scale marks, the pointer is fixed on the guide sleeve, and an indicating part of the pointer faces the indicating bar.

4. The padding system of claim 1 wherein said mounting bracket is provided at each end with a first guide shaft and a second guide shaft.

5. The padding system according to claim 2, wherein the mounting frame is further provided with a locking structure capable of locking the guide sleeve, the locking structure comprises a positioning screw, the positioning screw is in threaded connection with the guide sleeve, one end of the positioning screw can abut against the guide rod, and the other end of the positioning screw is connected with a power assembly capable of driving the positioning screw to rotate.

6. The padding system of claim 5, wherein the power assembly comprises a mounting bar, a power motor, a driving wheel, a driven wheel and a belt, the mounting bar is fixed on the guide sleeve, the power motor is fixed on the mounting bar, an output shaft of the power motor is horizontally arranged, the driving wheel is fixed at the end of the output shaft of the power motor, the driven wheel is fixed at the other end of the positioning screw through a rotating shaft, and the belt is sleeved outside the driving wheel and the driven wheel.

7. The padding system of claim 1 wherein said mangle box has a feed inlet on one side, a first solenoid valve positioned at the feed inlet, and a waste outlet on the other side, a second solenoid valve positioned at the waste outlet.