CN108483013A - A kind of more bar automatical feeding systems and its automatic charging method - Google Patents

A kind of more bar automatical feeding systems and its automatic charging method Download PDF

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Publication number
CN108483013A
CN108483013A CN201810254130.6A CN201810254130A CN108483013A CN 108483013 A CN108483013 A CN 108483013A CN 201810254130 A CN201810254130 A CN 201810254130A CN 108483013 A CN108483013 A CN 108483013A
Authority
CN
China
Prior art keywords
holder
frame
loading rod
sensor
pusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810254130.6A
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Chinese (zh)
Inventor
张斌
张啸川
张青松
程从科
蒋炬峰
朱世明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ATGE Co Ltd
Original Assignee
ATGE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ATGE Co Ltd filed Critical ATGE Co Ltd
Priority to CN201810254130.6A priority Critical patent/CN108483013A/en
Publication of CN108483013A publication Critical patent/CN108483013A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G25/00Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
    • B65G25/04Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors

Abstract

A kind of more bar automatical feeding systems of present invention offer and its automatic charging method, wherein described more bar automatical feeding systems include automatic charging device and controller, the automatic charging device includes holder, the guide rail of holder both sides connection, the charging frame being flexibly connected with guide rail, it is connected to the driving mechanism for making charging frame be moved up and down along guide rail on holder, it is detachably connected on the multiple loading rods to feed on frame successively along charging frame height direction and is connected to the pusher on holder for the material on loading rod to be promoted to feeding from one side of holder to the other side, the lower end side of the holder is equipped with the alignment sensor positioned to loading rod the when of being moved for the frame that feeds, the driving mechanism, pusher and alignment sensor are electrically connected with the controller.The present invention is accurately positioned loading rod by the alignment sensor realization of setting, and the scraping wings of use realizes accurate propulsion feeding under the action of driving electric cylinders.

Description

A kind of more bar automatical feeding systems and its automatic charging method
Technical field
The present invention relates to technical field of electric automation, and in particular to a kind of more bar automatical feeding systems and its automatic charging Method.
Background technology
Economic rapid development makes human cost rise steadily, and Business survival pressure increases, and to reduce production cost, carries High efficiency mitigates the labor intensity of worker, and the development of industrial automation has become a kind of irreplaceable historical trend, In electric utility, artificial loading not only has the case where participating in dangerous and bad environments, and labor intensity greatly, product quality not The problems such as capable of being guaranteed.
Invention content
The present invention provides a kind of more bar automatical feeding systems and its automatic charging method, artificial realize automatically can be substituted Feeding, and carry out cycle automatic charging.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of more bar automatical feeding systems, including automatic charging device and controller, the automatic charging device include holder, branch The guide rail of frame both sides connection, is connected on holder for making charging frame along guide rail the charging frame being flexibly connected with guide rail The driving mechanism of lower movement, be detachably connected on successively along charging frame height direction multiple loading rods on charging frame and It is connected to the pusher for the material on loading rod to be promoted to feeding from one side of holder to the other side, the holder on holder Lower end side be equipped with for feed frame movement when alignment sensor that loading rod is positioned, the driving mechanism, pusher Structure and alignment sensor are electrically connected with the controller.
Further, the driving mechanism includes subtracting of being connected under the driving motor for being connected to pedestal upper end, driving motor Fast machine and the ball screw for connecting with speed reducer and being connect with the charging frame, the driving motor control ball screw turn It moves and charging frame is driven to be slided up and down along the guide rail.
Further, the pusher include the driving electric cylinders being connected laterally on holder and by supporting rod with drive Scraping wings of the dynamic electric cylinders connection for the material on loading rod to be promoted to feeding from one side of holder to the other side, the driving electric cylinders The scraping wings is driven to be moved along one lateral other side direction of driving electric cylinders.
Further, the alignment sensor along support height direction it is corresponding with the loading rod be equipped with it is multigroup, it is most upper One group of alignment sensor at end includes limit sensors, stop sensor and the biography of slowing down arranged successively from top to bottom along holder Sensor, deceleration sensor that one group of alignment sensor of the lowermost is arranged successively from top to bottom along holder, stop sensor and Limit sensors, every group of intermediate alignment sensor include the deceleration sensor arranged from top to bottom along holder and stop sensing Device, the limit sensors for the frame movement that feeds occur that charging frame is promoted to stop when the excess of stroke.
Further, be connected on the holder is on charging frame for detecting positioned at the side of the material-pulling device The no detection cylinder for having loading rod is connected on the holder positioned at the material-pulling device other side for incuding loading rod Whether the material detection sensor of material is had.
Further, the holder is equipped with the pusher origin sensor for incuding pusher position.
A kind of automatic charging method using more bar automatical feeding systems described above includes the following steps:S1:It is described Automatic charging device is in inactive state, is placed sequentially on charging frame after material will be filled on each loading rod, along branch Loading rod is divided into first layer, the second layer ... n-th layer to frame short transverse from top to bottom, and the alignment sensor correspondence is divided into first Group, second group ... N group, wherein first group of alignment sensor is the top alignment sensor, N groups position for bottom Sensor, first layer loading rod is in pusher position when automatic charging device is not actuated, positioned at stopping for first layer alignment sensor Only at sensor, automatic mode is set on the controller and opens start button;S2:After start button is opened, gas is detected first The piston rod release of cylinder judges whether there is loading rod on charging frame, and whether pusher origin sensor induction scraping wings is located In pusher position, material detection sensor judges whether there is material on loading rod;S3:When the condition of step S2 is satisfied by, drive Dynamic electric cylinders operation, driving scraping wings are moved along driving electric cylinders, by the material on first layer loading rod at the uniform velocity from one side of holder to another Side promotes feeding;S4:After the completion of the pusher of first layer loading rod, electric cylinders returning quickly, driving motor is driven to bring into operation, Driving charging frame downlink makes charging when first layer loading rod downlink is contacted with the deceleration sensor of second group of alignment sensor Frame slows down, and when the deceleration of first layer loading rod comes downwards to the stop sensor of second group of alignment sensor, driving motor stops, At this point, second layer loading rod comes downwards to pusher position, step S2 and step S3 processes are repeated, completes the propulsion of second layer loading rod Feeding, and repeat the above steps, until completing the propulsion feeding of n-th layer loading rod;S5:This fashion material frame is located at the bottom, The frame that feeds after the material on all loading rods has all pushed away rises under the action of driving motor from the bottom top After stop, first layer loading rod is repositioned to pusher position at this time, completes automatic charging process.
Further, after completing step S5, all loading rods are fed again, and repeat step S1 to S5, you can cycle Carry out automatic charging.
Advantageous effect:1, loading rod is accurately positioned by the realization of the alignment sensor of setting, and made in driving motor It is moved up and down automatically with realizing;2, the scraping wings used realizes accurate propulsion feeding under the action of driving electric cylinders;3, it is arranged Detection cylinder can judge to feed on frame and whether have loading rod, setting pusher origin sensor that can judge to drive electric cylinders and pusher Whether the material detection sensor in pusher position, setting can detect on loading rod whether have material on plate;4, the limit being arranged Level sensor can feed frame move up and down there is the excess of stroke phenomenon when by controller make charging frame stop movement;Pusher The pusher speed of plate and the movement speed of charging frame can voluntarily be adjusted according to actual demand.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
In figure:1, holder;2, feed frame;3, guide rail;4, driving mechanism;41, driving motor;42, speed reducer;43, it rolls Ballscrew;5, loading rod;6, pusher;61, electric cylinders are driven;62, scraping wings;7, alignment sensor;71, stop sensor; 72, deceleration sensor;73, limit sensors;8, cylinder is detected;9, material detection sensor;10, pusher origin sensor.
Specific implementation mode
A kind of preferred embodiment of the present invention is described in detail below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of more bar automatical feeding systems provided by the invention include automatic charging device and controller, Described in automatic charging device include holder 1, be connected separately with guide rail 3 in holder both sides, the charging being movably connected on guide rail Frame 2, the driving mechanism 4 for making charging frame 2 be moved up and down along guide rail is connected on the holder, and the driving mechanism includes connecting Be connected on the speed reducer 42 connected under the driving motor 41 of pedestal upper end, driving motor and connect with speed reducer and with the charging The ball screw 43 of frame connection, the driving motor control ball screw rotate and drive charging frame above and below the guide rail Sliding, positive and negative rotation, rotating speed and the braking time of controller the control driving motor and speed reducer, realizes the liter of charging frame Drop, speed and stopping, the speed reducer increase torque for reducing the rotating speed of driving motor;Successively may be used on the charging frame Dismantling connection has the multiple loading rods arranged along short transverse, be connected on the holder for by the material on loading rod from branch It includes the driving electric cylinders being connected laterally on holder that the one lateral other side of frame, which promotes the pusher 6 of feeding, the pusher 6, 61 and by supporting rod and the scraping wings 62 that connect of driving electric cylinders, wherein electric cylinders is driven to be electrically connected with the controller, the driving Electric cylinders can drive the scraping wings to be moved along one lateral other side direction of driving electric cylinders, make the scraping wings by the object on loading rod Material can be promoted from one side of holder to the other side.
As shown in Figure 1, the lower end side of the holder is equipped with the positioning positioned to loading rod when being moved for the frame that feeds Sensor, the alignment sensor are corresponding with the loading rod equipped with multigroup, multigroup alignment sensor along support height direction It is electrically connected with the controller, one group of alignment sensor of the top includes the limit sensing arranged successively from top to bottom along holder Device, stop sensor and deceleration sensor, one group of alignment sensor of the lowermost subtract along what holder was arranged successively from top to bottom Fast sensor, stop sensor and limit sensors, every group of intermediate alignment sensor includes being arranged from top to bottom along holder The deceleration sensor and stop sensor of cloth, the limit sensors occur passing through control when excess of stroke phenomenon for the frame movement that feeds Device processed promotes driving motor to power off, and charging frame is made to stop movement;Be connected on the holder is on charging frame for detecting The no detection cylinder for having loading rod, the detection cylinder are located at the material-pulling device and start to move and promote the side of feeding, institute It states and is connected on holder for incuding the material detection sensor for whether having material on loading rod, material detection sensor position In the other side of the material-pulling device;Detection cylinder, material detection sensor and the pusher origin sensor with control Device electrical connection processed.
When at the charging frame row to every group of deceleration sensor, controller, which reduces frequency, makes charging frame slow down, to often When group stop sensor, controller control disconnects output, and driving motor brake stops, and when if there is excess of stroke phenomenon, limit passes Sensor can send out signal to controller and disconnect output, and device is made to stop movement.Material is filled on the loading rod, presses and opens automatically When dynamic button, charging frame can successively decline with every layer of having pushed away for material from up to down until terminating.It is equipped on the controller Manual work pattern stops automatic operation mode when device breaks down, and enables manual work pattern, being capable of manual crawl Start and stops;It is equipped with reset button and scram button on the controller, it, can be with after out of service when light fault occurs for device The involution button on controller is pressed, device is made to come back to original state;When in case of emergency, by scram button, cut Power supply makes device emergent stopping.The automatic charging device equipped with the four colored lights towers with buzzer, when automatic charging device just Often when operation, the green light of beacon lights;When automatic charging device breaks down, the red colored lamp of beacon lights and with buzzing Device calls;When automatic charging device material drains, device waits for feeding, and the amber light of beacon lights and exhaling with buzzer It cries, prompting need to install material additional, and alarm and buzzer can be eliminated by reset button on controller.
The use process for more bar automatical feeding systems that the present invention uses:The first step, the automatic charging device are in not Starting state is placed sequentially in after filling material on each loading rod on charging frame, from top to bottom along support height direction Loading rod is divided into first layer, the second layer ... n-th layer, and the alignment sensor correspondence is divided into first group, second group ... N group, In first group of alignment sensor be the top alignment sensor, N groups are bottom alignment sensor, automatic charging device First layer loading rod is in pusher position when not actuated, is located at the stop sensor of first layer alignment sensor, in controller Upper setting automatic mode simultaneously opens start button;Second, after start button is opened, the piston rod release for detecting cylinder first is sentenced Whether there are loading rod, the pusher origin sensor to incude whether scraping wings is in pusher position, material on disconnected charging frame Detection sensor judges whether there is material on loading rod;Third walks, when the condition in second step is satisfied by, driving electric cylinders fortune Row, driving scraping wings are moved along driving electric cylinders, and the material on first layer loading rod is at the uniform velocity promoted from one side of holder to the other side Feeding;4th step drives electric cylinders returning quickly, driving motor to bring into operation after the completion of the pusher of first layer loading rod, drives Feed frame downlink, and when first layer loading rod downlink is contacted with the deceleration sensor of second group of alignment sensor, controller reduces Frequency makes charging frame slow down, and when the deceleration of first layer loading rod comes downwards to the stop sensor of second group of alignment sensor, drives Dynamic motor stops, at this point, second layer loading rod comes downwards to pusher position, repeats the process of second step and third step, completes second The propulsion feeding of layer loading rod, and repeat the above steps, until completing the propulsion feeding of n-th layer loading rod;5th step, this fashionable dress Material frame frame is located at the bottom, after the material on all loading rods has all pushed away feed frame under the action of driving motor from most Bottom is begun to ramp up, and after the deceleration sensor on contacting first group of alignment sensor, charging frame reduces speed now, contact first Charging frame stops movement after the stop sensor of group alignment sensor, if charging frame, which does not stop movement, excess of stroke phenomenon occurs When after contacting limit sensors controller disconnect driving motor charging frame made to stop movement, at this time first layer loading rod return To pusher position, automatic charging process is completed;After completing step S5, all loading rods are fed again, and repeats the first step and arrives 5th step, you can cycle carries out automatic charging.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention It encloses and is defined, under the premise of not departing from design spirit of the present invention, technical side of the those of ordinary skill in the art to the present invention The various modifications and improvement that case is made should all be fallen into the protection domain of claims of the present invention determination.

Claims (8)

1. a kind of more bar automatical feeding systems, which is characterized in that including automatic charging device and controller, the automatic charging dress It sets including holder(1), holder both sides connection guide rail(3), the charging frame that is flexibly connected with guide rail(2), be connected on holder Driving mechanism for making charging frame be moved up and down along guide rail(4), be detachably connected on successively along charging frame height direction The multiple loading rods to feed on frame(5)And be connected on holder for by the material on loading rod from one side of holder to another Side promotes the pusher of feeding(6), the lower end side of the holder, which is equipped with when being moved for the frame that feeds, positions loading rod Alignment sensor(7), the driving mechanism, pusher and alignment sensor are electrically connected with the controller.
2. more bar automatical feeding systems according to claim 1, which is characterized in that the driving mechanism includes being connected to branch The driving motor of frame upper end(41), the speed reducer that connects under driving motor(42)And connect with speed reducer and with the charging frame The ball screw of frame connection(43), the driving motor control ball screw, which is rotated and driven, feeds frame above and below the guide rail Sliding.
3. more bar automatical feeding systems according to claim 1, which is characterized in that the pusher includes lateral connection Driving electric cylinders on holder(61)And connect with driving electric cylinders by supporting rod for by the material on loading rod from holder The one lateral other side promotes the scraping wings of feeding(62), the driving electric cylinders drive scraping wings edge drives electric cylinders one lateral another One side direction moves.
4. more bar automatical feeding systems according to claim 1, which is characterized in that the alignment sensor is along support height Direction it is corresponding with the loading rod be equipped with it is multigroup, one group of alignment sensor of the top includes being arranged successively from top to bottom along holder The limit sensors of cloth(73), stop sensor(72)And deceleration sensor(71), one group of alignment sensor edge of the lowermost The deceleration sensor that holder is arranged successively from top to bottom(71), stop sensor(72)And limit sensors(73), intermediate Every group of alignment sensor includes the deceleration sensor and stop sensor arranged from top to bottom along holder, the limit sensors Promote the frame stopping that feeding when there is the excess of stroke for the frame movement that feeds.
5. more bar automatical feeding systems according to claim 1, which is characterized in that be connected on the holder positioned at described The side of material-pulling device is used to detect the detection cylinder for whether having loading rod on charging frame(8), it is connected on the holder Positioned at the material-pulling device other side for the material detection sensor for whether having material on loading rod to be incuded(9).
6. more bar automatical feeding systems according to claim 1, which is characterized in that the holder is equipped with to be pushed away for incuding Expect the pusher origin sensor of mechanism position(10).
7. a kind of automatic charging method using the more bar automatical feeding systems of claim 1-6 any one of them, feature exists In including the following steps:
S1:The automatic charging device is in inactive state, and charging is placed sequentially in after material being filled on each loading rod On frame, along holder, loading rod is divided into first layer, the second layer ... n-th layer from top to bottom, and the alignment sensor is along holder from upper It is divided into first group, second group ... N group under, wherein first group of alignment sensor is the top alignment sensor, N groups For bottom alignment sensor, first layer loading rod is in pusher position when automatic charging device is not actuated, is located at first group and determines At the stop sensor of level sensor, automatic mode is set on the controller and opens start button;
S2:After start button is opened, the piston rod release for detecting cylinder first judges whether there is loading rod on charging frame, described Pusher origin sensor induction scraping wings whether be in pusher position, material detection sensor judges whether there is object on loading rod Material;
S3:When the condition of step S2 is satisfied by, driving electric cylinders operation, driving scraping wings is moved along driving electric cylinders, by first layer Material on loading rod at the uniform velocity promotes feeding from one side of holder to the other side;
S4:After the completion of the pusher of first layer loading rod, electric cylinders returning quickly, driving motor is driven to bring into operation, driving charging Frame downlink makes charging frame slow down when first layer loading rod downlink is contacted with the deceleration sensor of second group of alignment sensor, When the deceleration of first layer loading rod comes downwards to the stop sensor of second group of alignment sensor, driving motor stops, at this point, second Layer loading rod comes downwards to pusher position, repeats step S2 and step S3 processes, completes the propulsion feeding of second layer loading rod, lays equal stress on Multiple above-mentioned steps, until completing the propulsion feeding of n-th layer loading rod;
S5:This fashion material frame is located at the bottom, and the frame that feeds after the material on all loading rods has all pushed away is in driving electricity Top rear stopping is risen to from the bottom under the action of machine, first layer loading rod is repositioned to pusher position at this time, completes automatic Feeding process.
8. automatic charging method according to claim 7, which is characterized in that after completing step S5, by all loading rod weights New charging, and repeat step S1 to S5, you can cycle carries out automatic charging.
CN201810254130.6A 2018-03-26 2018-03-26 A kind of more bar automatical feeding systems and its automatic charging method Pending CN108483013A (en)

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CN201810254130.6A CN108483013A (en) 2018-03-26 2018-03-26 A kind of more bar automatical feeding systems and its automatic charging method

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Application Number Priority Date Filing Date Title
CN201810254130.6A CN108483013A (en) 2018-03-26 2018-03-26 A kind of more bar automatical feeding systems and its automatic charging method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109436694A (en) * 2018-11-20 2019-03-08 广州赛志系统科技有限公司 Intelligent flexible edge sealing line feed system
CN110395567A (en) * 2019-08-12 2019-11-01 深圳市浩宝技术有限公司 A kind of roasting plant

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CN206427329U (en) * 2016-12-27 2017-08-22 江苏钜芯集成电路技术股份有限公司 Automatic film applicator
CN107187883A (en) * 2017-07-18 2017-09-22 天津艾博瑞环保建材设备有限公司 Stacking machine
CN208070786U (en) * 2018-03-26 2018-11-09 安庆安帝技益精机有限公司 A kind of more bar automatical feeding systems

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Publication number Priority date Publication date Assignee Title
US20110286829A1 (en) * 2010-05-18 2011-11-24 Hon Hai Precision Industry Co., Ltd. Component feeding device
CN202556862U (en) * 2012-05-23 2012-11-28 武汉文林科技有限公司 Automated tiering feeding device
CN203912360U (en) * 2014-03-21 2014-10-29 深圳市广晟德科技发展有限公司 Blanking machine for automatic blanking of PCB boards
CN105398778A (en) * 2015-12-01 2016-03-16 深圳市宝尔威精密机械有限公司 Online defective product separating and encasing machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109436694A (en) * 2018-11-20 2019-03-08 广州赛志系统科技有限公司 Intelligent flexible edge sealing line feed system
CN109436694B (en) * 2018-11-20 2023-12-05 广州赛志系统科技有限公司 Intelligent flexible edge sealing line feeding system
CN110395567A (en) * 2019-08-12 2019-11-01 深圳市浩宝技术有限公司 A kind of roasting plant

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