CN108483013A - A kind of more bar automatical feeding systems and its automatic charging method - Google Patents
A kind of more bar automatical feeding systems and its automatic charging method Download PDFInfo
- Publication number
- CN108483013A CN108483013A CN201810254130.6A CN201810254130A CN108483013A CN 108483013 A CN108483013 A CN 108483013A CN 201810254130 A CN201810254130 A CN 201810254130A CN 108483013 A CN108483013 A CN 108483013A
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- Prior art keywords
- holder
- frame
- loading rod
- sensor
- pusher
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 40
- 238000007790 scraping Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/04—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
Abstract
A kind of more bar automatical feeding systems of present invention offer and its automatic charging method, wherein described more bar automatical feeding systems include automatic charging device and controller, the automatic charging device includes holder, the guide rail of holder both sides connection, the charging frame being flexibly connected with guide rail, it is connected to the driving mechanism for making charging frame be moved up and down along guide rail on holder, it is detachably connected on the multiple loading rods to feed on frame successively along charging frame height direction and is connected to the pusher on holder for the material on loading rod to be promoted to feeding from one side of holder to the other side, the lower end side of the holder is equipped with the alignment sensor positioned to loading rod the when of being moved for the frame that feeds, the driving mechanism, pusher and alignment sensor are electrically connected with the controller.The present invention is accurately positioned loading rod by the alignment sensor realization of setting, and the scraping wings of use realizes accurate propulsion feeding under the action of driving electric cylinders.
Description
Technical field
The present invention relates to technical field of electric automation, and in particular to a kind of more bar automatical feeding systems and its automatic charging
Method.
Background technology
Economic rapid development makes human cost rise steadily, and Business survival pressure increases, and to reduce production cost, carries
High efficiency mitigates the labor intensity of worker, and the development of industrial automation has become a kind of irreplaceable historical trend,
In electric utility, artificial loading not only has the case where participating in dangerous and bad environments, and labor intensity greatly, product quality not
The problems such as capable of being guaranteed.
Invention content
The present invention provides a kind of more bar automatical feeding systems and its automatic charging method, artificial realize automatically can be substituted
Feeding, and carry out cycle automatic charging.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of more bar automatical feeding systems, including automatic charging device and controller, the automatic charging device include holder, branch
The guide rail of frame both sides connection, is connected on holder for making charging frame along guide rail the charging frame being flexibly connected with guide rail
The driving mechanism of lower movement, be detachably connected on successively along charging frame height direction multiple loading rods on charging frame and
It is connected to the pusher for the material on loading rod to be promoted to feeding from one side of holder to the other side, the holder on holder
Lower end side be equipped with for feed frame movement when alignment sensor that loading rod is positioned, the driving mechanism, pusher
Structure and alignment sensor are electrically connected with the controller.
Further, the driving mechanism includes subtracting of being connected under the driving motor for being connected to pedestal upper end, driving motor
Fast machine and the ball screw for connecting with speed reducer and being connect with the charging frame, the driving motor control ball screw turn
It moves and charging frame is driven to be slided up and down along the guide rail.
Further, the pusher include the driving electric cylinders being connected laterally on holder and by supporting rod with drive
Scraping wings of the dynamic electric cylinders connection for the material on loading rod to be promoted to feeding from one side of holder to the other side, the driving electric cylinders
The scraping wings is driven to be moved along one lateral other side direction of driving electric cylinders.
Further, the alignment sensor along support height direction it is corresponding with the loading rod be equipped with it is multigroup, it is most upper
One group of alignment sensor at end includes limit sensors, stop sensor and the biography of slowing down arranged successively from top to bottom along holder
Sensor, deceleration sensor that one group of alignment sensor of the lowermost is arranged successively from top to bottom along holder, stop sensor and
Limit sensors, every group of intermediate alignment sensor include the deceleration sensor arranged from top to bottom along holder and stop sensing
Device, the limit sensors for the frame movement that feeds occur that charging frame is promoted to stop when the excess of stroke.
Further, be connected on the holder is on charging frame for detecting positioned at the side of the material-pulling device
The no detection cylinder for having loading rod is connected on the holder positioned at the material-pulling device other side for incuding loading rod
Whether the material detection sensor of material is had.
Further, the holder is equipped with the pusher origin sensor for incuding pusher position.
A kind of automatic charging method using more bar automatical feeding systems described above includes the following steps:S1:It is described
Automatic charging device is in inactive state, is placed sequentially on charging frame after material will be filled on each loading rod, along branch
Loading rod is divided into first layer, the second layer ... n-th layer to frame short transverse from top to bottom, and the alignment sensor correspondence is divided into first
Group, second group ... N group, wherein first group of alignment sensor is the top alignment sensor, N groups position for bottom
Sensor, first layer loading rod is in pusher position when automatic charging device is not actuated, positioned at stopping for first layer alignment sensor
Only at sensor, automatic mode is set on the controller and opens start button;S2:After start button is opened, gas is detected first
The piston rod release of cylinder judges whether there is loading rod on charging frame, and whether pusher origin sensor induction scraping wings is located
In pusher position, material detection sensor judges whether there is material on loading rod;S3:When the condition of step S2 is satisfied by, drive
Dynamic electric cylinders operation, driving scraping wings are moved along driving electric cylinders, by the material on first layer loading rod at the uniform velocity from one side of holder to another
Side promotes feeding;S4:After the completion of the pusher of first layer loading rod, electric cylinders returning quickly, driving motor is driven to bring into operation,
Driving charging frame downlink makes charging when first layer loading rod downlink is contacted with the deceleration sensor of second group of alignment sensor
Frame slows down, and when the deceleration of first layer loading rod comes downwards to the stop sensor of second group of alignment sensor, driving motor stops,
At this point, second layer loading rod comes downwards to pusher position, step S2 and step S3 processes are repeated, completes the propulsion of second layer loading rod
Feeding, and repeat the above steps, until completing the propulsion feeding of n-th layer loading rod;S5:This fashion material frame is located at the bottom,
The frame that feeds after the material on all loading rods has all pushed away rises under the action of driving motor from the bottom top
After stop, first layer loading rod is repositioned to pusher position at this time, completes automatic charging process.
Further, after completing step S5, all loading rods are fed again, and repeat step S1 to S5, you can cycle
Carry out automatic charging.
Advantageous effect:1, loading rod is accurately positioned by the realization of the alignment sensor of setting, and made in driving motor
It is moved up and down automatically with realizing;2, the scraping wings used realizes accurate propulsion feeding under the action of driving electric cylinders;3, it is arranged
Detection cylinder can judge to feed on frame and whether have loading rod, setting pusher origin sensor that can judge to drive electric cylinders and pusher
Whether the material detection sensor in pusher position, setting can detect on loading rod whether have material on plate;4, the limit being arranged
Level sensor can feed frame move up and down there is the excess of stroke phenomenon when by controller make charging frame stop movement;Pusher
The pusher speed of plate and the movement speed of charging frame can voluntarily be adjusted according to actual demand.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
In figure:1, holder;2, feed frame;3, guide rail;4, driving mechanism;41, driving motor;42, speed reducer;43, it rolls
Ballscrew;5, loading rod;6, pusher;61, electric cylinders are driven;62, scraping wings;7, alignment sensor;71, stop sensor;
72, deceleration sensor;73, limit sensors;8, cylinder is detected;9, material detection sensor;10, pusher origin sensor.
Specific implementation mode
A kind of preferred embodiment of the present invention is described in detail below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of more bar automatical feeding systems provided by the invention include automatic charging device and controller,
Described in automatic charging device include holder 1, be connected separately with guide rail 3 in holder both sides, the charging being movably connected on guide rail
Frame 2, the driving mechanism 4 for making charging frame 2 be moved up and down along guide rail is connected on the holder, and the driving mechanism includes connecting
Be connected on the speed reducer 42 connected under the driving motor 41 of pedestal upper end, driving motor and connect with speed reducer and with the charging
The ball screw 43 of frame connection, the driving motor control ball screw rotate and drive charging frame above and below the guide rail
Sliding, positive and negative rotation, rotating speed and the braking time of controller the control driving motor and speed reducer, realizes the liter of charging frame
Drop, speed and stopping, the speed reducer increase torque for reducing the rotating speed of driving motor;Successively may be used on the charging frame
Dismantling connection has the multiple loading rods arranged along short transverse, be connected on the holder for by the material on loading rod from branch
It includes the driving electric cylinders being connected laterally on holder that the one lateral other side of frame, which promotes the pusher 6 of feeding, the pusher 6,
61 and by supporting rod and the scraping wings 62 that connect of driving electric cylinders, wherein electric cylinders is driven to be electrically connected with the controller, the driving
Electric cylinders can drive the scraping wings to be moved along one lateral other side direction of driving electric cylinders, make the scraping wings by the object on loading rod
Material can be promoted from one side of holder to the other side.
As shown in Figure 1, the lower end side of the holder is equipped with the positioning positioned to loading rod when being moved for the frame that feeds
Sensor, the alignment sensor are corresponding with the loading rod equipped with multigroup, multigroup alignment sensor along support height direction
It is electrically connected with the controller, one group of alignment sensor of the top includes the limit sensing arranged successively from top to bottom along holder
Device, stop sensor and deceleration sensor, one group of alignment sensor of the lowermost subtract along what holder was arranged successively from top to bottom
Fast sensor, stop sensor and limit sensors, every group of intermediate alignment sensor includes being arranged from top to bottom along holder
The deceleration sensor and stop sensor of cloth, the limit sensors occur passing through control when excess of stroke phenomenon for the frame movement that feeds
Device processed promotes driving motor to power off, and charging frame is made to stop movement;Be connected on the holder is on charging frame for detecting
The no detection cylinder for having loading rod, the detection cylinder are located at the material-pulling device and start to move and promote the side of feeding, institute
It states and is connected on holder for incuding the material detection sensor for whether having material on loading rod, material detection sensor position
In the other side of the material-pulling device;Detection cylinder, material detection sensor and the pusher origin sensor with control
Device electrical connection processed.
When at the charging frame row to every group of deceleration sensor, controller, which reduces frequency, makes charging frame slow down, to often
When group stop sensor, controller control disconnects output, and driving motor brake stops, and when if there is excess of stroke phenomenon, limit passes
Sensor can send out signal to controller and disconnect output, and device is made to stop movement.Material is filled on the loading rod, presses and opens automatically
When dynamic button, charging frame can successively decline with every layer of having pushed away for material from up to down until terminating.It is equipped on the controller
Manual work pattern stops automatic operation mode when device breaks down, and enables manual work pattern, being capable of manual crawl
Start and stops;It is equipped with reset button and scram button on the controller, it, can be with after out of service when light fault occurs for device
The involution button on controller is pressed, device is made to come back to original state;When in case of emergency, by scram button, cut
Power supply makes device emergent stopping.The automatic charging device equipped with the four colored lights towers with buzzer, when automatic charging device just
Often when operation, the green light of beacon lights;When automatic charging device breaks down, the red colored lamp of beacon lights and with buzzing
Device calls;When automatic charging device material drains, device waits for feeding, and the amber light of beacon lights and exhaling with buzzer
It cries, prompting need to install material additional, and alarm and buzzer can be eliminated by reset button on controller.
The use process for more bar automatical feeding systems that the present invention uses:The first step, the automatic charging device are in not
Starting state is placed sequentially in after filling material on each loading rod on charging frame, from top to bottom along support height direction
Loading rod is divided into first layer, the second layer ... n-th layer, and the alignment sensor correspondence is divided into first group, second group ... N group,
In first group of alignment sensor be the top alignment sensor, N groups are bottom alignment sensor, automatic charging device
First layer loading rod is in pusher position when not actuated, is located at the stop sensor of first layer alignment sensor, in controller
Upper setting automatic mode simultaneously opens start button;Second, after start button is opened, the piston rod release for detecting cylinder first is sentenced
Whether there are loading rod, the pusher origin sensor to incude whether scraping wings is in pusher position, material on disconnected charging frame
Detection sensor judges whether there is material on loading rod;Third walks, when the condition in second step is satisfied by, driving electric cylinders fortune
Row, driving scraping wings are moved along driving electric cylinders, and the material on first layer loading rod is at the uniform velocity promoted from one side of holder to the other side
Feeding;4th step drives electric cylinders returning quickly, driving motor to bring into operation after the completion of the pusher of first layer loading rod, drives
Feed frame downlink, and when first layer loading rod downlink is contacted with the deceleration sensor of second group of alignment sensor, controller reduces
Frequency makes charging frame slow down, and when the deceleration of first layer loading rod comes downwards to the stop sensor of second group of alignment sensor, drives
Dynamic motor stops, at this point, second layer loading rod comes downwards to pusher position, repeats the process of second step and third step, completes second
The propulsion feeding of layer loading rod, and repeat the above steps, until completing the propulsion feeding of n-th layer loading rod;5th step, this fashionable dress
Material frame frame is located at the bottom, after the material on all loading rods has all pushed away feed frame under the action of driving motor from most
Bottom is begun to ramp up, and after the deceleration sensor on contacting first group of alignment sensor, charging frame reduces speed now, contact first
Charging frame stops movement after the stop sensor of group alignment sensor, if charging frame, which does not stop movement, excess of stroke phenomenon occurs
When after contacting limit sensors controller disconnect driving motor charging frame made to stop movement, at this time first layer loading rod return
To pusher position, automatic charging process is completed;After completing step S5, all loading rods are fed again, and repeats the first step and arrives
5th step, you can cycle carries out automatic charging.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
It encloses and is defined, under the premise of not departing from design spirit of the present invention, technical side of the those of ordinary skill in the art to the present invention
The various modifications and improvement that case is made should all be fallen into the protection domain of claims of the present invention determination.
Claims (8)
1. a kind of more bar automatical feeding systems, which is characterized in that including automatic charging device and controller, the automatic charging dress
It sets including holder(1), holder both sides connection guide rail(3), the charging frame that is flexibly connected with guide rail(2), be connected on holder
Driving mechanism for making charging frame be moved up and down along guide rail(4), be detachably connected on successively along charging frame height direction
The multiple loading rods to feed on frame(5)And be connected on holder for by the material on loading rod from one side of holder to another
Side promotes the pusher of feeding(6), the lower end side of the holder, which is equipped with when being moved for the frame that feeds, positions loading rod
Alignment sensor(7), the driving mechanism, pusher and alignment sensor are electrically connected with the controller.
2. more bar automatical feeding systems according to claim 1, which is characterized in that the driving mechanism includes being connected to branch
The driving motor of frame upper end(41), the speed reducer that connects under driving motor(42)And connect with speed reducer and with the charging frame
The ball screw of frame connection(43), the driving motor control ball screw, which is rotated and driven, feeds frame above and below the guide rail
Sliding.
3. more bar automatical feeding systems according to claim 1, which is characterized in that the pusher includes lateral connection
Driving electric cylinders on holder(61)And connect with driving electric cylinders by supporting rod for by the material on loading rod from holder
The one lateral other side promotes the scraping wings of feeding(62), the driving electric cylinders drive scraping wings edge drives electric cylinders one lateral another
One side direction moves.
4. more bar automatical feeding systems according to claim 1, which is characterized in that the alignment sensor is along support height
Direction it is corresponding with the loading rod be equipped with it is multigroup, one group of alignment sensor of the top includes being arranged successively from top to bottom along holder
The limit sensors of cloth(73), stop sensor(72)And deceleration sensor(71), one group of alignment sensor edge of the lowermost
The deceleration sensor that holder is arranged successively from top to bottom(71), stop sensor(72)And limit sensors(73), intermediate
Every group of alignment sensor includes the deceleration sensor and stop sensor arranged from top to bottom along holder, the limit sensors
Promote the frame stopping that feeding when there is the excess of stroke for the frame movement that feeds.
5. more bar automatical feeding systems according to claim 1, which is characterized in that be connected on the holder positioned at described
The side of material-pulling device is used to detect the detection cylinder for whether having loading rod on charging frame(8), it is connected on the holder
Positioned at the material-pulling device other side for the material detection sensor for whether having material on loading rod to be incuded(9).
6. more bar automatical feeding systems according to claim 1, which is characterized in that the holder is equipped with to be pushed away for incuding
Expect the pusher origin sensor of mechanism position(10).
7. a kind of automatic charging method using the more bar automatical feeding systems of claim 1-6 any one of them, feature exists
In including the following steps:
S1:The automatic charging device is in inactive state, and charging is placed sequentially in after material being filled on each loading rod
On frame, along holder, loading rod is divided into first layer, the second layer ... n-th layer from top to bottom, and the alignment sensor is along holder from upper
It is divided into first group, second group ... N group under, wherein first group of alignment sensor is the top alignment sensor, N groups
For bottom alignment sensor, first layer loading rod is in pusher position when automatic charging device is not actuated, is located at first group and determines
At the stop sensor of level sensor, automatic mode is set on the controller and opens start button;
S2:After start button is opened, the piston rod release for detecting cylinder first judges whether there is loading rod on charging frame, described
Pusher origin sensor induction scraping wings whether be in pusher position, material detection sensor judges whether there is object on loading rod
Material;
S3:When the condition of step S2 is satisfied by, driving electric cylinders operation, driving scraping wings is moved along driving electric cylinders, by first layer
Material on loading rod at the uniform velocity promotes feeding from one side of holder to the other side;
S4:After the completion of the pusher of first layer loading rod, electric cylinders returning quickly, driving motor is driven to bring into operation, driving charging
Frame downlink makes charging frame slow down when first layer loading rod downlink is contacted with the deceleration sensor of second group of alignment sensor,
When the deceleration of first layer loading rod comes downwards to the stop sensor of second group of alignment sensor, driving motor stops, at this point, second
Layer loading rod comes downwards to pusher position, repeats step S2 and step S3 processes, completes the propulsion feeding of second layer loading rod, lays equal stress on
Multiple above-mentioned steps, until completing the propulsion feeding of n-th layer loading rod;
S5:This fashion material frame is located at the bottom, and the frame that feeds after the material on all loading rods has all pushed away is in driving electricity
Top rear stopping is risen to from the bottom under the action of machine, first layer loading rod is repositioned to pusher position at this time, completes automatic
Feeding process.
8. automatic charging method according to claim 7, which is characterized in that after completing step S5, by all loading rod weights
New charging, and repeat step S1 to S5, you can cycle carries out automatic charging.
Priority Applications (1)
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CN201810254130.6A CN108483013A (en) | 2018-03-26 | 2018-03-26 | A kind of more bar automatical feeding systems and its automatic charging method |
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CN201810254130.6A CN108483013A (en) | 2018-03-26 | 2018-03-26 | A kind of more bar automatical feeding systems and its automatic charging method |
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CN201810254130.6A Pending CN108483013A (en) | 2018-03-26 | 2018-03-26 | A kind of more bar automatical feeding systems and its automatic charging method |
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Cited By (2)
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CN109436694A (en) * | 2018-11-20 | 2019-03-08 | 广州赛志系统科技有限公司 | Intelligent flexible edge sealing line feed system |
CN110395567A (en) * | 2019-08-12 | 2019-11-01 | 深圳市浩宝技术有限公司 | A kind of roasting plant |
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CN107187883A (en) * | 2017-07-18 | 2017-09-22 | 天津艾博瑞环保建材设备有限公司 | Stacking machine |
CN208070786U (en) * | 2018-03-26 | 2018-11-09 | 安庆安帝技益精机有限公司 | A kind of more bar automatical feeding systems |
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CN110395567A (en) * | 2019-08-12 | 2019-11-01 | 深圳市浩宝技术有限公司 | A kind of roasting plant |
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