CN108481537A - A kind of full-automatic material distributing machine for producing foamed ceramic - Google Patents
A kind of full-automatic material distributing machine for producing foamed ceramic Download PDFInfo
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- CN108481537A CN108481537A CN201810476976.4A CN201810476976A CN108481537A CN 108481537 A CN108481537 A CN 108481537A CN 201810476976 A CN201810476976 A CN 201810476976A CN 108481537 A CN108481537 A CN 108481537A
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- Prior art keywords
- paper
- platen
- lifting
- suction
- fibrous
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0295—Treating the surface of the fed layer, e.g. removing material or equalization of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
- B28B7/346—Manufacture of moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/10—Reciprocating or oscillating grippers, e.g. suction or gripper tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Paper (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention discloses a kind of for producing the full-automatic material distributing machine of foamed ceramic, including rack and rack-mounted material storage mechanism, automatic paper laying mechanism, the paper-pressing mechanism that fibrous paper is compressed and is converted into fiber carton and the material-feeding mechanism being equably layered on powder in kiln furnitures that fibrous paper is laid on to kiln furnitures bottom；The material storage mechanism is located at frame top, and discharge end is connected to material-feeding mechanism；The material-feeding mechanism and paper-pressing mechanism are respectively positioned on above cloth station, and the mounting height of paper-pressing mechanism is higher than material-feeding mechanism；The automatic paper laying mechanism is located at the both sides of cloth station.When work, powder needed for material storage mechanism storage production, after kiln furnitures reach cloth station, a fibrous paper is covered in kiln furnitures bottom by the adsorption mechanism of both sides respectively first, then paper-pressing mechanism compresses fibrous paper and struts outward down from above, then kiln furnitures surrounding flange rises fibrous paper bending with paper-pressing mechanism cooperation, last material-feeding mechanism exact distributing back and forth in kiln furnitures.
Description
Technical field
The present invention relates to foamed ceramic automatic producing device fields more particularly to a kind of on foamed ceramic production line
Full-automatic material distributing machine.
Background technology
Currently, the production technology of foamed ceramic needs the amount according to production requirement after tunnel oven is changed to roller kilns production
And powder is equably put into kiln furnitures by distributed dimension, if this step process uses manual operation, can not only reduce production line
Automatization level, while can also increase the workload of worker, reduce the efficiency of production, and due to the uncertainty of artificial cloth
And deviation, it can directly result in that cloth is uneven, after cloth the defects of powder surface irregularity, seriously affect the hair produced
Steep the quality of ceramics.Therefore, it is particularly important to design a machine for capableing of automatic distributing.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide it is a kind of it is simple in structure, be applied to foamed ceramic and give birth to
Production, it can realize the material distributing machine of full-automatic cloth.
The purpose of the invention is achieved by the following technical solution：
A kind of full-automatic material distributing machine for producing foamed ceramic, the full-automatic material distributing machine include mainly rack, Yi Jian
The material storage mechanism for storing powder in rack, the automatic paper laying mechanism that fibrous paper is laid on to kiln furnitures bottom, will be fine
Tie up the material-feeding mechanism that letterweight is tight and is converted into the paper-pressing mechanism of fiber carton and is equably layered on powder in kiln furnitures.The storage machine
Structure is located at frame top, and discharge end is connected to material-feeding mechanism.The material-feeding mechanism and paper-pressing mechanism are respectively positioned on cloth station
Side, and the mounting height of paper-pressing mechanism is higher than material-feeding mechanism.The automatic paper laying mechanism is located at the both sides of cloth station.On
The structure design that scheme is single cloth station is stated, in practical application, several cloth can be arranged side by side according to the demand of production
Expect station, and corresponding material storage mechanism, automatic paper laying mechanism, paper-pressing mechanism and material-feeding mechanism are corresponding according to the quantity of cloth station
Increase.
It is described in detail below specific to the structure and working principle of different institutions：
Automatic paper laying mechanism：
The automatic paper laying mechanism respectively symmetrically is arranged in the left and right sides of automatic distributing station, and a fibre is sucked respectively
Dimension paper is simultaneously put it into kiln furnitures, so that two fibrous papers is partly overlapped and the position covered will be beyond the edge of kiln furnitures bottom plate.
Specifically, the automatic paper laying mechanism includes being mounted on automatic distributing machine to be used to store the storage paper frame of fibrous paper, for inhaling
Firmly paper lifting gear water is inhaled in the paper-absorbing device of fibrous paper, the thin suction paper lifting gear for chatting device oscilaltion of driving and driving
The dynamic suction paper translating device of translation.The storage paper frame is fixed on the side of automatic distributing station.It inhales paper translating device and is mounted on storage
The translation between storage paper frame and cloth station is realized in the top of paper frame.The suction paper lifting gear, which is mounted on, inhales paper translating device
On, it is moved with it by suction paper translating device.The paper-absorbing device, which is mounted on, to be inhaled on paper lifting gear, by suction paper lifting gear band
Its lifting.It when work, inhales paper translating device and is come above storage paper frame with paper-absorbing device, inhale the driving of paper lifting gear and inhale paper dress
The fibrous paper for dropping to close to top layer is set, while paper-absorbing device generates suction and picks up whole positioned at the fibrous paper of top layer,
It finally inhales paper lifting gear and inhales the action of paper translating device, fibrous paper is transported to kiln furnitures bottom and is discharged, completes to inhale paper and paving
Paper operates.
Specifically, the paper-absorbing device includes mainly inhaling paper frame, exhaust column, inhaling paper mouth, wind turbine and for improving absorption
The sticker of power.The suction paper frame is fixedly connected with paper lifting gear is inhaled.The exhaust column is fixedly mounted on the bottom for inhaling paper frame.Institute
It states suction paper mouth and is spaced apart and arranged in exhausting bottom of the tube, opening is downwards.The assembling passes through on automatic distributing machine
Pipeline is connect with exhaust column, to generate suction.The sticker is arranged in the upper surface of fibrous paper, is fixedly connected with fibrous paper.
Preferably, the suction paper frame and exhaust column are all made of the U-shaped structure design for facilitating whole absorption.The sticker quantity
It is consistent with paper mouth is inhaled with position, and sticker is fixed with fibrous paper by the way of viscous stick.When work, wind turbine starts exhaust column
Interior air is taken out outward, to go out to generate suction in suction paper mouth, when exhaust column entire lowering to the certain distance close to fibrous paper
When, the fibrous paper of top layer is picked up under suction by whole, it is contemplated that the more crisp characteristic of fibrous paper, so being adopted in design
With U-shaped structure, suction point is made to be evenly distributed in whole fibrous paper, fibrous paper is avoided to be damaged during inhaling paper；And it inhales
After taking due to sticker surface is smooth, keep the dynamics of absorption larger and uniform, so that it is guaranteed that paper-absorbing device can be by fiber
Paper is sucked and is unlikely to fall in moving process.
Specifically, the suction paper translating device includes mainly inhaling paper translation motor, inhaling paper translation retarder, inhale paper translation
Frame inhales paper translation idler wheel and inhales paper translating rails.The rack inhaled paper translating rails and be horizontally fixed on automatic distributing machine
On.The paper translation idler wheel of inhaling is separately positioned on the bottom for inhaling paper pan carriage.The suction paper pan carriage is mounted on suction paper translation and leads
On rail, suction paper translation idler wheel is made freely to be rolled on inhaling paper translating rails.The suction paper translation motor, which is mounted on, inhales paper pan carriage
On, output end is connect with the input terminal for inhaling paper translation retarder.The output end for inhaling paper translation retarder is translated with paper is inhaled
Idler wheel is sequentially connected, and moves back and forth with paper pan carriage is inhaled.It when work, inhales paper translation motor and starts, idler wheel is translated with paper is inhaled
It is rolled on inhaling paper translating rails, to drive suction paper pan carriage being stored up between paper frame and cloth station together with paper lifting gear is inhaled
It is mobile.
Specifically, the suction paper lifting gear includes mainly suction paper lifting motor, inhales paper lifting retarder, inhales paper lifting biography
Moving axis, inhale paper lifter wheel, inhale paper lifter rack, inhale paper riser guide, inhale paper lifting slider, inhale paper lifting link block and
Suction paper for improving bonding strength lifts reinforcing plate.The suction paper lifting motor, which is mounted on, to be inhaled in paper pan carriage, output end
It is connect with the input terminal for inhaling paper lifting retarder.The output end for inhaling paper lifting retarder and suction paper lifting and driving axis connection.
The suction paper lifting and driving axis by bearing it is horizontal be fixed on inhale paper pan carriage on.The suction paper lifter wheel, which is mounted on, inhales paper
On lifting and driving axis.The suction paper lifting slider is fixed on vertically to be inhaled in paper pan carriage.The suction paper lifter rack, which is mounted on, to be inhaled
On paper riser guide, and between inhaling paper lifter wheel and inhaling paper lifting slider, realizes and inhale paper lifter wheel and inhale paper lifting
Rack engagement, suction paper riser guide are slidably connected with paper lifting slider is inhaled.The suction paper lifting link block, which is mounted on, inhales paper lifting
The bottom of rack, and be fixedly connected with paper frame is inhaled.Described one end for inhaling paper lifting reinforcing plate, which is mounted on, inhales on paper lifting link block,
The other end is fixedly connected with paper lifter rack is inhaled.It when work, inhales paper lifting motor and starts, rotated with paper lifter wheel is inhaled, from
And suction paper lifter rack is driven to be slided up and down in suction paper riser guide, it is final to realize driving paper-absorbing device oscilaltion.
Specifically, the storage paper frame includes mainly storage paper fixed frame and the support club convenient for dress paper.The storage paper is solid
Frame hanging is determined in the rack of automatic distributing machine, and the height of hanging is adjusted according to the height of material distributing machine and the storage paper amount of storage paper frame
Section.The support club is mounted on storage paper fixed frame bottom by bearing spacer, realizes being freely rotated for support club.Due to
Fibrous paper is that the plain paper of certain specification is cut into according to kiln furnitures size, and the plane fibers paper after cutting is according to the storage for storing up paper frame
Paper amount is stacked up, and is put on storage paper frame；Therefore, the setting of storage paper frame bottom can free rolling club can reduce fiber
The resistance that paper rolls on club, greatly reduces feeding difficulty, and one of a folded fibrous paper need to only be ridden over storage paper by when operation
On the club of frame, and the other end of fibrous paper is pushed away inward, feeding operation can be realized, significantly improved the efficiency of feeding, reduce work
The labor intensity of people.
As the preferred embodiment of the present invention, in order to which whole absorption of fibrous paper is got up not damaging fibrous paper, the present invention
The sticker and the quantity for inhaling paper mouth are set to no less than four, it is preferred that it is best to be set as adsorption effect at seven.
As the preferred embodiment of the present invention, in order to enhance the suction after paper-absorbing device adsorbing fiber paper, it is ensured that be moved through
Fibrous paper is not fallen out in journey, and sticker of the present invention is smooth using upper surface, paster of the lower surface with adhesive.Smooth is upper
Surface can reduce the gap inhaled between paper mouth and sticker, to keep inhaling vacuum degree and suction at paper mouth；And with adhesive
Bottom surface can be easily fixed with fibrous paper, reduce worker paste time, improve working efficiency.This programme uses wind
Machine is adsorbed has essential distinction with vacuum cup absorption, since the adsorption form needs of vacuum cup press fibrous paper, and it is fine
It is more crisp to tie up hard copy body, is unable to undergo the pressure of sucker, is easy to cause the damage of fibrous paper, thus this programme consider wind turbine and
Wind turbine mode is finally used after the advantage and disadvantage of vacuum cup.
Paper-pressing mechanism：
The paper-pressing mechanism is arranged above cloth station, compresses fibrous paper by the way of being opened after moving downward.
The paper-pressing mechanism includes mainly for being compacted the paper pressing device of fibrous paper, the platen of paper pressing device oscilaltion being driven to lift dress
It sets and the platen mounting bracket for fixing platen lifting gear.The platen mounting bracket is fixed on the rack of automatic distributing machine
On.The paper pressing device is mounted on platen lifting gear, and the platen lifting gear is fixed on platen mounting bracket.Work
When, platen lifting gear driving paper pressing device, which moves downward, compresses the fibrous paper for being laid on kiln furnitures bottom, then paper pressing device
It acts and is flared out, in the horizontal direction flat-pushing paper, to make fibrous paper in order and apart from kiln furnitures bottom edge certain distance
Position on stop；Then the flange of kiln furnitures surrounding rises, and the few fibers paper beyond kiln furnitures bottom edge is held up simultaneously upwards
Bending is realized under the action of paper pressing device, and to be formed, bottom is smooth, surrounding is turned up for loading foamed ceramic powder
Fiber carton；Last paper pressing device rises go back to original position after inwardly collapsing, and automatic distributing machine can carry out next process.
Specifically, the paper pressing device includes the first flat-pushing module of the fibrous paper for compressing kiln furnitures corner, for pressing
The second flat-pushing module on tight four side of fibrous paper and for compressing the clamping frame in the middle part of fibrous paper.The clamping frame and platen liter
Falling unit is fixedly connected, and the first flat-pushing module is separately positioned on the corner of clamping frame, the second flat-pushing module difference
It is arranged in the side of clamping frame.First flat-pushing module and the second flat-pushing module are rounding state in acquiescence, when work, work as compression
After frame compresses in the middle part of fibrous paper, the first flat-pushing module and the second flat-pushing module difference are protruding, while making fibre paper in order
Also fibrous paper surrounding is compressed, to constitute the bottom of fiber carton.
Specifically, the first flat-pushing module includes the first fixed seat, the first guide rail, the first compact heap and is mounted on
The first cylinder in first fixed seat and the first sliding block.First fixed seat is mounted on clamping frame, the first guide rail peace
On the first compact heap, it is slidably connected with the first sliding block.The piston end of first cylinder is fixedly connected with the first sliding block, is driven
Dynamic first sliding block is elastic.
Specifically, the second flat-pushing module includes the second fixed seat, the second guide rail, the second compact heap and is mounted on
The second cylinder in second fixed seat and the second sliding block.Second guide rail and the second sliding block are separately positioned on the two of the second cylinder
Side.Second fixed seat is mounted on clamping frame, and second guide rail is mounted on the second compact heap, is slided with the second sliding block
Connection.The piston end of second cylinder is fixedly connected with the second sliding block, and the second sliding block of driving is elastic.
Specifically, the platen lifting gear includes mainly platen lifting motor, platen lifting retarder, platen lifting biography
Moving axis, platen lifter wheel, platen lifter rack, platen riser guide and platen lifting slider.The platen lifting motor
On platen mounting bracket, the input terminal that output end lifts retarder with platen is connect.The platen lifting retarder
Output end and platen lifting and driving axis connection.The platen lifting and driving axis by bearing it is horizontal be fixed on platen mounting bracket
On.The platen lifter wheel is mounted on platen lifting and driving axis.The platen lifting slider is vertically installed at platen installation
It is opposite with platen lifter wheel on frame, and be slidably connected with platen riser guide.The platen lifter rack is mounted on platen liter
It drops on guide rail, is engaged with platen lifter wheel, end is fixedly connected with clamping frame.When work, platen lifting motor starts, and leads to
The deceleration for crossing platen lifting retarder is rotated with platen lifting and driving axis and platen lifter wheel, to drive platen lifting tooth
Item is in the vertical direction with paper pressing device oscilaltion.
As the present invention preferred embodiment, in order to preferably by fibrous paper bending when corner carry out shaping, institute of the present invention
The first sliding block is stated to design using hollow triangular structure of right angle.Preferably, it in order to mitigate the load of the first cylinder, improves flat-pushing
Efficiency, the surface of first sliding block are equipped with the notch for mitigating weight.The notch is set using triangle, rectangle or circle
Meter.
As the preferred embodiment of the present invention, in order to make fibrous paper obtain better bending effect, the second pressure of the present invention
Tight block is designed using string configuration.Preferably, in order to further decrease the weight of the second compact heap, mitigate the negative of the second cylinder
Load, the second compact heap of the present invention are set as strip square tube.
As the preferred embodiment of the present invention, in order to make fibrous paper form standard-sized fiber carton, this hair in bending
The bright first flat-pushing module is set as four groups, is separately positioned on four corners of clamping frame；The second flat-pushing module is set as four
Group is separately positioned on four sides of clamping frame.
Material storage mechanism：
The material storage mechanism include mainly for store the storage tank of powder, by powder from ground transport to material distributing machine top
First conveyer belt, by the second conveyer belt of powder carry to storage tank, by powder be transported to giving for material-feeding mechanism from storage tank
Expects pipe and pneumatic operated valve for controlling powder dosage.The storage tank is fixed on the top of rack, and bottom passes through feed pipe
It is connected to the hopper of material-feeding mechanism.The pneumatic operated valve is mounted on the junction of feed pipe and storage tank.The first conveyer belt
One end is arranged on the ground, and the other end is extended to obliquely at the top of material distributing machine, and conveys band connection with second.Second conveying
The other end of band extends to above storage tank.When work, worker according to storage tank residue powder number add, when addition, will
Powder is put into first conveyer belt, can be by one direct sending of powder to the second conveyer belt with the rotation of conveyer belt, and the second conveyer belt
It is designed as the scheme used when two cloth stations, when using single cloth station, the second conveyer belt can be saved, directly by the
The discharge port of one conveyer belt extends to storage tank；When material-feeding mechanism needs charging, pneumatic operated valve is opened, and powder is from storage tank
In the hopper for reaching material-feeding mechanism by feed pipe, to supplement powder for material-feeding mechanism.
The invention also discloses a kind of full-automatic distributing method for producing foamed ceramic, this method includes mainly as follows
Step：
Step S1：After spliced kiln furnitures are transported to automatic distributing station, the flange of kiln furnitures surrounding is declined, the top of flange is made
Portion's height is less than kiln furnitures bottom plate；
Further include following steps before cloth：
Powder needed for production is transported to the storage tank at the top of automatic distributing machine by powder carry line from ground, is being weighed
The powder for falling into storage tank is limited with the help of sensor, is again provided with weighing sensor on material-feeding mechanism, is started it in cloth
Before, material-feeding mechanism reaches below storage tank, and the valve of storage tank is opened, and powder enters the hopper of material-feeding mechanism from storage tank, directly
Signal is sent out to weighing sensor just to close valve.
Step S2：Automatic paper laying mechanism generates suction using wind turbine and will be picked up positioned at the fibrous paper of top, and by fiber
Paper is sent to from the left and right sides of kiln furnitures on kiln furnitures bottom plate respectively, and the area that two fibrous papers collectively cover is made to be more than kiln furnitures base surface
Product, and partly overlap between fibrous paper；
Specifically, the step S2 is specifically included：
Step S21：Suction paper lifting gear positioned at kiln furnitures side drives paper-absorbing device downwards close to fiber pile, and wind turbine opens
It is dynamic that exhausting inner air tube is extracted out outward and generates suction inhaling paper mouth；
Step S22：It is pulled up under suction positioned at the fibrous paper of top and whole absorption, suction paper lifting fills
Upward reset is set, paper translating device driving paper-absorbing device is inhaled and is reached above kiln furnitures with fibrous paper；
Step S23：Inhaling paper lifting gear drives paper-absorbing device downwards close to kiln furnitures bottom, and wind turbine stops and suction paper mouth is made to lose
Suction is removed, the area to which fibrous paper to be placed on to kiln furnitures bottom and covering is more than the half of base areas；
Step S24：Automatic paper laying mechanism 5 positioned at the kiln furnitures other side repeats aforesaid operations, finally by another fibrous paper
For amplitude in kiln furnitures bottom, the area of covering is more than the half of base areas, and overlaps with a upper fibrous paper.
Step S3：Paper-pressing mechanism compresses downwards fibrous paper above kiln furnitures, and is flared out along kiln furnitures base plate plane, from
And make fibrous paper in order, it stops when close to bottom edge；
Specifically, the step S3 is specifically included：
Step S31：Platen lifting gear drives paper pressing device to decline, the fibrous paper until compressing kiln furnitures bottom；
Step S32：First flat-pushing module starts, and the first compact heap is pushed toward four corners, and the second flat-pushing module starts,
Second compact heap is pushed toward four sides.
Step S4：The flange of kiln furnitures surrounding is raised above, and the few fibers paper for protruding bottom edge is held up and rolled over upwards
Curved, two fibrous papers are converted into the fiber carton that can accommodate foamed ceramic powder under the action of paper-pressing mechanism and flange, after forming
Paper-pressing mechanism resets and exits kiln furnitures upwards；
Specifically, the step S4 further includes：After flange rises, paper-pressing mechanism resets after stopping 10 seconds in fibrous paper.
Step S5：Material-feeding mechanism drops to kiln furnitures bottom, open the oblique cutting plate for sealing discharge port and along bottom plane from
The side of kiln furnitures is at the uniform velocity and cyclically to other side cloth；Discharge port is closed in the stretching of oblique cutting plate after cloth, material-feeding mechanism
It is raised above, comforts flitch and extend downwardly and reach powder surface, material-feeding mechanism driving, which is comforted flitch and moved on, comforts the powder of protrusion
It is flat.
Specifically, the step S5 further includes：
Step S51：Material-feeding mechanism drops to the side of kiln furnitures bottom, the oblique cutting plate for sealing discharge port is opened, along bottom plate
It shifts to the other side and is laid with first layer powder in planar water level land；
Step S52：After reaching the other side, discharge port is closed in the stretching of oblique cutting plate, and hopper is raised above, and it is downward to comfort flitch
It stretches out and reaches powder surface, hopper smooths the powder for being higher by surface with comforting flitch and move on；
Step S53：If foamed ceramic needs to be laid with the different powder of multilayer, it is required for smoothing after not having layer laying.
As the preferred embodiment of the present invention, the step S1 further includes on fibrous paper surface position corresponding with suction paper mouth
Paste sticker.
Compared with prior art, the present invention has further the advantage that：
(1) the full-automatic material distributing machine provided by the present invention for producing foamed ceramic is using symmetrical automatic paper laying machine
Two fibrous papers are put into kiln furnitures by structure jointly respectively, can effectively reduce adsorbing fiber in this way when kiln furnitures are larger
The design difficulty of paper improves adsorption effect.
(2) the full-automatic material distributing machine provided by the present invention for producing foamed ceramic is inhaled using wind turbine with the cooperation of paper mouth is inhaled
Attached mode can pick up whole fibrous paper in the case where not damaging fibrous paper, will not in fibrous paper moving process
It falls, adsorption effect is very ideal.
(3) the surface mount surface of full-automatic material distributing machine in fibrous paper provided by the present invention for producing foamed ceramic
Smooth sticker can effectively reduce after absorption and inhale the gap between paper mouth, effectively maintain to inhale the vacuum degree at paper mouth, from
And improve the adsorption effect of fibrous paper.
(4) it is provided by the present invention for produce the full-automatic material distributing machine of foamed ceramic using eight groups of cylinders to fibrous paper into
Row is made in order, and the surrounding of fibrous paper is compressed, to mould the fiber carton of size more standard, compared with operation, and tool
Have the advantages that the size of high, each bending of positional precision is unified, reliability is high.
(5) the full-automatic material distributing machine provided by the present invention for producing foamed ceramic uses platen lifting gear by platen
Device rises on distribution device, so that platen process and cloth material process is spatially carried out respectively same, greatly improves sky
Between utilization rate, reduce the lateral volume of automatic distributing machine, while also simplifying the design of paper-pressing mechanism, paper-pressing mechanism made to run
It is more stable and reliable.
(6) the full-automatic material distributing machine provided by the present invention for producing foamed ceramic is set using the discharge port of material-feeding mechanism
Oblique cutting plate in respect of control discharging switch and the scraper plate for smoothing clout, oblique cutting plate are arranged close to the position of discharge port, close
When closing, the clout amount that can be precisely controlled in material-feeding mechanism, and smoothed clout using scraper plate, manually smooth clout to save
Step, the effectively save amount of labour used, and ensure that the uniformity of cloth.
Description of the drawings
Fig. 1 is the stereogram provided by the present invention for producing the full-automatic material distributing machine of foamed ceramic.
Fig. 2 is the front view provided by the present invention for producing the full-automatic material distributing machine of foamed ceramic.
Fig. 3 is the right view provided by the present invention for producing the full-automatic material distributing machine of foamed ceramic.
Fig. 4 is the stereogram of automatic paper laying mechanism provided by the present invention.
Fig. 5 is the front view of automatic paper laying mechanism provided by the present invention.
Fig. 6 is the left view of automatic paper laying mechanism provided by the present invention.
Fig. 7 is the vertical view of automatic paper laying mechanism provided by the present invention.
Fig. 8 is the front view of paper-pressing mechanism provided by the present invention.
Fig. 9 is the stereogram of paper-pressing mechanism provided by the present invention.
Figure 10 is the vertical view of paper-pressing mechanism provided by the present invention.
Figure 11 is the left view of paper-pressing mechanism provided by the present invention.
Label declaration in above-mentioned attached drawing：
1- racks, 2- material storage mechanisms, 21- storage tanks, 22- first conveyer belts, the second conveyer belts of 23-, 24- feed pipes, 3-
Material-feeding mechanism, 5- automatic paper layings mechanism, 6- paper-pressing mechanisms；
Automatic paper laying mechanism：51- stores up paper frame, and 511- supports club；52- paper-absorbing devices, 521- inhale paper frame, 522- exhausting
Pipe, 523- inhale paper mouth；53- inhales paper lifting gear, and 531- inhales paper lifting motor, and 532- inhales paper lifter wheel, and 533- inhales paper lifting
Rack, 534- inhale paper and lift reinforcing plate；54- inhales paper translating device, and 541- inhales paper translation motor, and 542- inhales paper pan carriage
Paper-pressing mechanism：61- paper pressing devices, 62- platen lifting gears, 63- platen mounting brackets, 611- clamping frames, 6121-
One guide rail, the first compact heaps of 6122-, the first cylinders of 6123-, the first sliding blocks of 6124-, 6125- notches, the second guide rails of 6131-,
The second compact heaps of 6132-, the second cylinders of 6133-, the second sliding blocks of 6134-, 621- platen lifting motors, the lifting of 622- platens are slowed down
Device, 623- platen lifting and driving axis, 624- platen lifter wheels, 625- platen lifter racks；
Specific implementation mode
To make the objectives, technical solutions, and advantages of the present invention clearer and more explicit, develop simultaneously embodiment pair referring to the drawings
The present invention is described further.
Embodiment 1：
It as shown in Figure 1, Figure 2 and Figure 3, should the invention discloses a kind of full-automatic material distributing machine for producing foamed ceramic
Full-automatic material distributing machine includes mainly rack 1 and the material storage mechanism 2 for storing powder in rack 1, by fibrous paper
The automatic paper laying mechanism 5 for being laid on kiln furnitures bottom, the paper-pressing mechanism that fibrous paper is compressed and is converted into fiber carton 6 and powder is equal
The material-feeding mechanism 3 being layered on evenly in kiln furnitures.The material storage mechanism 2 is located at 1 top of rack, and discharge end is connected to material-feeding mechanism 3.
The material-feeding mechanism 3 and paper-pressing mechanism 6 are respectively positioned on above cloth station, and the mounting height of paper-pressing mechanism 6 is than material-feeding mechanism 3
It is high.The automatic paper laying mechanism 5 is located at the both sides of cloth station.Said program is the structure design of single cloth station,
In practical application, several cloth stations can be arranged side by side according to the demand of production, and corresponding material storage mechanism 2, automatic paving
Mechanism of paper 5, paper-pressing mechanism 6 and material-feeding mechanism 3 accordingly increase according to the quantity of cloth station.
It is described in detail below specific to the structure and working principle of different institutions：
Automatic paper laying mechanism 5：
In conjunction with shown in Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the automatic paper laying mechanism 5 respectively symmetrically is arranged in automatic distributing work
The left and right sides of position, is sucked a fibrous paper and puts it into kiln furnitures, two fibrous papers is made to partly overlap and be covered respectively
Position will exceed kiln furnitures bottom plate edge.Specifically, the automatic paper laying mechanism 5 includes the use being mounted on automatic distributing machine
In the storage paper frame 51 of storage fibrous paper, the paper-absorbing device 52 for fibrous paper to be sucked, the thin suction paper for chatting device oscilaltion of driving
The suction paper translating device 54 that paper lifting gear 53 moves horizontally is inhaled in lifting gear 53 and driving.The storage paper frame 51 is fixed on
The side of automatic distributing station.The top that paper translating device 54 is mounted on storage paper frame 51 is inhaled, realizes storage paper frame 51 and cloth station
Between translation.The suction paper lifting gear 53, which is mounted on, to be inhaled on paper translating device 54, is moved with it by suction paper translating device 54
It is dynamic.The paper-absorbing device 52, which is mounted on, to be inhaled on paper lifting gear 53, is lifted with it by suction paper lifting gear 53.When work, inhale
Paper translating device 54 comes 51 top of storage paper frame with paper-absorbing device 52, inhales paper lifting gear 53 and paper-absorbing device 52 is driven to drop to
Close to the fibrous paper of top layer, while paper-absorbing device 52 generates suction and picks up whole positioned at the fibrous paper of top layer, finally inhales
Paper lifting gear 53 and suction paper translating device 54 act, and fibrous paper is transported to kiln furnitures bottom and is discharged, and complete to inhale paper and spread paper
Operation.
Specifically, the paper-absorbing device 52 include mainly inhale paper frame 521, exhaust column 522, inhale paper mouth 523, wind turbine and
Sticker for improving adsorption capacity.The suction paper frame 521 is fixedly connected with paper lifting gear 53 is inhaled.The exhaust column 522 is fixed
Mounted on the bottom for inhaling paper frame 521.The suction paper mouth 523 is spaced apart and arranged in 522 bottom of exhaust column, and opening is downwards.
The assembling is connect on automatic distributing machine, by pipeline with exhaust column 522, to generate suction.The sticker setting
In the upper surface of fibrous paper, it is fixedly connected with fibrous paper.
Preferably, the suction paper frame 521 and exhaust column 522 are all made of the U-shaped structure design for facilitating whole absorption.The glue
It is consistent with suction paper mouth 523 to paste quantity and position, and sticker is fixed with fibrous paper by the way of viscous stick.When work, wind turbine opens
It is dynamic to take out the air in exhaust column 522 outward, to go out to generate suction inhaling paper mouth 523, when 522 entire lowering of exhaust column is to leaning on
When the certain distance of nearly fibrous paper, the fibrous paper of top layer is picked up under suction by whole, it is contemplated that fibrous paper is more crisp
Characteristic makes suction point be evenly distributed in whole fibrous paper so using U-shaped structure in design, and fibrous paper is avoided to inhale paper
It is damaged in the process；And keep the dynamics of absorption larger and uniform due to sticker surface is smooth after drawing, to really
Protecting paper-absorbing device 52 can be sucked fibrous paper and be unlikely to fall in moving process.
Specifically, the suction paper translating device 54 includes mainly inhaling paper translation motor 541, inhaling paper translation retarder, inhale paper
Pan carriage 542 inhales paper translation idler wheel and inhales paper translating rails.The suction paper translating rails are horizontally fixed on automatic distributing
In the rack 1 of machine.The paper translation idler wheel of inhaling is separately positioned on the bottom for inhaling paper pan carriage 542.The suction paper pan carriage 542 is pacified
Mounted in inhaling on paper translating rails, suction paper translation idler wheel is made freely to be rolled on inhaling paper translating rails.The suction paper translation motor 541
Mounted on inhaling in paper pan carriage 542, output end is connect with the input terminal for inhaling paper translation retarder.The suction paper translates retarder
Output end with inhale paper translation idler wheel be sequentially connected, with inhale paper pan carriage 542 move back and forth.When work, paper translation motor is inhaled
541 startups are rolled with paper translation idler wheel is inhaled on inhaling paper translating rails, inhale paper pan carriage 542 together with suction paper liter to drive
Falling unit 53 moves between storage paper frame 51 and cloth station.
Specifically, the suction paper lifting gear 53 includes mainly inhaling paper lifting motor 531, inhaling paper lifting retarder, inhale paper
Lifting and driving axis inhales paper lifter wheel 532, inhales paper lifter rack 533, inhale paper riser guide, inhale paper lifting slider, inhale paper lifting
Link block and for improve bonding strength suction paper lift reinforcing plate 534.The suction paper lifting motor 531, which is mounted on, inhales paper
In pan carriage 542, output end is connect with the input terminal for inhaling paper lifting retarder.It is described inhale paper lifting retarder output end with
Inhale paper lifting and driving axis connection.The suction paper lifting and driving axis by bearing it is horizontal be fixed on and inhale in paper pan carriage 542.It is described
It inhales paper lifter wheel 532 and is mounted on and inhale on paper lifting and driving axis.The suction paper lifting slider is fixed on vertically inhales paper pan carriage 542
On.The suction paper lifter rack 533, which is mounted on, to be inhaled on paper riser guide, and is slided positioned at inhaling paper lifter wheel 532 and inhaling paper lifting
Between block, realize that inhaling paper lifter wheel 532 engages with suction paper lifter rack 533, inhales paper riser guide and inhale paper lifting slider and slide
Dynamic connection.The paper lifting link block of inhaling is mounted on the bottom for inhaling paper lifter rack 533, and is fixedly connected with paper frame 521 is inhaled.Institute
It states and inhales one end of paper lifting reinforcing plate 534 and be mounted on and inhale on paper lifting link block, the other end is fixed with paper lifter rack 533 is inhaled
Connection.It when work, inhales paper lifting motor 531 and starts, rotated with paper lifter wheel 532 is inhaled, inhale paper lifter rack to drive
533 slide up and down in suction paper riser guide, final to realize driving 52 oscilaltion of paper-absorbing device.
Specifically, the storage paper frame 51 includes mainly storage paper fixed frame and the support club 511 convenient for dress paper.It is described
The hanging of paper fixed frame is stored up in the rack 1 of automatic distributing machine, the height of hanging is according to the height of material distributing machine and the storage of storage paper frame 51
Paper amount is adjusted.The support club 511 is mounted on storage paper fixed frame bottom by bearing spacer, realizes support club 511
Be freely rotated.Since fibrous paper is to cut into the plain paper of certain specification, the plane fibers after cutting according to kiln furnitures size
Paper is stacked up according to the storage paper amount of storage paper frame 51, and is put on storage paper frame 51；Therefore, being arranged in 51 bottom of storage paper frame can be free
The club of rolling can reduce the resistance that fibrous paper rolls on club, greatly reduce feeding difficulty, and when operation only need to be by one
One of folded fibrous paper rides on the club of storage paper frame 51, and the other end of fibrous paper is pushed away inward, feeding operation can be realized,
The efficiency for significantly improving feeding reduces the labor intensity of worker.
As the preferred embodiment of the present invention, in order to which whole absorption of fibrous paper is got up not damaging fibrous paper, the present invention
The sticker and the quantity for inhaling paper mouth 523 are set to no less than four, it is preferred that it is best to be set as adsorption effect at seven.
As the preferred embodiment of the present invention, in order to enhance the suction after 52 adsorbing fiber paper of paper-absorbing device, it is ensured that in movement
Fibrous paper is not fallen out in the process, and sticker of the present invention is smooth using upper surface, paster of the lower surface with adhesive.Smooth
Upper surface can reduce the gap inhaled between paper mouth 523 and sticker, to keep inhaling vacuum degree and suction at paper mouth 523；And
Bottom surface with adhesive can easily be fixed with fibrous paper, reduce the time that worker pastes, and improve working efficiency.We
Case has essential distinction using wind turbine absorption and vacuum cup absorption, since the adsorption form needs of vacuum cup press fiber
Paper, and fibrous paper itself is more crisp, is unable to undergo the pressure of sucker, is easy to cause the damage of fibrous paper, therefore this programme synthesis is examined
Wind turbine mode is finally used after considering the advantage and disadvantage of wind turbine and vacuum cup.
Paper-pressing mechanism 6：
In conjunction with shown in Fig. 8, Fig. 9, Figure 10 and Figure 11, the paper-pressing mechanism 6 is arranged above cloth station, using downward fortune
The mode opened after dynamic compresses fibrous paper.The paper-pressing mechanism 6 includes mainly for being compacted the paper pressing device 61 of fibrous paper, driving
The platen lifting gear 62 of 61 oscilaltion of paper pressing device and platen mounting bracket 63 for fixing platen lifting gear 62.
The platen mounting bracket 63 is fixed in the rack 1 of automatic distributing machine.The paper pressing device 61 is mounted on platen lifting gear 62
On, the platen lifting gear 62 is fixed on platen mounting bracket 63.When work, platen lifting gear 62 drives paper pressing device 61
It moves downward and compresses the fibrous paper for being laid on kiln furnitures bottom, then paper pressing device 61 is acted and is flared out, in the horizontal direction
Flat-pushing paper, to make fibrous paper in order and stop on the position of kiln furnitures bottom edge certain distance；Then kiln furnitures surrounding
Flange rise, by the few fibers paper beyond kiln furnitures bottom edge upwards hold up and under the action of paper pressing device 61 realize roll over
It is curved, to form the fiber carton for loading foamed ceramic powder that bottom is smooth, surrounding is turned up；Last paper pressing device 61 to
Rise go back to original position after interior gathering, automatic distributing machine can carry out next process.
Specifically, the paper pressing device 61 includes the first flat-pushing module of the fibrous paper for compressing kiln furnitures corner, is used for
Compress the second flat-pushing module on four side of fibrous paper and for compressing the clamping frame 611 in the middle part of fibrous paper.The clamping frame 611
It being fixedly connected with platen lifting gear 62, the first flat-pushing module is separately positioned on the corner of clamping frame 611, and described second
Flat-pushing module is separately positioned on the side of clamping frame 611.First flat-pushing module and the second flat-pushing module collapse shape in acquiescence
State, when work, after clamping frame 611 compresses in the middle part of fibrous paper, the first flat-pushing module and the second flat-pushing module difference are protruding,
Also fibrous paper surrounding is compressed while making fibre paper in order, to constitute the bottom of fiber carton.
Specifically, the first flat-pushing module include the first fixed seat, the first guide rail 6121, the first compact heap 6122, with
And the first cylinder 6123 in the first fixed seat and the first sliding block 6124.First fixed seat is mounted on clamping frame
On 611, first guide rail 6121 is mounted on the first compact heap 6122, is slidably connected with the first sliding block 6124.Described first
The piston end of cylinder 6123 is fixedly connected with the first sliding block 6124, and the first sliding block 6124 of driving is elastic.
Specifically, the second flat-pushing module include the second fixed seat, the second guide rail 6131, the second compact heap 6132, with
And the second cylinder 6133 in the second fixed seat and the second sliding block 6134.Second guide rail, 6131 and second sliding block
6134 are separately positioned on the both sides of the second cylinder 6133.Second fixed seat is mounted on clamping frame 611, second guide rail
6131 are mounted on the second compact heap 6132, are slidably connected with the second sliding block 6134.The piston end of second cylinder 6133 with
Second sliding block 6134 is fixedly connected, and the second sliding block 6134 of driving is elastic.
Specifically, the platen lifting gear 62 includes mainly platen lifting motor 621, platen lifting retarder 622, pressure
Paper lifting and driving axis 623, platen lifter wheel 624, platen lifter rack 625, platen riser guide and platen lifting are slided
Block.The platen lifting motor 621 is mounted on platen mounting bracket 63, the input of output end and platen lifting retarder 622
End connection.The output end of the platen lifting retarder 622 is connect with platen lifting and driving axis 623.The platen lifting and driving
Axis 623 by bearing it is horizontal be fixed on platen mounting bracket 63.The platen lifter wheel 624 is mounted on platen lifting and driving
On axis 623.The platen lifting slider is vertically installed on platen mounting bracket 63, opposite with platen lifter wheel 624, and with pressure
Paper riser guide is slidably connected.The platen lifter rack 625 is mounted on platen riser guide, with platen lifter wheel 624
Engagement, end is fixedly connected with clamping frame 611.When work, platen lifting motor 621 starts, and retarder is lifted by platen
622 deceleration is rotated with platen lifting and driving axis 623 and platen lifter wheel 624, to drive platen lifter rack 625 to exist
With 61 oscilaltion of paper pressing device on vertical direction.
As the present invention preferred embodiment, in order to preferably by fibrous paper bending when corner carry out shaping, institute of the present invention
The first sliding block 6124 is stated to design using hollow triangular structure of right angle.Preferably, it in order to mitigate the load of the first cylinder 6123, carries
High flat-pushing efficiency, the surface of first sliding block 6124 are equipped with the notch 6125 for mitigating weight.The notch 6125 is adopted
With triangle, rectangle or circular design.
As the preferred embodiment of the present invention, in order to make fibrous paper obtain better bending effect, described in the utility model the
Two compact heaps 6132 are designed using string configuration.Preferably, in order to further decrease the weight of the second compact heap 6132, mitigate
The burden of second cylinder 6133, the second compact heap 6132 of the present invention are set as strip square tube.
As the preferred embodiment of the present invention, in order to make fibrous paper form standard-sized fiber carton, this hair in bending
The bright first flat-pushing module is set as four groups, is separately positioned on four corners of clamping frame 611；The second flat-pushing module is set as
It four groups, is separately positioned on four sides of clamping frame 611.
Material storage mechanism 2：
As shown in Figure 1, the material storage mechanism 2 includes mainly for storing the storage tank 21 of powder, transporting powder from ground
Defeated first conveyer belt 22 at the top of material distributing machine, by the second conveyer belt 23 of powder carry to storage tank 21, by powder from storing
Tank 21 is transported to the feed pipe 24 of material-feeding mechanism 3 and the pneumatic operated valve for controlling powder dosage.The storage tank 21 is fixed on
The top of rack 1, bottom are connected to by feed pipe 24 with the hopper of material-feeding mechanism 3.The pneumatic operated valve is mounted on feed pipe 24
With the junction of storage tank 21.On the ground, the other end extends to cloth obliquely for one end setting of the first conveyer belt 22
At the top of machine, and it is connect with the second conveyer belt 23.The other end of second conveyer belt 23 extends to 21 top of storage tank.Work
When, worker according to storage tank 21 remaining powder number add, powder is put into first conveyer belt 22 when addition, with conveying
The rotation of band, can be by one direct sending of powder to the second conveyer belt 23, and the second conveyer belt 23 is designed as adopting when two cloth stations
Scheme can save the second conveyer belt 23, directly prolong the discharge port of first conveyer belt 22 when using single cloth station
Extend to storage tank 21；When material-feeding mechanism 3 needs charging, pneumatic operated valve is opened, and powder passes through feed pipe 24 from storage tank 21
In the hopper for reaching material-feeding mechanism 3, to supplement powder for material-feeding mechanism 3.
The invention also discloses a kind of full-automatic distributing method for producing foamed ceramic, this method includes mainly as follows
Step：
Step S1：After spliced kiln furnitures are transported to automatic distributing station, the flange of kiln furnitures surrounding is declined, the top of flange is made
Portion's height is less than kiln furnitures bottom plate；
Further include following steps before cloth：
Powder needed for production is transported to the storage tank 21 at the top of automatic distributing machine by powder carry line from ground,
The powder for falling into storage tank 21 is limited with the help of weighing sensor, weighing sensor is again provided on material-feeding mechanism 3, in cloth
Before beginning, material-feeding mechanism 3 reaches 21 lower section of storage tank, and the valve of storage tank 21 is opened, and powder enters cloth from storage tank 21
The hopper of mechanism 3 just closes valve until weighing sensor sends out signal.
Step S2：Automatic paper laying mechanism 5 generates suction using wind turbine and will be picked up positioned at the fibrous paper of top, and by fiber
Paper is sent to from the left and right sides of kiln furnitures on kiln furnitures bottom plate respectively, and the area that two fibrous papers collectively cover is made to be more than kiln furnitures base surface
Product, and partly overlap between fibrous paper；
Specifically, the step S2 is specifically included：
Step S21：Suction paper lifting gear 53 positioned at kiln furnitures side drives paper-absorbing device 52 downwards close to fiber pile, wind
Machine starts to be extracted out air in exhaust column 522 and generates suction inhaling paper mouth 523 outward；
Step S22：It is pulled up under suction positioned at the fibrous paper of top and whole absorption, suction paper lifting fills
It sets 53 to reset upwards, inhales paper translating device 54 and paper-absorbing device 52 is driven to be reached above kiln furnitures with fibrous paper；
Step S23：Inhaling paper lifting gear 53 drives paper-absorbing device 52 downwards close to kiln furnitures bottom, and wind turbine stops and makes suction paper
Mouthful suction is lost, the area to which fibrous paper to be placed on to kiln furnitures bottom and covering is more than the half of base areas；
Step S24：Automatic paper laying mechanism 5 positioned at the kiln furnitures other side repeats aforesaid operations, finally by another fibrous paper
For amplitude in kiln furnitures bottom, the area of covering is more than the half of base areas, and overlaps with a upper fibrous paper.
Step S3：Paper-pressing mechanism 6 compresses downwards fibrous paper above kiln furnitures, and is flared out along kiln furnitures base plate plane,
To make fibrous paper in order, stop when close to bottom edge；
Specifically, the step S3 is specifically included：
Step S31：Platen lifting gear 62 drives paper pressing device 61 to decline, the fibrous paper until compressing kiln furnitures bottom；
Step S32：First flat-pushing module starts, and the first compact heap 6122 is pushed toward four corners, the second flat-pushing module
Start, the second compact heap 6132 is pushed toward four sides.
Step S4：The flange of kiln furnitures surrounding is raised above, and the few fibers paper for protruding bottom edge is held up and rolled over upwards
Curved, two fibrous papers are converted into the fiber carton that can accommodate foamed ceramic powder under the action of paper-pressing mechanism 6 and flange, after forming
Paper-pressing mechanism 6 resets upwards and exits kiln furnitures；
Specifically, the step S4 further includes：After flange rises, paper-pressing mechanism 6 is multiple after being stopped 10 seconds in fibrous paper
Position.
Step S5：Material-feeding mechanism 3 drops to kiln furnitures bottom, open the oblique cutting plate for sealing discharge port and along bottom plane from
The side of kiln furnitures is at the uniform velocity and cyclically to other side cloth；Discharge port is closed in the stretching of oblique cutting plate after cloth, material-feeding mechanism 3
It is raised above, comforts flitch and extend downwardly and reach powder surface, material-feeding mechanism 3 drives to comfort flitch and move on and comforts the powder of protrusion
It is flat.
Specifically, the step S5 further includes：
Step S51：Material-feeding mechanism 3 drops to the side of kiln furnitures bottom, the oblique cutting plate for sealing discharge port is opened, along bottom plate
It shifts to the other side and is laid with first layer powder in planar water level land；
Step S52：After reaching the other side, discharge port is closed in the stretching of oblique cutting plate, and hopper is raised above, and it is downward to comfort flitch
It stretches out and reaches powder surface, hopper smooths the powder for being higher by surface with comforting flitch and move on；
Step S53：If foamed ceramic needs to be laid with the different powder of multilayer, it is required for smoothing after not having layer laying.
As the preferred embodiment of the present invention, the step S1 further includes on fibrous paper surface position corresponding with suction paper mouth
Paste sticker.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, it is other it is any without departing from the spirit and principles of the present invention made by changes, modifications, substitutions, combinations, simplifications,
Equivalent substitute mode is should be, is included within the scope of the present invention.
Claims (10)
1. a kind of full-automatic material distributing machine for producing foamed ceramic, which is characterized in that including rack and in rack
The material storage mechanism for storing powder, fibrous paper is laid on to kiln furnitures bottom automatic paper laying mechanism, fibrous paper compressed simultaneously
The material-feeding mechanism for being converted into the paper-pressing mechanism of fiber carton and being equably layered on powder in kiln furnitures；The material storage mechanism is located at rack
Top, discharge end are connected to material-feeding mechanism；The material-feeding mechanism and paper-pressing mechanism are respectively positioned on above cloth station, and nipper
The mounting height of structure is higher than material-feeding mechanism；The automatic paper laying mechanism is located at the both sides of cloth station；
The automatic paper laying mechanism includes being mounted on automatic distributing machine to be used to store the storage paper frame of fibrous paper, for fibre to be sucked
The paper-absorbing device, the thin suction paper lifting gear for chatting device oscilaltion of driving and driving for tieing up paper are inhaled paper lifting gear level and are moved
Dynamic suction paper translating device；The storage paper frame is fixed on the side of automatic distributing station；It inhales paper translating device and is mounted on storage paper frame
Top, realize storage paper frame and cloth station between translation；The suction paper lifting gear, which is mounted on, to be inhaled on paper translating device, by
Paper translating device is inhaled to move with it；The paper-absorbing device, which is mounted on, to be inhaled on paper lifting gear, by suction paper lifting gear with it
Lifting；
The paper-pressing mechanism includes for being compacted the paper pressing device of fibrous paper, the platen of paper pressing device oscilaltion being driven to lift dress
It sets and the platen mounting bracket for fixing platen lifting gear；The platen mounting bracket is fixed on the rack of automatic distributing machine
On；The paper pressing device is mounted on platen lifting gear, and the platen lifting gear is fixed on platen mounting bracket.
2. the full-automatic material distributing machine according to claim 1 for producing foamed ceramic, which is characterized in that the suction paper dress
It sets including inhaling paper frame, exhaust column, inhaling paper mouth, wind turbine and sticker for improving adsorption capacity；The suction paper frame is lifted with paper is inhaled
Device is fixedly connected；The exhaust column is fixedly mounted on the bottom for inhaling paper frame；The suction paper mouth is spaced apart and arranged in exhaust column bottom
Portion, opening is downwards；The assembling is connect on automatic distributing machine, by pipeline with exhaust column, is inhaled to generate
Power；The sticker is arranged in the upper surface of fibrous paper, is fixedly connected with fibrous paper；
The suction paper frame and exhaust column are all made of the U-shaped structure design for facilitating whole absorption；The sticker quantity and position with
It is consistent to inhale paper mouth, and sticker is fixed with fibrous paper by the way of viscous stick.
3. the full-automatic material distributing machine according to claim 2 for producing foamed ceramic, which is characterized in that the suction paper is flat
Moving device includes inhaling paper translation motor, inhaling paper translation retarder, inhale paper pan carriage, inhale paper translation idler wheel and inhale paper translation and lead
Rail；The suction paper translating rails are horizontally fixed in the rack of automatic distributing machine；The suction paper translation idler wheel is separately positioned on
Inhale the bottom of paper pan carriage；The suction paper pan carriage, which is mounted on, inhales on paper translating rails, and suction paper translation idler wheel is made to inhale paper translation
It is freely rolled on guide rail；The suction paper translation motor, which is mounted on, inhales in paper pan carriage, and output end translates retarder with paper is inhaled
Input terminal connects；The output end for inhaling paper translation retarder is sequentially connected with paper translation idler wheel is inhaled, and comes with paper pan carriage is inhaled
Return is dynamic.
4. the full-automatic material distributing machine according to claim 3 for producing foamed ceramic, which is characterized in that the suction paper liter
Falling unit includes inhaling paper lifting motor, inhaling paper lifting retarder, inhale paper lifting and driving axis, inhale paper lifter wheel, inhale paper lifting tooth
Item, suction paper riser guide inhale paper lifting slider, inhale paper lifting link block and add for improving the suction paper of bonding strength and lifting
Strong plate；The suction paper lifting motor, which is mounted on, to be inhaled in paper pan carriage, and output end is connect with the input terminal for inhaling paper lifting retarder；
The output end for inhaling paper lifting retarder and suction paper lifting and driving axis connection；The suction paper lifting and driving axis is horizontal by bearing
Ground, which is fixed on, to be inhaled in paper pan carriage；The suction paper lifter wheel, which is mounted on, to be inhaled on paper lifting and driving axis；The suction paper lifting slider
Vertical be fixed on is inhaled in paper pan carriage；The suction paper lifter rack, which is mounted on, to be inhaled on paper riser guide, and positioned at suction paper lifting tooth
Between wheel and suction paper lifting slider, realize that inhaling paper lifter wheel engages with suction paper lifter rack, inhales paper riser guide and suction paper liter
Drop sliding block is slidably connected；The paper lifting link block of inhaling is mounted on the bottom for inhaling paper lifter rack, and is fixedly connected with paper frame is inhaled；
Described one end for inhaling paper lifting reinforcing plate, which is mounted on, inhales on paper lifting link block, and the other end is fixedly connected with paper lifter rack is inhaled.
5. the full-automatic material distributing machine according to claim 1 for producing foamed ceramic, which is characterized in that the storage paper frame
Including storage paper fixed frame and convenient for filling the support club of paper；The storage paper fixed frame hanging is in the rack of automatic distributing machine；
The support club is mounted on storage paper fixed frame bottom by bearing spacer, realizes being freely rotated for support club.
6. the full-automatic material distributing machine according to claim 1 for producing foamed ceramic, which is characterized in that the platen dress
Set the first flat-pushing module including the fibrous paper for compressing kiln furnitures corner, the second flat-pushing mould for compressing four side of fibrous paper
Block and for compressing the clamping frame in the middle part of fibrous paper；The clamping frame is fixedly connected with platen lifting gear, and described first is flat
It pushes away module to be separately positioned on the corner of clamping frame, the second flat-pushing module is separately positioned on the side of clamping frame；
The first flat-pushing module includes the first fixed seat, the first guide rail, the first compact heap and is mounted in the first fixed seat
The first cylinder and the first sliding block；First fixed seat is mounted on clamping frame, and first guide rail is mounted on first and compresses
On block, it is slidably connected with the first sliding block；The piston end of first cylinder is fixedly connected with the first sliding block, before driving the first sliding block
After stretch；
The second flat-pushing module includes the second fixed seat, the second guide rail, the second compact heap and is mounted in the second fixed seat
The second cylinder and the second sliding block；Second guide rail and the second sliding block are separately positioned on the both sides of the second cylinder；Described second
Fixed seat is mounted on clamping frame, and second guide rail is mounted on the second compact heap, is slidably connected with the second sliding block；Described
The piston end of two cylinders is fixedly connected with the second sliding block, and the second sliding block of driving is elastic.
7. the full-automatic material distributing machine according to claim 6 for producing foamed ceramic, which is characterized in that the platen liter
Falling unit includes platen lifting motor, platen lifting retarder, platen lifting and driving axis, platen lifter wheel, platen lifting tooth
Item, platen riser guide and platen lifting slider；The platen lifting motor is mounted on platen mounting bracket, output end
The input terminal that retarder is lifted with platen is connect；The output end and platen lifting and driving axis connection of the platen lifting retarder；
The platen lifting and driving axis by bearing it is horizontal be fixed on platen mounting bracket；The platen lifter wheel is mounted on platen
On lifting and driving axis；The platen lifting slider is vertically installed on platen mounting bracket, opposite with platen lifter wheel, and with pressure
Paper riser guide is slidably connected；The platen lifter rack is mounted on platen riser guide, is engaged with platen lifter wheel,
End is fixedly connected with clamping frame.
8. the full-automatic material distributing machine according to claim 1 for producing foamed ceramic, which is characterized in that the storage machine
Structure include for store the storage tank of powder, by powder from ground transport to material distributing machine at the top of first conveyer belt, powder is defeated
It is sent to the second conveyer belt of storage tank, powder from storage tank is transported to the feed pipe of material-feeding mechanism and for controlling powder
The pneumatic operated valve of dosage；The storage tank is fixed on the top of rack, and bottom is connected to by feed pipe with the hopper of material-feeding mechanism；
The pneumatic operated valve is mounted on the junction of feed pipe and storage tank；One end setting of the first conveyer belt is on the ground, another
End is extended to obliquely at the top of material distributing machine, and conveys band connection with second；The other end of second conveyer belt extends to storing
Above tank.
9. according to claim 2 for producing the full-automatic material distributing machine of foamed ceramic, which is characterized in that the sticker and
The quantity for inhaling paper mouth is set as no less than four.
10. the full-automatic material distributing machine according to claim 2 for producing foamed ceramic, which is characterized in that the sticker
It is smooth using upper surface, paster of the lower surface with adhesive.
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| CN201810476976.4A CN108481537B (en) | 2018-05-18 | 2018-05-18 | Full-automatic material distributing machine for producing foamed ceramics |
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| CN201810476976.4A CN108481537B (en) | 2018-05-18 | 2018-05-18 | Full-automatic material distributing machine for producing foamed ceramics |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109095171A (en) * | 2018-09-10 | 2018-12-28 | 佛山市德力泰科技有限公司 | A kind of efficient unloader of multi-layered foamed ceramic wafer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109095171A (en) * | 2018-09-10 | 2018-12-28 | 佛山市德力泰科技有限公司 | A kind of efficient unloader of multi-layered foamed ceramic wafer |
| CN109095171B (en) * | 2018-09-10 | 2024-04-09 | 佛山市德力泰科技有限公司 | Efficient plate unloading machine for multilayer foam ceramic plates |
| CN113820356A (en) * | 2021-10-25 | 2021-12-21 | 长沙开元仪器有限公司 | Block adding and automatic paper loading equipment |
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| CN108481537B (en) | 2020-04-03 |
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