It is a kind of for producing the full-automatic material distributing machine of foamed ceramic
Technical field
The utility model relates to foamed ceramic automatic producing device fields, more particularly to one kind to be used for foamed ceramic production line
On full-automatic material distributing machine.
Background technique
Currently, the production technology of foamed ceramic from tunnel oven be changed to roller kilns production after, need the amount according to production requirement
And powder is equably put into kiln furnitures by distributed dimension, if this step process uses manual operation, can not only reduce production line
Automatization level, while also will increase the workload of worker, reduce the efficiency of production, and due to the uncertainty of artificial cloth
And deviation, it can directly result in that cloth is uneven, after cloth the defects of powder surface irregularity, seriously affect the hair produced
Steep the quality of ceramics.Therefore, it is particularly important to design a machine for capableing of automatic distributing.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide that a kind of structure is simple, is applied to foaming pottery
Porcelain production, it can be realized the material distributing machine of full-automatic cloth.
The purpose of this utility model is achieved through the following technical solutions:
It is a kind of for producing the full-automatic material distributing machine of foamed ceramic, which mainly includes rack, Yi Jian
The dress material storage mechanism for storing powder on the rack, the automatic paper laying mechanism that fibrous paper is laid on to kiln furnitures bottom, will be fine
Tie up the material-feeding mechanism that letterweight is tight and is converted into the paper-pressing mechanism of fiber carton and is equably layered on powder in kiln furnitures.The storage machine
Structure is located at frame top, and discharge end is connected to material-feeding mechanism.The material-feeding mechanism and paper-pressing mechanism are respectively positioned on cloth station
Side, and the mounting height of paper-pressing mechanism is higher than material-feeding mechanism.The automatic paper laying mechanism is located at the two sides of cloth station.On
It states the structure that scheme is single cloth station to design, in practical application, several cloth can be arranged side by side according to the demand of production
Expect station, and corresponding material storage mechanism, automatic paper laying mechanism, paper-pressing mechanism and material-feeding mechanism are corresponding according to the quantity of cloth station
Increase.
It is described in detail below specific to the structure and working principle of different institutions:
Automatic paper laying mechanism:
The left and right sides of automatic distributing station respectively symmetrically is arranged in the automatic paper laying mechanism, and a fibre is sucked respectively
Dimension paper is simultaneously put it into kiln furnitures, so that two fibrous papers is partly overlapped and the position covered will be beyond the edge of kiln furnitures bottom plate.
Specifically, the automatic paper laying mechanism includes being mounted on automatic distributing machine to be used to store the storage paper frame of fibrous paper, for inhaling
Firmly paper lifting device water is inhaled in the paper-absorbing device of fibrous paper, the thin suction paper lifting device for chatting device oscilaltion of driving and driving
The dynamic suction paper translating device of translation.The storage paper frame is fixed on the side of automatic distributing station.It inhales paper translating device and is mounted on storage
The translation between storage paper frame and cloth station is realized in the top of paper frame.The suction paper lifting device, which is mounted on, inhales paper translating device
On, by suction paper translating device with its movement.The paper-absorbing device, which is mounted on, to be inhaled on paper lifting device, by suction paper lifting device band
Its lifting.It when work, inhales paper translating device and is come above storage paper frame with paper-absorbing device, inhale the driving of paper lifting device and inhale paper dress
The fibrous paper for dropping to close to top layer is set, while paper-absorbing device generates suction and picks up fibrous paper whole that is located at top layer,
It finally inhales paper lifting device and inhales the movement of paper translating device, fibrous paper is transported to kiln furnitures bottom and is discharged, completes to inhale paper and paving
Paper operation.
Specifically, the paper-absorbing device mainly includes inhaling paper frame, exhaust column, inhaling paper mouth, blower and for improving absorption
The sticker of power.The suction paper frame is fixedly connected with paper lifting device is inhaled.The exhaust column is fixedly mounted on the bottom for inhaling paper frame.Institute
It states suction paper mouth and is spaced apart and arranged in exhausting bottom of the tube, opening is downwards.The assembling passes through on automatic distributing machine
Pipeline is connect with exhaust column, to generate suction.The upper surface of fibrous paper is arranged in the sticker, is fixedly connected with fibrous paper.
Preferably, the suction paper frame and exhaust column are all made of the U-shaped structure design for facilitating whole absorption.The sticker quantity
It is consistent with paper mouth is inhaled with position, and sticker is fixed by the way of viscous stick with fibrous paper.When work, blower starts exhaust column
Interior air is taken out outward, to go out to generate suction inhaling paper mouth, when exhaust column entire lowering to the certain distance close to fibrous paper
When, the fibrous paper of top layer is picked up under suction by whole, it is contemplated that the more crisp characteristic of fibrous paper, so being adopted in design
It with U-shaped structure, is evenly distributed on suction point in whole fibrous paper, fibrous paper is avoided to be damaged during inhaling paper;And it inhales
After taking due to sticker surface is smooth, keep the dynamics of absorption larger and uniform, so that it is guaranteed that paper-absorbing device can be by fiber
Paper is sucked and is unlikely to fall in moving process.
Specifically, the suction paper translating device mainly includes inhaling paper translation motor, inhaling paper translation retarder, inhale paper translation
Frame inhales paper translation idler wheel and inhales paper translating rails.The rack inhaled paper translating rails and be horizontally fixed on automatic distributing machine
On.The paper translation idler wheel of inhaling is separately positioned on the bottom for inhaling paper pan carriage.The suction paper pan carriage is mounted on suction paper translation and leads
On rail, roll suction paper translation idler wheel freely on inhaling paper translating rails.The suction paper translation motor, which is mounted on, inhales paper pan carriage
On, output end is connect with the input terminal for inhaling paper translation retarder.The output end for inhaling paper translation retarder and suction paper translation
Idler wheel transmission connection moves back and forth with paper pan carriage is inhaled.When work, the starting of paper translation motor is inhaled, translates idler wheel with paper is inhaled
It rolls on inhaling paper translating rails, is being stored up between paper frame and cloth station to drive and inhale paper pan carriage together with paper lifting device is inhaled
It is mobile.
Specifically, the suction paper lifting device mainly includes inhaling paper lifting motor, suction paper lifting retarder, suction paper to go up and down and pass
Moving axis, inhale paper lifting gear, inhale paper lifter rack, inhale paper riser guide, inhale paper lifting slider, inhale paper lifting link block and
Suction paper for improving bonding strength goes up and down stiffening plate.The suction paper lifting motor, which is mounted on, to be inhaled in paper pan carriage, output end
It is connect with the input terminal for inhaling paper lifting retarder.The output end for inhaling paper lifting retarder and suction paper lifting and driving axis connection.
The suction paper lifting and driving axis is fixed on horizontally by bearing to be inhaled in paper pan carriage.The suction paper lifting gear is mounted on suction paper
On lifting and driving axis.The suction paper lifting slider is fixed on vertically to be inhaled in paper pan carriage.The suction paper lifter rack is mounted on suction
On paper riser guide, and it is located at and inhales paper lifting gear and inhale between paper lifting slider, realize suction paper lifting gear and inhales paper lifting
Rack gear engagement, suction paper riser guide are slidably connected with paper lifting slider is inhaled.The suction paper lifting link block, which is mounted on, inhales paper lifting
The bottom of rack gear, and be fixedly connected with paper frame is inhaled.Described one end for inhaling paper lifting stiffening plate, which is mounted on, inhales on paper lifting link block,
The other end is fixedly connected with paper lifter rack is inhaled.When work, the starting of paper lifting motor is inhaled, is rotated with paper lifting gear is inhaled, from
And suction paper lifter rack is driven to slide up and down in suction paper riser guide, it is final to realize driving paper-absorbing device oscilaltion.
Specifically, the storage paper frame mainly includes storing up paper fixed frame and convenient for filling the support club of paper.The storage paper is solid
Frame hanging is determined in the rack of automatic distributing machine, and the height of hanging is adjusted according to the height of material distributing machine and the storage paper amount of storage paper frame
Section.The support club is mounted on storage paper fixed frame bottom by bearing spacer, realizes being freely rotated for support club.Due to
Fibrous paper is the plain paper that certain specification is cut into according to kiln furnitures size, and the plane fibers paper after cutting is according to the storage for storing up paper frame
Paper amount is stacked up, and is put on storage paper frame;Therefore, storage paper frame bottom setting can free rolling club can reduce fiber
The resistance that paper rolls on club, greatly reduces feeding difficulty, and one of a folded fibrous paper need to only be ridden over storage paper by when operation
On the club of frame, and the other end of fibrous paper is pushed away inward, feeding operation can be realized, significantly improved the efficiency of feeding, reduce work
The labor intensity of people.
As a preferred embodiment of the present invention, in order to which fibrous paper whole absorption gets up not damaging fibrous paper, this
Sticker described in utility model and the quantity for inhaling paper mouth are set to no less than four, it is preferred that are set as at seven adsorption effect most
It is good.
As a preferred embodiment of the present invention, in order to enhance the suction after paper-absorbing device adsorbing fiber paper, it is ensured that moving
Fibrous paper is not fallen out during dynamic, and sticker described in the utility model is smooth using upper surface, paster of the lower surface with adhesive.
Smooth upper surface can reduce the gap inhaled between paper mouth and sticker, to keep inhaling the vacuum degree and suction at paper mouth;And
Bottom surface with adhesive can easily be fixed with fibrous paper, reduce the time that worker pastes, and improve working efficiency.We
Case has essential distinction using blower absorption and vacuum chuck absorption, since the adsorption form needs of vacuum chuck press fiber
Paper, and fibrous paper itself is more crisp, is unable to undergo the pressure of sucker, is easy to cause the damage of fibrous paper, therefore this programme synthesis is examined
Blower mode is finally used after considering the advantage and disadvantage of blower and vacuum chuck.
Paper-pressing mechanism:
The paper-pressing mechanism is arranged above cloth station, compresses fibrous paper by the way of being opened after moving downward.
The paper-pressing mechanism mainly includes the platen lifting dress for being compacted the paper pressing device of fibrous paper, driving paper pressing device oscilaltion
It sets and the platen mounting rack for fixing platen lifting device.The platen mounting rack is fixed on the rack of automatic distributing machine
On.The paper pressing device is mounted on platen lifting device, and the platen lifting device is fixed on platen mounting rack.Work
When, platen lifting device driving paper pressing device, which moves downward, compresses the fibrous paper for being laid on kiln furnitures bottom, then paper pressing device
It acts and is flared out, in the horizontal direction flat-pushing paper, to make fibrous paper in order and apart from kiln furnitures bottom edge certain distance
Position on stop;Then the flange of kiln furnitures surrounding rises, and the few fibers paper that will exceed kiln furnitures bottom edge is held up simultaneously upwards
Bending is realized under the action of paper pressing device, to be formed, bottom is smooth, surrounding is turned up for loading foamed ceramic powder
Fiber carton;Last paper pressing device rises go back to original position after inwardly collapsing, and automatic distributing machine can carry out next process.
Specifically, the paper pressing device includes the first flat-pushing module for compressing the fibrous paper in kiln furnitures corner, for pressing
The second flat-pushing module on tight four side of fibrous paper and for compressing the clamping frame in the middle part of fibrous paper.The clamping frame and platen liter
Falling unit is fixedly connected, and the first flat-pushing module is separately positioned on the corner of clamping frame, the second flat-pushing module difference
The side of clamping frame is set.First flat-pushing module and the second flat-pushing module are rounding state in default, when work, work as compression
After frame compresses in the middle part of fibrous paper, the first flat-pushing module and the second flat-pushing module difference are protruding, while making fibre paper in order
Also fibrous paper surrounding is compressed, to constitute the bottom of fiber carton.
Specifically, the first flat-pushing module includes the first fixing seat, the first guide rail, the first compact heap and is mounted on
The first cylinder and the first sliding block in first fixing seat.First fixing seat is mounted on clamping frame, the first guide rail peace
On the first compact heap, it is slidably connected with the first sliding block.The piston end of first cylinder is fixedly connected with the first sliding block, is driven
Dynamic first sliding block is elastic.
Specifically, the second flat-pushing module includes the second fixing seat, the second guide rail, the second compact heap and is mounted on
The second cylinder and the second sliding block in second fixing seat.Second guide rail and the second sliding block are separately positioned on the two of the second cylinder
Side.Second fixing seat is mounted on clamping frame, and second guide rail is mounted on the second compact heap, is slided with the second sliding block
Connection.The piston end of second cylinder is fixedly connected with the second sliding block, and the second sliding block of driving is elastic.
Specifically, the platen lifting device mainly includes platen lifting motor, platen lifting retarder, platen lifting biography
Moving axis, platen lifting gear, platen lifter rack, platen riser guide and platen lifting slider.The platen lifting motor
It is mounted on platen mounting rack, output end is connect with the input terminal of platen lifting retarder.The platen lifting retarder
Output end and platen lifting and driving axis connection.The platen lifting and driving axis is fixed on platen mounting rack by bearing horizontally
On.The platen lifting gear is mounted on platen lifting and driving axis.The platen lifting slider is vertically installed at platen installation
It is opposite with platen lifting gear on frame, and be slidably connected with platen riser guide.The platen lifter rack is mounted on platen liter
It drops on guide rail, is engaged with platen lifting gear, end is fixedly connected with clamping frame.When work, the starting of platen lifting motor is led to
The deceleration for crossing platen lifting retarder is rotated with platen lifting and driving axis and platen lifting gear, to drive platen lifting tooth
Item is in the vertical direction with paper pressing device oscilaltion.
As a preferred embodiment of the present invention, in order to preferably by fibrous paper bending when corner carry out shaping, this reality
It is designed with novel first sliding block using hollow triangular structure of right angle.Preferably, it in order to mitigate the load of the first cylinder, mentions
High flat-pushing efficiency, the surface of first sliding block are equipped with the notch for mitigating weight.The notch uses triangle, rectangle
Or circular design.
As a preferred embodiment of the present invention, in order to make fibrous paper obtain better bending effect, the utility model institute
The second compact heap is stated to design using string configuration.Preferably, in order to further decrease the weight of the second compact heap, mitigate second
The burden of cylinder, the second compact heap described in the utility model are set as strip square tube.
As a preferred embodiment of the present invention, in order to make fibrous paper form standard-sized fiber carton in bending,
First flat-pushing module described in the utility model is set as four groups, is separately positioned on four corners of clamping frame;The second flat-pushing mould
Block is set as four groups, is separately positioned on four sides of clamping frame.
Material storage mechanism:
The material storage mechanism mainly include for store the storage tank of powder, by powder from ground transport to material distributing machine top
First conveyer belt, by the second conveyer belt of powder carry to storage tank, by powder be transported to giving for material-feeding mechanism from storage tank
Expects pipe and pneumatic operated valve for controlling powder dosage.The storage tank is fixed on the top of rack, and bottom passes through feed pipe
It is connected to the hopper of material-feeding mechanism.The pneumatic operated valve is mounted on the junction of feed pipe and storage tank.The first conveyer belt
One end is arranged on the ground, and the other end is extended obliquely upward to material distributing machine, and conveys band connection with second.Second conveying
The other end of band extends to above storage tank.When work, worker according to storage tank residue powder number add, when addition, will
Powder is put into first conveyer belt, can be by one direct sending of powder to the second conveyer belt with the rotation of conveyer belt, and the second conveyer belt
It is designed as the scheme used when two cloth stations, when using single cloth station, the second conveyer belt can be saved, directly by the
The discharge port of one conveyer belt extends to storage tank;When material-feeding mechanism needs to charge, pneumatic operated valve is opened, and powder is from storage tank
In the hopper for reaching material-feeding mechanism by feed pipe, to supplement powder for material-feeding mechanism.
The invention also discloses a kind of for producing the full-automatic distributing method of foamed ceramic, and this method mainly includes
Following steps:
Step S1: after spliced kiln furnitures are transported to automatic distributing station, the flange of kiln furnitures surrounding is declined, the top of flange is made
Portion's height is lower than kiln furnitures bottom plate;
Further include following steps before cloth:
Powder needed for powder carry line will produce is transported to the storage tank at the top of automatic distributing machine from ground, is weighing
The powder for falling into storage tank is limited with the help of sensor, is again provided with weighing sensor on material-feeding mechanism, is started it in cloth
Before, material-feeding mechanism reaches below storage tank, and the valve of storage tank is opened, and powder enters the hopper of material-feeding mechanism from storage tank, directly
Signal is issued to weighing sensor just to close valve.
Step S2: automatic paper laying mechanism generates suction using blower and picks up the fibrous paper for being located at top, and by fiber
Paper is sent on kiln furnitures bottom plate respectively from the left and right sides of kiln furnitures, and the area for collectively covering two fibrous papers is greater than kiln furnitures base surface
Product, and partly overlap between fibrous paper;
Specifically, the step S2 is specifically included:
Step S21: downwards close to fiber pile, blower opens the suction paper lifting device driving paper-absorbing device positioned at kiln furnitures side
It is dynamic that exhausting inner air tube is extracted out outward and generates suction inhaling paper mouth;
Step S22: being pulled up under suction positioned at the fibrous paper of top and whole absorption, inhales paper lifting dress
Upward reset is set, paper translating device driving paper-absorbing device is inhaled and is reached above kiln furnitures with fibrous paper;
Step S23: paper lifting device driving paper-absorbing device is inhaled downwards close to kiln furnitures bottom, blower stops and makes to inhale the mistake of paper mouth
Remove suction, thus by fibrous paper be placed on kiln furnitures bottom and covering area be more than base areas half;
Step S24: the automatic paper laying mechanism 5 positioned at the kiln furnitures other side repeats aforesaid operations, finally by another fibrous paper
For amplitude in kiln furnitures bottom, the area of covering is more than the half of base areas, and overlaps with a upper fibrous paper.
Step S3: paper-pressing mechanism compresses downwards fibrous paper above kiln furnitures, and is flared out along kiln furnitures base plate plane, from
And make fibrous paper in order, it stops when close to bottom edge;
Specifically, the step S3 is specifically included:
Step S31: platen lifting device drives paper pressing device decline, the fibrous paper until compressing kiln furnitures bottom;
The starting of the flat-pushing module of step S32: the first, the first compact heap is pushed toward four corners, the second flat-pushing module starting,
Second compact heap is pushed toward four sides.
Step S4: the flange of kiln furnitures surrounding is raised above, and the few fibers paper for protruding bottom edge is held up and rolled over upwards
Curved, two fibrous papers are converted into the fiber carton that can accommodate foamed ceramic powder under the action of paper-pressing mechanism and flange, after forming
Paper-pressing mechanism resets upwards and exits kiln furnitures;
Specifically, the step S4 further include: after flange rises, paper-pressing mechanism resets after stopping 10 seconds in fibrous paper.
Step S5: material-feeding mechanism drops to kiln furnitures bottom, open the oblique cutting plate for sealing discharge port and along bottom plane from
The side of kiln furnitures is at the uniform velocity and cyclically to other side cloth;Discharge port is closed in the stretching of oblique cutting plate after cloth, material-feeding mechanism
Be raised above, comfort flitch extend downwardly reach powder surface, material-feeding mechanism driving comfort flitch move on by protrusion powder comfort
It is flat.
Specifically, the step S5 further include:
Step S51: material-feeding mechanism drops to the side of kiln furnitures bottom, the oblique cutting plate for sealing discharge port is opened, along bottom plate
It shifts to the other side and is laid with first layer powder in planar water level land;
Step S52: after reaching the other side, discharge port is closed in the stretching of oblique cutting plate, and hopper is raised above, and it is downward to comfort flitch
It stretches out and reaches powder surface, hopper smooths the powder for being higher by surface with comforting flitch and move on;
Step S53: it if foamed ceramic needs to be laid with the different powder of multilayer, requires to smooth after not having layer laying.
As a preferred embodiment of the present invention, the step S1 further includes position corresponding with paper mouth is inhaled in fibrous paper surface
Set stickup sticker.
Compared with prior art, the utility model also has the advantage that
(1) the full-automatic material distributing machine provided by the utility model for producing foamed ceramic is using symmetrical automatic paving
Two fibrous papers are put into kiln furnitures by mechanism of paper jointly respectively, can be effectively reduced absorption in this way when kiln furnitures are larger
The design difficulty of fibrous paper improves adsorption effect.
(2) the full-automatic material distributing machine provided by the utility model for producing foamed ceramic is matched using blower with paper mouth is inhaled
The mode for closing absorption can pick up whole fibrous paper, in fibrous paper moving process in the case where not damaging fibrous paper
It does not fall out, adsorption effect is very ideal.
(3) provided by the utility model for producing surface mount of the full-automatic material distributing machine in fibrous paper of foamed ceramic
The smooth sticker in surface can effectively reduce and inhale the gap between paper mouth after absorption, effectively maintain to inhale the vacuum at paper mouth
Degree, to improve the adsorption effect of fibrous paper.
(4) the full-automatic material distributing machine provided by the utility model for producing foamed ceramic is using eight groups of cylinders to fiber
Paper is made in order, and the surrounding of fibrous paper is compressed, so that the fiber carton of size more standard is moulded, with worker operation phase
Than having the advantages that size unification, the high reliablity of high, each bending of position precision.
(5) the full-automatic material distributing machine provided by the utility model for being used to produce foamed ceramic will using platen lifting device
Paper pressing device rises on distribution device, carries out platen process and cloth material process respectively on the same space, mentions significantly
The utilization rate of high spatial, reduces the lateral volume of automatic distributing machine, while also simplifying the design of paper-pressing mechanism, makes paper-pressing mechanism
It runs more stable and reliable.
(6) the full-automatic material distributing machine provided by the utility model for producing foamed ceramic uses the discharging of material-feeding mechanism
Mouth design has the oblique cutting plate of control discharging switch and the scraper plate for smoothing clout, and oblique cutting plate is arranged close to the position of discharge port
It sets, when closing, the clout amount that can be precisely controlled in material-feeding mechanism, and smoothed clout using scraper plate, it is manually smoothed to save
The step of clout, the effectively save amount of labour used, and ensure that the uniformity of cloth.
Detailed description of the invention
Fig. 1 is provided by the utility model for producing the perspective view of the full-automatic material distributing machine of foamed ceramic.
Fig. 2 is provided by the utility model for producing the main view of the full-automatic material distributing machine of foamed ceramic.
Fig. 3 is provided by the utility model for producing the right view of the full-automatic material distributing machine of foamed ceramic.
Fig. 4 is the perspective view of automatic paper laying mechanism provided by the utility model.
Fig. 5 is the main view of automatic paper laying mechanism provided by the utility model.
Fig. 6 is the left view of automatic paper laying mechanism provided by the utility model.
Fig. 7 is the top view of automatic paper laying mechanism provided by the utility model.
Fig. 8 is the main view of paper-pressing mechanism provided by the utility model.
Fig. 9 is the perspective view of paper-pressing mechanism provided by the utility model.
Figure 10 is the top view of paper-pressing mechanism provided by the utility model.
Figure 11 is the left view of paper-pressing mechanism provided by the utility model.
Label declaration in above-mentioned attached drawing:
1- rack, 2- material storage mechanism, 21- storage tank, 22- first conveyer belt, the second conveyer belt of 23-, 24- feed pipe, 3-
Material-feeding mechanism, 5- automatic paper laying mechanism, 6- paper-pressing mechanism;
Automatic paper laying mechanism: 51- stores up paper frame, and 511- supports club;52- paper-absorbing device, 521- inhale paper frame, 522- exhausting
Pipe, 523- inhale paper mouth;53- inhales paper lifting device, and 531- inhales paper lifting motor, and 532- inhales paper lifting gear, and 533- inhales paper lifting
Rack gear, 534- inhale paper and go up and down stiffening plate;54- inhales paper translating device, and 541- inhales paper translation motor, and 542- inhales paper pan carriage
Paper-pressing mechanism: 61- paper pressing device, 62- platen lifting device, 63- platen mounting rack, 611- clamping frame, 6121-
One guide rail, the first compact heap of 6122-, the first cylinder of 6123-, the first sliding block of 6124-, 6125- notch, the second guide rail of 6131-,
The second compact heap of 6132-, the second cylinder of 6133-, the second sliding block of 6134-, 621- platen lifting motor, the lifting of 622- platen are slowed down
Device, 623- platen lifting and driving axis, 624- platen lifting gear, 625- platen lifter rack;
Specific embodiment
To keep the purpose of this utility model, technical solution and advantage clearer, clear, develop simultaneously implementation referring to the drawings
The utility model is described in further detail for example.
Embodiment 1:
As shown in Figure 1, Figure 2 and Figure 3, the utility model discloses a kind of for producing the full-automatic cloth of foamed ceramic
Machine, the full-automatic material distributing machine mainly include rack 1 and the material storage mechanism 2 for storing powder being mounted in rack 1, incite somebody to action
Fibrous paper is laid on automatic paper laying mechanism 5, the paper-pressing mechanism that fibrous paper is compressed and is converted into fiber carton 6 and the general of kiln furnitures bottom
Powder is equably layered on the material-feeding mechanism 3 in kiln furnitures.The material storage mechanism 2 is located at 1 top of rack, discharge end and material-feeding mechanism
3 connections.The material-feeding mechanism 3 and paper-pressing mechanism 6 are respectively positioned on above cloth station, and the mounting height of paper-pressing mechanism 6 compares cloth
Mechanism 3 is high.The automatic paper laying mechanism 5 is located at the two sides of cloth station.Above scheme is the structure of single cloth station
Design, in practical application, several cloth stations can be arranged side by side according to the demand of production, and corresponding material storage mechanism 2, from
Dynamic paper paving machine structure 5, paper-pressing mechanism 6 and material-feeding mechanism 3 are increase accordingly according to the quantity of cloth station.
It is described in detail below specific to the structure and working principle of different institutions:
Automatic paper laying mechanism 5:
In conjunction with shown in Fig. 4, Fig. 5, Fig. 6 and Fig. 7, automatic distributing work respectively symmetrically is arranged in the automatic paper laying mechanism 5
The left and right sides of position, a fibrous paper is sucked respectively and puts it into kiln furnitures, two fibrous papers is made to partly overlap and be covered
Position will exceed kiln furnitures bottom plate edge.Specifically, the automatic paper laying mechanism 5 includes the use being mounted on automatic distributing machine
In the storage paper frame 51 of storage fibrous paper, the paper-absorbing device 52 for fibrous paper to be sucked, the thin suction paper for chatting device oscilaltion of driving
The suction paper translating device 54 that paper lifting device 53 moves horizontally is inhaled in lifting device 53 and driving.The storage paper frame 51 is fixed on
The side of automatic distributing station.The top that paper translating device 54 is mounted on storage paper frame 51 is inhaled, realizes storage paper frame 51 and cloth station
Between translation.The suction paper lifting device 53, which is mounted on, to be inhaled on paper translating device 54, by suction paper translating device 54 with its shifting
It is dynamic.The paper-absorbing device 52, which is mounted on, to be inhaled on paper lifting device 53, by suction paper lifting device 53 with its lifting.When work, inhale
Paper translating device 54 comes 51 top of storage paper frame with paper-absorbing device 52, inhales paper lifting device 53 and paper-absorbing device 52 is driven to drop to
Close to the fibrous paper of top layer, while paper-absorbing device 52 generates suction and picks up fibrous paper whole that is located at top layer, finally inhales
Paper lifting device 53 and suction paper translating device 54 act, and fibrous paper is transported to kiln furnitures bottom and is discharged, and complete to inhale paper and spread paper
Operation.
Specifically, the paper-absorbing device 52 mainly include inhale paper frame 521, exhaust column 522, inhale paper mouth 523, blower and
For improving the sticker of adsorption capacity.The suction paper frame 521 is fixedly connected with paper lifting device 53 is inhaled.The exhaust column 522 is fixed
It is mounted on the bottom for inhaling paper frame 521.The suction paper mouth 523 is spaced apart and arranged in 522 bottom of exhaust column, and opening is downwards.
The assembling is connect on automatic distributing machine, through pipeline with exhaust column 522, to generate suction.The sticker setting
In the upper surface of fibrous paper, it is fixedly connected with fibrous paper.
Preferably, the suction paper frame 521 and exhaust column 522 are all made of the U-shaped structure design for facilitating whole absorption.The glue
It is consistent with suction paper mouth 523 to paste quantity and position, and sticker is fixed by the way of viscous stick with fibrous paper.When work, blower is opened
It is dynamic to take out the air in exhaust column 522 outward, to go out to generate suction inhaling paper mouth 523, when 522 entire lowering of exhaust column is to leaning on
When the certain distance of nearly fibrous paper, the fibrous paper of top layer is picked up under suction by whole, it is contemplated that fibrous paper is more crisp
Characteristic is evenly distributed on suction point in whole fibrous paper so using U-shaped structure in design, and fibrous paper is avoided to inhale paper
It is damaged in the process;And after drawing due to sticker surface is smooth, keep the dynamics of absorption larger and uniform, thus really
Protecting paper-absorbing device 52 can be sucked fibrous paper and be unlikely to fall in moving process.
Specifically, the suction paper translating device 54 mainly includes inhaling paper translation motor 541, inhaling paper translation retarder, inhale paper
Pan carriage 542 inhales paper translation idler wheel and inhales paper translating rails.The suction paper translating rails are horizontally fixed on automatic distributing
In the rack 1 of machine.The paper translation idler wheel of inhaling is separately positioned on the bottom for inhaling paper pan carriage 542.The suction paper pan carriage 542 is pacified
Mounted in inhaling on paper translating rails, roll suction paper translation idler wheel freely on inhaling paper translating rails.The suction paper translation motor 541
It is mounted on and inhales in paper pan carriage 542, output end is connect with the input terminal for inhaling paper translation retarder.The suction paper translates retarder
Output end and inhale paper translation idler wheel transmission connection, with inhale paper pan carriage 542 move back and forth.When work, paper translation motor is inhaled
541 start, and roll on inhaling paper translating rails with paper translation idler wheel is inhaled, and inhale paper pan carriage 542 together with suction paper liter to drive
Falling unit 53 moves between storage paper frame 51 and cloth station.
Specifically, the suction paper lifting device 53 mainly includes inhaling paper lifting motor 531, inhaling paper lifting retarder, inhale paper
Lifting and driving axis inhales paper lifting gear 532, inhales paper lifter rack 533, inhale paper riser guide, inhale paper lifting slider, inhale paper lifting
Link block and suction paper for improving bonding strength go up and down stiffening plate 534.The suction paper lifting motor 531 is mounted on suction paper
In pan carriage 542, output end is connect with the input terminal for inhaling paper lifting retarder.It is described inhale paper lifting retarder output end with
Inhale paper lifting and driving axis connection.The suction paper lifting and driving axis is fixed on horizontally by bearing to be inhaled in paper pan carriage 542.It is described
It inhales paper lifting gear 532 and is mounted on and inhale on paper lifting and driving axis.The suction paper lifting slider is fixed on vertically inhales paper pan carriage 542
On.The suction paper lifter rack 533, which is mounted on, to be inhaled on paper riser guide, and is located to inhale paper lifting gear 532 and inhale paper lifting and be slided
Between block, realization inhales paper lifting gear 532 and engages with suction paper lifter rack 533, inhales paper riser guide and inhale paper lifting slider and slide
Dynamic connection.The paper lifting link block of inhaling is mounted on the bottom for inhaling paper lifter rack 533, and is fixedly connected with paper frame 521 is inhaled.Institute
The one end for stating suction paper lifting stiffening plate 534 is mounted on suction paper lifting link block, the other end and the fixed company of suction paper lifter rack 533
It connects.It when work, inhales paper lifting motor 531 and starts, rotated with paper lifting gear 532 is inhaled, inhale paper lifter rack 533 to drive
It is slided up and down inhaling paper riser guide, it is final to realize driving 52 oscilaltion of paper-absorbing device.
Specifically, the storage paper frame 51 mainly includes storage paper fixed frame and the support club 511 convenient for dress paper.It is described
The hanging of paper fixed frame is stored up in the rack 1 of automatic distributing machine, the height of hanging is according to the height of material distributing machine and the storage of storage paper frame 51
Paper amount is adjusted.The support club 511 is mounted on storage paper fixed frame bottom by bearing spacer, realizes support club 511
Be freely rotated.Since fibrous paper is the plain paper for cutting into certain specification according to kiln furnitures size, the plane fibers after cutting
Paper is stacked up according to the storage paper amount of storage paper frame 51, and is put on storage paper frame 51;Therefore, being arranged in storage 51 bottom of paper frame can be free
The club of rolling can reduce the resistance that fibrous paper rolls on club, greatly reduce feeding difficulty, and when operation only need to be by one
One of folded fibrous paper rides on the club of storage paper frame 51, and the other end of fibrous paper is pushed away inward, feeding operation can be realized,
The efficiency for significantly improving feeding reduces the labor intensity of worker.
As a preferred embodiment of the present invention, in order to which fibrous paper whole absorption gets up not damaging fibrous paper, this
Sticker described in utility model and the quantity for inhaling paper mouth 523 are set to no less than four, it is preferred that are set as adsorption effect at seven
Most preferably.
As a preferred embodiment of the present invention, in order to enhance the suction after 52 adsorbing fiber paper of paper-absorbing device, it is ensured that
Fibrous paper is not fallen out in moving process, and sticker described in the utility model is smooth using upper surface, patch of the lower surface with adhesive
Paper.Smooth upper surface can reduce the gap inhaled between paper mouth 523 and sticker, to keep inhaling the vacuum degree at paper mouth 523
And suction;And the bottom surface with adhesive can easily be fixed with fibrous paper, reduce the time that worker pastes, and improve work
Efficiency.This programme has essential distinction using blower absorption and vacuum chuck absorption, since the adsorption form of vacuum chuck needs
Fibrous paper is pressed, and fibrous paper itself is more crisp, is unable to undergo the pressure of sucker, is easy to cause the damage of fibrous paper, therefore this
Blower mode is finally used after the advantage and disadvantage of schemes synthesis consideration blower and vacuum chuck.
Paper-pressing mechanism 6:
In conjunction with shown in Fig. 8, Fig. 9, Figure 10 and Figure 11, the paper-pressing mechanism 6 is arranged above cloth station, using downward fortune
The mode opened after dynamic compresses fibrous paper.The paper-pressing mechanism 6 mainly includes for being compacted the paper pressing device 61 of fibrous paper, driving
The platen lifting device 62 of 61 oscilaltion of paper pressing device and platen mounting rack 63 for fixing platen lifting device 62.
The platen mounting rack 63 is fixed in the rack 1 of automatic distributing machine.The paper pressing device 61 is mounted on platen lifting device 62
On, the platen lifting device 62 is fixed on platen mounting rack 63.When work, platen lifting device 62 drives paper pressing device 61
It moves downward and compresses the fibrous paper for being laid on kiln furnitures bottom, then paper pressing device 61 is acted and is flared out, in the horizontal direction
Flat-pushing paper, to make fibrous paper in order and stop on the position apart from kiln furnitures bottom edge certain distance;Then kiln furnitures surrounding
Flange rise, the few fibers paper that will exceed kiln furnitures bottom edge holds up upwards and under the action of paper pressing device 61 realize roll over
Curved, to be formed, bottom is smooth, surrounding is turned up for loading the fiber carton of foamed ceramic powder;Last paper pressing device 61 to
Rise go back to original position after interior gathering, automatic distributing machine can carry out next process.
Specifically, the paper pressing device 61 includes the first flat-pushing module for compressing the fibrous paper in kiln furnitures corner, is used for
Compress the second flat-pushing module on four side of fibrous paper and for compressing the clamping frame 611 in the middle part of fibrous paper.The clamping frame 611
It being fixedly connected with platen lifting device 62, the first flat-pushing module is separately positioned on the corner of clamping frame 611, and described second
Flat-pushing module is separately positioned on the side of clamping frame 611.First flat-pushing module and the second flat-pushing module collapse shape in default
State, when work, after clamping frame 611 compresses in the middle part of fibrous paper, the first flat-pushing module and the second flat-pushing module difference are protruding,
Also fibrous paper surrounding is compressed while making fibre paper in order, to constitute the bottom of fiber carton.
Specifically, the first flat-pushing module include the first fixing seat, the first guide rail 6121, the first compact heap 6122, with
And it is mounted on the first cylinder 6123 and the first sliding block 6124 in the first fixing seat.First fixing seat is mounted on clamping frame
On 611, first guide rail 6121 is mounted on the first compact heap 6122, is slidably connected with the first sliding block 6124.Described first
The piston end of cylinder 6123 is fixedly connected with the first sliding block 6124, and the first sliding block 6124 of driving is elastic.
Specifically, the second flat-pushing module include the second fixing seat, the second guide rail 6131, the second compact heap 6132, with
And it is mounted on the second cylinder 6133 and the second sliding block 6134 in the second fixing seat.Second guide rail 6131 and the second sliding block
6134 are separately positioned on the two sides of the second cylinder 6133.Second fixing seat is mounted on clamping frame 611, second guide rail
6131 are mounted on the second compact heap 6132, are slidably connected with the second sliding block 6134.The piston end of second cylinder 6133 with
Second sliding block 6134 is fixedly connected, and the second sliding block 6134 of driving is elastic.
Specifically, the platen lifting device 62 mainly includes platen lifting motor 621, platen lifting retarder 622, pressure
Paper lifting and driving axis 623, platen lifting gear 624, platen lifter rack 625, platen riser guide and platen lifting are slided
Block.The platen lifting motor 621 is mounted on platen mounting rack 63, the input of output end and platen lifting retarder 622
End connection.The output end of the platen lifting retarder 622 is connect with platen lifting and driving axis 623.The platen lifting and driving
Axis 623 is fixed on platen mounting rack 63 horizontally by bearing.The platen lifting gear 624 is mounted on platen lifting and driving
On axis 623.The platen lifting slider is vertically installed on platen mounting rack 63, opposite with platen lifting gear 624, and with pressure
Paper riser guide is slidably connected.The platen lifter rack 625 is mounted on platen riser guide, with platen lifting gear 624
Engagement, end is fixedly connected with clamping frame 611.When work, platen lifting motor 621 starts, and goes up and down retarder by platen
622 deceleration is rotated with platen lifting and driving axis 623 and platen lifting gear 624, so that platen lifter rack 625 be driven to exist
With 61 oscilaltion of paper pressing device on vertical direction.
As a preferred embodiment of the present invention, in order to preferably by fibrous paper bending when corner carry out shaping, this reality
It is designed with novel first sliding block 6124 using hollow triangular structure of right angle.Preferably, in order to mitigate the first cylinder 6123
Load, improve flat-pushing efficiency, the surface of first sliding block 6124 is equipped with the notch 6125 for mitigating weight.It is described to lack
Mouth 6125 is using triangle, rectangle or circular design.
As a preferred embodiment of the present invention, in order to make fibrous paper obtain better bending effect, the utility model institute
The second compact heap 6132 is stated to design using string configuration.Preferably, in order to further decrease the weight of the second compact heap 6132,
Mitigate the burden of the second cylinder 6133, the second compact heap 6132 described in the utility model is set as strip square tube.
As a preferred embodiment of the present invention, in order to make fibrous paper form standard-sized fiber carton in bending,
First flat-pushing module described in the utility model is set as four groups, is separately positioned on four corners of clamping frame 611;Described second is flat-pushing
Module is set as four groups, is separately positioned on four sides of clamping frame 611.
Material storage mechanism 2:
As shown in Figure 1, the material storage mechanism 2 mainly includes for storing the storage tank 21 of powder, transporting powder from ground
The defeated first conveyer belt 22 at the top of material distributing machine, by the second conveyer belt 23 of powder carry to storage tank 21, by powder from storing
Tank 21 is transported to the feed pipe 24 of material-feeding mechanism 3 and the pneumatic operated valve for controlling powder dosage.The storage tank 21 is fixed on
The top of rack 1, bottom are connected to by feed pipe 24 with the hopper of material-feeding mechanism 3.The pneumatic operated valve is mounted on feed pipe 24
With the junction of storage tank 21.On the ground, the other end is extended obliquely upward to cloth for one end setting of the first conveyer belt 22
At the top of machine, and it is connect with the second conveyer belt 23.The other end of second conveyer belt 23 extends to 21 top of storage tank.Work
When, worker according to storage tank 21 remaining powder number add, powder is put into first conveyer belt 22 when addition, with conveying
The rotation of band, can be by one direct sending of powder to the second conveyer belt 23, and the second conveyer belt 23 is designed as adopting when two cloth stations
Scheme can save the second conveyer belt 23, directly prolong the discharge port of first conveyer belt 22 when using single cloth station
Extend to storage tank 21;When material-feeding mechanism 3 needs to charge, pneumatic operated valve is opened, and powder passes through feed pipe 24 from storage tank 21
In the hopper for reaching material-feeding mechanism 3, to supplement powder for material-feeding mechanism 3.
The invention also discloses a kind of for producing the full-automatic distributing method of foamed ceramic, and this method mainly includes
Following steps:
Step S1: after spliced kiln furnitures are transported to automatic distributing station, the flange of kiln furnitures surrounding is declined, the top of flange is made
Portion's height is lower than kiln furnitures bottom plate;
Further include following steps before cloth:
Powder needed for powder carry line will produce is transported to the storage tank 21 at the top of automatic distributing machine from ground, is claiming
The powder for falling into storage tank 21 is limited with the help of re-transmission sensor, is again provided with weighing sensor on material-feeding mechanism 3, is opened in cloth
Before beginning, material-feeding mechanism 3 reaches 21 lower section of storage tank, and the valve of storage tank 21 is opened, and powder enters material distributing machine from storage tank 21
The hopper of structure 3 just closes valve until weighing sensor issues signal.
Step S2: automatic paper laying mechanism 5 generates suction using blower and picks up the fibrous paper for being located at top, and by fiber
Paper is sent on kiln furnitures bottom plate respectively from the left and right sides of kiln furnitures, and the area for collectively covering two fibrous papers is greater than kiln furnitures base surface
Product, and partly overlap between fibrous paper;
Specifically, the step S2 is specifically included:
Step S21: the suction paper lifting device 53 positioned at kiln furnitures side drives paper-absorbing device 52 downwards close to fiber pile, wind
Air in exhaust column 522 is extracted out outward and generates suction inhaling paper mouth 523 by machine starting;
Step S22: being pulled up under suction positioned at the fibrous paper of top and whole absorption, inhales paper lifting dress
It sets 53 to reset upwards, inhales paper translating device 54 and paper-absorbing device 52 is driven to reach above kiln furnitures with fibrous paper;
Step S23: inhaling paper lifting device 53 and drive paper-absorbing device 52 downwards close to kiln furnitures bottom, and blower stops and makes to inhale paper
Mouthful suction is lost, to be more than the half of base areas by the area that fibrous paper is placed on kiln furnitures bottom and covering;
Step S24: the automatic paper laying mechanism 5 positioned at the kiln furnitures other side repeats aforesaid operations, finally by another fibrous paper
For amplitude in kiln furnitures bottom, the area of covering is more than the half of base areas, and overlaps with a upper fibrous paper.
Step S3: paper-pressing mechanism 6 compresses downwards fibrous paper above kiln furnitures, and is flared out along kiln furnitures base plate plane,
To make fibrous paper in order, stop when close to bottom edge;
Specifically, the step S3 is specifically included:
Step S31: platen lifting device 62 drives paper pressing device 61 to decline, the fibrous paper until compressing kiln furnitures bottom;
The starting of the flat-pushing module of step S32: the first, the first compact heap 6122 is pushed toward four corners, the second flat-pushing module
Starting, the second compact heap 6132 is pushed toward four sides.
Step S4: the flange of kiln furnitures surrounding is raised above, and the few fibers paper for protruding bottom edge is held up and rolled over upwards
Curved, two fibrous papers are converted into the fiber carton that can accommodate foamed ceramic powder under the action of paper-pressing mechanism 6 and flange, after forming
Paper-pressing mechanism 6 resets upwards and exits kiln furnitures;
Specifically, the step S4 further include: after flange rises, paper-pressing mechanism 6 resets after stopping 10 seconds in fibrous paper.
Step S5: material-feeding mechanism 3 drops to kiln furnitures bottom, open the oblique cutting plate for sealing discharge port and along bottom plane from
The side of kiln furnitures is at the uniform velocity and cyclically to other side cloth;Discharge port is closed in the stretching of oblique cutting plate after cloth, material-feeding mechanism 3
Be raised above, comfort flitch extend downwardly reach powder surface, material-feeding mechanism 3 drive comfort flitch move on by protrusion powder comfort
It is flat.
Specifically, the step S5 further include:
Step S51: material-feeding mechanism 3 drops to the side of kiln furnitures bottom, the oblique cutting plate for sealing discharge port is opened, along bottom plate
It shifts to the other side and is laid with first layer powder in planar water level land;
Step S52: after reaching the other side, discharge port is closed in the stretching of oblique cutting plate, and hopper is raised above, and it is downward to comfort flitch
It stretches out and reaches powder surface, hopper smooths the powder for being higher by surface with comforting flitch and move on;
Step S53: it if foamed ceramic needs to be laid with the different powder of multilayer, requires to smooth after not having layer laying.
As a preferred embodiment of the present invention, the step S1 further includes position corresponding with paper mouth is inhaled in fibrous paper surface
Set stickup sticker.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiments of the present invention is not by above-mentioned
The limitation of embodiment, it is made under other any spiritual essence and principles without departing from the utility model to change, modify, replacing
In generation, simplifies combination, should be equivalent substitute mode, is included within the protection scope of the utility model.