CN108461312A - A kind of capacitor element encapsulates trimmer automatically - Google Patents
A kind of capacitor element encapsulates trimmer automatically Download PDFInfo
- Publication number
- CN108461312A CN108461312A CN201810226217.2A CN201810226217A CN108461312A CN 108461312 A CN108461312 A CN 108461312A CN 201810226217 A CN201810226217 A CN 201810226217A CN 108461312 A CN108461312 A CN 108461312A
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- connecting plate
- fixed
- feeding
- pickup
- idler wheel
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- 239000003990 capacitor Substances 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 117
- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 4
- 239000002390 adhesive tape Substances 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000000903 blocking effect Effects 0.000 claims description 11
- 241000252254 Catostomidae Species 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000035611 feeding Effects 0.000 description 48
- 238000010586 diagram Methods 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention belongs to machinery manufacturing technology fields, and in particular to a kind of capacitor element encapsulates trimmer automatically, it is therefore intended that solve the problems, such as that existing capacitor element encapsulating bonding way low production efficiency and quality stability are poor.Technical solution is：A kind of capacitor element encapsulates trimmer, including rack automatically, and the centre of the rack is equipped with mounting plate, and four station protractors are equipped on mounting plate, and the upper end of four station protractors is equipped with turntable, four stations for placing workpiece are evenly provided on turntable；Liner feed mechanism, element feed mechanism, encapsulating bonding agency and element cutting agency are equipped with above four stations successively, shell outside is respectively fixed with an automatic lifting material platform corresponding with liner feed mechanism, element feed mechanism and element cutting agency.Automatic encapsulating trimmer further includes control system, and control system is used to control turntable, liner feed mechanism, element feed mechanism, the action process for encapsulating bonding agency and element cutting agency.
Description
Technical field
The invention belongs to machinery manufacturing technology fields, and in particular to a kind of capacitor element encapsulates trimmer automatically.
Background technology
Currently, in terms of traditional capacitor element encapsulating technique for sticking, many enterprises are also using manual operations, worker
It is bonded by rule of thumb completely, due to the difference of proficiency of workers and knowhow, adds degree of fatigue and operating conditions
The influence of degree, it is difficult to ensure the stabilization of element encapsulating quality.Larger manufacturer completes this using semi-automatic technique
One technique, although part producing link can be completed by single devices, between most of production links and links
Linking still relies on operator and carries out by hand.It can be seen that the degree of automation and production efficiency of existing capacitor element encapsulating
Or it is relatively low, human resources are wasted significantly.
Invention content
It is an object of the invention to solve existing capacitor element encapsulating bonding way low production efficiency and quality stability
The problem of difference, and provide a kind of capacitor element and encapsulate trimmer automatically.
In order to complete above-mentioned purpose, present invention employs following technical solutions：
A kind of capacitor element encapsulates trimmer automatically, is characterized in that：Including rack, the centre of the rack is set
There is mounting plate, four station protractors are installed on mounting plate, the upper ends of four station protractors is equipped with turntable, on the turntable uniformly
Ground sets that there are four for placing the station of workpiece；Liner feed mechanism, element feed mechanism, packet are equipped with above four stations successively
Seal bonding agency and element cutting agency, shell outside be respectively fixed with one with liner feed mechanism, element feed mechanism and
The corresponding automatic lifting material platform of element cutting agency；The liner feed mechanism will be for that will pad by corresponding automatic liter
Drop material platform is transferred in turret stations；The element feed mechanism is used for element by corresponding automatic lifting material platform
It is pushed on liner；The encapsulating bonding agency includes reshaping device and bonding agency, and the reshaping device is for making element both sides
Liner tilt, and the liner both sides of tilting are bulldozed and are fastened to center, the bonding agency will be for that will rub with the hands to the lining at center
Packing paper bonds together with element；The element cutting agency is used to the element after the completion of bonding being pushed by turret stations and it
On corresponding automatic lifting material platform；Automatic encapsulating trimmer further includes control system, the control system for control turntable,
Pad feed mechanism, element feed mechanism, the action process for encapsulating bonding agency and element cutting agency.
Further, the liner feed mechanism includes feeding electric cylinders, feeding lifting guide pillar cylinder, feeding sucker, first
Feeding connecting plate, the second feeding connecting plate, third feeding connecting plate and feeding drag chain；Feeding electric cylinders are fixed on the fixed plate of rack
On；Feeding lifting guide pillar tail cylinder is connected to the sliding block of feeding electric cylinders by the first feeding connecting plate and the second feeding connecting plate
On；Third feeding connecting plate is mounted on feeding lifting guide pillar cylinder head, and the feeding sucker is four, and four feeding suckers are logical
Cross that screw rod is vertical to be mounted on third feeding connecting plate；One end of feeding drag chain is fixed on the fixed plate of rack, and the other end connects
It is connected on the first feeding connecting plate on feeding electric cylinders sliding block.
Further, the element feed mechanism include material toggling electric cylinders, material toggling lifting guide pillar cylinder, switch-plate, first group
Material connecting plate, the second material toggling connecting plate and material toggling drag chain, material toggling electric cylinders are fixed in the fixed plate of rack；Material toggling lifting guide pillar gas
Cylinder tail portion is connected to by the first material toggling connecting plate and the second material toggling connecting plate on the sliding block of material toggling electric cylinders；Material toggling lifting guide pillar gas
Cylinder head is equipped with switch-plate；One end of material toggling drag chain is fixed on the fixed plate of rack, and the other end is connected on material toggling electric cylinders sliding block
The first material toggling connecting plate on.
Further, the reshaping device includes paper foldling mechanism and paper-rubbing mechanism；The paper foldling mechanism includes being mounted on often
Two fixed plates on a station open up between two fixed plates there are one square hole, and a paper folding liter is fixed with below the square hole
Guide rod cylinder drops, and the upper end of paper folding lifting guide pillar cylinder is equipped with a movable plate compatible with square hole, the both ends point of movable plate
It not setting there are one cylinder is rotatably compressed, the movable plate can pass through turntable square hole to rise or fall, when movable plate declines, the rotation
Element can be pressed into the groove that station is centrally formed by turning hold-down cylinder；The paper-rubbing mechanism includes two groups of idler wheel mechanisms, every group of rolling
Wheel mechanism includes idler wheel lifting guide pillar cylinder, the first idler wheel connecting plate, the second idler wheel connecting plate, idler wheel translation without bar cylinder and idler wheel
Component；The idler wheel lifting guide pillar tail cylinder is fixed on by the first idler wheel connecting plate in the fixed plate of rack, the second idler wheel
Connecting plate is mounted on idler wheel lifting guide pillar cylinder head, and idler wheel translation is fixed on the second idler wheel connecting plate lower surface without bar cylinder, rolls
Wheel assembly is on sliding block of the idler wheel translation without bar cylinder；The roll wheel assembly includes that holder and idler wheel and tension spring form, on holder
End translates with idler wheel and is connect without bar cylinder sliding block, and idler wheel is installed at the lower end of the stand, and holder both sides are equipped with the tension spring that idler wheel pre-tightens, each
Group roll wheel assembly is installed in opposite directions, simultaneously to intermediary movements when work.
Further, the bonding agency includes adhesive tape cutter and adhesive tape mechanism for picking；The adhesive tape mechanism for picking packet
It includes pickup electric cylinders, pick up lifting guide pillar cylinder, pickup sucker, the first pickup connecting plate, the second pickup connecting plate, third pickup company
Fishplate bar and pickup drag chain, pickup electric cylinders are fixed in the fixed plate of rack；It picks up lifting guide pillar tail cylinder and passes through the first pickup
Connecting plate and the second pickup connecting plate are connected on the sliding block of pickup electric cylinders；Third picks up connecting plate and is mounted on pickup lifting guide pillar
Cylinder head, the pickup sucker are two, and two pickup suckers are picked up by the vertical third that is mounted on of screw rod on connecting plate,
Third pickup connecting plate lower part is also stained with the sponge pressing plate for flattening adhesive tape；One end of pickup drag chain is fixed on the fixation of rack
Plate, the other end are connected on the first pickup connecting plate on pickup electric cylinders sliding block.
Further, the adhesive tape cutter includes platform, discharge mechanism, wet water installations, heater, cutting mechanism and drawing
Expect mechanism；
Discharge mechanism is mounted on the front end of platform；Wet water installations, cutting mechanism are mounted on the middle part of platform；Material pulling mechanism is pacified
It can move reciprocatingly mounted in the rear end of platform and along the front-rear direction of platform；
Wait for that jointing tape is coated on discharge mechanism, material pulling mechanism pulling wait for the head of jointing tape will wait for jointing tape to
Outer pull-out；Water is applied on the bonding plane for waiting for jointing tape pulled out by material pulling mechanism by wet water installations, and cutting mechanism is by required
Bonding length cut-out waits for jointing tape；
Heater is located above wet water installations for heating the reverse side for waiting for jointing tape bonding plane pulled out.
Further, the element cutting agency includes blanking allocation mechanism and material receiving mechanism；The material receiving mechanism includes
First splicing link, the second splicing link, splicing translation are without bar cylinder, splicing fork flitch and splicing material blocking rod；Described first
Splicing link is fixed in the fixed plate of rack, and splicing translation is mounted on without bar cylinder below the first splicing link, splicing fork
Flitch is fixed on splicing by the second splicing link and translates on the sliding block without bar cylinder, and splicing material blocking rod is located at splicing translation without bar
Cylinder on both sides of the middle position, upper end are fixed on the first splicing link.
Further, the automatic lifting material platform includes chassis, leading screw, material supporting rack and the linear guide, is pacified among chassis
Leading screw is filled, the linear guide is fixed in both sides, and material supporting rack both sides are fixed on the sliding block of chassis both sides the linear guide, and middle part passes through
Change-over frame is connected with the feed screw nut being set on leading screw, is provided on material supporting rack for preventing putting for capacitor element displacement
Material material blocking rod chassis top is provided with the bearing block of fixed leading screw upper end, and chassis lower part is equipped with for driving material supporting rack along leading screw
Motor reducer output end is inserted into the lower end of the motor reducer axially to move up and down, leading screw.
Compared with the prior art, the advantages of the present invention are as follows：
1, capacitor element of the invention is encapsulated trimmer and is turned by being mounted on four station protractors control in rack automatically
Platform rotational angle often rotates Switch of working position of 90 ° of realizations, liner feeder while switching station above each station
Structure, element feed mechanism, encapsulating bonding agency and element cutting agency coordinate start, can be completed at the same time encapsulating paper feeding, fuse
Feeding, encapsulating bonding, element blanking, are combined using industry mechanical arm and PLC control system, complete the company of multiple specific installations
It connects, replaces manually, human resources being greatly saved, improve production efficiency completely；And each specific installation is integrated in one
Complete equipment, all links are all made of manipulator completion, stable quality sex differernce caused by eliminating human factor.
2, the encapsulating bonding agency flexibility and reliability only need to be by adjusting two pieces of fixed backing plates when replacement of products specification
Spacing and middle part backing plate lifting travel be adapt to different in width and thickness fuse, it is easy to adjust, cleverly solve different rule
Lattice capacitor element encapsulates the problem of paper folding.
3, by the way of material toggling and splicing combination, splicing fork is lifted and is run to outside turntable the element cutting agency
Waiting, blanking allocation mechanism first by element be allocated to fork flitch on, fork flitch retract and rely on material blocking rod, by the pendulum that element is neat
It is placed on retainer plate.This structure not only ensure that the encapsulating quality of element, and it is not whole because piling up on retainer plate also to have prevented element
Topple over phenomenon together, and then improves the reliability of equipment overall operation.
Description of the drawings
Fig. 1 is the front view that capacitor element of the present invention encapsulates trimmer automatically；
Fig. 2 is the side view that capacitor element of the present invention encapsulates trimmer automatically；
Fig. 3 is the mounting structure schematic diagram of Fig. 1 intermediate stations；
Fig. 4 is the vertical view of Fig. 3；
Fig. 5 is the structural schematic diagram that feed mechanism is padded in Fig. 1；
Fig. 6 is the structural schematic diagram of element feed mechanism in Fig. 1；
Fig. 7 is the structural schematic diagram of reshaping device in Fig. 1；
Fig. 8 is the structural schematic diagram of bonding agency in Fig. 1；
Fig. 9 is the structural schematic diagram of adhesive tape cutter in Fig. 8；
Figure 10 is the structural schematic diagram of element cutting agency in Fig. 1；
Figure 11 is the structural schematic diagram of automatic lifting material platform in Fig. 1.
In figure：1- racks, 2- mounting plates, tetra- station protractors of 3-, 4- turntables, 5- pad feed mechanism, 6- element feedings
Mechanism, 7- encapsulate bonding agency, 8- element cutting agencies, 9- automatic lifting material platforms, 41- stations, 51- feeding electric cylinders, on 52-
Expect lifting guide pillar cylinder, 53- feeding suckers, 54- the first feeding connecting plates, 55- the second feeding connecting plates, 56- third feedings company
Fishplate bar, 57- feeding drag chains, 61- material toggling electric cylinders, 62- material toggling lifting guide pillar cylinders, 63- switch-plates, 64- the first material toggling connecting plates,
65- the second material toggling connecting plates, 66- material toggling drag chains, 71- reshaping devices, 72- bonding agencies, 81- material receiving mechanisms, 82- blanking material togglings
Mechanism, 91- chassis, 92- leading screws, 93- material supporting racks, 94- speed reducers, 95- bearing blocks, 96- the linear guides, 97- Change-over frames, 98-
Blowing material blocking rod, 411- fixed plates, 412- paper folding lifting guide pillar cylinders, 413- movable plates, 414- rotatably compress cylinder, 711- paper foldings
Mechanism, 712- paper-rubbing mechanisms, 721- adhesive tape cutters, 722- adhesive tape mechanism for picking, 811- the first splicing links, 812- second
Splicing link, 813- splicings translation pitch flitch, 815- splicing material blocking rods, 7121- idler wheel lifting guide pillars without bar cylinder, 814- splicings
Cylinder, 7122- the first idler wheel connecting plates, 7123- the second idler wheel connecting plates, 7124- idler wheels are translated without bar cylinder, 7125- holders,
7126- idler wheels, 7127- tension springs, 7221- pick up electric cylinders, and 7222- picks up lifting guide pillar cylinder, and 7223- picks up sucker, 7224- the
One pickup connecting plate, 7225- second pick up connecting plate, and 7226- thirds pick up connecting plate, and 7227- picks up drag chain, 7228- sponges
Pressing plate.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in embodiment is clearly and completely described, following embodiment for illustrating the present invention, but
It is not limited to the scope of the present invention.
Referring to Fig. 1 to Fig. 4, a kind of capacitor element encapsulates trimmer, including rack 1 automatically, and the centre of the rack 1 is set
There is mounting plate 2, four station protractors 3 are installed on mounting plate 2, the upper end of four station protractors 3 is equipped with turntable 4, the turntable 4
On be evenly provided with four for placing the stations 41 of workpiece；Four 41 tops of station are equipped with liner feed mechanism 5, element successively
Feed mechanism 6, encapsulating bonding agency 7 and element cutting agency 8,1 outside of rack are respectively fixed with one and liner feed mechanism
5,8 corresponding automatic lifting material platform 9 of element feed mechanism 6 and element cutting agency；The liner feed mechanism 5 will be for that will serve as a contrast
Pad is transferred to by corresponding automatic lifting material platform 9 in turret stations 41；The element feed mechanism 6 be used for by element by
Corresponding automatic lifting material platform 9 is pushed on liner；The encapsulating bonding agency 7 includes reshaping device 71 and bonding agency
72, the liner both sides of tilting are bulldozed and are fastened to center for making the liner on element both sides tilt by the reshaping device 71,
The bonding agency 72 is used to bond together the interleaving paper rubbed with the hands to center with element；The element cutting agency 8 is used for will
Element after the completion of bonding is pushed by turret stations 41 on corresponding automatic lifting material platform 9.Automatic encapsulating trimmer is also
Including control system, the control system is for controlling turntable 4, liner feed mechanism 5, element feed mechanism 6, encapsulating bonding machine
The action process of structure 7 and element cutting agency 8.
Referring to Fig. 5, the liner feed mechanism 5 includes feeding electric cylinders 51, feeding lifting guide pillar cylinder 52, feeding sucker
53, the first feeding connecting plate 54, the second feeding connecting plate 55, third feeding connecting plate 56 and feeding drag chain 57；Feeding electric cylinders 51
It is fixed in the fixed plate of rack 1；52 tail portion of feeding lifting guide pillar cylinder is connected by the first feeding connecting plate 54 and the second feeding
Fishplate bar 55 is connected on the sliding block of feeding electric cylinders 51；Third feeding connecting plate 56 is mounted on 52 head of feeding lifting guide pillar cylinder,
The feeding sucker 53 is four, and four feeding suckers 53 are mounted on by the way that screw rod is vertical on third feeding connecting plate 56；On
One end of material drag chain 57 is fixed on the fixed plate of rack 1, and the other end is connected to the connection of the first feeding on 51 sliding block of feeding electric cylinders
On plate 54.
Referring to Fig. 6, the element feed mechanism 6 include material toggling electric cylinders 61, material toggling lifting guide pillar cylinder 62, switch-plate 63,
First material toggling connecting plate 64, the second material toggling connecting plate 65 and material toggling drag chain 66, material toggling electric cylinders 61 are fixed on the fixed plate of rack 1
On；62 tail portion of material toggling lifting guide pillar cylinder is connected to material toggling electric cylinders by the first material toggling connecting plate 64 and the second material toggling connecting plate 65
On 61 sliding block；Switch-plate 63 is mounted on 62 head of material toggling lifting guide pillar cylinder；One end of material toggling drag chain 66 is fixed on rack 1
Fixed plate, the other end are connected on the first material toggling connecting plate 64 on 61 sliding block of material toggling electric cylinders.
Referring to Fig. 7, the reshaping device 71 includes paper foldling mechanism 711 and paper-rubbing mechanism 712；The paper foldling mechanism 711 wraps
The two fixed plates 411 on each station 41 are included, open up that there are one square hole, the square holes between two fixed plates 411
Lower section is fixed with a paper folding lifting guide pillar cylinder 412, and the upper end of paper folding lifting guide pillar cylinder 412 is equipped with one and is adapted with square hole
Movable plate 413, the both ends of movable plate 413 are respectively equipped with one and rotatably compress cylinder 414, and the movable plate 413, which can pass through, to be turned
4 square hole of platform rises or falls, and when movable plate 413 declines, element indentation station 41 can be centrally formed by the cylinder 414 that rotatably compresses
Groove in；The paper-rubbing mechanism 712 includes two groups of idler wheel mechanisms, and every group of idler wheel mechanism includes idler wheel lifting guide pillar cylinder
7121, the first idler wheel connecting plate 7122, the second idler wheel connecting plate 7123, idler wheel translation are without bar cylinder 7124 and roll wheel assembly；It is described
7121 tail portion of idler wheel lifting guide pillar cylinder is fixed on by the first idler wheel connecting plate 7122 in the fixed plate of rack 1, the second idler wheel
Connecting plate 7123 is mounted on 7121 head of idler wheel lifting guide pillar cylinder, and idler wheel translation is fixed on the connection of the second idler wheel without bar cylinder 7124
7123 lower surface of plate, roll wheel assembly is on sliding block of the idler wheel translation without bar cylinder 7124；The roll wheel assembly includes holder 7125
With idler wheel 7126,7125 upper end of holder translates with idler wheel and is connect without 7124 sliding block of bar cylinder, and idler wheel 7126 is mounted under holder 7125
End, 7125 both sides of holder are equipped with the tension spring 7127 that idler wheel pre-tightens, and each group of roll wheel assembly install in opposite directions, simultaneously to centre when work
Movement.
Referring to Fig. 8 and Fig. 9, the bonding agency 72 includes adhesive tape cutter 721 and adhesive tape mechanism for picking 722；The glue
Band cutting machine includes platform 7211, discharge mechanism 7212, wet water installations 7213, heater 7214, cutting mechanism 7215 and draws material
Mechanism 7216；
Discharge mechanism 7212 is mounted on the front end of platform 7211；Wet water installations 7213, cutting mechanism 7215 are mounted on platform
7211 middle part；Material pulling mechanism 7216 is mounted on the rear end of platform 7211 and can do reciprocal fortune along the front-rear direction of platform 7211
It is dynamic；
Wait for that jointing tape is coated on discharge mechanism 7212, the pulling of material pulling mechanism 7216 waits for that the head of jointing tape will wait gluing
Adhesive tape is connect to pull out；Water is applied to the bonding plane for waiting for jointing tape pulled out by material pulling mechanism 7216 by wet water installations 7213
On, cutting mechanism 7215 waits for jointing tape by the cut-out of required bonding length；
Heater 7214 is located at 7213 top of wet water installations for heating the reverse side for waiting for jointing tape bonding plane pulled out.
The adhesive tape mechanism for picking 722 includes pickup electric cylinders 7221, pickup lifting guide pillar cylinder 7222, pickup sucker 7223
Connecting plate 7225, third pickup connecting plate 7226 and pickup drag chain 7227, pickup are picked up with the first pickup connecting plate 7224, second
Electric cylinders 7221 are fixed in the fixed plate of rack 1；It picks up 7222 tail portion of lifting guide pillar cylinder and passes through the first pickup connecting plate 7224
It is connected on the sliding block of pickup electric cylinders 7221 with the second pickup connecting plate 7225；Third picks up connecting plate 7226 and is mounted on pickup liter
7222 head of guide rod cylinder drops, and the pickup sucker 7223 is two, and two pickup suckers 7223 pass through the vertical installation of screw rod
On third pickup connecting plate 7226,7226 lower part of third pickup connecting plate is also stained with the sponge pressing plate for flattening adhesive tape
7228；One end of pickup drag chain 7227 is fixed on the fixed plate of rack 1, and the other end is connected to the on pickup 7221 sliding block of electric cylinders
On one pickup connecting plate 7224.
Referring to Figure 10, the element cutting agency 8 includes blanking allocation mechanism 82 and material receiving mechanism 81.The blanking material toggling
The structure of mechanism 82 is identical as the structure composition of element feed mechanism 6.The material receiving mechanism 81 includes the first splicing link
811, the second splicing link 812, splicing translation are without bar cylinder 813, splicing fork flitch 814 and splicing material blocking rod 815；Described first
Splicing link 811 is fixed in the fixed plate of rack 1, and splicing translation is mounted on without bar cylinder 813 under the first splicing link 811
Side, splicing are pitched flitch 814 and are fixed on sliding block of the splicing translation without bar cylinder 813 by the second splicing link 812, splicing backgauge
Bar 815 is located at splicing translation without 813 on both sides of the middle position of bar cylinder, and upper end is fixed on the first splicing link 811.
Referring to Figure 11, the automatic lifting material platform 9 includes chassis 91, leading screw 92, material supporting rack 93 and the linear guide 96, bottom
Leading screw 92 is installed, the linear guide 96 is fixed in both sides, and 93 both sides of material supporting rack are fixed on leads positioned at 91 both sides straight line of chassis among frame 91
On the sliding block of rail 96, middle part is connected by Change-over frame 97 with the feed screw nut being set on leading screw 92, is arranged on material supporting rack 93
It is useful for the blowing material blocking rod 98 for preventing capacitor element from shifting；91 top of chassis is provided with the bearing block of 92 upper end of fixed leading screw
95,91 lower part of chassis is equipped with for driving material supporting rack 93 along the axial motor reducer 94 to move up and down of leading screw 92, silk
94 output end of motor reducer is inserted into the lower end of thick stick 92.
Operation principle：The liner processed is stacked on automatic lifting material platform, will be padded by the sucker above it
Pickup, and moved on central turret station by automatic lifting material platform by electric cylinders, turret stations are equipped with suction disc, can inhale liner
It is attached in turret stations.Element is increased to designated position by automatic lifting material platform, after turntable is rotated in place, by above turntable
Electric cylinders capacitor element is pushed by automatic lifting material platform in turret stations, the center brace panel of turret stations, in cylinder
It is moved downward under driving, element is pressed into station central recess by the cylinder that rotatably compresses on station so that the liner on element both sides
It is upturned.Idler wheel mechanism is driven by cylinder, liner will be tilted and be bulldozed and fasten to center, then by intermediate above station
Electric cylinders drive sucker pickup sealing-tape machine well cutting paper self-adhesive tape, will pad bonding.After turntable is rotated in place, pass through top
By capacitor element by being pushed into turret stations on the automatic lifting material platform of discharge station, automatic lifting material platform uses electric cylinders
Motor lead screw guide rails combined mechanism, can move up and down, and ensure that the element encapsulated stacks neatly.
It should be noted that has been described above is only a preferred embodiment of the present invention, it is noted that for the common of this field
For technical staff, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these all belong to
In protection scope of the present invention.
Claims (8)
1. a kind of capacitor element encapsulates trimmer automatically, it is characterised in that：Including rack (1), the centre of the rack (1) is set
There is mounting plate (2), four station protractors (3) are installed on mounting plate (2), the upper end of four station protractors (3) is equipped with turntable
(4), four stations (41) for placing workpiece are evenly provided on the turntable (4)；It is set successively above four stations (41)
There are liner feed mechanism (5), element feed mechanism (6), encapsulating bonding agency (7) and element cutting agency (8), rack (1) is outside
Side be respectively fixed with one with liner feed mechanism (5), element feed mechanism (6) and element cutting agency (8) it is corresponding automatically
Lift material platform (9)；The liner feed mechanism (5) is used to pad by corresponding automatic lifting material platform (9) transfer
Onto turntable (4) station (41)；The element feed mechanism (6) is used for element by corresponding automatic lifting material platform
(9) it is pushed on liner；The encapsulating bonding agency (7) includes reshaping device (71) and bonding agency (72), the reshaping device
(71) it is used to that the liner on element both sides to be made to tilt, and the liner both sides of tilting is bulldozed and is fastened to center, the bonding agency
(72) it is used to bond together the interleaving paper rubbed with the hands to center with element；The element cutting agency (8) will be for that will be bonded completion
Element afterwards is pushed by turntable (4) station (41) on corresponding automatic lifting material platform (9)；Automatic encapsulating trimmer also wraps
Control system is included, the control system is for controlling turntable (4), liner feed mechanism (5), element feed mechanism (6), encapsulating and glue
The action process of connection mechanism (7) and element cutting agency (8).
2. capacitor element according to claim 1 encapsulates trimmer automatically, it is characterised in that：The liner feed mechanism
(5) include feeding electric cylinders (51), feeding lifting guide pillar cylinder (52), feeding sucker (53), the first feeding connecting plate (54), second
Feeding connecting plate (55), third feeding connecting plate (56) and feeding drag chain (57)；Feeding electric cylinders (51) are fixed on consolidating for rack (1)
On fixed board；Feeding lifting guide pillar cylinder (52) tail portion is connected by the first feeding connecting plate (54) and the second feeding connecting plate (55)
On the sliding block of feeding electric cylinders (51)；Third feeding connecting plate (56) is mounted on feeding lifting guide pillar cylinder (52) head, described
Feeding sucker (53) is four, and four feeding suckers (53) are mounted on by the way that screw rod is vertical on third feeding connecting plate (56)；
One end of feeding drag chain (57) is fixed on the fixed plate of rack (1), and the other end is connected to first on feeding electric cylinders (51) sliding block
On feeding connecting plate (54).
3. capacitor element according to claim 1 or 2 encapsulates trimmer automatically, it is characterised in that：The element feeding
Mechanism (6) includes material toggling electric cylinders (61), material toggling lifting guide pillar cylinder (62), switch-plate (63), the first material toggling connecting plate (64),
Two material toggling connecting plates (65) and material toggling drag chain (66), material toggling electric cylinders (61) are fixed in the fixed plate of rack (1)；Material toggling lifting is led
Bar cylinder (62) tail portion is connected to material toggling electric cylinders (61) by the first material toggling connecting plate (64) and the second material toggling connecting plate (65)
On sliding block；Material toggling lifting guide pillar cylinder (62) head is equipped with switch-plate (63)；One end of material toggling drag chain (66) is fixed on rack (1)
Fixed plate, the other end is connected on the first material toggling connecting plate (64) on material toggling electric cylinders (61) sliding block.
4. capacitor element according to claim 1 encapsulates trimmer automatically, it is characterised in that：The reshaping device (71)
Including paper foldling mechanism (711) and paper-rubbing mechanism (712)；The paper foldling mechanism (711) includes being mounted on each station (41)
Two fixed plates (411) open up between two fixed plates (411) there are one square hole, and a paper folding liter is fixed with below the square hole
Guide rod cylinder (412) drops, and the upper end of paper folding lifting guide pillar cylinder (412) is equipped with a movable plate (413) compatible with square hole,
The both ends of movable plate (413) are respectively equipped with one and rotatably compress cylinder (414), and the movable plate (413) can pass through turntable (4) side
Hole is risen or is fallen, and when movable plate (413) declines, element can be pressed into heart in station (41) by the cylinder (414) that rotatably compresses
At groove in；The paper-rubbing mechanism (712) includes two groups of idler wheel mechanisms, and every group of idler wheel mechanism includes idler wheel lifting guide pillar cylinder
(7121), the first idler wheel connecting plate (7122), the second idler wheel connecting plate (7123), idler wheel translation are without bar cylinder (7124) and roller group
Part；The idler wheel lifting guide pillar cylinder (7121) tail portion is fixed on the fixation of rack (1) by the first idler wheel connecting plate (7122)
On plate, the second idler wheel connecting plate (7123) is mounted on idler wheel lifting guide pillar cylinder (7121) head, and idler wheel is translated without bar cylinder
(7124) it is fixed on second idler wheel connecting plate (7123) lower surface, roll wheel assembly translates the sliding block without bar cylinder (7124) mounted in idler wheel
On；The roll wheel assembly includes that holder (7125) and idler wheel (7126) and tension spring (7127) form, holder (7125) upper end and rolling
Wheel translation is connected without bar cylinder (7124) sliding block, and idler wheel (7126) is mounted on holder (7125) lower end, and holder (7125) both sides are equipped with
The tension spring (7127) that idler wheel pre-tightens, each group of roll wheel assembly install in opposite directions, simultaneously to intermediary movements when work.
5. capacitor element according to claim 1 encapsulates trimmer automatically, it is characterised in that：The bonding agency (72)
Including adhesive tape cutter (721) and adhesive tape mechanism for picking (722)；The adhesive tape mechanism for picking (722) includes pickup electric cylinders
(7221), pickup lifting guide pillar cylinder (7222), pickup sucker (7223), the first pickup connecting plate (7224), the second pickup connect
Fishplate bar (7225), third pickup connecting plate (7226) and pickup drag chain (7227), pickup electric cylinders (7221) are fixed on rack (1)
In fixed plate；It picks up lifting guide pillar cylinder (7222) tail portion and passes through the first pickup connecting plate (7224) and the second pickup connecting plate
(7225) it is connected on the sliding block of pickup electric cylinders (7221)；Third picks up connecting plate and is mounted on pickup lifting guide pillar cylinder (7222)
Head, the pickup sucker (7223) are two, and two pickup suckers (7223) are picked up by the vertical third that is mounted on of screw rod
On connecting plate (7226), third pickup connecting plate (7226) lower part is also stained with the sponge pressing plate (7228) for flattening adhesive tape；It picks up
One end of drag chain (7227) is taken to be fixed on the fixed plate of rack (72), the other end is connected to the on pickup electric cylinders (7221) sliding block
On one pickup connecting plate (7224).
6. capacitor element according to claim 5 encapsulates trimmer automatically, it is characterised in that：The adhesive tape cutter
(721) include platform (7211), discharge mechanism (7212), wet water installations (7213), heater (7214), cutting mechanism (7215)
With material pulling mechanism (7216)；
Discharge mechanism (7212) is mounted on the front end of platform (7211)；Wet water installations (7213), cutting mechanism (7215) are mounted on
The middle part of platform (7211)；Material pulling mechanism (7216) is mounted on the rear end of platform (7211) and can be along the front and back of platform (7211)
To moving reciprocatingly；
Wait for that jointing tape is coated on discharge mechanism (7212), material pulling mechanism (7216) pulling waits for that the head of jointing tape will wait gluing
Adhesive tape is connect to pull out；Water is applied to the bonding for waiting for jointing tape pulled out by material pulling mechanism (7216) by wet water installations (7213)
On face, cutting mechanism (7215) waits for jointing tape by the cut-out of required bonding length；
Heater (7214) is located above wet water installations (7213) for heating the reverse side for waiting for jointing tape bonding plane pulled out.
7. capacitor element according to claim 1 encapsulates trimmer automatically, it is characterised in that：The element cutting agency
(8) include blanking allocation mechanism (82) and material receiving mechanism (81)；The material receiving mechanism (81) includes the first splicing link
(811), the second splicing link (812), splicing translation are without bar cylinder (813), splicing fork flitch (814) and splicing material blocking rod
(815)；The first splicing link (811) is fixed in the fixed plate of rack (1), and splicing translation is installed without bar cylinder (813)
Below the first splicing link (811), splicing fork flitch (814) is fixed on splicing by the second splicing link (812) and puts down
It moves on the sliding block without bar cylinder (813), splicing material blocking rod (815) is located at splicing translation without bar cylinder (813) on both sides of the middle position, upper end
It is fixed on the first splicing link (811).
8. capacitor element according to claim 1 encapsulates trimmer automatically, it is characterised in that：The automatic lifting blowing
Platform (9) includes chassis (91), leading screw (92), material supporting rack (93) and the linear guide (96), and leading screw (92) is installed among chassis (91),
The linear guide (96) is fixed in both sides, and material supporting rack (93) both sides are fixed on the sliding block positioned at chassis (91) both sides the linear guide (96)
On, middle part is connected by Change-over frame (97) with the feed screw nut being set on leading screw (92), is arranged on material supporting rack (93) useful
In the blowing material blocking rod (98) for preventing capacitor element from shifting；Chassis (91) top is provided with the bearing of fixed leading screw (92) upper end
Seat (95), the motor that chassis (91) lower part is equipped with for driving material supporting rack (93) axially to move up and down along leading screw (92) subtract
Motor reducer (94) output end is inserted into the lower end of fast machine (94), leading screw (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810226217.2A CN108461312B (en) | 2018-03-19 | 2018-03-19 | Automatic packaging and shaping machine for capacitor element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810226217.2A CN108461312B (en) | 2018-03-19 | 2018-03-19 | Automatic packaging and shaping machine for capacitor element |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108461312A true CN108461312A (en) | 2018-08-28 |
| CN108461312B CN108461312B (en) | 2023-12-26 |
Family
ID=63237055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810226217.2A Active CN108461312B (en) | 2018-03-19 | 2018-03-19 | Automatic packaging and shaping machine for capacitor element |
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| Country | Link |
|---|---|
| CN (1) | CN108461312B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111091982A (en) * | 2019-12-16 | 2020-05-01 | 荆门微田智能科技有限公司 | Intelligent carrier circulating type capacitor packaging robot equipment |
| CN111105939A (en) * | 2019-12-16 | 2020-05-05 | 荆门微田智能科技有限公司 | Intelligent carrier circulating type capacitor packaging robot complete machine |
| CN111908090A (en) * | 2020-09-19 | 2020-11-10 | 杨光华 | Oiling closing device with upper and lower cooling frame |
| CN115440512A (en) * | 2021-10-28 | 2022-12-06 | 陕西航天机电环境工程设计院有限责任公司 | Full-automatic liner splicing machine |
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| CN202839322U (en) * | 2012-08-29 | 2013-03-27 | 西安航天动力试验技术研究所 | Automatic connection piece splicing machine |
| CN205441988U (en) * | 2015-12-29 | 2016-08-10 | 上海思源电力电容器有限公司 | Automatic material machine of receiving of box processor preparation across block liner is sealed to condenser |
| CN106449184A (en) * | 2016-08-30 | 2017-02-22 | 陕西航天机电环境工程设计院有限责任公司 | Automatic coating machine for capacitor components |
| CN208061871U (en) * | 2018-03-19 | 2018-11-06 | 陕西航天机电环境工程设计院有限责任公司 | A kind of capacitor element encapsulates trimmer automatically |
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| JP2001068389A (en) * | 1999-08-30 | 2001-03-16 | Jcc Engineering Co Ltd | Automatic sealing apparatus of electrolytic capacitor |
| CN202839322U (en) * | 2012-08-29 | 2013-03-27 | 西安航天动力试验技术研究所 | Automatic connection piece splicing machine |
| CN205441988U (en) * | 2015-12-29 | 2016-08-10 | 上海思源电力电容器有限公司 | Automatic material machine of receiving of box processor preparation across block liner is sealed to condenser |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111091982A (en) * | 2019-12-16 | 2020-05-01 | 荆门微田智能科技有限公司 | Intelligent carrier circulating type capacitor packaging robot equipment |
| CN111105939A (en) * | 2019-12-16 | 2020-05-05 | 荆门微田智能科技有限公司 | Intelligent carrier circulating type capacitor packaging robot complete machine |
| CN111105939B (en) * | 2019-12-16 | 2021-08-27 | 荆门微田智能科技有限公司 | Intelligent carrier circulating type capacitor packaging robot complete machine |
| CN111908090A (en) * | 2020-09-19 | 2020-11-10 | 杨光华 | Oiling closing device with upper and lower cooling frame |
| CN115440512A (en) * | 2021-10-28 | 2022-12-06 | 陕西航天机电环境工程设计院有限责任公司 | Full-automatic liner splicing machine |
| CN115440512B (en) * | 2021-10-28 | 2023-09-22 | 陕西航天机电环境工程设计院有限责任公司 | Full-automatic liner bonding machine |
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|---|---|
| CN108461312B (en) | 2023-12-26 |
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