CN108449040A - An ultra-long automatic solar panel cleaning device - Google Patents
An ultra-long automatic solar panel cleaning device Download PDFInfo
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- CN108449040A CN108449040A CN201810271167.XA CN201810271167A CN108449040A CN 108449040 A CN108449040 A CN 108449040A CN 201810271167 A CN201810271167 A CN 201810271167A CN 108449040 A CN108449040 A CN 108449040A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 54
- 238000010248 power generation Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 241000282414 Homo sapiens Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/10—Cleaning arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Photovoltaic Devices (AREA)
Abstract
Description
(一) 技术领域(1) Technical field
本发明涉及一种太阳能电池板清扫装置,特别涉及一种超长全自动太阳能电池板清扫装置。The invention relates to a solar panel cleaning device, in particular to an ultra-long fully automatic solar panel cleaning device.
(二)背景技术(2) Background technology
目前,随着光伏发电行业的高速发展,光伏发电产业以其环保、能源质量高等优点,已成为国内外发电行业的一种趋势。光伏发电利用太阳能电池板产生电能,开辟了人类寻求再生资源、降低成本进入全球发展的新纪元。太阳能电池板是太阳能电站产生电能的根源,光伏组件转化太阳能的效率直接决定着太阳能电站的发电量。我国地面光伏电站主要集中在西北地区,这些地区太阳能资源十分丰富,全年光照达3200小时以上,但是西北地区的自然环境比较恶劣,尤其是春秋季节沙尘暴天气会给光伏组件表面带来大量灰尘,严重影响光伏组件的发电效率,记录历史数据分析对于光伏组件西部地区30天没有进行清扫的影响发电量10%~15%之间,中部及东部地区30天没有清扫的影响发电量6%~10%之间,严重恶劣天气影响发电量更是无可估量。目前,太阳能光伏板的清扫除尘分别采取人工、高压水枪、喷淋等清扫方法。人工清扫存在效率低、受人的因素影响大、清扫效果不统一等缺点;高压水枪清洗用水量大,1MW用水量10吨;喷淋清扫用水量比较大,且清扫效果还比较不理想;无法做到每天进行清洗一次,且对光伏组件较大影响,严重的缩短了使用寿命。目前光伏板布置参差不齐,均为依据现场实际高效利用有利条件进行布置的,屋顶、大棚等布置较宽的达到10米以上至30米的连续布置给清洗光伏板灰尘带来了难题。At present, with the rapid development of the photovoltaic power generation industry, the photovoltaic power generation industry has become a trend in the domestic and foreign power generation industry due to its advantages of environmental protection and high energy quality. Photovoltaic power generation uses solar panels to generate electricity, opening up a new era for human beings to seek renewable resources and reduce costs to enter global development. Solar panels are the source of electricity generated by solar power plants, and the efficiency of photovoltaic modules in converting solar energy directly determines the amount of power generated by solar power plants. my country's ground photovoltaic power stations are mainly concentrated in the northwest region. These regions are rich in solar energy resources and have more than 3,200 hours of sunshine throughout the year. However, the natural environment in the northwest region is relatively harsh, especially in the spring and autumn. Sandstorms will bring a lot of dust to the surface of photovoltaic modules. Seriously affect the power generation efficiency of photovoltaic modules. According to the analysis of historical data records, the power generation of photovoltaic modules that has not been cleaned for 30 days in the western region is between 10% and 15%, and the power generation in the central and eastern regions that has not been cleaned for 30 days is 6% to 10%. %, the impact of severe weather on power generation is immeasurable. At present, the cleaning and dust removal of solar photovoltaic panels adopts manual, high-pressure water gun, spraying and other cleaning methods. Manual cleaning has disadvantages such as low efficiency, large influence by human factors, and inconsistent cleaning effect; the water consumption of high-pressure water gun cleaning is large, 1MW water consumption is 10 tons; the water consumption of spray cleaning is relatively large, and the cleaning effect is still relatively unsatisfactory; It is necessary to clean it once a day, and it has a great impact on the photovoltaic modules, which seriously shortens the service life. At present, the layout of photovoltaic panels is uneven, and they are all arranged according to the favorable conditions for efficient utilization of the actual site. The continuous arrangement of roofs and greenhouses with a width of more than 10 meters to 30 meters has brought difficulties to cleaning the dust of photovoltaic panels.
(三)发明内容(3) Contents of the invention
本发明为了弥补现有技术的不足,提供了一种超长全自动太阳能电池板清扫装置,可使较宽的光伏板统一布置,整体同步运行,减少了大量的人工调整光伏板不齐现象,降低了安装成本。In order to make up for the shortcomings of the existing technology, the present invention provides an ultra-long automatic solar panel cleaning device, which can make the wider photovoltaic panels uniformly arranged and run synchronously as a whole, reducing a large number of manual adjustments. Reduced installation costs.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种超长全自动太阳能电池板清扫装置,包括置于光伏板上的清扫小车,清扫小车上安装有螺旋清扫毛刷,其特征是:所述清扫小车底部安装有一排主动动力轮和一排从动动力轮,主动动力轮安装于主动动力轴上,从动动力轮安装于从动动力轴上,主动动力轮由主动动轮链轮带动,主动动轮链轮由电机链轮带动,主动动轮链轮通过第一链条带动毛刷链轮转动,毛刷链轮通过毛刷辊带动螺旋清扫毛刷转动,主动动轮链轮通过第二链条带动从动动力链轮转动,从动动力链轮通过从动动力轴带动从动动力轮转动。An ultra-long automatic solar panel cleaning device, including a cleaning trolley placed on the photovoltaic panel, and a spiral cleaning brush is installed on the cleaning trolley. It is characterized in that: a row of active power wheels and a row of The driven power wheel, the driving power wheel is installed on the driving power shaft, the driven power wheel is installed on the driven power shaft, the driving power wheel is driven by the driving wheel sprocket, the driving driving wheel sprocket is driven by the motor sprocket, and the driving wheel chain The wheel drives the brush sprocket to rotate through the first chain, the brush sprocket drives the spiral cleaning brush to rotate through the brush roller, the driving wheel sprocket drives the driven power sprocket to rotate through the second chain, and the driven power sprocket The dynamic power shaft drives the driven power wheel to rotate.
所述清扫小车顶部安装有用于自发电的太阳能电池板。A solar panel for self-power generation is installed on the top of the cleaning trolley.
所述太阳能电池板上方设有排刷,排刷通过支撑杆置于光伏板外侧。A row of brushes is arranged above the solar cell panel, and the row of brushes is placed outside the photovoltaic panel through the support rod.
所述排刷上方设有排刷罩。A brush cover is arranged above the brush row.
所述主动动力轮和从动动力轮之间安装有一排行走支撑轮,行走支撑轮通过支撑轮链轮与第二链条相连接。A row of walking supporting wheels is installed between the driving power wheel and the driven power wheel, and the walking supporting wheels are connected with the second chain through the supporting wheel sprockets.
所述第一链条连接有张紧轮。The first chain is connected with a tensioning wheel.
所述清扫小车两端分别安装有辅助挂轮。The two ends of the cleaning trolley are respectively equipped with auxiliary hanging wheels.
所述辅助挂轮下方连接设有防脱支架。An anti-off bracket is connected below the auxiliary hanging wheel.
所述清扫小车顶部设有控制盒,控制盒通过传输天线与远程控制系统进行无线连接。A control box is provided on the top of the cleaning trolley, and the control box is wirelessly connected to the remote control system through a transmission antenna.
所述控制盒置于控制箱内。The control box is placed in the control box.
本发明的有益效果是:较宽的光伏板布置统一的整体同步运行,减少了大量的人工调整光伏板不齐现象,降低了安装成本,清扫过程中灰尘向前推移,落入缝隙中和伴随螺旋毛刷将灰尘移到下端离开光伏板。提高发电量的同时,延长了光伏板的使用寿命。The beneficial effects of the present invention are: the wide photovoltaic panels are uniformly arranged and run synchronously as a whole, reducing a large number of manual adjustments of uneven photovoltaic panels, reducing installation costs, dust moving forward during the cleaning process, falling into the gaps and accompanying The spiral brush moves the dust to the lower end away from the photovoltaic panel. While increasing power generation, the service life of photovoltaic panels is extended.
(四)附图说明(4) Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
附图1为本发明的仰视结构示意图;Accompanying drawing 1 is the structure schematic diagram of looking up of the present invention;
附图2为本发明的侧视结构示意图;Accompanying drawing 2 is the side view structure schematic diagram of the present invention;
附图3为本发明的远程控制系统结构示意图;Accompanying drawing 3 is the structural representation of remote control system of the present invention;
图中,1清扫小车,2螺旋清扫毛刷,3主动动力轮,4从动动力轮,5主动动力轴,6从动动力轴,7主动动轮链轮,8电机链轮,9第一链条,10毛刷链轮,11毛刷辊,12第二链条,13从动动力链轮,14太阳能电池板,15排刷,16支撑杆,17排刷罩,18行走支撑轮,19支撑轮链轮,20张紧轮,21辅助挂轮,22防脱支架,23控制盒,24传输天线,25远程控制系统,26控制箱。In the figure, 1 cleaning trolley, 2 spiral cleaning brush, 3 driving power wheel, 4 driven power wheel, 5 driving power shaft, 6 driven power shaft, 7 driving driving wheel sprocket, 8 motor sprocket, 9 first chain , 10 brush sprocket, 11 brush roller, 12 second chain, 13 driven power sprocket, 14 solar panel, 15 rows of brushes, 16 support rods, 17 rows of brush covers, 18 walking support wheels, 19 support wheels Chain wheel, 20 tensioning wheel, 21 auxiliary hanging wheel, 22 anti-off bracket, 23 control box, 24 transmission antenna, 25 remote control system, 26 control box.
(五)具体实施方式(5) Specific implementation methods
附图为本发明的一种具体实施例。该实施例包括置于光伏板上的清扫小车1,清扫小车1上安装有螺旋清扫毛刷2,清扫小车1底部安装有一排主动动力轮3和一排从动动力轮4,主动动力轮3安装于主动动力轴5上,从动动力轮3安装于从动动力轴6上,主动动力轮3由主动动轮链轮7带动,主动动轮链轮7由电机链轮8带动,主动动轮链轮7通过第一链条9带动毛刷链轮10转动,毛刷链轮10通过毛刷辊11带动螺旋清扫毛刷2转动,主动动轮链轮7通过第二链条12带动从动动力链轮13转动,从动动力链轮13通过从动动力轴6带动从动动力轮4转动。清扫小车1顶部安装有用于自发电的太阳能电池板14。太阳能电池板14上方设有排刷15,排刷15通过支撑杆16置于光伏板外侧。排刷15上方设有排刷罩17。主动动力轮3和从动动力轮4之间安装有一排行走支撑轮18,行走支撑轮18通过支撑轮链轮19与第二链条12相连接。第一链条9连接有张紧轮20。清扫小车1两端分别安装有辅助挂轮21。辅助挂轮21下方连接设有防脱支架22。清扫小车1顶部设有控制盒23,控制盒23通过传输天线24与远程控制系统25进行无线连接。控制盒23置于控制箱26内。Accompanying drawing is a kind of specific embodiment of the present invention. This embodiment includes a cleaning trolley 1 placed on a photovoltaic panel. A spiral cleaning brush 2 is installed on the cleaning trolley 1. A row of driving power wheels 3 and a row of driven power wheels 4 are installed on the bottom of the cleaning trolley 1. The driving power wheels 3 Installed on the driving power shaft 5, the driven power wheel 3 is installed on the driven power shaft 6, the driving power wheel 3 is driven by the driving wheel sprocket 7, the driving driving wheel sprocket 7 is driven by the motor sprocket 8, and the driving driving wheel sprocket 7 Drive the brush sprocket 10 to rotate through the first chain 9, the brush sprocket 10 drives the spiral cleaning brush 2 to rotate through the brush roller 11, and the driving wheel sprocket 7 drives the driven power sprocket 13 to rotate through the second chain 12 , the driven power sprocket 13 drives the driven power wheel 4 to rotate through the driven power shaft 6 . A solar panel 14 for self-generation of electricity is installed on the top of the cleaning trolley 1 . A row brush 15 is arranged above the solar panel 14, and the row brush 15 is placed outside the photovoltaic panel through a support rod 16. A brush cover 17 is arranged above the brush row 15 . A row of walking supporting wheels 18 is installed between the driving power wheel 3 and the driven power wheel 4, and the walking supporting wheels 18 are connected with the second chain 12 through the supporting wheel sprocket 19. A tensioning wheel 20 is connected to the first chain 9 . The two ends of the cleaning trolley 1 are equipped with auxiliary hanging wheels 21 respectively. The bottom of the auxiliary hanging wheel 21 is connected with an anti-off bracket 22 . The top of the cleaning trolley 1 is provided with a control box 23 , and the control box 23 is wirelessly connected to a remote control system 25 through a transmission antenna 24 . The control box 23 is placed in the control box 26 .
采用本发明的超长全自动太阳能电池板清扫装置,清扫小车1设置多段连接,设置与光伏板长度相同的段节为一个单元,有多段单元连接而成。辅助挂轮21作为行走单元的上侧轨道限制部位。下端的辅助挂轮21直径小于上端的辅助挂轮21直径,上端的辅助挂轮21设置进入主动动力轮3圆周端部10mm,以确保主动动力轮3的中间部位行走在光伏板边框上,下端的辅助挂轮21防止偏斜过大影响正常运行,起到导向与防止光伏板参差不齐而卡住,下端的辅助挂轮21与运行中的光伏板设置可调间隙。清扫小车2上下两端安装同步电机,同步电机带动电机链轮8转动,电机链轮8通过第一链条9带动主动动轮链轮7、毛刷链轮10和支撑轮链轮19转动,支撑轮链轮19带动行走支撑轮18转动,支撑轮链轮19通过第二链条12带动从动动力链轮13转动,主动动轮链轮7带动主动动力轴5转动,主动动力轴5带动主动动力轮3转动,从动动力链轮13带动从动动力轴6转动,从动动力轴6带动从动动力轮4转动,毛刷链轮10带动毛刷辊11转动,毛刷辊11带动螺旋清扫毛刷2转动完成对光伏板的清扫。主动动轮链轮7为毛刷链轮10直径的两倍,通过链条传动,确保滚刷旋转方向与动轮旋转方向相反,且输出2倍转速的效果。太阳能电池板14可以自行发电,供清扫小车1使用。清扫小车1的传动链轮组将动力输入到主动动力轮3上,上下N个动轮同步运行,动力十足,清扫效果理想,辅助挂轮21下部安装防脱支架22,防止大风极端天气将清扫小车1移出光伏板。利用传输天线24与远程控制系统25遥感呼应,控制箱26内部放置单独控制盒23,控制盒23多种功能于一身的电气集成装置,利用清扫小车1的运行,登录设备编号进入手机操控功能,多功能于一身的高端智能控制盒23与远程控制系统25来完成运行过程中的数据传输与操控功能。在光伏板端部的换向位处安装有自扫装置,自扫装置由支撑杆16连接排刷15构成,排刷毛朝下,排刷有不锈钢排刷罩17设置在上端,防止排刷爆晒影响使用寿命,清扫小车1走过,排刷15便会对设置于清扫小车1上的太阳能电池板14进行自扫。Using the ultra-long fully automatic solar panel cleaning device of the present invention, the cleaning trolley 1 is provided with multi-section connections, and the sections with the same length as the photovoltaic panel are set as a unit, and the multi-section units are connected. Auxiliary hanging wheel 21 is used as the upper side rail restriction part of traveling unit. The diameter of the auxiliary hanging wheel 21 at the lower end is smaller than the diameter of the auxiliary hanging wheel 21 at the upper end, and the auxiliary hanging wheel 21 at the upper end is set into the peripheral end of the active power wheel 3 by 10 mm to ensure that the middle part of the active power wheel 3 walks on the frame of the photovoltaic panel. The auxiliary hanging wheel 21 prevents excessive deflection from affecting normal operation, plays a guiding role and prevents photovoltaic panels from being uneven and stuck, and the auxiliary hanging wheel 21 at the lower end is provided with an adjustable gap with the photovoltaic panel in operation. The upper and lower ends of the cleaning trolley 2 are equipped with synchronous motors, and the synchronous motor drives the motor sprocket 8 to rotate, and the motor sprocket 8 drives the driving wheel sprocket 7, the brush sprocket 10 and the support wheel sprocket 19 to rotate through the first chain 9, and the support wheel Sprocket 19 drives walking support wheel 18 to rotate, and support wheel sprocket 19 drives driven power sprocket 13 to rotate by second chain 12, and driving drive wheel sprocket 7 drives active power shaft 5 to rotate, and active power shaft 5 drives driving power wheel 3 Rotate, the driven power sprocket 13 drives the driven power shaft 6 to rotate, the driven power shaft 6 drives the driven power wheel 4 to rotate, the brush sprocket 10 drives the brush roller 11 to rotate, and the brush roller 11 drives the spiral cleaning brush 2 Rotate to complete the cleaning of the photovoltaic panels. The driving wheel sprocket 7 is twice the diameter of the brush sprocket 10, and through chain transmission, it is ensured that the rotating direction of the rolling brush is opposite to the rotating direction of the driving wheel, and the effect of outputting 2 times the rotational speed. The solar panel 14 can generate electricity by itself for the use of the cleaning car 1 . The transmission sprocket set of the cleaning trolley 1 inputs power to the active power wheel 3, and the upper and lower N moving wheels run synchronously, with full power and ideal cleaning effect. The anti-detachment bracket 22 is installed on the lower part of the auxiliary hanging wheel 21 to prevent the cleaning trolley from being cleaned in strong winds and extreme weather. 1 Remove the photovoltaic panel. Utilize the transmission antenna 24 and the remote control system 25 to respond to the remote sensing, and place a separate control box 23 inside the control box 26. The control box 23 is an electrical integration device with multiple functions. Using the operation of the cleaning car 1, log in the device number to enter the mobile phone control function, The multifunctional high-end intelligent control box 23 and the remote control system 25 are used to complete the data transmission and control functions during operation. A self-sweeping device is installed at the reversing position at the end of the photovoltaic panel. The self-sweeping device is composed of a support rod 16 connected to a row of brushes 15. The row of brushes faces downward, and the row of brushes has a stainless steel row of brushes. Exposure to sunlight affects the service life, and the cleaning trolley 1 walks by, and the row brush 15 will perform self-cleaning on the solar panel 14 arranged on the cleaning trolley 1.
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Cited By (4)
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CN108927356A (en) * | 2018-09-06 | 2018-12-04 | 山东豪沃电气有限公司 | Clearing apparatus for photovoltaic group battle array |
CN111408560A (en) * | 2020-04-27 | 2020-07-14 | 无锡博勒精密机械制造有限公司 | A solar panel cleaning device |
CN113042428A (en) * | 2021-03-22 | 2021-06-29 | 上海品远信息科技有限公司 | Photovoltaic operation and maintenance robot |
CN115770736A (en) * | 2022-11-07 | 2023-03-10 | 中国电建集团上海能源装备有限公司 | A solar photovoltaic panel cleaning robot |
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CN205490377U (en) * | 2016-03-10 | 2016-08-17 | 山东豪沃电气有限公司 | Automatic equipment that cleans of solar cell panel |
CN205797843U (en) * | 2016-07-05 | 2016-12-14 | 徐保征 | A kind of photovoltaic plant automatic cleaning machine |
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CN108927356A (en) * | 2018-09-06 | 2018-12-04 | 山东豪沃电气有限公司 | Clearing apparatus for photovoltaic group battle array |
CN111408560A (en) * | 2020-04-27 | 2020-07-14 | 无锡博勒精密机械制造有限公司 | A solar panel cleaning device |
CN113042428A (en) * | 2021-03-22 | 2021-06-29 | 上海品远信息科技有限公司 | Photovoltaic operation and maintenance robot |
CN115770736A (en) * | 2022-11-07 | 2023-03-10 | 中国电建集团上海能源装备有限公司 | A solar photovoltaic panel cleaning robot |
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