CN108438853B - Hierarchical automatic material receiving device and material receiving process - Google Patents
Hierarchical automatic material receiving device and material receiving process Download PDFInfo
- Publication number
- CN108438853B CN108438853B CN201810235958.7A CN201810235958A CN108438853B CN 108438853 B CN108438853 B CN 108438853B CN 201810235958 A CN201810235958 A CN 201810235958A CN 108438853 B CN108438853 B CN 108438853B
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- Prior art keywords
- side pushing
- pushing cylinder
- receiving
- lifting
- fixed
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- 239000000463 material Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 13
- 238000007599 discharging Methods 0.000 claims description 28
- 230000001960 triggered effect Effects 0.000 claims description 9
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004512 die casting Methods 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Special Conveying (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
The invention discloses a hierarchical automatic receiving device and a receiving process, which are characterized in that: the hierarchical automatic receiving device comprises a lower frame, a lifting device and a hierarchical receiving device, wherein the lifting device is arranged above the lower frame, and the hierarchical receiving device is connected with the lifting device. The hierarchical automatic receiving device and the receiving process disclosed by the invention can automatically receive materials, automatically discharge materials, have a longer operation stroke and a faster action beat, and can cope with various complex working conditions.
Description
Technical Field
The invention relates to the technical field of die casting processing automation industry, in particular to a hierarchical automatic receiving device and a receiving process.
Background
In the automatic industry of die casting processing, for the normal operation of a continuous production line, production machined parts need to be transported out of the automatic production line in time, wherein automatic material receiving is one of important links, in the prior art, a single-stage cylinder is generally used in a material receiving device for the automatic production of the die casting, so that the stroke is large, interference is easily generated with an oil press, and a large potential safety hazard is caused.
Disclosure of Invention
The invention aims at: overcomes the defects existing in the prior art, solves the problems existing in the prior art, provides a hierarchical automatic receiving device and a receiving process, can automatically receive materials, automatically discharge materials, has a longer operation stroke and a faster action beat, and can cope with various complex working conditions.
The technical scheme of the invention is as follows:
The invention discloses a hierarchical automatic receiving device, which is characterized in that: the hierarchical automatic receiving device comprises a lower frame, a lifting device and a hierarchical receiving device, wherein the lifting device is arranged above the lower frame, and the hierarchical receiving device is connected with the lifting device.
Preferably, the lifting device comprises a frame A, lifting guide rails and lifting cylinders, the lifting device is connected with the lower frame through the frame A, the frame A of the lifting device is built by sections and cross beams, the frame A is perpendicular to the cross section of the lower frame, the lifting guide rails are fixed on two inner sides of the frame A and perpendicular to the cross section of the lower frame, and the lifting cylinders are vertically fixed on the cross beams.
Preferably, the grading receiving device comprises a first side pushing cylinder, a first side pushing cylinder fixing plate, a second side pushing cylinder fixing plate, a receiving disc and a discharging cylinder; the first side pushing cylinder is fixed at the upper end of the first side pushing cylinder fixing plate, and the first side pushing cylinder fixing plate is fixed on the two lifting guide rails through the sliding blocks and can move up and down.
Preferably, the lifting cylinder further comprises a telescopic rod, a first side pushing cylinder fixing plate is arranged below the first side pushing cylinder, the front end of the telescopic rod of the lifting cylinder is fixed at the lower end of the first side pushing cylinder fixing plate, and the grading receiving device can be driven to move up and down when the cylinder stretches.
Preferably, the front section of the telescopic rod of the first side pushing cylinder is fixed at a reserved fixed position of the fixed plate of the second side pushing cylinder, a first-stage guide rail is arranged on the fixed plate of the first side pushing cylinder, the fixed plate of the second side pushing cylinder is arranged on the first-stage guide rail through a sliding block, and the first side pushing cylinder can drive the first-stage guide rail to move; the front end of the telescopic rod of the second side pushing cylinder is fixed at a reserved fixed position of the fixed material tray; the second-stage guide rail is fixed on the second side pushing cylinder fixing plate.
Preferably, the receiving tray is arranged on the second-stage guide rail through a sliding block, and the receiving tray bottom can rotate around the rotating shaft of the receiving tray bottom; the material receiving tray is characterized in that the material discharging cylinders are fixed on two sides of the material receiving tray, the front ends of the telescopic rods of the two material discharging cylinders are connected through the material discharging baffle rod, and the bottom of the material receiving tray can be lifted.
Preferably, the lifting device further comprises a limiting device, wherein the limiting device is arranged on the inner frame of the frame A and used for limiting and adjusting the lifting height of the side pushing baffle.
Preferably, the tray bottom is provided with a nylon protection plate.
Preferably, the stroke adjustment range of the lifting cylinder is 0-300 mm.
A hierarchical automatic material receiving process is characterized in that: the method comprises the steps of waiting for receiving materials, receiving the materials and retracting the materials, and adjusting the height of a limiting device according to the required receiving height when waiting for receiving the materials; when receiving materials, the hydraulic press sends out a finishing signal, the telescopic rod of the first side pushing cylinder is controlled to extend, the first side pushing cylinder drives the fixed plate of the second side pushing cylinder to move on the first stage guide rail, when the first side pushing cylinder is lifted, a magnetizing switch arranged at the top of the first side pushing cylinder is triggered, the magnetizing switch triggers the telescopic rod of the second side pushing cylinder to extend, the second side pushing cylinder drives the receiving disc to slide on the second stage guide rail, when the second side pushing cylinder is lifted, a magnetizing switch arranged at the top of the cylinder is triggered, the magnetizing switch sends an in-place signal to the hydraulic press, and materials are ready to be received; when receiving and retracting, the hydraulic press sends a signal to control the two pushing cylinders to retract, when the magnetizing switches arranged at the bottoms of the two cylinders are triggered simultaneously, the sending signal controls the discharging cylinders to extend, the discharging cylinders drive the discharging baffle rod to receive the material disc bottom to lose lifting, the material disc bottom rotates around the rotating shaft of the material disc bottom, and the workpiece falls down to the next working procedure.
The invention has the advantages that:
1. The hierarchical automatic receiving device and the receiving process disclosed by the invention can automatically receive materials, automatically discharge materials, have a longer operation stroke and a faster action beat, and can cope with various complex working conditions.
2. The hierarchical automatic receiving device and the receiving process disclosed by the invention have the advantages of high automation degree, simple structure and cost saving.
3. High production efficiency and reduced cost.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
Fig. 1 is an overall schematic view of a hierarchical automatic receiving device according to the present invention.
FIG. 2 is a schematic view of a lifting device of the hierarchical automatic receiving device according to the present invention
Fig. 3 is a partial schematic view of a staged automated receiving device according to the present invention.
Wherein: 1. lower frame 2, lifting device 3, grading receiving device 4, aluminum profile 5, cross beam 6, lifting guide rail 7, limiting device 8, inner frame 9, lifting cylinder 10, first side pushing cylinder fixing plate 11, first side pushing cylinder 12, second side pushing cylinder fixing plate 13, second side pushing cylinder 14, receiving tray 15, discharging cylinder 16, rotating shaft 19, first stage guide rail 20, second stage guide rail 21, discharging stop lever
Detailed Description
The technical scheme of the invention is described in detail below with reference to the accompanying drawings and the preferred embodiments. The embodiments are merely exemplary and do not limit the scope of the invention in any way. It will be understood by those skilled in the art that various changes and substitutions may be made in the details and form of the present invention without departing from the scope of the invention, but these modifications and substitutions are intended to be within the scope of the invention.
As shown in fig. 1-3, the invention discloses a hierarchical automatic receiving device, which is characterized in that: the grading type automatic material receiving device comprises a lower frame 1, a lifting device 2 and a grading material receiving device 3, wherein the lifting device 2 is arranged above the lower frame 1, and the grading material receiving device 3 is connected with the lifting device 2. The hierarchical automatic receiving device and the receiving process disclosed by the invention can automatically receive materials, automatically discharge materials, have a longer operation stroke and a faster action beat, and can cope with various complex working conditions.
Preferably, the lifting device 2 comprises a frame a, lifting guide rails 6 and lifting air cylinders 9, the lifting device 2 is connected with the lower frame 1 through the frame a, the frame a of the lifting device 2 is constructed by aluminum profiles 4 and cross beams, the frame a is perpendicular to the cross section of the lower frame 1, the lifting guide rails 6 are fixed on two inner sides of the frame a and perpendicular to the cross section of the lower frame 1, and the lifting air cylinders 9 are perpendicularly fixed on the cross beams. The hierarchical automatic receiving device and the receiving process disclosed by the invention have the advantages of high automation degree, simple structure and cost saving.
Preferably, the grading receiving device 3 comprises a first side pushing cylinder 11, a first side pushing cylinder fixing plate 10, a second side pushing cylinder 13, a second side pushing cylinder fixing plate 12, a receiving tray 14 and a discharging cylinder 15; the first side pushing cylinder 11 is fixed at the upper end of the first side pushing cylinder fixing plate 10, and the first side pushing cylinder fixing plate 10 is fixed on the two lifting guide rails 6 through a sliding block and can move up and down. Automatic receiving and automatic discharging.
Preferably, the lifting cylinder 9 further comprises a telescopic rod, a first side pushing cylinder fixing plate 10 is arranged below the first side pushing cylinder 11, the front end of the telescopic rod of the lifting cylinder 9 is fixed at the lower end of the first side pushing cylinder fixing plate 10, and the grading receiving device 3 can be driven to move up and down when the cylinder stretches. Simple structure, high automation degree and low cost.
Preferably, the front section of the telescopic rod of the first side pushing cylinder 11 is fixed at a reserved fixed position of the second side pushing cylinder fixing plate 12, the first side pushing cylinder fixing plate 10 is provided with a first-stage guide rail 19, the second side pushing cylinder fixing plate 12 is arranged on the first-stage guide rail 19 through a sliding block, and the first side pushing cylinder 11 can drive the first-stage guide rail 19 to move; the second side pushing cylinder 13 is fixed at the upper end of the second side pushing cylinder fixing plate 12, and the front end of the telescopic rod of the second side pushing cylinder 13 is fixed at a reserved fixing position of the material receiving tray 14; the second stage rail 20 is fixed to the second side pushing cylinder fixing plate 12. The labor is saved, the structure is simple, and the automatic material receiving effect is good.
Preferably, the receiving tray 14 is mounted on the second stage guide rail 20 through a sliding block, and the bottom of the receiving tray 14 can rotate around its own rotation axis 16; the two sides of the receiving tray 14 are fixedly provided with discharging cylinders 15, and the front ends of telescopic rods of the two discharging cylinders 15 are connected through a discharging baffle rod 21, so that the bottom of the receiving tray can be lifted.
Preferably, the lifting device 2 further comprises a limiting device 7, and the limiting device 7 is arranged on an inner frame 8 of the frame a and is used for limiting and adjusting the lifting height of the side pushing baffle.
Preferably, the bottom of the receiving tray 14 is provided with a nylon protection plate to prevent damage to the tray bottom caused by hard contact.
Preferably, the stroke adjustment range of the lifting cylinder 9 is 0-300 mm. The stroke adjustment range is large, and convenience is brought to people.
A hierarchical automatic material receiving process comprises the steps of waiting for receiving materials, receiving the materials and retracting the materials, and adjusting the height of a limiting device 7 according to the required material receiving height when waiting for receiving the materials; when receiving materials, the hydraulic press sends out a finishing signal, the telescopic rod of the first side pushing cylinder 11 is controlled to extend, the first side pushing cylinder 11 drives the second side pushing cylinder fixing plate 12 to move on the first-stage guide rail 19, when the first side pushing cylinder 11 is lifted up, a magnetizing switch arranged at the top of the first side pushing cylinder 11 is triggered, the magnetizing switch triggers the telescopic rod of the second side pushing cylinder 13 to extend, the second side pushing cylinder 13 drives the receiving tray 14 to slide on the second-stage guide rail 20, when the second side pushing cylinder 13 is lifted up, the magnetizing switch arranged at the top of the cylinder is triggered, and the magnetizing switch sends a target signal to the hydraulic press to prepare for starting receiving materials; when receiving and retracting, the hydraulic press sends a signal to control the two pushing cylinders to retract, when the magnetizing switches arranged at the bottoms of the two cylinders are triggered simultaneously, the sending signal controls the discharging cylinder 15 to extend, the discharging cylinder 15 drives the discharging baffle rod 21 to receive the bottom of the material tray 14 to lose lifting, the bottom of the material tray 14 rotates around the rotating shaft 16 of the material tray, and the workpiece falls down to the next working procedure.
The invention discloses a hierarchical automatic receiving device, wherein a frame A of a lifting device 2 is built by an aluminum profile 4 and a cross beam, the formed frame A is perpendicular to the cross section of a lower frame 1, and lifting guide rails 6 are fixed on two inner sides of the frame A and perpendicular to the cross section of the lower frame 1. The limiting device 7 is arranged on the inner frame 8 and limits and adjusts the lifting height of the side pushing baffle. The lifting cylinder 9 is vertically fixed on the cross beam, the front end of the telescopic rod of the lifting cylinder 9 is fixed at the lower end of the first-stage side pushing cylinder fixing plate 10, and the cylinder can drive the grading receiving device 3 to vertically move up and down when stretching. The lower frame 1 is composed of aluminum profiles 4, a plane where the lifting device 2 is located is empty, and a channel is reserved for blanking. The grading receiving device 3 consists of a first side pushing cylinder fixing plate 10, a first side pushing cylinder 11, a second side pushing cylinder fixing plate 12, a second side pushing cylinder 13, a receiving tray 14 and a discharging cylinder 15. The first side pushing cylinder fixing plate 10 is fixed on the two lifting guide rails 6 through sliding blocks and can move up and down. The first side pushing cylinder 11 is fixed at the upper end of the first side pushing cylinder fixing plate 10. The front section of the telescopic rod of the first side pushing cylinder 11 is fixed at a reserved fixed position of the second side pushing cylinder fixing plate 12. The first stage guide rail assembly 19 is provided on the first side push cylinder fixing plate 10. The second side pushing cylinder fixing plate 12 is arranged on the first-stage guide rail 19 through a sliding block, and can be driven by the first side pushing cylinder 11 to move on the first-stage guide rail 19. The second side pushing cylinder 13 is fixed at the upper end of the second side pushing cylinder fixing plate 12, and the front end of the telescopic rod of the second side pushing cylinder 13 is fixed at a reserved fixing position of the material receiving tray 14. The second stage rail 20 is fixed to the second side pushing cylinder fixing plate 12. The receiving tray 14 is arranged on the second-stage guide rail 2 through a sliding block. The tray bottom is rotatable about its own axis of rotation 16. The discharging cylinders 15 are fixed on two sides of the receiving tray 14, and the front ends of the telescopic rods of the two discharging cylinders 15 are linked through the discharging baffle rods 21, so that the bottom of the receiving tray 14 can be lifted.
The invention has various embodiments, and all technical schemes formed by equivalent transformation or equivalent transformation fall within the protection scope of the invention.
Claims (5)
1. The utility model provides an automatic material receiving device of hierarchical formula which characterized in that: the grading automatic receiving device comprises a lower frame, a lifting device and a grading receiving device, wherein the lifting device is arranged above the lower frame, and the grading receiving device is connected with the lifting device;
The lifting device comprises a frame A, lifting guide rails and lifting cylinders, wherein the lifting device is connected with the lower frame through the frame A, the frame A of the lifting device is constructed by sectional materials and cross beams, the frame A is perpendicular to the cross section of the lower frame, the lifting guide rails are fixed on the two inner sides of the frame A and perpendicular to the cross section of the lower frame, and the lifting cylinders are vertically fixed on the cross beams;
the grading receiving device comprises a first side pushing cylinder, a first side pushing cylinder fixing plate, a second side pushing cylinder fixing plate, a receiving disc and a discharging cylinder; the first side pushing cylinder is fixed at the upper end of the first side pushing cylinder fixing plate, and the first side pushing cylinder fixing plate is fixed on the two lifting guide rails through a sliding block and can move up and down;
The lifting cylinder further comprises a telescopic rod, a first side pushing cylinder fixing plate is arranged below the first side pushing cylinder, the front end of the telescopic rod of the lifting cylinder is fixed at the lower end of the first side pushing cylinder fixing plate, and the lifting cylinder can drive the grading material receiving device to move up and down when stretching;
The front end of the telescopic rod of the first side pushing cylinder is fixed at a reserved fixed position of the fixed plate of the second side pushing cylinder, a first-stage guide rail is arranged on the fixed plate of the first side pushing cylinder, the fixed plate of the second side pushing cylinder is arranged on the first-stage guide rail through a sliding block, and the fixed plate of the second side pushing cylinder can be driven by the first side pushing cylinder to move on the first-stage guide rail; the front end of the telescopic rod of the second side pushing cylinder is fixed at a reserved fixed position of the fixed material tray; the second-stage guide rail is fixed on the second side pushing cylinder fixing plate;
The receiving disc is arranged on the second-stage guide rail through a sliding block, and the bottom of the receiving disc can rotate around the rotating shaft of the receiving disc; the material receiving tray is characterized in that the material discharging cylinders are fixed on two sides of the material receiving tray, the front ends of the telescopic rods of the two material discharging cylinders are connected through the material discharging stop rods, and the bottom of the material receiving tray can be lifted.
2. The hierarchical automation receiving device of claim 1, wherein: the lifting device further comprises a limiting device, wherein the limiting device is arranged on the inner frame of the frame A and used for limiting and adjusting the lifting height of the first side pushing cylinder fixing plate.
3. The hierarchical automation receiving device of claim 1, wherein: the bottom of the receiving disc is provided with a nylon protection plate.
4. The hierarchical automation receiving device of claim 1, wherein: the stroke adjusting range of the lifting cylinder is 0-300 mm.
5. A hierarchical automatic material receiving process is characterized in that: the hierarchical automatic receiving device according to any one of claims 1-4, comprising the steps of waiting for receiving, receiving and retracting the receiving, wherein the height of the limiting device is adjusted according to the required receiving height when waiting for receiving; when receiving materials, the hydraulic press sends out a finishing signal, the telescopic rod of the first side pushing cylinder is controlled to extend, the first side pushing cylinder drives the fixed plate of the second side pushing cylinder to move on the first stage guide rail, when the first side pushing cylinder is lifted, a magnetizing switch arranged at the top of the first side pushing cylinder is triggered, the magnetizing switch triggers the telescopic rod of the second side pushing cylinder to extend, the second side pushing cylinder drives the receiving disc to slide on the second stage guide rail, when the second side pushing cylinder is lifted, a magnetizing switch arranged at the top of the second side pushing cylinder is triggered, and the magnetizing switch sends a target signal to the hydraulic press to prepare for receiving materials; when receiving and retracting, the hydraulic press sends a signal to control the two side pushing cylinders to retract, when the magnetizing switches arranged at the bottoms of the two side pushing cylinders are triggered simultaneously, the sending signal controls the discharging cylinders to extend, the discharging cylinders drive the discharging stop lever to enable the bottom of the receiving tray to lose lifting, the bottom of the receiving tray rotates around the rotating shaft of the receiving tray, and the workpiece falls down to the next working procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235958.7A CN108438853B (en) | 2018-03-21 | 2018-03-21 | Hierarchical automatic material receiving device and material receiving process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235958.7A CN108438853B (en) | 2018-03-21 | 2018-03-21 | Hierarchical automatic material receiving device and material receiving process |
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| Publication Number | Publication Date |
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| CN108438853A CN108438853A (en) | 2018-08-24 |
| CN108438853B true CN108438853B (en) | 2024-05-07 |
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| CN201810235958.7A Active CN108438853B (en) | 2018-03-21 | 2018-03-21 | Hierarchical automatic material receiving device and material receiving process |
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| CN108438853A (en) | 2018-08-24 |
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