CN108411791B - Flexible suspension structure applied to rear hanging beam of movable die carrier - Google Patents
Flexible suspension structure applied to rear hanging beam of movable die carrier Download PDFInfo
- Publication number
- CN108411791B CN108411791B CN201810073154.1A CN201810073154A CN108411791B CN 108411791 B CN108411791 B CN 108411791B CN 201810073154 A CN201810073154 A CN 201810073154A CN 108411791 B CN108411791 B CN 108411791B
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- China
- Prior art keywords
- hinge shaft
- hooking
- lifting frame
- longitudinal
- transverse
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- 239000000725 suspension Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000005452 bending Methods 0.000 abstract description 13
- 238000010276 construction Methods 0.000 abstract description 9
- 238000009415 formwork Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/06—Methods or apparatus specially adapted for erecting or assembling bridges by translational movement of the bridge or bridge sections
Abstract
The invention relates to the technical field of construction machinery and discloses a flexible suspension structure applied to a rear hanging beam of a movable formwork. By arranging the flexible suspension structure between the main beam and the rear hanging beam, the device not only can absorb local transverse bending moment or longitudinal bending moment caused by factors such as geographical environment, but also can avoid the damage caused by the asynchronism of the rear hanging beam longitudinal moving oil cylinder and the trolley longitudinal moving oil cylinder, thereby reducing maintenance cost and improving safety.
Description
Technical Field
The invention relates to the technical field of building machinery, in particular to a flexible suspension structure applied to a rear hanging beam of a movable formwork.
Background
In the bridge construction process, after the pouring of one bridge span is completed, the movable formwork needs to be longitudinally moved to the next bridge span for construction. In the moving process, as shown in fig. 1, 2 and 3, the support bracket is firstly fixed on the pier of the next construction site, at this time, the front ends of the main beam and the guide beam of the movable die carrier are respectively supported by the trolley fixedly arranged on the support bracket, the rear end of the main beam of the movable die carrier is supported by the rear hanging beam, and the rear hanging beam is in sliding connection with the span bridge which is already poured through the guide rail. Then a rear hanging beam longitudinal moving oil cylinder arranged between the bridge and the rear hanging beam and a trolley longitudinal moving oil cylinder arranged between the trolley and the movable die frame act simultaneously to push the movable die frame to move forwards.
In the prior art, the piston rod of the trolley longitudinal moving oil cylinder is rigidly connected with the main beam, and the transverse moving base of the rear hanging beam is rigidly connected with the main beam, so that the rear hanging beam longitudinal moving oil cylinder and the trolley longitudinal moving oil cylinder are required to have good synchronism in the longitudinal moving process of equipment, otherwise, the rear hanging beam is easy to lag or lead in the longitudinal moving process to cause damage to the equipment, and the maintenance cost of the equipment is increased.
In addition, in the bridge construction process, due to the influence of actual geographic environment factors such as gradient, local transverse bending moment or longitudinal bending moment can be generated between the formwork main beam and the rear hanging beam, if the traditional rigid connection is adopted, the traditional rigid connection is obviously unfavorable for absorbing the transverse bending moment and the longitudinal bending moment, equipment damage is easily caused, the maintenance cost of the equipment is increased, and the potential safety hazard is increased.
Disclosure of Invention
According to the flexible suspension structure applied to the rear suspension beam of the movable formwork, the flexible suspension structure is arranged between the main beam and the rear suspension beam, so that local transverse bending moment or longitudinal bending moment caused by factors such as geographical environment can be absorbed, damage caused by asynchronous longitudinal movement of the rear suspension beam and the trolley, which is caused by asynchronous longitudinal movement of the oil cylinder, can be avoided, maintenance cost is reduced, and safety is improved.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a be applied to flexible suspended structure on back hanging beam of mobile mould frame, includes the longitudinal lifting frame that rotates with the sideslip base through first articulated shaft and is connected, the both ends of longitudinal lifting frame are provided with horizontal lifting frame respectively, just horizontal lifting frame pass through the second articulated shaft with longitudinal lifting frame rotate and be connected, the both ends of horizontal lifting frame are provided with the hook mechanism that is used for the bearing girder respectively, just the girder can be for the hook mechanism back-and-forth movement.
Further, the hooking mechanism comprises a hooking vertical plate, and a supporting roller for supporting the main beam is arranged at the lower part of the hooking vertical plate.
Further, the upper end of the hooking vertical plate is rotatably connected with the transverse hoisting frame through a third hinge shaft.
Further, two bearing rollers are arranged at the lower ends of the hooking vertical plates, and the two bearing rollers and the third hinge shaft are distributed in an isosceles triangle.
Further, guide wheels are respectively arranged on the front side and the rear side of the hooking vertical plate.
Further, limiting plates are respectively arranged at the front end and the rear end of the main beam, which are positioned on the flexible hooking structure.
Further, the second hinge shaft penetrates through the longitudinal hoisting frame longitudinally.
Further, the second hinge shaft is located above the first hinge shaft.
The beneficial effects of the invention are as follows:
1. through setting up flexible suspended structure between girder and back hanging beam, make back hanging beam and girder relative position not concretion, unnecessary restraint between reducible back hanging beam and the girder has avoided back hanging beam and girder junction local transverse, the great stress concentration phenomenon that produces of vertical moment of bending, has also avoided back hanging beam to indulge the damage to back hanging beam that moves the hydro-cylinder and the car is indulged and is moved the hydro-cylinder and lead to out of step simultaneously, has ensured the security when small radius flat curve bridge construction.
2. The hooking mechanism adopts the bearing roller to support the main beam, rolling friction is adopted between the bearing roller and the main beam cover plate, friction force is reduced, and when the rear hanging beam longitudinal movement oil cylinder and the trolley longitudinal movement oil cylinder are not synchronous, stress at the joint of the rear hanging beam and the main beam is further reduced.
3. Guide wheels are respectively arranged on the front side and the rear side of the hooking vertical plate, so that the main beam is limited between the guide wheels on the left side and the right side, and the deflection of the main beam is avoided, so that the bearing roller on one side is stressed too much to deform.
4. The upper end of the hooking vertical plate is rotationally connected with the transverse hanging frame through the third hinge shaft, so that the problem that the bearing rollers cannot be fully attached to the cover plate due to uneven main beam cover plate, longitudinal deflection and the like is avoided, and in the construction process, the bearing rollers are uniformly stressed, and the deformation caused by overlarge stress of the individual bearing rollers is avoided.
5. Through setting up the second articulated shaft in the top of first articulated shaft to make mutually supporting between first articulated shaft and the second articulated shaft, avoid vertical gallows atress excessive deformation, improved this flexible suspension structure's rigidity.
Drawings
FIG. 1 is a front view of a mobile mold frame;
fig. 2 is a schematic diagram of a connection structure of a rear hanging beam longitudinal moving cylinder;
FIG. 3 is a schematic diagram of a connection structure of a dolly synthetic hydro-cylinder;
FIG. 4 is a longitudinal view of the flexible suspension structure;
FIG. 5 is an enlarged schematic view of the portion A of FIG. 4;
FIG. 6 is an enlarged schematic view of the portion B of FIG. 4;
FIG. 7 is a transverse view of the flexible suspension structure;
FIG. 8 is an enlarged schematic view of portion C of FIG. 7;
fig. 9 is a cross-sectional view A-A of fig. 7 (concealing the rear hanging beam and main beam).
In the figure: the device comprises a bridge pier 1, a bridge crossing 12, a guide rail 121, a main beam 21, a limit plate 211, a cover plate 212, a support bracket 22, a trolley 23, a guide beam 24, a rear hanging beam 25, a transverse moving base 251, a first lug 2511, a longitudinal hanging frame 252, a first hinge shaft 253, a transverse hanging frame 254, a second hinge shaft 255, a hooking mechanism 256, a hooking vertical plate 2561, a third hinge shaft 2562, a support roller 2563, a second lug 2564, a guide wheel 2565, a rear hanging beam longitudinal moving cylinder 26 and a trolley longitudinal moving cylinder 27.
Detailed Description
For convenience of description, the direction along the bridge will be defined as the longitudinal direction, the direction perpendicular to the longitudinal direction in the water surface is the transverse direction, and the longitudinal direction is the front-rear direction, and the transverse direction is the left-right direction.
Example 1
As shown in fig. 4, 5, 7 and 9, a flexible suspension structure applied to the movable mold frame rear suspension beam 25 includes a longitudinal suspension frame 252, a lateral suspension frame 254 and a hooking mechanism 256.
As shown in fig. 9, the left and right sides of the lower bottom surface of the traversing base 251 are respectively provided with a first ear plate 2511 extending downward, and the vertical lifting frame 252 is disposed between the two first ear plates 2511 and is rotatably connected with the first ear plates 2511 through a first hinge shaft 253. As shown in fig. 7, the front and rear ends of the vertical lifting frame 252 are respectively provided with a transverse lifting frame 254 vertically arranged with the vertical lifting frame 252, and the transverse lifting frame 254 is rotatably connected with the vertical lifting frame 252 through a second hinge shaft 255. As shown in fig. 5, the left and right ends of each of the lateral hanging frames 254 are respectively provided with a hooking mechanism 256 for supporting the main beam 21.
As shown in fig. 6 and 8, the hooking mechanism 256 includes hooking risers 2561 respectively disposed at the left and right ends of the transverse lifting frame 254, a supporting roller 2563 for supporting the main beam 21 is disposed at the lower portion of the hooking riser 2561, and the cover 212 of the main beam 21 is pressed against the supporting roller 2563.
Further, on one hand, the cover plate 212 of the main beam 21 of the movable die carrier is often uneven, and on the other hand, a certain deflection is inevitably caused due to the large span of the main beam 21. Therefore, the hooking riser 2561 of the hooking mechanism 256 is fixedly connected to the transverse hanger 254, so that a portion of the supporting roller 2563 may not contact the cover plate 212 of the main beam 21 during use. The number of the support rollers 2563 actually used for supporting the main beam 21 is reduced, so that part of the support rollers 2563 are stressed and even deformed. For this purpose, as shown in fig. 6 and 8, the upper end of the hooking riser 2561 is rotatably connected to the lateral hanger 254 through a third hinge shaft 2562.
Further, in order to make the structure of the hooking mechanism 256 more problematic, two supporting rollers 2563 are disposed at the lower end of the hooking riser 2561, and the two supporting rollers 2563 and the third hinge shaft 2562 are arranged in an isosceles triangle, and the distances from the third hinge shaft 2562 to the two supporting rollers 2563 are equal. Preferably, the hooking riser 2561 is triangular in shape.
Further, in order to avoid the main beam 21 being offset in the left-right direction, the supporting roller 2563 on either one of the left and right sides is deformed due to excessive stress. As shown in fig. 6 and 8, two second lugs 2564 are respectively disposed on the front and rear sides of the hooking riser 2561, a guide wheel 2565 is disposed between the two second lugs 2564 on the same side, and the axis of the guide wheel is perpendicular to the axis of the supporting roller 2563. The guide wheels 2565 abut against the side surfaces of the cover plate 212 of the main beam 21, so that the main beam 21 is limited between the guide wheels 2565 on the left and right sides.
Further, as shown in fig. 7, limiting plates 211 are respectively disposed at the front and rear ends of the flexible hook structure on the main beam 21, so that the rear hanging beam 25 and the main beam 21 can move relatively within a certain range.
Further, in order to increase the rigidity of the vertical lifting frame 252, the second hinge shaft 255 penetrates the vertical lifting frame 252 in the vertical direction, and the front and rear ends of the second hinge shaft 255 are respectively provided with a mechanism for limiting the vertical movement of the horizontal lifting frame 254.
Further, in order to increase the rigidity of the entire flexible suspension structure, as shown in fig. 9, the second hinge shaft 255 is located above the first hinge shaft 253. Since the longitudinal hanger 252 is welded from sheet metal, it is relatively thin-walled, especially at the hinge holes. If the second hinge shaft 255 is disposed below the first hinge shaft 253, the second hinge shaft 255 applies a downward force to the vertical lifting frame 252, the first hinge shaft 253 applies an upward force to the vertical lifting frame 252, and only the vertical lifting frame 252 is disposed above the first hinge shaft 253 and below the second hinge shaft 255, which is easy to deform and even affects the stability of the entire moving mold frame. In the invention, the second hinge shaft 255 is positioned above the first hinge shaft 253, so that even if the longitudinal lifting frame 252 is deformed, the first hinge shaft 253 and the second hinge shaft 255 are contacted, normal use is not affected, the first hinge shaft 253 and the second hinge shaft 255 are mutually matched, and the rigidity of the flexible suspension structure is improved.
The working principle of the invention is as follows: the traversing base 251 is connected with the longitudinal lifting frame 252 through the first hinge shaft 253, so that the movable die frame main beam 21 can relatively rotate around the first hinge shaft 253, and a larger local longitudinal bending moment generated between the main beam 21 and the rear lifting beam 25 due to the change of the longitudinal slope of the bridge is released.
The longitudinal lifting frame 252 and the transverse lifting frame 254 are connected through the second hinge shaft 255, so that the movable die frame main beam 21) can relatively rotate around the second hinge shaft 255, the larger local transverse bending moment at the joint of the movable die frame rear lifting beam 25 and the movable die frame main beam 21 is released, and the phenomenon of local bending stress concentration caused by the fact that the gravity center of the movable die frame main beam 21 and accessories thereof deviate from the center of the suspension structure towards the inner side direction of the bridge is avoided.
The left end and the right end of the transverse hoisting frame 254 are provided with the hooking mechanisms 256, so that the main beam 21 can move back and forth relative to the hooking mechanisms 256, thereby avoiding larger bending moment load generated at the joint of the rear hanging beam 25 and the main beam 21 caused by asynchronous pushing of the rear hanging beam longitudinal moving oil cylinder 26 and the trolley longitudinal moving oil cylinder 27, reducing the design strength of each related structure, improving the construction safety, being beneficial to improving the construction efficiency and reducing the maintenance cost of equipment.
Example two
The hooking mechanism 256 includes hooking risers 2561 respectively disposed at the left and right ends of the transverse lifting frame 254, a supporting plate for supporting the main beam 21 is disposed at the lower part of the hooking risers 2561, the main beam 21 is slidably connected with the supporting plate, and the other structures are the same as the first embodiment.
Claims (2)
1. Be applied to flexible suspended structure on back hanging beam of moving die carrier, its characterized in that: the device comprises a longitudinal lifting frame rotationally connected with a transverse moving base through a first hinge shaft, wherein two ends of the longitudinal lifting frame are respectively provided with a transverse lifting frame, the transverse lifting frame is rotationally connected with the longitudinal lifting frame through a second hinge shaft, two ends of the transverse lifting frame are respectively provided with a hooking mechanism for supporting a girder, and the girder can move back and forth relative to the hooking mechanism;
the hooking mechanism comprises a hooking vertical plate, and a supporting roller for supporting the main beam is arranged at the lower part of the hooking vertical plate;
the upper end of the hooking vertical plate is rotationally connected with the transverse hoisting frame through a third hinge shaft;
the second hinge shaft longitudinally penetrates through the longitudinal hoisting frame;
the second hinge shaft is positioned above the first hinge shaft;
the lower end of the hooking vertical plate is provided with two bearing rollers, and the two bearing rollers and the third hinge shaft are distributed in an isosceles triangle;
guide wheels are respectively arranged on the front side and the rear side of the hooking vertical plate.
2. A flexible suspension structure for use in a mobile form back suspension beam as claimed in claim 1, wherein: limiting plates are respectively arranged at the front end and the rear end of the main beam, which are positioned on the flexible hooking structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810073154.1A CN108411791B (en) | 2018-01-25 | 2018-01-25 | Flexible suspension structure applied to rear hanging beam of movable die carrier |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810073154.1A CN108411791B (en) | 2018-01-25 | 2018-01-25 | Flexible suspension structure applied to rear hanging beam of movable die carrier |
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CN108411791A CN108411791A (en) | 2018-08-17 |
CN108411791B true CN108411791B (en) | 2023-11-03 |
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CN201810073154.1A Active CN108411791B (en) | 2018-01-25 | 2018-01-25 | Flexible suspension structure applied to rear hanging beam of movable die carrier |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1058551A (en) * | 1952-06-19 | 1954-03-17 | Tech Nouvelles Et | Universal lifting beam device |
CN101581073A (en) * | 2008-07-10 | 2009-11-18 | 中铁大桥局股份有限公司 | Downlink movable mould frame and walking method thereof |
RU2479687C1 (en) * | 2011-10-20 | 2013-04-20 | Открытое акционерное общество по проектированию строительства мостов "Институт Гипростроймост" | Device to lift and install span blocks |
JP2013213360A (en) * | 2012-04-03 | 2013-10-17 | Komaihaltec Inc | Bridge girder installation/removal apparatus and method of newly installing/removing bridge girder using the same |
CN104594205A (en) * | 2015-01-31 | 2015-05-06 | 长安大学 | Rear crossbeam and main girder connecting structure for self-propelled movable formwork |
CN207812310U (en) * | 2018-01-25 | 2018-09-04 | 山东中车同力达智能机械有限公司 | A kind of flexible suspension structure applied on hanging beam after mobile formwork |
-
2018
- 2018-01-25 CN CN201810073154.1A patent/CN108411791B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1058551A (en) * | 1952-06-19 | 1954-03-17 | Tech Nouvelles Et | Universal lifting beam device |
CN101581073A (en) * | 2008-07-10 | 2009-11-18 | 中铁大桥局股份有限公司 | Downlink movable mould frame and walking method thereof |
RU2479687C1 (en) * | 2011-10-20 | 2013-04-20 | Открытое акционерное общество по проектированию строительства мостов "Институт Гипростроймост" | Device to lift and install span blocks |
JP2013213360A (en) * | 2012-04-03 | 2013-10-17 | Komaihaltec Inc | Bridge girder installation/removal apparatus and method of newly installing/removing bridge girder using the same |
CN104594205A (en) * | 2015-01-31 | 2015-05-06 | 长安大学 | Rear crossbeam and main girder connecting structure for self-propelled movable formwork |
CN207812310U (en) * | 2018-01-25 | 2018-09-04 | 山东中车同力达智能机械有限公司 | A kind of flexible suspension structure applied on hanging beam after mobile formwork |
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Address after: Huai Village Street Huaiyin District of Ji'nan city of Shandong Province, No. 73 250022 Applicant after: Shandong CRRC TONGLIDA Intelligent Equipment Co.,Ltd. Address before: Huai Village Street Huaiyin District of Ji'nan city of Shandong Province, No. 73 250022 Applicant before: SHANDONG CRRC TONGLIDA INTELLIGENT MACHINERY CO.,LTD. |
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