CN108406921A - 一种果蔬切丁设备 - Google Patents

一种果蔬切丁设备 Download PDF

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CN108406921A
CN108406921A CN201810262360.7A CN201810262360A CN108406921A CN 108406921 A CN108406921 A CN 108406921A CN 201810262360 A CN201810262360 A CN 201810262360A CN 108406921 A CN108406921 A CN 108406921A
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chamber
dicing
fruits
drive cavity
vegetables
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李荣现
李红兵
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Anhui Yuzhou Food Co Ltd
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Anhui Yuzhou Food Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/185—Grid like cutters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/22—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using rotating knives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22—Safety devices specially adapted for cutting machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Abstract

本发明公开了一种果蔬切丁设备，包括机体，所述机体上部内从左到右依次设置有传动腔、切丁腔及落料腔；所述机体上端左侧设置有电机，所述电机通过设置于传动腔顶端的减速机与第一转轴连接，所述第一转轴延伸至传动腔底部与齿轮箱组输入端连接，所述第一转轴中部设置有凸轮；所述切丁腔内左侧设置有推板，所述推板通过推杆与传动腔内的顶块连接，所述顶块与凸轮相抵触；所述切丁腔与传动腔之间设置有供推杆通过的导向套，所述导向套与顶块之间的推杆上套设有复位弹簧；所述切丁腔上端设置有延伸至机体外的进料口。本发明使用方便，能够自动化完成果蔬的切丁操作，极大的提高切丁的效率。

Description

一种果蔬切丁设备
技术领域
本发明涉及一种果蔬加工领域，具体是一种果蔬切丁设备。
背景技术
随着果蔬加工业的不断推进，果蔬罐头的生产也越来越趋于工业化。为了视觉上的享受和容易进食，加工厂在进行果蔬罐头生产的时候，通常会在对果蔬进行去皮之后，将其把切成丁再进行装罐。
传统的剁切工艺还采用人工将食材切成较小的形状，但是人工切丁的效率低下，不能有效满足现在工业上的生产。
发明内容
本发明所要解决的技术问题在于：人工切丁的效率低下，无法满足现在工业上的生产。
为解决上述技术问题，本发明提供如下技术方案：
一种果蔬切丁设备，包括机体，所述机体上部内从左到右依次设置有传动腔、切丁腔及落料腔；
所述机体上端左侧设置有电机，所述电机通过设置于传动腔顶端的减速机与第一转轴连接，所述第一转轴延伸至传动腔底部与齿轮箱组输入端连接，所述第一转轴中部设置有凸轮；
所述切丁腔内左侧设置有推板，所述推板通过推杆与传动腔内的顶块连接，所述顶块与凸轮相抵触；所述切丁腔与传动腔之间设置有供推杆通过的导向套，所述导向套与顶块之间的推杆上套设有复位弹簧；所述切丁腔上端设置有延伸至机体外的进料口；
所述落料腔左侧与切丁腔右侧连通，所述落料腔与切丁腔之间的连通处设置有与推板配合的切条刀具；所述切条刀具右侧设置有旋转刀片，所述旋转刀片通过第二转轴与齿轮箱组的输出端传动连接；所述落料腔下端为开口。
优选的：所述传动腔侧壁上设置有与第一转轴匹配的轴承架。
优选的：所述切条刀具为栅格状的切丁刀。
优选的：所述旋转刀片处的机体上对应设置有用于防护的挡板。
优选的：所述落料腔下端设置有左低右高倾斜布置的筛网，所述筛网右端设置于落料腔右侧的机体上，所述筛网左端通过支撑架固定于落料腔左侧的机体上。
优选的：所述筛网正下方设置有碎料收集箱，所述筛网左端下方对应设置有成品收集箱。
优选的：所述筛网下端配套设置有震动击打装置。
与现有技术相比，本发明的有益效果是：使用时，电机启动，带动第一转轴转动，进而带动凸轮转动，从而在复位弹簧的作用下使得顶块做周期性的左右往复运动，使得推板能够周期性的将从进料口加入的果蔬推向切条刀具，完成果蔬的切条操作；与此同时，第一转轴通过齿轮箱组带动第二转轴转动，进而带动旋转刀片转动，从而将经切条刀具切条后的果蔬切丁，切丁后的果蔬通过落料腔完成落料。
本发明中推板及旋转刀片的动作均由同一个电机驱动，因此节省设备成本，同时使得设备更加紧凑，减少设备的占用空间；设置轴承架，提高第一转轴的稳定性，保证其传动性能；设置齿轮箱组，通过改变其传动比，能够轻易调节旋转刀片的转速，进而调节切丁后的颗粒大小；设置导向套，起到对推杆的导向作用；设置复位弹簧，方便推板及推杆的复位；设置挡板，起防护作用，提高安全性能；设置筛网，能够筛除不合格的碎料，保证品质；设置震动击打装置，提高筛分效率及效果。
综上所述，本发明使用方便，能够自动化完成果蔬的切丁操作，极大的提高切丁的效率。
附图说明
图1为果蔬切丁设备的结构示意图。
图2为果蔬切丁设备中A处的局部放大图。
图中：1-机体，2-传动腔，21-电机，22-减速机，23-第一转轴，24-凸轮，25-轴承架，26-齿轮箱组，3-切丁腔，31-进料口，32-切条刀具，33-推板，34-推杆，35-导向套，36-复位弹簧，37-顶块，4-落料腔，41-第二转轴，42-旋转刀片，43-挡板，5-筛网，51-支撑架，52-碎料收集箱，53-成品收集箱。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-2，一种果蔬切丁设备，包括机体1，所述机体1上部内从左到右依次设置有传动腔2、切丁腔3及落料腔4；
所述机体1上端左侧设置有电机21，所述电机21通过设置于传动腔2顶端的减速机22与第一转轴23连接，所述第一转轴23延伸至传动腔2底部与齿轮箱组26输入端连接，所述第一转轴23中部设置有凸轮24；
所述切丁腔3内左侧设置有推板33，所述推板33通过推杆34与传动腔2内的顶块37连接，所述顶块37与凸轮24相抵触；所述切丁腔3与传动腔2之间设置有供推杆34通过的导向套35，所述导向套35与顶块37之间的推杆34上套设有复位弹簧36；所述切丁腔3上端设置有延伸至机体1外的进料口31；
所述落料腔4左侧与切丁腔3右侧连通，所述落料腔4与切丁腔3之间的连通处设置有与推板33配合的切条刀具32；所述切条刀具32右侧设置有旋转刀片42，所述旋转刀片42通过第二转轴41与齿轮箱组26的输出端传动连接；所述落料腔4下端为开口。
本发明的工作原理是：使用时，电机21启动，带动第一转轴23转动，进而带动凸轮24转动，从而在复位弹簧36的作用下使得顶块37做周期性的左右往复运动，使得推板33能够周期性的将从进料口31加入的果蔬推向切条刀具32，完成果蔬的切条操作；与此同时，第一转轴23通过齿轮箱组26带动第二转轴41转动，进而带动旋转刀片42转动，从而将经切条刀具42切条后的果蔬切丁，切丁后的果蔬通过落料腔4完成落料。
作为可选的方案，所述传动腔2侧壁上设置有与第一转轴23匹配的轴承架25，提高第一转轴23的稳定性，保证其传动性能。
作为可选的方案，所述切条刀具32为栅格状的切丁刀，方便将果蔬切成长条状。
作为可选的方案，所述旋转刀片42处的机体1上对应设置有用于防护的挡板43，起防护作用，提高安全性能。
作为可选的方案，所述落料腔4下端设置有左低右高倾斜布置的筛网5，所述筛网5右端设置于落料腔4右侧的机体1上，所述筛网5左端通过支撑架51固定于落料腔4左侧的机体1上，所述筛网5正下方设置有碎料收集箱52，所述筛网5左端下方对应设置有成品收集箱51。能够筛除不合格的碎料，保证品质。
作为进一步可选的方案，所述筛网5下端配套设置有震动击打装置(未示出)，提高筛分效率及效果。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (7)

1.一种果蔬切丁设备，其特征在于，包括机体，所述机体上部内从左到右依次设置有传动腔、切丁腔及落料腔；
所述机体上端左侧设置有电机，所述电机通过设置于传动腔顶端的减速机与第一转轴连接，所述第一转轴延伸至传动腔底部与齿轮箱组输入端连接，所述第一转轴中部设置有凸轮；
所述切丁腔内左侧设置有推板，所述推板通过推杆与传动腔内的顶块连接，所述顶块与凸轮相抵触；所述切丁腔与传动腔之间设置有供推杆通过的导向套，所述导向套与顶块之间的推杆上套设有复位弹簧；所述切丁腔上端设置有延伸至机体外的进料口；
所述落料腔左侧与切丁腔右侧连通，所述落料腔与切丁腔之间的连通处设置有与推板配合的切条刀具；所述切条刀具右侧设置有旋转刀片，所述旋转刀片通过第二转轴与齿轮箱组的输出端传动连接；所述落料腔下端为开口。
2.根据权利要求1所述的果蔬切丁设备，其特征在于，所述传动腔侧壁上设置有与第一转轴匹配的轴承架。
3.根据权利要求1所述的果蔬切丁设备，其特征在于，所述切条刀具为栅格状的切丁刀。
4.根据权利要求1所述的果蔬切丁设备，其特征在于，所述旋转刀片处的机体上对应设置有用于防护的挡板。
5.根据权利要求1所述的果蔬切丁设备，其特征在于，所述落料腔下端设置有左低右高倾斜布置的筛网，所述筛网右端设置于落料腔右侧的机体上，所述筛网左端通过支撑架固定于落料腔左侧的机体上。
6.根据权利要求5所述的果蔬切丁设备，其特征在于，所述筛网正下方设置有碎料收集箱，所述筛网左端下方对应设置有成品收集箱。
7.根据权利要求5所述的果蔬切丁设备，其特征在于，所述筛网下端配套设置有震动击打装置。
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CN109332157A (zh) * 2018-10-11 2019-02-15 银川特锐宝信息技术服务有限公司 一种化工用新型化工物料筛选机
CN110434056A (zh) * 2019-08-14 2019-11-12 沈倩芳 一种基于巴西果效应的农业用种子挑选机
CN111152284A (zh) * 2020-02-18 2020-05-15 冯小明 一种黄桃罐头制作用切块装罐装置
CN111230957A (zh) * 2020-02-10 2020-06-05 秦继中 一种食品机械加工用切碎设备
CN111546408A (zh) * 2020-04-16 2020-08-18 张璐 一种萝卜丁快速裁切分选设备
CN111745706A (zh) * 2020-07-06 2020-10-09 湖北鲜概念农业发展有限公司 一种藕带加工用切段装置以及使用方法
CN112168854A (zh) * 2020-09-22 2021-01-05 天马（安徽）国药科技股份有限公司 一种超微西洋参粉生产装置及其生产方法
CN112518841A (zh) * 2020-11-19 2021-03-19 东台红日电子有限公司 一种带有叶片大小分选功能的自动切桑机
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CN109332157A (zh) * 2018-10-11 2019-02-15 银川特锐宝信息技术服务有限公司 一种化工用新型化工物料筛选机
CN110434056A (zh) * 2019-08-14 2019-11-12 沈倩芳 一种基于巴西果效应的农业用种子挑选机
CN111230957A (zh) * 2020-02-10 2020-06-05 秦继中 一种食品机械加工用切碎设备
CN111152284A (zh) * 2020-02-18 2020-05-15 冯小明 一种黄桃罐头制作用切块装罐装置
CN111152284B (zh) * 2020-02-18 2021-08-06 陕西家家家养生科技有限公司 一种黄桃罐头制作用切块装罐装置
CN111546408A (zh) * 2020-04-16 2020-08-18 张璐 一种萝卜丁快速裁切分选设备
CN111546408B (zh) * 2020-04-16 2022-05-31 张璐 一种萝卜丁快速裁切分选设备
CN111745706A (zh) * 2020-07-06 2020-10-09 湖北鲜概念农业发展有限公司 一种藕带加工用切段装置以及使用方法
CN112168854A (zh) * 2020-09-22 2021-01-05 天马（安徽）国药科技股份有限公司 一种超微西洋参粉生产装置及其生产方法
CN112518841A (zh) * 2020-11-19 2021-03-19 东台红日电子有限公司 一种带有叶片大小分选功能的自动切桑机
CN113414830A (zh) * 2021-06-09 2021-09-21 陈伟鑫 一种多功能中药切割机

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