CN108406424A - A kind of the crumble cleaning plant and its application method of aluminium section bar - Google Patents
A kind of the crumble cleaning plant and its application method of aluminium section bar Download PDFInfo
- Publication number
- CN108406424A CN108406424A CN201810492771.5A CN201810492771A CN108406424A CN 108406424 A CN108406424 A CN 108406424A CN 201810492771 A CN201810492771 A CN 201810492771A CN 108406424 A CN108406424 A CN 108406424A
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- China
- Prior art keywords
- section bar
- centrifuge
- aluminium section
- crumble
- mounting bracket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0075—Devices for removing chips for removing chips or coolant from the workpiece after machining
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Centrifugal Separators (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The present invention provides the crumble cleaning plants and its application method of a kind of aluminium section bar, centrifuge, centrifuge cup, the aluminium section bar input unit being connected with centrifuge and the output device and controller of taper are set as including bottom, there is centrifugation motor among centrifuge, several mounting brackets are equally spacedly set in the rotary shaft of centrifugation motor, mounting bracket is equipped with clamping plate, aluminium section bar is clamped i.e. adjacent two clamping plates, pressure sensor is equipped in clamping plate, it centrifuges motor spindle and is equipped with chip removal mouth, centrifuge cup is hinged with centrifuge；Aluminium section bar input unit and output device include the conveyer belt with idler wheel, and conveyer belt is oppositely arranged a pair of fixture that can control movement with centrifuge junction, and fixture includes clamping bar, and clamping bar end is equipped with collet；Fixture, centrifugation motor and pressure sensor are electrically connected with the controller.The advantages that present invention to the aluminium section bar after processing by carrying out centrifugal treating, not only increasing aluminium skimmings cleaning efficiency, also improve the degree of automation, reduce labor intensity.
Description
Technical field
The invention belongs to aluminium alloy processing and manufacturing technologies, and in particular to the crumble cleaning plant of aluminium section bar and its use
Method.
Background technology
Workshop is fabricated in aluminium alloy, a large amount of clasts are will produce after the cutting of aluminium alloy embryo material or drilling, after almost processing
Aluminium shape surface can all be stained with clast, packing case cannot be sent directly into, the later stage is caused to also need to reprocess part,
It is cumbersome, production cost is high.With the high speed development of aluminium section bar automatic production line, to removing for the aluminium shape surface after processing
Consider efficiency to be worth doing, aluminium skimmings, the collection of waste material head and the degree of automation, worker's Reduction of Students' Study Load require higher and higher.Current many processing factories are all
It is to use cutting fluid while processing, had both avoided the splashing of aluminium skimmings in this way, while aluminium skimmings and aluminium section bar can also be separated,
But the cutting fluid direct emission for being mixed with aluminium skimmings or impurity can cause environmental pollution and the wasting of resources, and increase cost, meanwhile, it cuts
The recovery processing process for cutting liquid is complicated, spends human and material resources；Some blows to machined part using ventilation device, but can not
Ensure whether the crumble on part is cleaned out, such as is stained with greasy dirt on part；Also use water-flowing device to machined zero
Part is rinsed, but meeting residual water on the part being rinsed, and not only needs to carry out water process, while part to the part to get wet
Surface is also possible to occur to chemically react due to corrosion because of residual water.Therefore, it is necessary to develop a kind of clean environmentally friendly the degree of automation again
High aluminium section bar crumble cleaning plant has certain production application to meet the demand of the streamlined operation after aluminium section bar processing
Value.
Invention content
In order to solve the deficiency present in above-mentioned technology, the present invention proposes a kind of crumble cleaning plant of aluminium section bar and its makes
With method, aluminium skimmings, waste material head collection efficiency are improved, improves the degree of automation, reduces labor intensity.
To achieve the above object, the present invention adopts the following technical scheme that：
A kind of crumble cleaning plant of aluminium section bar, including bottom are set as the centrifuge of taper, match with the centrifuge
The centrifuge cup of conjunction, the aluminium section bar input unit being connected with the centrifuge and output device and controller, in the centrifuge
Between be equipped with centrifugation motor, around it is described centrifugation motor rotary shaft on be equally spacedly provided with several mounting brackets, the mounting bracket
The clamping plate of clamping aluminium section bar is equipped with far from the rotation the tip of the axis, i.e., the aluminium section bar is clamped adjacent two pieces of clamping plates,
Pressure sensor is equipped in the clamping plate, the conical lower portion of the centrifuge is equipped with chip removal mouth；The centrifuge cup with it is described from
Scheming is hinged by connector；The aluminium section bar input unit and output device include the conveyer belt with idler wheel, the biography
Band is sent to be oppositely arranged a pair of fixture that can control movement with the centrifuge junction, the fixture includes clamping bar, the clamping bar
End is equipped with collet；The fixture, the centrifugation motor and the pressure sensor are electrically connected with the controller.
Preferably, the centrifuge cup outer edge is equipped with squeezes item with the matched cyclic spring of the centrifuge.
Preferably, the spacing between the mounting bracket is adjustable.
Preferably, the clamping plate is made of elastic material.
Preferably, the other end far from the collet is fixed on the centrifuge inner wall in the clamping bar.
Preferably, it is set as hollow structure between the centrifuge inner wall other than the centrifugation motor, the crumble can
The conical lower portion of the centrifuge is fallen to along the centrifuge inner wall.
Preferably, the chip removal mouth is connect with storage bits bucket, and the chip removal mouth is equipped with decompression with storage bits bucket junction
Extractor fan.
Preferably, the centrifuge cup center is equipped with round viewing window.
A kind of application method of the crumble cleaning plant of aluminium section bar, includes the following steps：
When the aluminium section bar without cleaning is transmitted to by the conveyer belt of the input unit fixture of input terminal
At the collet, the clamping bar of the controller control signal drives a pair of collet to pick up the aluminium section bar and past
The mounting bracket is close, while corresponding two adjacent clamping plates are close to each other on the controller control mounting bracket
And the aluminium section bar is clamped, and until pressure value that the pressure sensor detects reaches the pressure value of setting, input terminal at this time
The collet unclamp and playback, start to pick up next aluminium section bar without cleaning and be placed on the mounting bracket,
So cycle, until the mounting bracket is filled, the fixture of input terminal is out of service at this time；
The centrifuge cup is covered tightly, the centrifugation motor is activated, and the rotary shaft rotates preset time with predeterminated frequency
Centrifugation motor is closed afterwards opens the centrifuge cup when the rotary shaft is not rotated further by；
The clamping bar and the collet of the controller control output end are by the aluminium section bar by cleaning from the installation
It takes out and is placed on the conveyer belt of the output device on frame, the aluminium section bar is transmitted to by the conveyer belt of output end
Aluminium section bar collecting box；
Wherein, when the aluminium section bar does centrifugal movement in the centrifuge, the crumble of the aluminium shape surface is centrifuged
The effect of power is got rid of to the centrifuge inner wall, and the crumble falls to the centrifugation straight down along the centrifuge inner wall
The conical lower portion of machine forms bits material heap, and enters the storage through the chip removal mouth and consider bucket to be worth doing.
Preferably, it picks up next aluminium section bar without cleaning in the collet of input terminal and is placed into the peace
In the step shelved, after the collet playback of input terminal, the rotary shaft, which drives the mounting bracket to rotate by a certain angle, to be made
The conveyer belt of gap face input terminal on the mounting bracket between adjacent two clamping plate.
Compared with prior art, the invention has the advantages that：
Aluminium section bar without cleaning on conveyer belt is clamped transfer by the fixture of input terminal and is placed on mounting bracket by the present invention
Place clamps, and closes centrifuge cup, stops centrifugation after starting the centrifugation motor centrifugation predetermined time, when rotary shaft no longer rotates, opens
Centrifuge cup, at this time the fixture of output end by mounting bracket aluminium section bar clamp transfer place on a moving belt, through centrifugal treating
Aluminium section bar afterwards is admitted to aluminium section bar collecting box with conveyer belt；And the crumble of aluminium shape surface is got rid of by the effect of centrifugal force to institute
It states on the inner wall of centrifuge, the conical lower portion that crumble falls to centrifuge along centrifuge inner wall straight down forms bits material heap, and
Storage bits bucket is entered through chip removal mouth；Decompression extractor fan periodically can do exhausting processing to chip removal mouth, and chip removal mouth is blocked to prevent crumble.
Entire cleaning and transportational process high degree of automation, do not need manual operation, have saved the time substantially, greatly improve work effect
Rate, while technical staff can also observe the operating condition of centrifuge by viewing window；And the crumble of aluminium shape surface turns because of height
The centrifugal action of speed and automatically disengage aluminium section bar, will not bring the aluminium section bar after new impurity and cleaning can be direct to aluminium section bar
It is packaged pack, and the crumble being collected in storage bits bucket can reuse after processing, it is both economically and environmentally beneficial.
Description of the drawings
Fig. 1 is the structural schematic diagram of the crumble cleaning plant of aluminium section bar provided by the invention；
Fig. 2 is the sectional view of the crumble cleaning plant of aluminium section bar provided by the invention.
Specific implementation mode
In order to further explain the technical solution of the present invention, being explained in detail the present invention below by specific embodiment
It states.It should be noted that attached drawing is all made of very simplified form and uses non-accurate ratio, only to conveniently, lucidly
Aid in illustrating the purpose of the embodiment of the present invention.
See Fig. 1 and Fig. 2, the present embodiment provides a kind of crumble cleaning plants of aluminium section bar, including bottom to be set as taper
Centrifuge 2, with 2 matched centrifuge cup 1 of the centrifuge, with the centrifuge 2 be connected aluminium section bar input unit 3 with it is defeated
Go out device 3 and controller, centrifugation motor 25 is equipped among the centrifuge 2, in the rotary shaft 21 of the centrifugation motor 25
Several mounting brackets 22 are equally spacedly provided with, end of the mounting bracket 22 far from the rotary shaft 21 is equipped with clamping aluminium section bar
The aluminium section bar is clamped for clamping plate 23, i.e., adjacent two pieces of clamping plates 23, and pressure sensor 24 is equipped in the clamping plate 23, described
The conical lower portion of centrifuge 2 is equipped with chip removal mouth 28；The centrifuge cup 1 is hinged by connector 13 with the centrifuge 2；It is described
Aluminium section bar input unit 3 and output device 3 include the conveyer belt 31 with idler wheel, the conveyer belt 31 and the centrifuge 2
Junction is oppositely arranged a pair of fixture that can control movement, and the fixture includes clamping bar 34, and 34 end of the clamping bar is equipped with collet
33；The fixture, the centrifugation motor 25 and the pressure sensor 24 are electrically connected with the controller.
1 outer edge of the centrifuge cup is equipped with squeezes item 11 with 2 matched cyclic spring of the centrifuge, make it is described from
Scheming lid 1 has good sealing function to the centrifuge 2.
Spacing between the mounting bracket 22 is adjustable, and is controlled by the controller, can be according to various sizes of aluminium section bar
Change the distance of adjacent two fixture.
The clamping plate 23 is made of elastic material, and the elastomeric material surfaces are coarse, has larger friction coefficient, when
When the clamping plate 23 clamps the aluminium section bar, aluminium section bar is not easy to fall.
The other end far from the collet 33 in the clamping bar 34 is fixed on 2 inner wall of the centrifuge, the clamping bar 34
Can be controlled by the controller drives the collet 33 to move freely.
The chip removal mouth 28 is connect with storage bits bucket, and the chip removal mouth 28 is equipped with decompression exhausting with storage bits bucket junction
Device, decompression extractor fan periodically can do exhausting processing to chip removal mouth, prevent crumble from blocking chip removal mouth.
In addition, another embodiment provides a kind of application method of the crumble cleaning plant of above-mentioned aluminium section bar, including with
Lower step：
When the aluminium section bar 32 without cleaning is transmitted to by the conveyer belt 31 of the input unit 3 folder of input terminal
At the collet 33 of tool, the clamping bar 34 of the controller control signal drives a pair of collet 33 by the aluminium profiles
Material 32 picks up and the past mounting bracket 22 is close, while corresponding two adjacent on the controller control mounting bracket 22
The clamping plate 23 is close to each other and clamps the aluminium section bar 32, is set until pressure value that the pressure sensor 24 detects reaches
Fixed pressure value, the at this time release of the collet 33 of input terminal are simultaneously playbacked, and the rotary shaft 21 drives the mounting bracket 22 to rotate
Certain angle makes the conveyer belt 31 of the gap face input terminal between adjacent two clamping plate 23 on the mounting bracket 22, folder
First 33 start to pick up next aluminium section bar without cleaning and be placed on the mounting bracket 22, so recycle, until
The mounting bracket 22 is filled, and the fixture of input terminal is out of service at this time；
The centrifuge cup 1 is covered tightly, starts the centrifugation motor 25, when the rotary shaft 21 is default with predeterminated frequency rotation
Between after close centrifugation motor 25, wherein for aluminium section bar of different size and specifications, the preset frequency and the predetermined time etc.
Parameter is different, and these parameters be by repeatedly centrifuging test experiments after, all aluminium section bars institute after reaching standard
Determining parameter, 1 center of the centrifuge cup are equipped with round viewing window 12, technical staff are facilitated to observe the fortune of the centrifuge 2
Market condition opens the centrifuge cup 1 when the rotary shaft 21 is not rotated further by；
After the centrifuge cup 1 is opened, by the aluminium of cleaning on the mounting bracket 22 of the fixture of face output end
Proximate matter will be clamped by the collet 33 by the aluminium section bar 35 of cleaning, at the same time, the process being clamped by the collet 33 be clamped
The clamping plate 23 of the aluminium section bar 35 of cleaning is decontroled, and the aluminium section bar 35 by cleaning is clamped and is placed on the output by the collet 33
On the conveyer belt 31 of device 3, the collet 33 of output end is unclamped and is playbacked at this time, at the same time, the rotary shaft 21
Driving the mounting bracket 22 to rotate by a certain angle makes the aluminium section bar face of adjacent two clamping plates 23 clamping on the mounting bracket 22
The conveyer belt 31 of output end, the collet 33 start to pick up next aluminium section bar through clearing up and are placed into the biography
It send on band 31, so recycles, until the aluminium section bar being clamped on the mounting bracket 22 is all removed and is placed into the conveyer belt 31
On, 31 end of the conveyer belt integrates with container, transmission rail of the aluminium section bar 35 after centrifugal treating along the conveyer belt 31
Road is admitted to container, and technical staff can directly be packaged after checking that aluminium section bar complies with standard.
Wherein, when the aluminium section bar 32 does centrifugal movement in the centrifuge 2, the crumble on 32 surface of the aluminium section bar by
The effect of centrifugal force is got rid of to 2 inner wall of the centrifuge, and between 2 inner wall of the centrifuge other than the centrifugation motor 25
Be set as hollow structure, then the crumble 26 by gravity can straight down be fallen to along 2 inner wall of the centrifuge it is described from
The conical lower portion of scheming 2 forms bits material heap 27, and enters the storage through the chip removal mouth 28 and consider bucket to be worth doing.
It is placed in conclusion the aluminium section bar without cleaning on conveyer belt is clamped transfer by the present invention by the fixture of input terminal
It is clamped at mounting bracket, closes centrifuge cup, stop centrifugation after starting the centrifugation motor centrifugation predetermined time, when rotary shaft no longer turns
It is dynamic, open centrifuge cup, at this time the fixture of output end by the aluminium section bar on mounting bracket clamp transfer place on a moving belt, through from
Treated that aluminium section bar is admitted to aluminium section bar collecting box with conveyer belt for the heart；And the crumble of aluminium shape surface is by the effect quilt of centrifugal force
It gets rid of to the inner wall of the centrifuge, the conical lower portion that crumble falls to centrifuge along centrifuge inner wall straight down forms crumble
Heap, and enter storage bits bucket through chip removal mouth；Decompression extractor fan periodically can do exhausting processing to chip removal mouth, block and arrange to prevent crumble
Consider mouth to be worth doing.Entire cleaning and transportational process high degree of automation, do not need manual operation, have saved the time, greatly improve substantially
Working efficiency, while technical staff can also observe the operating condition of centrifuge by viewing window；And the crumble of aluminium shape surface
Aluminium section bar is automatically disengaged because of high-revolving centrifugal action, the aluminium section bar after new impurity and cleaning will not be brought to aluminium section bar
It can be directly packaged pack, and the crumble being collected in storage bits bucket can reuse after processing, not only economic but also ring
It protects.
Those skilled in the art will be clear that the scope of the present invention is not limited to example discussed above, it is possible to be carried out to it
Several changes and modification, the scope of the present invention limited without departing from the appended claims.Although oneself is through in attached drawing and explanation
The present invention is illustrated and described in book in detail, but such illustrate and describe only is explanation or schematical, and not restrictive.
The present invention is not limited to the disclosed embodiments.
Claims (10)
1. a kind of crumble cleaning plant of aluminium section bar, including bottom are set as the centrifuge (2) and the centrifuge (2) of taper
Matched centrifuge cup (1), the aluminium section bar input unit (3) being connected with the centrifuge (2) and output device (3) and control
Device, it is characterised in that：Centrifugation motor (25) is equipped among the centrifuge (2), around the rotary shaft of the centrifugation motor (25)
(21) several mounting brackets (22) are equally spacedly provided on, end of the mounting bracket (22) far from the rotary shaft (21) is equipped with
The clamping plate (23) of aluminium section bar is clamped, i.e., the aluminium section bar is clamped adjacent two pieces of clamping plates (23), and the clamping plate (23) is inner to be set
There are pressure sensor (24), the conical lower portion of the centrifuge (2) to be equipped with chip removal mouth (28)；The centrifuge cup (1) with it is described
Centrifuge (2) is hinged by connector (13)；The aluminium section bar input unit (3) and output device (3) include carrying idler wheel
Conveyer belt (31), the conveyer belt (31) and the centrifuge (2) junction be oppositely arranged it is a pair of can control mobile fixture,
The fixture includes clamping bar (34), and clamping bar (34) end is equipped with collet (33)；The fixture, the centrifugation motor (25) and
The pressure sensor (24) is electrically connected with the controller.
2. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：The centrifuge cup (1)
Outer edge is equipped with squeezes item (11) with the matched cyclic spring of the centrifuge (2).
3. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：The mounting bracket (22) it
Between spacing it is adjustable.
4. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：The clamping plate (23)
It is made of elastic material.
5. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：It is remote in the clamping bar (34)
The other end from the collet (33) is fixed on the centrifuge (2) inner wall.
6. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：The centrifugation motor (25)
It arrives in addition between the centrifuge (2) inner wall and is set as hollow structure, the crumble can be fallen to along the centrifuge (2) inner wall
The conical lower portion of the centrifuge (2).
7. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：The chip removal mouth (28) with
Storage bits bucket connection, the chip removal mouth (28) are equipped with decompression extractor fan with storage bits bucket junction.
8. a kind of crumble cleaning plant of aluminium section bar according to claim 1, it is characterised in that：The centrifuge cup (1)
Center is equipped with round viewing window (12).
9. a kind of application method of crumble cleaning plant such as 1~8 any one of them aluminium section bar, which is characterized in that including with
Lower step：
When the aluminium section bar (32) without cleaning is transmitted to the described of input terminal by the conveyer belt (31) of the input unit (3)
At the collet (33) of fixture, the clamping bar (34) of the controller control signal drives a pair of collet (33) will
The aluminium section bar (32) picks up and the past mounting bracket (22) is close, while the controller controls the mounting bracket (22) on pair
The two adjacent clamping plates (23) answered are close to each other and clamp the aluminium section bar (32), until the pressure sensor (24)
The pressure value detected reaches the pressure value of setting, and the collet (33) of input terminal is unclamped and playbacked at this time, starts to pick up down
Aluminium section bar without cleaning described in one is simultaneously placed on the mounting bracket (22), is so recycled, until the mounting bracket (22)
It is filled, the fixture of input terminal is out of service at this time；
The centrifuge cup (1) is covered tightly, the centrifugation motor (25) is activated, and the rotary shaft (21) is pre- with predeterminated frequency rotation
If close centrifugation motor (25) after the time opens the centrifuge cup (1) when the rotary shaft (21) is not rotated further by；
The clamping bar (34) and the collet (33) of the controller control output end by by cleaning aluminium section bar (35) from
It takes out and is placed on the conveyer belt (31) of the output device (3) on the mounting bracket (22), the transmission of output end
The aluminium section bar (35) is transmitted to aluminium section bar collecting box by band (31)；
Wherein, when the aluminium section bar (32) does centrifugal movement in the centrifuge (2), the crumble on aluminium section bar (32) surface
Got rid of to the centrifuge (2) inner wall by the effect of centrifugal force, the crumble (26) along the centrifuge (2) inner wall vertically to
Under fall to the conical lower portion of the centrifuge (2) and form bits material heap (27), and enter the storage through the chip removal mouth (28)
Consider bucket to be worth doing.
10. application method according to claim 9, it is characterised in that：It is picked up in the collet (33) of input terminal next
In a aluminium section bar without cleaning and the step being placed on the mounting bracket (22), the collet (33) of input terminal is returned
Behind position, the rotary shaft (21), which drives the mounting bracket (22) to rotate by a certain angle, to be made described in the mounting bracket (22) upper adjacent two
The conveyer belt (31) of gap face input terminal between clamping plate (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810492771.5A CN108406424B (en) | 2018-05-22 | 2018-05-22 | Scrap cleaning device for aluminum profile and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810492771.5A CN108406424B (en) | 2018-05-22 | 2018-05-22 | Scrap cleaning device for aluminum profile and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108406424A true CN108406424A (en) | 2018-08-17 |
| CN108406424B CN108406424B (en) | 2020-04-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810492771.5A Active CN108406424B (en) | 2018-05-22 | 2018-05-22 | Scrap cleaning device for aluminum profile and using method thereof |
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| Country | Link |
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| CN (1) | CN108406424B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115740568A (en) * | 2022-12-29 | 2023-03-07 | 河南鑫安利职业健康科技有限公司 | Cutter breakage preventing safety drilling machine for special plastic deep hole drill |
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| CN108050788A (en) * | 2017-12-14 | 2018-05-18 | 曹诗晴 | A kind of Automobile flanges production drying unit |
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| EP1101564A2 (en) * | 1999-11-22 | 2001-05-23 | GROB-Werke Dr. h.c. mult. Dipl.-Ing. Burkhart Grob e.K. | Method of removing chips from workpieces in machine tools and apparatus for carrying out the method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115740568A (en) * | 2022-12-29 | 2023-03-07 | 河南鑫安利职业健康科技有限公司 | Cutter breakage preventing safety drilling machine for special plastic deep hole drill |
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| Publication number | Publication date |
|---|---|
| CN108406424B (en) | 2020-04-03 |
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