CN108406424B - Scrap cleaning device for aluminum profile and using method thereof - Google Patents
Scrap cleaning device for aluminum profile and using method thereof Download PDFInfo
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- CN108406424B CN108406424B CN201810492771.5A CN201810492771A CN108406424B CN 108406424 B CN108406424 B CN 108406424B CN 201810492771 A CN201810492771 A CN 201810492771A CN 108406424 B CN108406424 B CN 108406424B
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- centrifuge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0075—Devices for removing chips for removing chips or coolant from the workpiece after machining
Abstract
The invention provides a scrap cleaning device for aluminum profiles and a using method thereof, and the scrap cleaning device comprises a centrifugal machine, a centrifugal machine cover, an aluminum profile input device, an aluminum profile output device and a controller, wherein the bottom of the aluminum profile input device and the aluminum profile output device are arranged in a conical shape; the aluminum profile input device and the aluminum profile output device both comprise conveyor belts with rollers, a pair of clamps capable of controlling movement are arranged at the joint of the conveyor belts and the centrifugal machine oppositely, each clamp comprises a clamping rod, and a chuck is arranged at the end part of each clamping rod; the clamp, the centrifugal motor and the pressure sensor are all electrically connected with the controller. The aluminum scrap cleaning machine has the advantages that the aluminum scrap cleaning efficiency is improved, the automation degree is improved, the labor intensity of workers is reduced and the like by carrying out centrifugal treatment on the processed aluminum profile.
Description
Technical Field
The invention belongs to the technical field of aluminum alloy processing and manufacturing, and particularly relates to a scrap cleaning device for an aluminum profile and a using method thereof.
Background
In the aluminum alloy manufacturing shop, can produce a large amount of pieces after aluminum alloy stock cutting or drilling, the aluminium alloy surface after processing almost all can be stained with the piece, can not directly send into the packing box, leads to the later stage still to need to reprocess the spare part, its complex operation, manufacturing cost height. Along with the high-speed development of the aluminum profile automatic production line, the chip removing efficiency of the surface of the processed aluminum profile, the collection of aluminum chips and waste heads, the automation degree and the burden reduction requirements of workers are higher and higher. At present, many processing plants use cutting fluid during processing, so that aluminum scraps are prevented from splashing, the aluminum scraps can be separated from aluminum profiles, but the direct discharge of the cutting fluid mixed with the aluminum scraps or impurities can cause environmental pollution and resource waste and increase the cost; some ventilation devices are used for blowing air to the machined part, but whether scraps on the part are cleaned up cannot be guaranteed, for example, oil stains are adhered to the part; the processed parts are washed by the water passing device, but the washed parts can have residual water, so that the parts stained with water need to be subjected to dehydration treatment, and the surfaces of the parts can be corroded due to chemical reaction of the residual water. Therefore, an aluminum profile scrap cleaning device which is clean, environment-friendly and high in automation degree needs to be developed to meet the requirements of streamlined operation after aluminum profile processing, and the device has a certain production and application value.
Disclosure of Invention
In order to solve the defects of the technology, the invention provides a scrap cleaning device for an aluminum profile and a using method thereof, which improve the collection efficiency of aluminum scraps and waste heads, improve the automation degree and reduce the labor intensity of workers.
In order to achieve the purpose, the invention adopts the following technical scheme:
a scrap cleaning device for aluminum profiles comprises a centrifugal machine with a conical bottom, a centrifugal cover matched with the centrifugal machine, an aluminum profile input device, an aluminum profile output device and a controller, wherein the aluminum profile input device, the aluminum profile output device and the aluminum profile controller are fixedly connected with the centrifugal machine; the centrifuge cover is hinged with the centrifuge through a connecting piece; the aluminum profile input device and the aluminum profile output device both comprise conveyor belts with rollers, a pair of clamps capable of controlling movement are arranged at the joints of the conveyor belts and the centrifugal machine oppositely, each clamp comprises a clamping rod, and a clamping head is arranged at the end part of each clamping rod; the clamp, the centrifugal motor and the pressure sensor are all electrically connected with the controller.
Preferably, the outer edge of the centrifuge cover is provided with an annular elastic extrusion strip matched with the centrifuge.
Preferably, the spacing between the mounting brackets is adjustable.
Preferably, the clamping plate is made of elastic materials.
Preferably, the other end of the clamping rod, which is far away from the clamping head, is fixed on the inner wall of the centrifuge.
Preferably, a hollow structure is arranged between the outside of the centrifugal motor and the inner wall of the centrifuge, and the scraps can fall to the conical bottom of the centrifuge along the inner wall of the centrifuge.
Preferably, the chip removal port is connected with the chip storage barrel, and a pressure reduction air draft device is installed at the joint of the chip removal port and the chip storage barrel.
Preferably, a circular viewing window is arranged in the center of the centrifuge cover.
The use method of the scrap cleaning device for the aluminum profile comprises the following steps:
when an uncleaned aluminum profile is conveyed to the chucks of the fixture at the input end by the conveyor belt of the input device, the controller controls the clamping rods at the input end to drive the pair of chucks to clamp the aluminum profile and approach the mounting frame, and simultaneously controls the two corresponding adjacent clamping plates on the mounting frame to approach each other and clamp the aluminum profile until the pressure value detected by the pressure sensor reaches a set pressure value, the chucks at the input end loosen and return to the original position, the next uncleaned aluminum profile starts to be clamped and placed on the mounting frame, and the process is circulated until the mounting frame is full, and the fixture at the input end stops operating;
tightly covering the centrifuge cover, starting the centrifugal motor, turning off the centrifugal motor after the rotating shaft rotates at a preset frequency for a preset time, and opening the centrifuge cover when the rotating shaft does not rotate again;
the controller controls the clamping rods and the clamping heads at the output end to take out the cleaned aluminum profiles from the mounting frame and place the aluminum profiles on the conveying belt of the output device, and the conveying belt at the output end conveys the aluminum profiles to an aluminum profile collecting box;
when the aluminum profile does centrifugal motion in the centrifuge, scraps on the surface of the aluminum profile are thrown onto the inner wall of the centrifuge under the action of centrifugal force, and the scraps vertically fall downwards along the inner wall of the centrifuge to the conical bottom of the centrifuge to form a scrap pile and enter the scrap storage barrel through the scrap discharge port.
Preferably, at the input the chuck presss from both sides next the aluminium alloy that is not cleared up places in the step on the mounting bracket, the input the chuck playback back, the rotation axis drives the rotatory certain angle of mounting bracket makes adjacent two on the mounting bracket space between the splint is just to the conveyer belt of input.
Compared with the prior art, the invention has the following beneficial effects:
the aluminum profile processing device clamps, transfers and places the aluminum profile which is not cleaned on the conveyor belt on the mounting frame through the clamp at the input end, tightly clamps, closes the centrifugal cover, starts the centrifugal motor to centrifuge for a preset time, stops centrifuging, opens the centrifugal cover when the rotating shaft does not rotate any more, clamps at the output end clamp, transfers and places the aluminum profile on the mounting frame on the conveyor belt in a clamping way, and the aluminum profile which is processed by centrifuging is sent to the aluminum profile collecting box along with the conveyor belt; the scrap on the surface of the aluminum profile is thrown onto the inner wall of the centrifuge under the action of centrifugal force, and the scrap vertically falls downwards along the inner wall of the centrifuge to the conical bottom of the centrifuge to form a scrap pile and enters the scrap storage barrel through the scrap discharge port; the decompression updraft ventilator can regularly carry out the convulsions to the bits mouth to prevent that bits material from blockking up the bits mouth. The whole cleaning and transporting process has high automation degree, does not need manual operation basically, saves time, greatly improves working efficiency, and simultaneously technicians can observe the running condition of the centrifuge through the sight window; the scrap on the surface of the aluminum profile automatically breaks away from the aluminum profile due to the centrifugal action of high rotating speed, new impurities cannot be brought to the aluminum profile, the cleaned aluminum profile can be directly packed and bagged, the scrap collected in the scrap storage barrel can be recycled after being processed, and the aluminum profile is economical and environment-friendly.
Drawings
Fig. 1 is a schematic structural view of a scrap cleaning device for an aluminum profile provided by the invention;
fig. 2 is a sectional view of the scrap cleaning device for the aluminum profile provided by the invention.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
Referring to fig. 1 and fig. 2, the embodiment provides a scrap cleaning device for aluminum profiles, which includes a centrifuge 2 with a conical bottom, a centrifuge cover 1 matched with the centrifuge 2, an aluminum profile input device 3 and an output device 4 fixedly connected with the centrifuge 2, and a controller, wherein a centrifugal motor 25 is arranged in the middle of the centrifuge 2, a plurality of mounting frames 22 are arranged around a rotating shaft 21 of the centrifugal motor 25 at equal intervals, a clamping plate 23 for clamping an aluminum profile is arranged at the tail end of the mounting frame 22 away from the rotating shaft 21, that is, two adjacent clamping plates 23 clamp the aluminum profile, a pressure sensor 24 is arranged in the clamping plate 23, and a scrap removal port 28 is arranged at the conical bottom of the centrifuge 2; the centrifuge cover 1 is hinged with the centrifuge 2 through a connecting piece 13; the aluminum profile input device 3 and the aluminum profile output device 4 both comprise a conveyor belt 31 with rollers, a pair of movable clamps capable of being controlled are arranged at the joint of the conveyor belt 31 and the centrifuge 2 oppositely, each clamp comprises a clamping rod 34, and a clamping head 33 is arranged at the end part of each clamping rod 34; the clamps, the centrifugal motor 25 and the pressure sensor 24 are all electrically connected to the controller.
The outer edge of the centrifuge cover 1 is provided with an annular elastic extrusion strip 11 matched with the centrifuge 2, so that the centrifuge cover 1 has a good sealing effect on the centrifuge 2.
The distance between the mounting frames 22 is adjustable and controlled by the controller, and the distance between two adjacent clamps can be changed according to aluminum profiles with different sizes.
Splint 23 is made for elastic material, elastic material surface is crude, has great coefficient of friction, works as splint 23 presss from both sides tightly during the aluminium alloy, the aluminium alloy is difficult for dropping.
The other end of the clamping rod 34 far away from the clamping head 33 is fixed on the inner wall of the centrifuge 2, and the clamping rod 34 can be controlled by the controller to drive the clamping head 33 to move freely.
The chip removal mouth 28 with store up the bits bucket and be connected, chip removal mouth 28 with store up the bits bucket junction and install decompression updraft ventilator, decompression updraft ventilator can regularly do the convulsions to the chip removal mouth and handle, prevents that the chip material from blockking up the chip removal mouth.
In addition, another embodiment provides a use method of the scrap cleaning device for the aluminum profile, which comprises the following steps:
when an uncleaned and uncleaned aluminum profile 32 is conveyed to the clamping heads 33 of the fixture at the input end by the conveyor belt 31 of the input device 3, the clamping rods 34 at the control input end of the controller drive a pair of clamping heads 33 to clamp the uncleaned aluminum profile 32 and approach the uncleaned aluminum profile 32 to the mounting frame 22, and simultaneously the controller controls two corresponding adjacent clamping plates 23 on the mounting frame 22 to approach each other and clamp the uncleaned aluminum profile 32 until the pressure value detected by the pressure sensor 24 reaches the set pressure value, at this time, the clamping heads 33 at the input end are loosened and returned, the rotating shaft 21 drives the mounting frame 22 to rotate by a certain angle so that the gap between the two adjacent clamping plates 23 on the mounting frame 22 faces the conveyor belt 31 at the input end, and the clamping heads 33 start to clamp the next uncleaned aluminum profile and place the next aluminum profile on the mounting frame 22, the process is circulated until the mounting frame 22 is full, and the operation of the clamp at the input end is stopped;
tightly covering the centrifuge cover 1, starting the centrifugal motor 25, and closing the centrifugal motor 25 after the rotating shaft 21 rotates at a preset frequency for a preset time, wherein for aluminum profiles with different specifications and sizes, the preset frequency, the preset time and other parameters are different, and the parameters are determined after all the aluminum profiles reach the standard after multiple centrifugal test experiments, a circular viewing window 12 is arranged in the center of the centrifuge cover 1, so that technicians can conveniently observe the operation condition of the centrifuge 2, and when the rotating shaft 21 does not rotate again, the centrifuge cover 1 is opened;
after the centrifuge cover 1 is opened, the aluminum profile 35 passing through the cleaning on the mounting frame 22 of the clamp just facing the output end is clamped by the cleaned aluminum profile 35, meanwhile, the clamping is released by the clamping plate 23 passing through the cleaned aluminum profile 35 clamped by the clamping head 33, the clamping head 33 clamps and places the cleaned aluminum profile 35 on the conveyor belt 31 of the output device 4, at the moment, the clamping head 33 at the output end is loosened and returned, meanwhile, the rotating shaft 21 drives the mounting frame 22 to rotate by a certain angle to enable the aluminum profiles clamped by the clamping plates 23 on the mounting frame 22 to just face the conveyor belt 31 at the output end, the clamping head 33 starts to clamp the next aluminum profile passing through the cleaning and places the aluminum profile on the conveyor belt 31, the process is repeated until the aluminum profile clamped on the mounting frame 22 is taken down and placed on the conveyor belt 31, the tail end of the conveyor belt 31 is connected with a container rail, aluminum profiles 35 after centrifugal treatment are sent into the container along the conveying rail of the conveyor belt 31, and technicians can directly pack the aluminum profiles after checking that the aluminum profiles meet standards.
When the aluminum profile 32 which is not cleaned is in centrifugal motion in the centrifuge 2, the scraps on the surface of the aluminum profile 32 which is not cleaned are thrown to the inner wall of the centrifuge 2 under the action of centrifugal force, and a hollow structure is arranged between the outside of the centrifugal motor 25 and the inner wall of the centrifuge 2, so that the scraps 26 can vertically fall downwards along the inner wall of the centrifuge 2 to the conical bottom of the centrifuge 2 to form a scrap pile 27 under the action of gravity, and enter the scrap storage barrel through the scrap discharge port 28.
In conclusion, the aluminum profile processing device clamps, transfers and places the aluminum profile which is not cleaned on the conveyor belt at the mounting frame for clamping through the clamp at the input end, closes the centrifugal cover, starts the centrifugal motor for centrifugation for a preset time, stops the centrifugation, opens the centrifugal cover when the rotating shaft does not rotate any more, clamps at the output end clamp, transfers and places the aluminum profile on the mounting frame on the conveyor belt in a clamping manner, and the aluminum profile which is subjected to the centrifugation treatment is sent to the aluminum profile collecting box along with the conveyor belt; the scrap on the surface of the aluminum profile is thrown onto the inner wall of the centrifuge under the action of centrifugal force, and the scrap vertically falls downwards along the inner wall of the centrifuge to the conical bottom of the centrifuge to form a scrap pile and enters the scrap storage barrel through the scrap discharge port; the decompression updraft ventilator can regularly carry out the convulsions to the bits mouth to prevent that bits material from blockking up the bits mouth. The whole cleaning and transporting process has high automation degree, does not need manual operation basically, saves time, greatly improves working efficiency, and simultaneously technicians can observe the running condition of the centrifuge through the sight window; the scrap on the surface of the aluminum profile automatically breaks away from the aluminum profile due to the centrifugal action of high rotating speed, new impurities cannot be brought to the aluminum profile, the cleaned aluminum profile can be directly packed and bagged, the scrap collected in the scrap storage barrel can be recycled after being processed, and the aluminum profile is economical and environment-friendly.
It will be clear to a person skilled in the art that the scope of the present invention is not limited to the examples discussed in the foregoing, but that several amendments and modifications thereof are possible without deviating from the scope of the present invention as defined in the attached claims. While the invention has been illustrated and described in detail in the drawings and the description, such illustration and description are to be considered illustrative or exemplary and not restrictive. The invention is not limited to the disclosed embodiments.
Claims (2)
1. A using method of a scrap cleaning device for aluminum profiles comprises a centrifuge (2) with a conical bottom, a centrifuge cover (1) matched with the centrifuge (2), an aluminum profile input device (3) and output device (4) fixedly connected with the centrifuge (2) and a controller, a centrifugal motor (25) is arranged in the middle of the centrifugal machine (2), a plurality of mounting frames (22) are arranged around a rotating shaft (21) of the centrifugal motor (25) at equal intervals, the tail end of the mounting rack (22) far away from the rotating shaft (21) is provided with a clamping plate (23) for clamping an aluminum profile, the aluminum profile is clamped by two adjacent clamping plates (23), a pressure sensor (24) is arranged in each clamping plate (23), and a chip removal port (28) is formed in the conical bottom of the centrifuge (2); the centrifuge cover (1) is hinged with the centrifuge (2) through a connecting piece (13); the aluminum profile input device (3) and the aluminum profile output device (4) both comprise a conveyor belt (31) with rollers, a pair of clamps capable of controlling movement are oppositely arranged at the joint of the conveyor belt (31) and the centrifuge (2), each clamp comprises a clamping rod (34), and a clamping head (33) is arranged at the end part of each clamping rod (34); the clamp, the centrifugal motor (25) and the pressure sensor (24) are all electrically connected with the controller, a hollow structure is arranged between the outside of the centrifugal motor (25) and the inner wall of the centrifugal machine (2), the scraps can fall to the conical bottom of the centrifuge (2) along the inner wall of the centrifuge (2), the outer edge of the centrifuge cover (1) is provided with an annular elastic extrusion strip (11) matched with the centrifuge (2), the distance between the mounting frames (22) is adjustable, the clamping plate (23) is made of elastic materials, the other end of the clamping rod (34) far away from the clamping head (33) is fixed on the inner wall of the centrifuge (2), the chip removal port (28) is connected with the chip storage barrel, a pressure reduction and air extraction device is installed at the joint of the chip removal port (28) and the chip storage barrel, and a circular window (12) is arranged in the center of the centrifuge cover (1);
the method is characterized in that: the use method of the scrap cleaning device for the aluminum profile comprises the following steps:
when an uncleaned aluminum profile (32) is conveyed to the clamping heads (33) of the fixture at the input end by the conveyor belt (31) of the input device (3), the controller controls the clamping rods (34) at the input end to drive a pair of clamping heads (33) to clamp the uncleaned aluminum profile (32) and approach the uncleaned aluminum profile to the mounting frame (22), and simultaneously controls two corresponding adjacent clamping plates (23) on the mounting frame (22) to approach each other and clamp the uncleaned aluminum profile (32) until the pressure value detected by the pressure sensor (24) reaches a set pressure value, at the moment, the clamping heads (33) at the input end are loosened and reset, and the next uncleaned aluminum profile is clamped and placed on the mounting frame (22), and the process is repeated until the mounting frame (22) is filled, at the moment, the clamp at the input end stops running;
tightly closing the centrifuge cover (1), starting the centrifugal motor (25), turning off the centrifugal motor (25) after the rotating shaft (21) rotates at a preset frequency for a preset time, and opening the centrifuge cover (1) when the rotating shaft (21) does not rotate any more;
the controller controls the clamping rods (34) and the clamping heads (33) at the output end to take out the cleaned aluminum profiles (35) from the mounting frame (22) and place the aluminum profiles on the conveyor belt (31) of the output device (4), and the conveyor belt (31) at the output end conveys the cleaned aluminum profiles (35) to an aluminum profile collecting box;
when the aluminum profiles (32) which are not cleaned do centrifugal motion in the centrifuge (2), scraps on the surfaces of the aluminum profiles (32) which are not cleaned are thrown onto the inner wall of the centrifuge (2) under the action of centrifugal force, and the scraps (26) vertically fall downwards along the inner wall of the centrifuge (2) to the conical bottom of the centrifuge (2) to form a scrap pile (27) and enter the scrap storage barrel through the scrap discharge port (28).
2. The use method of the scrap cleaning device for the aluminum profile according to claim 1 is characterized in that: at the input chuck (33) presss from both sides next aluminium alloy not cleared up and places in the step on mounting bracket (22), the input chuck (33) the back of returning to the throne, rotation axis (21) drive mounting bracket (22) rotatory certain angle makes adjacent two on mounting bracket (22) space between splint (23) is just to conveyer belt (31) of input.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810492771.5A CN108406424B (en) | 2018-05-22 | 2018-05-22 | Scrap cleaning device for aluminum profile and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810492771.5A CN108406424B (en) | 2018-05-22 | 2018-05-22 | Scrap cleaning device for aluminum profile and using method thereof |
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| CN108406424A CN108406424A (en) | 2018-08-17 |
| CN108406424B true CN108406424B (en) | 2020-04-03 |
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| CN115740568B (en) * | 2022-12-29 | 2023-07-28 | 河南鑫安利职业健康科技有限公司 | Anti-breaking safety drilling machine in special plastic deep hole drill |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS6389249A (en) * | 1986-10-02 | 1988-04-20 | Makino Milling Mach Co Ltd | Work programming station provided with wet scrubber |
| EP1101564A3 (en) * | 1999-11-22 | 2003-10-22 | GROB-Werke Dr. h.c. mult. Dipl.-Ing. Burkhart Grob e.K. | Method of removing chips from workpieces in machine tools and apparatus for carrying out the method |
| CN2552602Y (en) * | 2002-07-03 | 2003-05-28 | 孙富一 | Precipitation type centrifugal machine |
| CN102275194B (en) * | 2011-08-24 | 2013-08-14 | 福建省永林竹业有限公司 | Gummed bamboo chip dryer |
| CN205609312U (en) * | 2016-03-14 | 2016-09-28 | 浙江精力轴承科技有限公司 | Integration production line is washd in bearing demagnetization |
| CN205550590U (en) * | 2016-04-29 | 2016-09-07 | 湖州超能生化有限公司 | Centrifugal machine |
| CN205784250U (en) * | 2016-05-23 | 2016-12-07 | 台州市永宁轴承制造有限公司 | A kind of for bearing finished products cleaning drier |
| CN205878770U (en) * | 2016-06-27 | 2017-01-11 | 浙江新昌皮尔轴承有限公司 | Bearing retainer drier |
| CN207255881U (en) * | 2017-09-12 | 2018-04-20 | 合肥普赛机械自动化有限公司 | A kind of auto parts and components burr remover |
| CN108050788A (en) * | 2017-12-14 | 2018-05-18 | 曹诗晴 | A kind of Automobile flanges production drying unit |
| CN108097472B (en) * | 2017-12-28 | 2024-03-26 | 徐州瑞马智能技术有限公司 | Centrifugal machine for bolt galvanization production line |
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Effective date of registration: 20200303 Address after: Liu He Zhen Zhang Qiao Cun Wang Jing Hebei, Taicang City, Suzhou City, Jiangsu Province Applicant after: Chiyi automation technology (Suzhou) Co., Ltd Address before: 528500 No. 10, sun Hang Village, Yang He Town, Gaoming District, Foshan, Guangdong Applicant before: Zhu Guanhua |
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