CN108384512B - Cultural relic repair binder and preparation method and use method thereof - Google Patents

Cultural relic repair binder and preparation method and use method thereof Download PDF

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Publication number
CN108384512B
CN108384512B CN201810307087.5A CN201810307087A CN108384512B CN 108384512 B CN108384512 B CN 108384512B CN 201810307087 A CN201810307087 A CN 201810307087A CN 108384512 B CN108384512 B CN 108384512B
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tung oil
boiling
continuously
oil
temperature
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CN108384512A (en
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孔艳菊
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PALACE MUSEUM
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J193/00Adhesives based on natural resins; Adhesives based on derivatives thereof
    • C09J193/04Rosin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J191/00Adhesives based on oils, fats or waxes; Adhesives based on derivatives thereof
    • C09J191/06Waxes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention relates to a cultural relic repair adhesive, a preparation method and a use method thereof, wherein the cultural relic repair adhesive comprises the following specific components of 40-50% of rosin, 30-40% of beeswax, 5-10% of tung oil and 5-10% of peach gum.

Description

Cultural relic repair binder and preparation method and use method thereof
Technical Field
The invention relates to the field of cultural relic repair, in particular to a binder used in a cultural relic repair process.
Background
The traditional inlaying process is one of the most representative process techniques in palace decoration in the Ming and Qing dynasty of China, and mainly comprises three types of modes of Baibao inlaying, lacquer inlaying and filament inlaying. Has been widely applied to the decoration of inner eaves of buildings, furniture display, living appliances and jewelry. The typical characteristic of the inlaying technology is that various jewel and jade materials are integrated into a whole, the gorgeous color, the variety of materials and the fineness of the technology are revealed, and the basic skill of the manufacture is to use grooves to splice, inlay and bond. The materials with different colors are spliced together according to the designed patterns, thereby achieving the decorative effects of vivid appearance, lively movement and strange land separation. In the collection cultural relics of the palace museum, most of the inlaid handicraft articles are bonded by adopting the ancient wax adhesive, and the related materials are various: the insert material comprises organic materials (bamboo wood tooth angle, pearl, coral, amber, shell, coconut shell and the like) and inorganic materials (various gems, jades, glass, ceramics and the like); the base materials are mainly hardwood materials (rosewood ), lacquerware and precious metals.
Because of various materials and complex processing technology, not all inserts and base materials can be tightly bonded at the beginning of manufacturing, and because of time lapse, historical war disorder and self aging of adhesives, the phenomenon of opening, bonding and falling of inlaid cultural relics which are currently stored in the palace courtyard is common. However, the old adhesive formula process has been lost for a long time, and a decocting method is not known. In recent years, a novel chemical adhesive material is often used in cultural relic repair, but the novel chemical adhesive is easy to damage the cultural relic, and some adhesives, such as epoxy chemical adhesives, have high hardness after being cured, are difficult to remove due to the fact that the adhesive penetrates into the interior or gaps of a substrate, can cause great damage to the substrate, and are irreversible. In addition, some acrylic chemical glues cause discoloration of the cultural relic body or the bonded substrate and contamination of the bonded body due to the solvent.
Disclosure of Invention
Aiming at the defects of the existing adhesive, the invention provides a novel adhesive, a preparation method and a use method thereof. Specifically, the invention provides a cultural relic repair adhesive which is characterized in that: comprises 40-50% of rosin, 30-40% of beeswax, 5-10% of tung oil and 5-10% of peach gum.
Further, it is characterized in that: the contents of the components are 50% of rosin, 39% of beeswax, 5% of tung oil and 6% of peach gum.
The invention also provides a preparation method of the cultural relic repair adhesive, which is characterized by comprising the following steps:
pouring the beeswax into a hot pot, and stirring continuously by using a glass stirring rod, wherein the melting temperature is 120-180 ℃;
after the beeswax is completely melted into liquid state, spraying the rosin powder into the pot, and continuously stirring;
adding tung oil and peach gum after rosin is completely dissolved, and continuously stirring; at the moment, the boiling time begins to be calculated;
the boiling temperature is about 280 ℃, the glue pot can be moved away from the fire when the boiling temperature is about 20 minutes, and the glue pot is subpackaged in a flat-bottom small crucible under the liquid state, so that the glue pot can be heated for use again when in use.
Further, it is characterized in that: the preparation method of the tung oil comprises the following steps
a, removing moisture from tung oil by using an open fire heating method, judging by observing whether foams exist, and removing the moisture when no foams exist in the oil;
b, after the moisture is removed, adding granular manganese dioxide, and continuously decocting until no foam exists;
c adding a proper amount of Pb3O4Continuously decocting and fully stirring.
Further, it is characterized in that: the boiling temperature is 170-300 ℃, and the time is about one hour.
Further, it is characterized in that: and c, testing whether the tung oil is boiled or not after the step c, specifically, dripping a little oil into cold water, boiling if the tung oil is not dispersed in the cold water, and otherwise, continuously boiling and stirring.
The invention also provides a use method of the cultural relic repair adhesive, which is characterized by comprising the following steps: the method comprises the following steps:
1) heating to melt the binder, placing the adhesive on a heating plate with adjustable temperature, adjusting the temperature to about 200 ℃ of boiling temperature, and using the adhesive when the adhesive is fully melted into liquid;
2) the bonding surface is thoroughly cleaned by using alcohol, the bonding operation environment is not suitable for being cold, the humidity is not suitable for being too high, the bonding surface is ensured to be dry during bonding, if the bonding body is inorganic stone, the bonding surface can be properly heated, and the operation temperature is lower than 100 ℃.
3) The adhesive is uniformly coated on two sides of the bonding surface, the adhesive is easy to condense, a hot air gun is needed for assisting in heating the adhesive, and the colloid is ensured to be liquid during bonding.
4) When bonding, the operation time is relatively urgent, and the bonding surface needs to be properly extruded when in contact, so as to ensure that the bonding agent is fully contacted. The excessive adhesive can overflow due to extrusion, and can be removed after curing, and can be removed by using a bamboo knife or cleaned by using ethanol.
The invention has the following effects:
the cultural relic repair adhesive is organic and environment-friendly, the boiling method is simple and convenient to operate, the effect is obvious, and the reversibility principle of cultural relic repair is met. The firm bonding is realized under the condition of minimum intervention, and the method is very suitable for bonding various gem and jade inserts in the embedded cultural relics with different base materials.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following detailed description will proceed with reference being made to the embodiments.
The cultural relic repair adhesive comprises the following components: 40-50% of rosin, 30-40% of beeswax, 5-10% of boiled tung oil and 5-10% of peach gum.
The preparation method of the cultural relic repair adhesive comprises the following steps:
firstly, preparing a fire for boiling the adhesive and a stainless steel pot with a thick bottom. Then, the rosin is crushed and ground into powder, and the beeswax is cut into small pieces for later use.
Adjusting the fire to be vigorous, placing the pot on the fire, pouring the beeswax into the pot, continuously stirring by using a glass stirring rod, and scattering the rosin powder into the pot after the beeswax is completely melted into a liquid state, and continuously stirring. During the boiling process, the stirring is continuously carried out.
After the rosin is completely dissolved, tung oil and peach gum are added, and stirring is continuously carried out. At the moment, the boiling time is calculated, the glue pot can be moved away from the fire when the boiling time is up to 20 minutes, and the glue pot is separately arranged in a flat-bottom small crucible in a liquid state so as to be heated and used again when in use. Meanwhile, the boiling time and boiling temperature identification labels are attached to the outer wall of the subpackaged glue sample, so that the relevant information can be known in the using process. And (3) placing the subpackaged adhesive aside for cooling, wherein the cooled adhesive is solid and needs to be heated to be completely liquid when being used again.
Preferably, the tung oil is boiled tung oil in advance, and the specific boiling method is as follows, an iron pan is placed on a stove, the tung oil is dehydrated by using an open fire heating method, and the moisture is removed by observing whether foam exists in the oil or not. Adding granular manganese dioxide after removing water, continuously decocting until no foam exists, and adding Pb3O4Continuously decocting and fully stirring. The method for testing whether the oil is decocted is to drip a little oil into cold water, and if the oil is not dispersed in the cold water, the oil is decocted. And (3) after the mixture is decocted, removing the fire for cooling, wherein the decocting temperature is 170-300 ℃. The time period is about one hour.
The manganese dioxide has the function of promoting oxygen absorption and peroxide decomposition and oxygen release in the boiling process of tung oil, and plays a role of a drier; pb3O4Has the function of catalyzing the polymerization of the tung oil and promoting the generation of oxides, and is a co-catalyst drier for promoting the polymerization reaction of the tung oil.
The following embodiments are provided to illustrate the present invention:
the scheme of the invention is based on a large number of experiments, eliminates the adhesive formula with poor proportion ratio, screens three groups of effective data, and combines specific embodiments for explanation. The bonding substrates are marble and common hard wood with surface roughness of about 600 #. The sample block is a square with side length of 4CM and thickness of 1 CM.
Example 1: 50% of rosin, 35% of beeswax, 5% of tung oil and 10% of peach gum.
The preparation method comprises the following steps
175 g of granular beeswax was poured into an iron pan, and the pan was placed on a fire and slowly heated. After the beeswax is completely dissolved, 250 g of rosin powder is spread, a glass rod is used for continuously stirring until the rosin powder is completely dissolved, and then 25 g of boiled tung oil and 50 g of peach gum particles are added. Continuously, the mixture was stirred sufficiently. The boiling temperature is gradually increased to about 300 ℃, the color of the glue solution is gradually deepened, the glue solution is continuously boiled for 20 minutes, and the stirring is continuously carried out. The pot was then removed from the fire and poured into a measuring cup in 100 ml portions, respectively, and the condensation time was calculated. About 120 minutes, the gel completely solidified.
Example 2: 50% of rosin, 39% of beeswax, 5% of tung oil and 6% of peach gum.
The preparation method comprises the following steps
195 g of granular beeswax is poured into an iron pan, and the iron pan is put on a fire and continuously and slowly heated. After the beeswax is completely dissolved, 250 g of rosin powder is spread, a glass rod is used for continuously stirring until the rosin powder is completely dissolved, and then 25 g of boiled tung oil and 30 g of peach gum particles are added. Continuously, the mixture was stirred sufficiently. The boiling temperature is gradually increased to about 300 ℃, the color of the glue solution is gradually deepened, the glue solution is continuously boiled for 20 minutes, and finally, a micro-wire drawing shape appears. The pot was then removed from the fire and poured into a measuring cup in 100 ml portions, respectively, and the condensation time was calculated. About 150 minutes, the gel completely set.
Example 3: 45% of rosin, 40% of beeswax, 10% of tung oil and 5% of peach gum.
The preparation method comprises the following steps
200 g of granular beeswax is poured into an iron pan, and the iron pan is placed on a fire and continuously and slowly heated. After the beeswax is completely dissolved, 225 g of rosin powder is spread into the beeswax, a glass rod is used for continuously stirring the mixture until the rosin powder is completely dissolved, and then 50 g of boiled tung oil and 25 g of peach gum particles are added. Continuously, the mixture was stirred sufficiently. The boiling temperature is gradually increased to about 300 ℃, the color of the glue solution is gradually deepened, the glue solution is continuously boiled for 20 minutes, and finally, a micro-wire drawing shape appears. The pot was then removed from the fire and poured into a measuring cup in 100 ml portions, respectively, and the condensation time was calculated. About 200 minutes, the gel completely solidified.
Example 4: 40% of rosin, 40% of beeswax, 10% of tung oil and 10% of peach gum.
The preparation method comprises the following steps
200 g of granular beeswax is poured into an iron pan, and the iron pan is placed on a fire and continuously and slowly heated. After the beeswax is completely dissolved, 200 g of rosin powder is sprinkled, a glass rod is used for continuously stirring until the rosin powder is completely dissolved, and then 100 g of boiled tung oil is added. Continuously, the mixture was stirred sufficiently. The boiling temperature is gradually increased to about 300 ℃, the color of the glue solution is gradually deepened, the glue solution is continuously boiled for 20 minutes, and finally, a micro-wire drawing shape appears. The pot was then removed from the fire and poured into a measuring cup in 100 ml portions, respectively, and the condensation time was calculated. About 300 minutes, the gel completely set.
Comparative example 1: 50 percent of rosin, 40 percent of beeswax and 10 percent of tung oil
The preparation method comprises the following steps
200 g of granular beeswax is poured into an iron pan, and the iron pan is placed on a fire and continuously and slowly heated. After the beeswax is completely dissolved, 250 g of rosin powder is sprinkled, a glass rod is used for continuously stirring until the rosin powder is completely dissolved, and 50 g of boiled tung oil is added. Continuously, the mixture was stirred sufficiently. The boiling temperature is gradually increased to about 300 ℃, the color of the glue solution is gradually deepened, and the boiling is continued for 20 minutes. The pot was then removed from the fire and poured into a measuring cup in 100 ml portions, respectively, and the condensation time was calculated. About 100 minutes, the gel completely set.
Through tests, the performance indexes of the binders of the above examples are as follows:
Figure BDA0001621299180000051
the above experiments show that the adhesive prepared by mixing and decocting rosin and beeswax which are used as main raw materials is improved in adhesive property to different degrees after the additive is added. After the additive tung oil is added, the bonding strength and the aging resistance strength are improved. The flow and cure speed were compared: the rubber sample added with the tung oil has better fluidity, and the improvement of the fluidity is the uniform and effective guarantee of bonding under the condition of lower room temperature. The condensation time is obviously improved. However, when the amount of the additive is too large, the greasy feeling is strong, the cohesive force is weakened, and the solidification is too slow.
Meanwhile, a plurality of base material bonding tests are carried out on the adhesive sample C-3 (example 2) added with the tung oil and the peach gum, which shows that the feasibility of the adhesive for bonding cultural relics of different base materials is better. Has wide adaptability.
Sample numbering Sample substrate Sample adhesive material Adhesive strength Remarks for note
C-3 Wood material Stone material 2.75MPa Average of five groups of samples
C-3 Stone material Stone material 2.81MPa Average of five groups of samples
C-3 Metal Stone material 2.18MPa Average of five groups of samples
C-3 Ceramic material Stone material 2.11MPa Average of five groups of samples
Note: in this report, C-3 is the adhesive laboratory code. After screening, it is directly referred to herein.
Tests on the time and temperature of heating and boiling indicate that the boiling temperature is 170-300 ℃, the adhesive with proper bonding strength can be obtained, and the temperature is about 280 ℃. If the boiling temperature is too high and the boiling time is too long, the adhesive is accelerated to age, the bonding strength is reduced, and the crystallization condition occurs. It should be noted that in practical applications, the reheating temperature of the adhesive and aging factors that are too long in boiling are important. Should be discarded at the right time and a new product is used.
The following describes the method of operation of the adhesive of the present invention:
1) heating to melt the binder, placing the adhesive on a heating plate with adjustable temperature, adjusting the temperature to about 220 ℃ of boiling temperature, and using the adhesive when the adhesive is fully melted into liquid;
2) the bonding surface is thoroughly cleaned by using alcohol, and if the bonding body is inorganic stone, the bonding body can be properly heated.
3) The adhesive is uniformly coated on two sides of the bonding surface, the adhesive is easy to condense, a hot air gun is needed for assisting in heating the adhesive, and the colloid is ensured to be liquid during bonding.
4) When bonding, the operation time is relatively urgent, and the bonding surface needs to be properly extruded when in contact, so as to ensure that the bonding agent is fully contacted. The excessive adhesive can overflow due to extrusion, and can be removed after curing, and can be removed by using a bamboo knife or cleaned by using alcohol.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims (4)

1. The cultural relic repair adhesive is characterized in that: comprises 40-50% of rosin, 30-40% of beeswax, 5-10% of tung oil and 5-10% of peach gum, and the preparation method of the adhesive comprises the following steps:
1) pouring the beeswax into a hot pot, wherein the melting temperature is 120-180 ℃, and stirring continuously by using a glass stirring rod;
2) after the beeswax is completely melted into liquid state, spraying the rosin powder into a hot pot, and continuously stirring;
3) after the rosin is completely melted, adding the tung oil and the peach gum particles, and continuously stirring; at the moment, the boiling time begins to be calculated;
4) the boiling temperature is 280 ℃ and the hot pot is removed from the fire when the boiling temperature is 20 minutes, and the hot pot is subpackaged in a small flat-bottom crucible in a liquid state so as to be heated for use again when in use;
wherein the preparation method of the tung oil comprises the following steps
a, removing moisture from tung oil by using an open fire heating method, judging by observing whether foams exist, and removing the moisture when no foams exist in the oil;
b, after the moisture is removed, adding granular manganese dioxide, and continuously decocting until no foam exists;
c adding a proper amount of Pb3O4Continuously decocting and fully stirring;
the preparation method of the tung oil comprises the following steps of boiling at the temperature of 170-300 ℃ for one hour;
and d, testing whether the tung oil is boiled or not after the step c in the preparation method of the tung oil, specifically, dripping a little oil into cold water, boiling if the oil is not dispersed in the cold water, and continuing to boil and stir if the oil is not dispersed in the cold water.
2. The adhesive of claim 1, wherein: the contents of the components are 50% of rosin, 39% of beeswax, 5% of tung oil and 6% of peach gum.
3. A method for preparing the adhesive for repairing the cultural relics, which is characterized by comprising the following steps:
1) pouring the beeswax into a hot pot, wherein the melting temperature is 120-180 ℃, and stirring continuously by using a glass stirring rod;
2) after the beeswax is completely melted into liquid state, spraying the rosin powder into a hot pot, and continuously stirring;
3) after the rosin is completely melted, adding the tung oil and the peach gum particles, and continuously stirring; at the moment, the boiling time begins to be calculated;
4) the boiling temperature is 280 ℃ and the hot pot is removed from the fire when the boiling temperature is 20 minutes, and the hot pot is subpackaged in a small flat-bottom crucible in a liquid state so as to be heated for use again when in use;
wherein the preparation method of the tung oil comprises the following steps
a, removing moisture from tung oil by using an open fire heating method, judging by observing whether foams exist, and removing the moisture when no foams exist in the oil;
b, after the moisture is removed, adding granular manganese dioxide, and continuously decocting until no foam exists;
c adding a proper amount of Pb3O4Continuously decocting and fully stirring;
the preparation method of the tung oil comprises the following steps of boiling at the temperature of 170-300 ℃ for one hour;
and c, testing whether the tung oil is boiled or not after the step c, specifically, dripping a little oil into cold water, and if the oil is not dispersed in the cold water, boiling, otherwise, continuously boiling and stirring.
4. The method for using the adhesive for repairing the cultural relics, which is characterized by comprising the following steps: the method comprises the following steps:
1) heating to melt the binder, placing the binder on a heating plate with adjustable temperature, adjusting the temperature to 200 ℃ of boiling temperature, and using the binder when the binder is fully melted into liquid;
2) thoroughly cleaning the bonding surface, thoroughly cleaning the bonding surface by using alcohol, ensuring that the bonding surface is dry during bonding and is moderately heated if the bonding body is inorganic stone, wherein the bonding operation environment is not suitable for cold and the humidity is not too high, and the operation temperature is lower than 100 ℃;
3) uniformly coating a binder on two sides of a bonding surface, wherein the binder is easy to condense, and a hot air gun is needed for assisting in heating the binder to ensure that the binder is in a liquid state during bonding;
4) during bonding, the operation time is relatively urgent, the bonding surface needs to be properly extruded when in contact, the full contact of the bonding agent is ensured, the excessive bonding agent overflows due to extrusion, and the excess bonding agent is removed after curing, wherein the removal is specifically carried out by using a bamboo knife or cleaning by using ethanol.
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CN109468103B (en) * 2018-11-13 2021-12-28 柏秀颖 Bonding repair method for porcelain cultural relics
CN110452663B (en) * 2019-09-11 2021-01-08 久智光电子材料科技有限公司 Quartz product binder, preparation method thereof and application thereof in quartz product processing

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