CN108365053A - What solar panel automatically took off backboard equipment takes off back board device and its technique - Google Patents
What solar panel automatically took off backboard equipment takes off back board device and its technique Download PDFInfo
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- CN108365053A CN108365053A CN201810152434.1A CN201810152434A CN108365053A CN 108365053 A CN108365053 A CN 108365053A CN 201810152434 A CN201810152434 A CN 201810152434A CN 108365053 A CN108365053 A CN 108365053A
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- backboard
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- 238000000034 method Methods 0.000 title abstract description 12
- 239000007921 spray Substances 0.000 claims abstract description 25
- 208000028804 PERCHING syndrome Diseases 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 description 14
- 238000007906 compression Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 230000005611 electricity Effects 0.000 description 5
- 239000005341 toughened glass Substances 0.000 description 5
- 230000032683 aging Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 206010023126 Jaundice Diseases 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001795 light effect Effects 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The present invention relates to solar panels maintenance technique fields,More particularly to what solar panel automatically took off backboard equipment takes off back board device,Including conveying device,Frame blanking device,Handling device,Rack,Driving mechanism,Spray hot gas mechanism,Left detachment means,Right detachment means,The electric rotating machine that turntable and driving disc are rotated,Frame blanking device includes pusher and feeding conveyor,Pusher and feeding conveyor are separately positioned on the both sides of conveying device,Rack is located at the side of pusher,Handling device is between pusher and conveying device,Electric rotating machine is mounted in rack,The output end of electric rotating machine is connected to the bottom end of turntable through rack,Driving mechanism is mounted in rack,Hot gas mechanism is sprayed to be mounted in driving mechanism,Left detachment means and right detachment means are arranged in rack,Turntable is located between the two,It realizes automation and takes off backboard,The safety for improving the efficiency for taking off backboard and improving worker,Simple and reliable process.
Description
Technical field
The present invention relates to solar panels maintenance technique field, more particularly to solar panel automatically takes off backboard equipment
It takes off back board device and its takes off backboard process.
Background technology
Solar panel is made of tempered glass, EVA, cell piece, backboard and aluminum alloy frame.The effect of tempered glass
To protect cell piece.EVA's act as tempered glass and cell piece, the direct shadow of quality of transparent EVA material is adhesively fixed
It rings the service life to component, the aerial EVA jaundice easy to aging of exposure, to influence the light transmittance of component, to influence component
Power generating quality other than the quality of EVA itself, the laminating technology of component producer influences to be also very big, such as EVA glue degree of company
Not up to standard, EVA and tempered glass, backboard adhesive strength are inadequate, can all EVA be caused to do sth. in advance aging, influence assembly life-span.Cell piece
Main function be power generation, mainstream is crystalline silicon solar cell piece, thin film solar cell sheet, the two to power generation main body in the market
Respectively there is quality.Crystal silicon solar cell sheet, equipment cost is relatively low, but consumption and cell piece cost are very high, but photoelectricity turns
It is also high to change efficiency, it is more suitable to generate electricity under outdoor solar light.Thin-film solar cells, relative device cost is higher, but consume and
Battery cost is very low, but electricity conversion regarding crystal silicon cell half multiple spot, but dim light effect is very good, in ordinary lamps
It can also generate electricity under light, such as the solar cell on calculator.Backboard mainly as sealing, insulation, waterproof.Generally all use
The materials such as TPT, TPE must be ageing-resistant, and all quality guarantees 25 years of most of component producers, tempered glass, aluminium alloy is generally all out of question,
Whether key just can reach requirement with backboard and silica gel.With the increase of the usage quantity of solar panels, the underproof sun
Energy plate is also increasing.Solar photovoltaic battery component factory at present, it is to use most traditional method to be reprocessed to solar panels：It first passes through
Worker falls frame detaching, is then manually held on remaining component moving to heating platform with the latter worker one big
Air pressure gun is blown against remaining component, and at the same time, five workers start to take off backboard with high temperature gloves clip.Due to heated flat
Platform is inherently awfully hot, in addition the hot wind that big air pressure gun is produced by boasting makes the temperature of entire working region excessively high.Workers with long time is in this work
Make region and complete to take off backboard work with certain danger, and it is slow manually to take off backboard efficiency.
Invention content
Backboard is automatically taken off it is an object of the present invention in view of the deficiencies of the prior art, providing solar panel to set
Standby takes off back board device.
Another object of the present invention is to provide what above-mentioned solar panel automatically took off backboard equipment to take off back board device
Take off backboard process.
To solve the above problems, the present invention provides following technical scheme：
Solar panel automatically takes off the back board device of taking off of backboard equipment, including conveying device, frame blanking device, removes
Shipping unit, rack, driving mechanism, spray hot gas mechanism, left detachment means, right detachment means, turntable and driving disc are turned
Dynamic electric rotating machine, the frame blanking device include pusher and the feeding conveyor that is inclined to set, the pusher
Structure and feeding conveyor are separately positioned on the both sides of conveying device, and the rack is located at the side of pusher, the carrying dress
Setting between pusher and conveying device, the electric rotating machine is mounted in rack, and the output end of the electric rotating machine passes through
The bottom end that rack is connected to turntable is worn, the driving mechanism is mounted on the side in rack and positioned at turntable, the spray thermomotor
Structure is mounted in driving mechanism, and the left detachment means and right detachment means are oppositely arranged in rack, and the turntable is located at a left side
Between detachment means and right detachment means.
Further, the conveying device includes the second fixed seat, lead screw slide unit and the second conveyer belt, the lead screw slide unit
In the second fixed seat, the slide unit of the lead screw slide unit is equipped with mounting plate, and second conveyer belt is mounted on mounting plate
On.
Further, the pusher includes the second support base, pusher cylinder and push plate, the pusher cylinder level peace
On the second support base, and the output end of pusher cylinder is arranged towards the second conveyer belt, and the push plate is mounted on pusher gas
It on the output end of cylinder, is set towards one end of pusher cylinder there are two symmetrically arranged second guide rod in the push plate, described the
Two support bases correspond to each second guide rod and are equipped with the second sliding seat being slidably matched with the second guide rod, and each described second
Guide rod is each attached on corresponding second sliding seat.
Further, the handling device includes support column, carries arm, the second lifting cylinder and gripper, the support column
Lower end be equipped with around the circumferentially disposed several reinforcing plates of support column, the upper end of the support column is equipped with driving motor, described to carry
One end of arm is fixedly installed on the main shaft of driving motor, and second lifting cylinder is in being vertically arranged to carry on arm, and the
In being arranged downwards, the gripper is mounted on the output end of the second lifting cylinder the output end of two lifting cylinders.
Further, the gripper includes the adjutages that disk and four are circumferentially angularly arranged along disk, described
Disk is fixedly mounted on the output end of the second lifting cylinder, and each adjutage is fixed on disk by welding manner
On, it is equipped with material folding cylinder on each adjutage, is mounted on clamping piece on the output end of each material folding cylinder, often
The rectangular sliding slot being slidably matched with clamping piece is offered on a adjutage, each clamping piece is installed in corresponding rectangular sliding slot
It is interior.
Further, the driving mechanism includes first longitudinal direction electric cylinders, second longitudinal direction electric cylinders and lateral electric cylinders, and described first
Longitudinal electric cylinders and second longitudinal direction electric cylinders are symmetrically mounted in rack, and are in both to be vertically arranged, the transverse direction electric cylinders installation
On the sliding block of first longitudinal direction electric cylinders and second longitudinal direction electric cylinders, the spray hot gas mechanism is mounted on the sliding block of lateral electric cylinders.
Further, the spray hot gas mechanism includes connecting seat and several nozzles in connecting seat bottom is arranged, each
The nozzle is arranged downwards, and the connecting seat is horizontally fixed on by bolt on the sliding block of lateral electric cylinders.
Further, the left detachment means are identical as the structure of right detachment means, and the left detachment means include electronic
Push rod, perching knife and L-shaped fixed plate, the fixed plate are mounted in rack, and the electric pushrod is mounted in fixed plate, and
And its output end is arranged towards right detachment means, the perching knife is mounted on the output end of electric pushrod.
Further, the gear angle there are four rectangular distribution is set on the turntable.
What solar panel automatically took off backboard equipment takes off back board device, includes the following steps：
The solar panel pushed aside is first transported to the side of support column by step 1, lead screw slide unit；
The solar panels part for removing frame is captured by its gripper and is transported to by step 2, subsequent handling device to be turned
On in four of disk gear angles, the movement of spray hot gas mechanism is driven with rear drive mechanism, spray hot gas mechanism to the backboard of solar panels at
It carries out cycle and blows hot gas；
Step 3, one section when after, electric rotating machine driving disc slowly rotates, left detachment means and right detachment means cooperation
Turntable rotation gradually opens the backboard on solar panel, due to taking off backboard has to that backboard is allowed to lose by heat with EVA
Vanishing viscosity, thus spray hot gas mechanism must priority task restart electric rotating machine afterwards for a period of time and rotate turntable and carry out taking off backboard；
Frame is transported at pusher by step 4, last lead screw slide unit, and pusher is by frame from lead screw slide unit 5b
It shifts onto in feeding conveyor, to allow frame to complete blanking.
Advantageous effect：What the solar panel of the present invention automatically took off backboard equipment takes off back board device, realizes automatic
Backboard is taken off in change, and the safety for improving the efficiency for taking off backboard and improving worker, the technological design is ingenious, the solar-electricity pushed aside
Pond plate blows hot gas by spraying hot gas mechanism to carrying out cycle at the backboard of solar panels, and backboard loses viscosity with EVA by heat,
Then left detachment means and the cooperation turntable rotation of right detachment means gradually open the backboard on solar panel, open back
Frame automatic blanking only needs a people to be responsible for feeding, saved 80% or more it is artificial, and greatly reduce the work of worker
Intensity improves operating environment, it is often more important that improves the efficiency and quality for taking off backboard, the rejection rate for taking off backboard generation maintains
0.1% hereinafter, high yield rate, and efficiency is manually-operated ten times or more.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram that solar panel automatically takes off backboard equipment；
Fig. 2 is the vertical view that solar panel automatically takes off backboard equipment；
Fig. 3 is the stereoscopic schematic diagram of feeding device；
Fig. 4 is the enlarged drawing in Fig. 3；
Fig. 5 is the side view of feeding detent mechanism；
Fig. 6 is the sectional view along F-F lines in Fig. 5；
Fig. 7 is the partial schematic diagram one that solar panel automatically takes off backboard equipment；
Fig. 8 is the enlarged drawing at B in Fig. 7；
Fig. 9 is the partial schematic diagram two that solar panel automatically takes off backboard equipment；
Figure 10 is the enlarged drawing at C in Fig. 9；
Figure 11 is the partial schematic diagram three that solar panel automatically takes off backboard equipment；
Figure 12 is the partial schematic diagram four that solar panel automatically takes off backboard equipment；
Figure 13 is the enlarged drawing at D in Figure 12；
Figure 14 is the stereoscopic schematic diagram for taking off back board device；
Reference sign：Feeding device 1, feeding conveyer belt 1a, baffle 1a1, feeding detent mechanism 1b, preceding mounting shell
1b1, rear mounting shell 1b2, install circular groove 1b3, resetting spring 1b4, compression leg 1b5, ball head 1b6, the first proximity sensor 1b7,
Tearing frame device 2, the first fixed seat 2a open, keel 2a1, the first rotation seat 2a2, first conveyer belt 2b tear frame mechanism 2c open, the
One lifting cylinder 2c1, connecting plate 2c2, mounting blocks 2c3, the first guide rod 2c4, the first support base 2d, the first sliding seat 2d1, limit
Position cylinder 2d2 compresses handle 2d3, clamping device 3, left clamping cylinder assembly 3a, the first clamping cylinder 3a1, the second clamping cylinder
3a2, the first clip 3a3, the second clip 3a4, compress plate 3a5, right clamping cylinder assembly 3b, positioning device 4, positioning motor 4a,
Second gear 4a1, swingle 4b, first gear 4b1, the second proximity sensor 4c, conveying device 5, the second fixed seat 5a, lead screw
Slide unit 5b, the second conveyer belt 5c, mounting plate 5d, frame blanking device 6, pusher 6a, the second support base 6a1, pusher cylinder
6a2, push plate 6a3, the second guide rod 6a4, the second sliding seat 6a5, feeding conveyor 6b, handling device 7, support column 7a reinforce
Plate 7a1, carries arm 7b, the second lifting cylinder 7c, gripper 7d, disk 7d1, adjutage 7d2, material folding cylinder 7d3, clamping piece 7d4,
Rectangular sliding slot 7d5 takes off back board device 8, and rack 8a, driving mechanism 8b, first longitudinal direction electric cylinders 8b1, second longitudinal direction electric cylinders 8b2 are horizontal
To electric cylinders 8b3, spray hot gas mechanism 8c, connecting seat 8c1, nozzle 8c2, left detachment means 8d, electric pushrod 8d1, perching knife 8d2, Gu
Fixed board 8d3, right detachment means 8e, turntable 8f keep off angle 8f1, manipulator 20, shovel board 20a, hinged seat 20a1, lifting cylinder 20b.
Specific implementation mode
With reference to the accompanying drawings of the specification and embodiment, specific embodiments of the present invention are described in further detail：
Embodiment 1
Backboard equipment is automatically taken off referring to figs. 1 to solar panel shown in Figure 14, including feeding device 1, tears frame open
Device 2, the clamping device 3 for clamping solar panel both sides frame, positioning device 4, conveying device 5, frame blanking dress
It sets 6, handling device 7 and takes off back board device 8, the feeding device 1 tears frame device 2 open and conveying device 5 is located at same straight line
On, the frame device 2 of tearing open includes the first fixed seat 2a, first conveyer belt 2b, tears frame mechanism 2c open and the L-shaped first support
Seat 2d, the first support base 2d are located at the side of the first fixed seat 2a, and the frame mechanism 2c that tears open is mounted on the first support base
On 2d, the first conveyer belt 2b is mounted on the first fixed seat 2a, and the clamping device 3 and positioning device 4 are respectively mounted first
On fixed seat 2a, clamping device 3 is located at the side of first conveyer belt 2b, and positioning device 4 is located at first conveyer belt 2b discharging ends
Lower section, the frame blanking device 6 include pusher 6a and the feeding conveyor 6b, the pusher 6a that are inclined to set
It is separately positioned on the both sides of conveying device 5 with feeding conveyor 6b, the side taken off back board device 8 and be located at pusher 6a,
The handling device 7 is between pusher 6a and conveying device 5.
Solar panel automatically takes off the operation principle of backboard equipment：Worker first puts solar panel to be repaired
Onto feeding device 1, solar panel is transported on first conveyer belt 2b by feeding device 1, when solar panel is
When contradicting to positioning device 4 on one conveyer belt 2b, clamping device 3 carries out clamping positioning to solar panel, then tears frame open
The frame on four side of solar panel is pushed in mechanism 2c work aside, and after pushing aside, the solar panel pushed aside is transported to defeated
It send on device 5, when the solar panel pushed aside is transported to designated position by conveying device 5, handling device 7 will remove frame
Solar cell plate part grip and be transported to and take off on back board device 8, take off back board device 8 by backboard to opening, at the same time,
Frame is transported to by pusher 6a by conveying device 5, and pusher 6a shifts frame on feeding conveyor 6b onto, to realize
Frame blanking.
With reference to shown in Fig. 3 to Fig. 6, the feeding device 1 includes feeding conveyer belt 1a and feeding detent mechanism 1b, it is described on
Both sides are equipped with L-shaped baffle 1a1, the feeding detent mechanism 1b and are fixedly mounted on a baffle 1a1 on material conveyer belt 1a
One end of upper close feeding conveyer belt 1a discharge ends, the feeding detent mechanism 1b includes preceding mounting shell 1b1 and rear mounting shell
1b2, the preceding mounting shell 1b1 are mounted on by screw on baffle 1a1, mounting shell 1b1 before rear mounting shell 1b2 is threaded in
On, installation circular groove 1b3 is offered on preceding mounting shell 1b1, and resetting spring 1b4 and compression leg 1b5 is equipped in installation circular groove 1b3, it is described
Preceding mounting shell 1b1 is sleeved on by installing circular groove 1b3 on compression leg 1b5, and one end of the resetting spring 1b4 is fixed on preceding mounting shell
In 1b1, the other end contradicts on compression leg 1b5, and one end far from resetting spring 1b4 on the compression leg 1b5 is equipped with ball head 1b6,
Tops of the ball head 1b6 through baffle 1a1 and positioned at feeding conveyer belt 1a, the rear mounting shell 1b2 are interior close equipped with first
Side far from baffle 1a1 on sensor 1b7, the preceding mounting shell 1b1 is offered wears for what the first proximity sensor 1b7 was passed through
Hole, the resetting spring 1b4 are set on the first proximity sensor 1b7；Solar panel to be repaired is first put by worker
On feeding conveyer belt 1a, solar panel is transported to its discharging end by subsequent feeding conveyer belt 1a, when solar panel
When frame is contradicted to the ball head 1b6 of compression leg 1b5, compression leg 1b5 can be squeezed in installation circular groove 1b3, and resetting spring 1b4 is because being pressed
Column 1b5 squeezes to form compressive state, and last compression leg 1b5 touches the first proximity sensor 1b7, and first conveyer belt 2b starts work
Make, solar panel is transported on first conveyer belt 2b, since the tension of resetting spring 1b4 makes compression leg 1b5 be restored to again
Original state, feeding conveyer belt 1a are stopped, until the solar panel pushed aside is transported in conveying device 5,
Feeding conveyer belt 1a is again turned on.
With reference to shown in Fig. 7 to Figure 10, the clamping device 3 includes that the clamping cylinder assembly 3a in the identical left side of structure and the right side are clamping
Cylinder assembly 3b, the clamping cylinder assembly 3a in a left side and right clamping cylinder assembly 3b are located at the both sides of first conveyer belt 2b,
The clamping cylinder assembly 3a in a left side includes the first clamping clamping cylinder 3a2 of cylinder 3a1 and second, is set on the first fixed seat 2a
There are keel 2a1, the first clamping clamping cylinder 3a2 of cylinder 3a1 and second to be symmetrical set on keel 2a1, first
The first clip 3a3 and the second clip 3a4, the first clamping gas are respectively equipped on the clamping clamping cylinder 3a2 of cylinder 3a1 and second
Cylinder 3a1 is mounted on by the first clip 3a3 on keel 2a1, and the second clamping cylinder 3a2 is installed by the second clip 3a4
On keel 2a1, both described output end is arranged towards first conveyer belt 2b, and is respectively mounted on the output end of the two
Have and L-shaped compresses plate 3a5；When positioning device 4 detects that solar panel is transported to designated position, left clamping air cylinder group
The first clamping clamping cylinder 3a2 of cylinder 3a1 and second of part 3a drive the corresponding plate 3a5 that compresses to solar cell edges of boards simultaneously
It frames shift dynamic, the frame on the last solar panel left side is by clamping positioning, right clamping cylinder assembly 3b and left clamping cylinder assembly
3a operation principles are identical, to realize the frame of solar panel the right and left by clamping positioning.
With reference to shown in Fig. 7 to Figure 10, the positioning device 4 includes the close sensing of positioning motor 4a, swingle 4b and second
The one end of device 4c, the first fixed seat 2a equipped with the first rotation seat 2a2, the swingle 4b is symmetrical set there are two setting
Shaft, described two shafts are rotatably connected on the first rotation seat 2a2, and the second proximity sensor 4c is mounted on rotation
The other end of bar 4b, one shaft are equipped with first gear 4b1, the positioning motor 4a on the first fixed seat 2a
And positioned at the side of the first rotation seat 2a2, the main shaft of the positioning motor 4a is arranged towards first gear 4b1, the positioning electricity
The main shaft of machine 4a is equipped with the second gear 4a1 being meshed with first gear 4b1；When compression leg 1b5 touches first close to sensing
When device 1b7, positioning motor 4a drivings swingle 4b turns to vertical state, and first conveyer belt 2b conveys solar panel process
In, when solar panel is contradicted to the second proximity sensor 4c on swingle 4b, first conveyer belt 2b is stopped, Zuo Jia
Solid and gas cylinder component 3a and right clamping cylinder assembly 3b are worked at the same time.
With reference to shown in Fig. 7 to Figure 10, the frame mechanism 2c that tears open includes the first lifting cylinder 2c1, connecting plate 2c2, installation
Block 2c3 and manipulator 20 for pushing frame aside, the first lifting cylinder 2c1 are vertically installed at the top of the first support base 2d
Portion, and the output end of the first lifting cylinder 2c1 is arranged downwards, and the connecting plate 2c2 is mounted on the first lifting cylinder 2c1
Output end on, the mounting blocks 2c3 be mounted on connecting plate 2c2 bottom end, the manipulator 20 be mounted on mounting blocks 2c3 on,
Each first is corresponded on the first guide rod 2c4, the first support base 2d being vertically arranged there are two being set on the connecting plate 2c2
Guide rod 2c4 is equipped with the first sliding seat 2d1 being slidably matched with the first guide rod 2c4, and each first guide rod 2c4 is equal
It is fixed on corresponding first sliding seat 2d1, the limit of four rectangular distributions is additionally provided at the top of the first support base 2d
The output end of cylinder 2d2, each limiting cylinder 2d2 run through the first support base 2d, and each limiting cylinder 2d2
Output end on be mounted on and compress handle 2d3；When left clamping cylinder assembly 3a and right clamping cylinder assembly 3b is by solar cell
After the clamping positioning of frame of plate the right and left, four limiting cylinder 2d2 drive the corresponding handle 2d3 that compresses to be moved downwardly until simultaneously
It compresses handle 2d3 to compress on solar panel, to realize the further positioning of solar panel, subsequent first lifting air
Cylinder 2c1 driving mounting blocks 2c3 is moved down, manipulator 20 coordinate the first lifting cylinder 2c1 by solar panel four while while
Frame is pushed aside.
With reference to shown in Fig. 7 to Figure 10, the manipulator 20 includes four shovel board 20a around mounting blocks 2c3 settings, each
One end of the shovel board 20a is hinged on mounting blocks 2c3, and each shovel board 20a is corresponded on the mounting blocks 2c3 and is hingedly installed
Have and is equipped with hinged seat 20a1 on the outside of lifting cylinder 20b, each shovel board 20a, the output of each lifting cylinder 20b
End is hinged on corresponding hinged seat 20a1；During first lifting cylinder 2c1 drivings mounting blocks 2c3 is moved down, four
Lifting cylinder 20b drives corresponding shovel board 20a slowly to be rotated simultaneously, and four shovel board 20a are finally inserted solar panel
In the gap of frame, subsequent first lifting cylinder 2c1 driving mounting blocks 2c3 is moved up, and four shovel board 20a are by solar cell
The frame on four side of plate is pushed aside.
Referring to Fig.1 shown in 1 and Figure 12, the conveying device 5 includes the second fixed seat 5a, lead screw slide unit 5b and the second conveying
On the second fixed seat 5a, the slide unit of the lead screw slide unit 5b is equipped with mounting plate 5d, institute by band 5c, the lead screw slide unit 5b
The second conveyer belt 5c is stated on mounting plate 5d；The solar panel pushed aside is transported on the second conveyer belt 5c, silk
Bar slide unit 5b drives the second conveyer belt 5c to be moved, to drive the solar panel pushed aside to be moved.
Referring to Fig.1 shown in 1 and Figure 12, the pusher 6a includes the second support base 6a1, pusher cylinder 6a2 and push plate
6a3, the pusher cylinder 6a2 are horizontally arranged on the second support base 6a1, and the output end direction second of pusher cylinder 6a2
Conveyer belt 5c settings, the push plate 6a3 is on the output end of pusher cylinder 6a2, towards pusher cylinder on the push plate 6a3
One end of 6a2 is set there are two symmetrically arranged second guide rod 6a4, and the second support base 6a1 corresponds to each second guide rod
6a4 is equipped with the second sliding seat 6a5 being slidably matched with the second guide rod 6a4, and each second guide rod 6a4 is each attached to
On corresponding second sliding seat 6a5；When the solar cell plate part for removing frame, which is handled upside down 7 grasp handling of device, to be walked, silk
Bar slide unit 5b the second conveyer belts of driving 5c moves backward the side to the second support base 6a1, and subsequent pusher cylinder 6a2 drives push plate
6a3 shifts the frame on the second conveyer belt 5c on feeding conveyor 6b onto to the second conveyer belt 5c movements, last push plate 6a3.
Referring to Fig.1 shown in 1 and Figure 12, the handling device 7 include support column 7a, carry arm 7b, the second lifting cylinder 7c and
The lower end of gripper 7d, the support column 7a are equipped with around several reinforcing plate 7a1 circumferentially disposed support column 7a, the support column
The upper end of 7a is equipped with driving motor, and described one end for carrying arm 7b is fixedly installed on the main shaft of driving motor, second lifting
Cylinder 7c is in be vertically arranged to carry on arm 7b, and the output end of the second lifting cylinder 7c is in be arranged downwards, the machinery
Pawl 7d is on the output end of the second lifting cylinder 7c；When the solar panel pushed aside is transported to finger by lead screw slide unit 5b
When positioning is set, driving motor driving proposes the surface that arm 7b turns to the second conveyer belt 5c, subsequent second lifting cylinder 7c drivings
Gripper 7d is moved down, and gripper 7d captures the solar cell plate part for removing frame, then the second lifting cylinder 7c
Driving gripper 7d is moved up, and at the same time, driving motor driving carries arm 7b and rotated to back board device 8 is taken off.
Referring to Fig.1 shown in 1, Figure 12 and Figure 13, the gripper 7d includes that disk 7d1 and four are circumferential along disk 7d1
The adjutage 7d2 being angularly arranged, the disk 7d1 is fixedly mounted on the output end of the second lifting cylinder 7c, each described
Adjutage 7d2 is fixed on by welding manner on disk 7d1, and material folding cylinder 7d3 is equipped on each adjutage 7d2,
Be mounted on clamping piece 7d4, each adjutage 7d2 on the output end of each material folding cylinder 7d3 offer with it is clamping
The rectangular sliding slot 7d5 that part 7d4 is slidably matched, each clamping piece 7d4 are installed in corresponding rectangular sliding slot 7d5；Four material foldings
Cylinder 7d3 drives corresponding clamping piece 7d4 to be moved to disk 7d1, to realize that crawl removes the solar cell plate portion of frame
Point, after crawl, the second lifting cylinder 7c drivings disk 7d1 is moved up.
1 to shown in Figure 14 referring to Fig.1, it is described take off back board device 8 include rack 8a, driving mechanism 8b, spray hot gas mechanism 8c,
The electric rotating machine that left detachment means 8d, right detachment means 8e, turntable 8f and driving disc 8f are rotated, the electric rotating machine
In rack 8a, the output end of the electric rotating machine is connected to the bottom end of turntable 8f, the driving mechanism through rack 8a
8b is mounted on the side on rack 8a and positioned at turntable 8f, and the spray hot gas mechanism 8c is mounted on driving mechanism 8b, the left side
Detachment means 8d and right detachment means 8e are oppositely arranged on rack 8a, and the turntable 8f is located at left detachment means 8d and right fractionation
Between mechanism 8e；When the solar cell plate part for removing frame is moved on turntable 8f, spray hot gas mechanism 8c is to removing
Cycle is carried out at the top of the solar cell plate part of frame and blows hot gas, and electric rotating machine driving disc 8f is delayed after a period of time
Slow-speed is dynamic, and left detachment means 8d and right detachment means 8e cooperation turntable 8f rotations gradually open backboard.
Referring to Fig.1 shown in 4, the driving mechanism 8b includes first longitudinal direction electric cylinders 8b1, second longitudinal direction electric cylinders 8b2 and transverse direction
Electric cylinders 8b3, the first longitudinal direction electric cylinders 8b1 and second longitudinal direction electric cylinders 8b2 are symmetrically mounted on rack 8a, and are in both perpendicular
Straight setting, the transverse direction electric cylinders 8b3 is on the sliding block of first longitudinal direction electric cylinders 8b1 and second longitudinal direction electric cylinders 8b2, the spray heat
Mechanism of qi structure 8c is mounted on the sliding block of lateral electric cylinders 8b3；First longitudinal direction electric cylinders 8b1, second longitudinal direction electric cylinders 8b2 and lateral electric cylinders
The design of 8b3 realizes the movement of two axis directions of spray hot gas mechanism 8c.
Referring to Fig.1 shown in 4, the spray hot gas mechanism 8c includes connecting seat 8c1 and is arranged in the several of the bottoms connecting seat 8c1
A nozzle 8c2, each nozzle 8c2 are arranged downwards, and the connecting seat 8c1 is horizontally fixed on lateral electricity by bolt
On the sliding block of cylinder 8b3；When the solar cell plate part for removing frame is moved on turntable 8f, first longitudinal direction electric cylinders 8b1
All nozzle 8c2 are driven to be moved down into designated position with second longitudinal direction electric cylinders 8b2, subsequent lateral cylinder drives all nozzles
8c2 carries out reciprocal transverse shifting, is gradually decreased to realize viscosity between EVA and backboard.
Referring to Fig.1 shown in 4, the left detachment means 8d is identical as the right structure of detachment means 8e, the left detachment means
8d includes electric pushrod 8d1, perching knife 8d2 and L-shaped fixed plate 8d3, and the fixed plate 8d3 is mounted on rack 8a, described
Electric pushrod 8d1 is mounted on fixed plate 8d3, and its output end is arranged towards right detachment means 8e, the perching knife 8d2 installations
On the output end of electric pushrod 8d1；Electric pushrod 8d1 on left detachment means 8d pushes perching knife 8d2 between backboard and EVA
Gap in move until perching knife 8d2 front end inject gap in, because right detachment means 8e is identical as left detachment means 8d principles,
It is inserted into gap between backboard and ECA simultaneously with the perching knife 8d2 on the perching knife 8d2 and left detachment means 8d on rear right detachment means 8e
In, subsequent electric rotating machine driving disc 8f is slowly rotated, and two perching knife 8d2 slowly open backboard with rotation.
Referring to Fig.1 shown in 4, the gear angle 8f1 there are four rectangular distribution is set on the turntable 8f；The design of gear angle 8f1 makes
The solar cell plate part for removing frame is fixed more firm.
What above-mentioned solar panel automatically took off backboard equipment takes off backboard process, includes the following steps：
Solar panel to be repaired is first put on 1 feeding conveyer belt 1a of feeding device by worker, subsequent feeding conveying
Solar panel is transported to its discharging end by band 1a, when the frame of solar panel contradicts the ball head 1b6 to compression leg 1b5
When, compression leg 1b5 can be squeezed in installation circular groove 1b3, and resetting spring 1b4 is finally pressed because being squeezed to form compressive state by compression leg 1b5
Column 1b5 touches the first proximity sensor 1b7, and subsequent positioning motor 4a drivings swingle 4b turns to vertical state, same with this
When, first conveyer belt 2b is opened, and solar panel is transported to from feeding conveyer belt 1a on first conveyer belt 2b, works as solar energy
Solar panel touches the second proximity sensor 4c on first conveyer belt 2b, and first conveyer belt 2b is stopped, due to resetting bullet
The tension of spring 1b4 makes compression leg 1b5 return to original state again, and feeding conveyer belt 1a is stopped；
Solar panel is subjected to clamping positioning with the clamping cylinder assembly 3a of rear left and right clamping cylinder assembly 3b, then
Four limiting cylinder 2d2 drive the corresponding handle 2d3 that compresses to be moved downwardly until that compressing handle (2d3) is pressed on solar panel battery simultaneously
On plate；
And then, the first lifting cylinder 2c1 drivings mounting blocks 2c3 is moved down, and four lifting cylinder 20b are in mounting blocks
2c3 moves down the gap for being slowly lifted corresponding shovel board 20a respectively in the process and four shovel board 20a being made to be inserted into frame respectively
In, subsequent first lifting cylinder 2c1 drives mounting blocks 2c3 to move up again, and four shovel board 20a are by four side of solar panel
To pushing aside, then four limiting cylinder 2d2 are returned to original state frame, then take off backboard automatically；
Embodiment 2
Specifically, above-mentioned solar panel automatically takes off the backboard process of taking off for taking off back board device of backboard equipment, packet
Include following steps：
Step 1, the solar panel pushed aside are transported to the second conveying of lead screw slide unit 5b from first conveyer belt 2b
On band 5c, the solar panel pushed aside is transported to the side of support column 7a by lead screw slide unit 5b；
The solar panels part for removing frame is captured and is transported to by its gripper 7d by step 2, subsequent handling device 7
On in four gear angles of turntable 8f, with rear drive mechanism 8b driving spray hot gas mechanism 8c movements, hot gas mechanism 8c is to solar energy for spray
Cycle is carried out at the backboard of plate blows hot gas；
Step 3, one section when after, electric rotating machine driving disc 8f is slowly rotated, left detachment means 8d and right detachment means
8e cooperation turntable 8f rotations gradually open the backboard on solar panel, have to make backboard logical with EVA due to taking off backboard
Cross heat and lose viscosity, thus spray hot gas mechanism 8c must priority task restart electric rotating machine afterwards for a period of time and rotate turntable 8f
It carries out taking off backboard；
Frame is transported at pusher 6a by step 4, last lead screw slide unit 5b, and pusher 6a slides frame from lead screw
It is shifted onto on platform 5b on feeding conveyor 6b, to allow frame to complete blanking.
The above described is only a preferred embodiment of the present invention, not making any limit to the technical scope of the present invention
System, thus it is every according to the technical essence of the invention to any subtle modifications, equivalent variations and modifications made by above example,
In the range of still falling within technical scheme of the present invention.
Claims (10)
1. what kind of solar panel automatically took off backboard equipment takes off back board device, it is characterised in that：Including conveying device (5),
Frame blanking device (6), handling device (7), rack (8a), driving mechanism (8b), spray hot gas mechanism (8c), left detachment means
The electric rotating machine that (8d), right detachment means (8e), turntable (8f) and driving disc (8f) are rotated, the frame blanking dress
It includes pusher (6a) and the feeding conveyor (6b) being inclined to set to set (6), and the pusher (6a) and blanking convey
Band (6b) is separately positioned on the both sides of conveying device (5), and the rack (8a) is located at the side of pusher (6a), the carrying
Device (7) is located between pusher (6a) and conveying device (5), and the electric rotating machine is mounted in rack (8a), the rotation
The output end of rotating motor is connected to the bottom end of turntable (8f) through rack (8a), and the driving mechanism (8b) is mounted on rack (8a)
The side of turntable (8f) is gone up and is located at, the spray hot gas mechanism (8c) is mounted in driving mechanism (8b), the left detachment means
(8d) and right detachment means (8e) are oppositely arranged in rack (8a), and the turntable (8f) is located at left detachment means (8d) and is torn open with the right side
Between sub-agencies (8e).
2. what solar panel according to claim 1 automatically took off backboard equipment takes off back board device, it is characterised in that：
The conveying device (5) includes the second fixed seat (5a), lead screw slide unit (5b) and the second conveyer belt (5c), the lead screw slide unit
(5b) is mounted in the second fixed seat (5a), and the slide unit of the lead screw slide unit (5b) is equipped with mounting plate (5d), and described second is defeated
Band (5c) is sent to be mounted on mounting plate (5d).
3. what solar panel according to claim 2 automatically took off backboard equipment takes off back board device, it is characterised in that：
The pusher (6a) includes the second support base (6a1), pusher cylinder (6a2) and push plate (6a3), the pusher cylinder
(6a2) is horizontally arranged on the second support base (6a1), and output end the second conveyer belt of direction (5c) of pusher cylinder (6a2)
Setting, the push plate (6a3) is mounted on the output end of pusher cylinder (6a2), towards pusher cylinder on the push plate (6a3)
The one end of (6a2) is set there are two symmetrically arranged second guide rod (6a4), and second support base (6a1) corresponds to each second
Guide rod (6a4) is equipped with the second sliding seat (6a5) being slidably matched with the second guide rod (6a4), and each described second is oriented to
Bar (6a4) is each attached on corresponding second sliding seat (6a5).
4. what solar panel according to claim 1 automatically took off backboard equipment takes off back board device, it is characterised in that：
The handling device (7) includes support column (7a), carry arm (7b), the second lifting cylinder (7c) and gripper (7d), the support
The lower end of column (7a) is equipped with around the circumferentially disposed several reinforcing plates (7a1) of support column (7a), the upper end of the support column (7a)
Equipped with driving motor, described one end for carrying arm (7b) is fixedly installed on the main shaft of driving motor, second lifting cylinder
(7c) is in be vertically arranged to carry on arm (7b), and the output end of the second lifting cylinder (7c) is in be arranged downwards, the machine
Machinery claw (7d) is mounted on the output end of the second lifting cylinder (7c).
5. what solar panel according to claim 4 automatically took off backboard equipment takes off back board device, it is characterised in that：
The gripper (7d) includes disk (7d1) and four adjutages (7d2) being circumferentially angularly arranged along disk (7d1), institute
It states disk (7d1) to be fixedly mounted on the output end of the second lifting cylinder (7c), each adjutage (7d2) passes through
Welding manner is fixed on disk (7d1), and material folding cylinder (7d3) is equipped on each adjutage (7d2), each folder
It is mounted on clamping piece (7d4) on the output end of material cylinder (7d3), is offered on each adjutage (7d2) and clamping piece
The rectangular sliding slot (7d5) that (7d4) is slidably matched, each clamping piece (7d4) are installed in corresponding rectangular sliding slot (7d5).
6. what solar panel according to claim 1 automatically took off backboard equipment takes off back board device, it is characterised in that：
The driving mechanism (8b) includes first longitudinal direction electric cylinders (8b1), second longitudinal direction electric cylinders (8b2) and lateral electric cylinders (8b3), and described the
One longitudinal electric cylinders (8b1) and second longitudinal direction electric cylinders (8b2) are symmetrically mounted in rack (8a), and are in both to be vertically arranged,
The transverse direction electric cylinders (8b3) are mounted on the sliding block of first longitudinal direction electric cylinders (8b1) and second longitudinal direction electric cylinders (8b2), the spray heat
Mechanism of qi structure (8c) is mounted on the sliding block of lateral electric cylinders (8b3).
7. what solar panel according to claim 6 automatically took off backboard equipment takes off back board device, it is characterised in that：
The spray hot gas mechanism (8c) includes several nozzles (8c2) of connecting seat (8c1) and setting in the bottom connecting seat (8c1), often
A nozzle (8c2) is arranged downwards, and the connecting seat (8c1) is horizontally fixed on lateral electric cylinders (8b3) by bolt
Sliding block on.
8. what solar panel according to claim 1 automatically took off backboard equipment takes off back board device, it is characterised in that：
The left detachment means (8d) are identical as the structure of right detachment means (8e), and the left detachment means (8d) include electric pushrod
(8d1), perching knife (8d2) and L-shaped fixed plate (8d3), the fixed plate (8d3) is mounted in rack (8a), described electronic
Push rod (8d1) is mounted in fixed plate (8d3), and its output end is arranged towards right detachment means (8e), the perching knife (8d2)
On the output end of electric pushrod (8d1).
9. what solar panel according to claim 1 automatically took off backboard equipment takes off back board device, it is characterised in that：
The gear angle (8f1) there are four rectangular distribution is set on the turntable (8f).
10. back board device is taken off according to what claim 1-9 any one of them solar panel automatically took off backboard equipment,
It is characterized in that, includes the following steps：
The solar panel pushed aside is first transported to the side of support column (7a) by step 1, lead screw slide unit (5b)；
The solar panels part for removing frame is captured and is transported to by its gripper (7d) by step 2, subsequent handling device (7)
On in four gear angles of turntable (8f), drive spray hot gas mechanism (8c) mobile with rear drive mechanism (8b), spray hot gas mechanism (8c)
Hot gas is blown to carrying out cycle at the backboard of solar panels；
Step 3, one section when after, electric rotating machine driving disc (8f) slowly rotates, left detachment means (8d) and right detachment means
(8e) cooperation turntable (8f) rotation gradually opens the backboard on solar panel, due to take off backboard have to allow backboard with
EVA loses viscosity by heat, thus spray hot gas mechanism (8c) must priority task restart electric rotating machine turn afterwards for a period of time
Turn disk (8f) carries out taking off backboard；
Frame is transported at pusher (6a) by step 4, last lead screw slide unit (5b), and pusher (6a) is by frame from lead screw
It is shifted onto on slide unit (5b) in feeding conveyor (6b), to allow frame to complete blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810152434.1A CN108365053B (en) | 2018-02-15 | 2018-02-15 | Back plate uncovering device and process of full-automatic back plate uncovering equipment for solar cell panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810152434.1A CN108365053B (en) | 2018-02-15 | 2018-02-15 | Back plate uncovering device and process of full-automatic back plate uncovering equipment for solar cell panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108365053A true CN108365053A (en) | 2018-08-03 |
| CN108365053B CN108365053B (en) | 2020-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810152434.1A Active CN108365053B (en) | 2018-02-15 | 2018-02-15 | Back plate uncovering device and process of full-automatic back plate uncovering equipment for solar cell panel |
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| CN (1) | CN108365053B (en) |
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| CN108365053B (en) | 2020-05-05 |
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