CN106340566A - Manufacturing method for dual-glass assembly - Google Patents
Manufacturing method for dual-glass assembly Download PDFInfo
- Publication number
- CN106340566A CN106340566A CN201610794184.2A CN201610794184A CN106340566A CN 106340566 A CN106340566 A CN 106340566A CN 201610794184 A CN201610794184 A CN 201610794184A CN 106340566 A CN106340566 A CN 106340566A
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- 239000011521 glass Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 238000003466 welding Methods 0.000 claims abstract description 71
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 41
- 238000012360 testing method Methods 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000003475 lamination Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 5
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 50
- 230000007246 mechanism Effects 0.000 claims description 40
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 23
- 238000002360 preparation method Methods 0.000 claims description 22
- 239000011265 semifinished product Substances 0.000 claims description 20
- 238000000429 assembly Methods 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 14
- 239000000047 product Substances 0.000 claims description 14
- 238000000151 deposition Methods 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 12
- 239000000741 silica gel Substances 0.000 claims description 12
- 229910002027 silica gel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000007547 defect Effects 0.000 claims description 10
- 239000004411 aluminium Substances 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 239000005357 flat glass Substances 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 3
- YTAHJIFKAKIKAV-XNMGPUDCSA-N [(1R)-3-morpholin-4-yl-1-phenylpropyl] N-[(3S)-2-oxo-5-phenyl-1,3-dihydro-1,4-benzodiazepin-3-yl]carbamate Chemical compound O=C1[C@H](N=C(C2=C(N1)C=CC=C2)C1=CC=CC=C1)NC(O[C@H](CCN1CCOCC1)C1=CC=CC=C1)=O YTAHJIFKAKIKAV-XNMGPUDCSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 238000001757 thermogravimetry curve Methods 0.000 claims description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 3
- 235000000396 iron Nutrition 0.000 claims 1
- -1 monitor station Chemical compound 0.000 claims 1
- 238000009432 framing Methods 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
- 230000006870 function Effects 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 230000035807 sensation Effects 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000002459 sustained effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000011514 reflex Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Photovoltaic Devices (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The invention provides a manufacturing method for a dual-glass assembly and solves technical problems that products manufactured through a method in the prior art can not transmit light, can be used only in a single environment and has a single use function. The method comprises steps of a, cell sorting; b, front surface welding; c, cleaning; d, lamination laying; e, assembly lamination; f, trimming; g, inverse current testing; h, framing; i, wiring box gluing; j, wiring box assembling; k, assembly curing; l, assembly cleaning; m, assembly testing; and n, packaging and warehousing. The method is advantaged in that a use scope of products is wide.
Description
Technical field
The present invention relates to a kind of preparation method, particularly a kind of preparation method of solar double-glass assemblies.
Background technology
Solar photovoltaic assembly is manufactured process and mainly monolithic solar cell piece is connected and be connected in parallel
Tightly encapsulate afterwards, to protect cell piece surface electrode and interconnection line etc. not to be corroded, in addition encapsulation it also avoid cell piece
Fragmentation, so solar module production process is exactly the encapsulation process of assembly in fact.
Through retrieval, such as Chinese patent literature disclose a kind of preparation method of solar module [application number:
201510566006.x；Publication number: cn 105336813a].The preparation method of this solar module, comprising: provide too
Sun can battery component pcb plate；Brush tin cream on pcb；The solar battery sheet of well cutting is face-up put into automatic placement machine
Magazine in；Described magazine is fixed on automatic placement machine；Solar battery sheet is accurately attached on pcb plate；To paste
The pcb plate of good solar battery sheet puts into Reflow Soldering, welding solar battery sheet and pcb plate；Detection pcb plate and solar cell
The electric connection of piece；Non-defective unit is packaged.
Although the preparation method disclosed in this patent effectively simplifies production process, reduce production cost, this making side
The product that method is made cannot printing opacity, can only use in single environment, product use single, therefore, design a kind of pair of glass
The preparation method of assembly is necessary.
Content of the invention
The purpose of the present invention is to there are the problems referred to above for existing technology it is proposed that a kind of making side of solar double-glass assemblies
Method, this preparation method has the characteristics that prepared product range is wide.
The purpose of the present invention can be realized by following technical proposal: a kind of preparation method of solar double-glass assemblies, and its feature exists
In it includes following step: a, battery sorting: every piece of battery is detected；B, front welding: will be welded by bonding machine
Tape welding is connected in the negative pole main gate line of battery front side, forms battery strings；C, cleaning: to cover-plate glass, the poe film that cuts and the back of the body
Glass sheet is carried out, and standby after drying；D, laminated laying: by laminated device by cover-plate glass, poe film, component string,
Poe film and back-panel glass are laid according to order level from bottom to top, ensure the relative position between each layer when laying, its
In, multi-disc battery strings are laid and are joined together to form by right-angle lead afterwards by component string, and right-angle lead passes through welding
Device is obtained；E, component lamination: the semi-finished product module laying is put in laminating machine, using vacuum layer platen press by under laminating machine
Chamber vacuumizes, pressurized, heated, cover-plate glass, poe film, component string, poe film are hot-pressed onto with back-panel glass together with, after shaping
Take out；F, chamfered edge: chamfered edge process is carried out to the burr of the semi-finished product module after lamination by chamfered edge device；G, reverse current test:
By detection means on semi-finished product module additional positive bias or back bias voltage, then observe Infrared Thermogram, judge battery have or not
Hidden split, the defect such as rosin joint；H, frame up: aluminium frame is coated silica gel, and aluminium frame and semi-finished product module are fitted together；I, connect
Line box gluing: line box is docked by gluing device and carries out gluing process；J, assembling terminal box: by assembling device by connection box set
It is attached on the back side of semi-finished product module, so that the stem of terminal box is connected with the lead of semi-finished product module, and silica gel is poured into connect
In line box；K, assembly solidification: semi-finished product module is transported to curing room and carries out curing process, prepared solar double-glass assemblies；L, assembly are clear
Wash: with ethanol, the surface of photovoltaic module is carried out with scrub process, and the burr on aluminium frame side is removed；M, module testing: right
The power output of photovoltaic module is demarcated, and determines the credit rating of assembly；N, packaging and storage: photovoltaic module is carried out packing,
Warehouse-in.
Using above method, you can greatly simplify Making programme, improve product quality, can be applied to again roof and
Booth, product range is wide.
Laminated device in described step d includes stacking table, and stacking table has conveyer belt, and stacking table is provided with can be by
Battery strings are transported to the conveying mechanism on conveyer belt, if conveying mechanism include for deposit battery strings material stock frame, Mobile base and
Dry fixed strip, material stock frame is detachably arranged on stacking table, and Mobile base can drive its travel mechanism moving back and forth to set by one
Put on stacking table, some fixed strips are arranged on Mobile base, fixed strip can drive, with one, the first straight line electricity that it moves up and down
Machine is connected, and fixed strip is fixed with some Pneumatic suction cups, the air inlet mouth down of Pneumatic suction cup, gas is passed through in the gas outlet of Pneumatic suction cup
Pipe is connected with compressor, is provided with the first magnetic valve in tracheae；It is additionally provided with stacking table and the battery strings on conveyer belt can be entered
The detent mechanism of row auxiliary positioning.
The operation principle of laminated device is as follows: drives Mobile base to move back and forth by travel mechanism, Mobile base drives to be fixed
Bar moves back and forth, and fixed strip drives Pneumatic suction cup to move back and forth, and so that Pneumatic suction cup is located at directly over material stock frame, controls first straight line
The push rod of motor drives fixed strip to move up and down, and fixed strip drives Pneumatic suction cup to move up and down, and Pneumatic suction cup contacts with battery strings,
Open compressor, by tracheae, the air at Pneumatic suction cup is siphoned away, so that battery strings is moved back and forth by travel mechanism, put
Put on conveyer belt, auxiliary positioning can be carried out to battery strings by detent mechanism, thus completing lamination operation, stack efficiency is high.
Material platform for placing thin plate is further fixed on described stacking table, material platform is located above conveyer belt.
Described detent mechanism includes left location-plate and right location-plate, and left location-plate offers left locating slot, left location-plate
Its left cylinder moving back and forth can be driven to be connected with one, right location-plate offers right locating slot, right location-plate and can drive
The right cylinder that it moves back and forth is connected, and left location-plate and right location-plate are located at conveyer belt both sides respectively.
Described travel mechanism includes slide rail, sliding shoe and the first driving cylinder, and slide rail is horizontally fixed on stacking table, slides
Block is arranged on slide rail, and the first driving cylinder is fixed on stacking table, and the piston rod of the first driving cylinder is horizontally disposed with, the first drive
The take offence piston rod end of cylinder is connected with sliding shoe, and Mobile base is connected with sliding shoe.
Auxiliary body for adjunct test is additionally provided with described stacking table, auxiliary body includes link, lifting seat, puts
Put bar, steel wire rope and motor, link is fixed on stacking table, motor is fixed on link upper end, motor
Output shaft be horizontally disposed with, steel wire rope one end is connected with motor, and the steel wire rope other end is connected with lifting seat, place bar fix
On lifting seat.
When needing the assembly good to lamination to test, the output shaft of motor is controlled so that steel wire rope is shortened, steel wire
Rope band moves lifting seat and moves up, and lifting seat drives placement bar to move up and down, and gradually moves up with placing bar, conveniently detects
Member checks to it in lower section.
Described material stock frame includes base plate, and described base plate bottom arranges some rollers, and base plate top is arranged by adjustment structure
There is installing rack, installing rack is provided with some placing pieces for placing battery strings, placing piece includes left placement bar and right placement
Bar, left placement bar one end is hinged by left rotary shaft and installing rack side, and the left placement bar other end is left working end, right placement bar
One end is hinged by right spindle and installing rack opposite side, and the right placement bar other end is right working end, and installing rack is additionally provided with
Left rotary shaft and the dynamic structure of right spindle synchronous axial system can be driven.
Described adjustment structure includes spring, guide pin bushing and guide pillar, and guide pillar is vertically fixed on base plate, and guide pin bushing is slidably arranged in leads
On post, spring is set on guide pillar, and spring upper end is connected with guide pin bushing, and lower spring end is connected with base plate, and installing rack is fixed on guide pin bushing
On, base plate is additionally provided with the location structure that can position installing rack.
Described location structure includes location hole, locating dowel and the fixed plate being opened in installing rack lower end, and fixed plate is fixed on
On base plate, fixed plate offers fixing hole, locating dowel is slidably arranged in fixing hole, locating dowel one end can be inserted into location hole
In, the locating dowel other end is connected with operating handle.
Described dynamic structure includes stepper motor, driving wheel, left driven pulley, right driven pulley and transmission belt, and stepper motor is solid
It is scheduled on installing rack, the output shaft of stepper motor is vertically arranged, driving wheel is fixed on the output shaft of stepper motor, left driven pulley
It is fixed on left-hand rotation shaft end, right driven pulley is fixed on right-hand rotation shaft end, transmission belt is driven around being located at driving wheel, left driven pulley and the right side
Between wheel.
Welder in described step d includes welding bench, and welding bench is fixed with location-plate, location-plate offers is in
The locating slot of l shape, locating slot includes horizontal location division and perpendicular location division, welding bench is disposed with and can convey weldering to horizontal location division
First structure for conveying of band and the second structure for conveying that can convey welding to perpendicular location division, welding bench is fixed with column, column
On be fixed with the first lift cylinder, the piston rod of the first lift cylinder straight down, the piston rod end of the first lift cylinder and
Fixed block is connected, and fixed block is provided with electric iron；Being additionally provided with welding bench can be by the right-angle lead taking-up in locating slot
Take out structure.
The operation principle of welder is as follows: by the first structure for conveying, welding is transported in horizontal location division, by
Welding is transported in perpendicular location division two structure for conveying, controls the piston rod of the first lift cylinder to drive fixed block to move up and down,
Fixed block drives electric iron to move up and down, and the welding in horizontal location division and perpendicular location division is welded together to form right angle by electric iron
Right-angle lead is taken out from the locating slot of location-plate by taking out structure, need not manually operate, speed of welding is fast by lead.
Described first structure for conveying include for place welding first deposit axle, first support, the first driving shaft, first
Driven shaft, the first knife rest, the first cylinder and the first cutting knife, first deposits axle is horizontally set on welding bench, and is located at horizontal positioning
Portion side, the first knife rest is fixed on location-plate, and is located at directly over horizontal location division, and the first cylinder is fixed on the first knife rest,
Straight down, the piston rod end of the first cylinder is connected the piston rod of the first cylinder with the first cutting knife, and the first cutting knife can with fixed
Position plate bottom connection touches, and first support is fixed on welding bench, and first support is deposited between axle positioned at the first knife rest and first,
First driving shaft and first driven shaft are separately positioned in first support, have for weldering between the first driving shaft and first driven shaft
The gap that band passes through, the first active shaft end and the first motor are connected.
Described second structure for conveying include for place welding second deposit axle, second support, the second driving shaft, second
Driven shaft, the second knife rest, the second cylinder and the second cutting knife, second deposits axle is horizontally set on welding bench, and is located at perpendicular positioning
Portion side, the second knife rest is fixed on location-plate, and is located at directly over perpendicular location division, and the second cylinder is fixed on the second knife rest,
Straight down, the piston rod end of the second cylinder is connected the piston rod of the second cylinder with the second cutting knife, and the second cutting knife can with fixed
Position plate bottom connection touches, and second support is fixed on welding bench, and second support is deposited between axle positioned at the second knife rest and second,
Second driving shaft and second driven shaft are respectively provided with the secondary support bracket, have for weldering between the second driving shaft and second driven shaft
The gap that band passes through, the second active shaft end and the second motor are connected.
Described taking-up structure includes the first manipulator, mounting bar, some suckers and vavuum pump, and first manipulator one end is fixed
On welding bench, the first manipulator other end is mutually fixed with mounting bar, and some suckers are arranged on mounting bar, the air inlet of sucker
Down, the gas outlet of sucker is connected with vavuum pump by gas transmission connecting leg.
When needing to take out right-angle lead from the locating slot of location-plate, by the first mechanical hand-motion sucker to moving down
Dynamic, sucker contacts with right-angle pin, opens vavuum pump, is siphoned away the air at sucker by gas transmission connecting leg, sucker can be by right angle
Lead takes out from the locating slot of location-plate, convenient to remove.
Chamfered edge device in described step f includes chamfered edge platform, and chamfered edge platform has the conveyer belt for conveying photovoltaic module,
It is provided with chamfered edge platform and the jacking mechanism of the jack-up upwards of the photovoltaic module on conveyer belt, jacking mechanism can be included in criss-cross
Bracket, rotary shaft, lifter plate and the second lift cylinder, the second lift cylinder is fixed on chamfered edge platform, and the second lift cylinder position
In the middle part of conveyer belt, the piston rod of the second lift cylinder straight up, the piston rod end of the second lift cylinder and lifter plate phase
Even, rotary shaft is vertically arranged on lifter plate, and rotary shaft lower end can drive its rotary electric machine rotating to be connected with one, in rotary shaft
End is connected with bracket, and bracket can be located above conveyer belt, lifter plate is additionally provided with photovoltaic module can be locked on bracket
Latch-up structure；Chamfered edge platform sidepiece is further fixed on adjusting cylinder, and the piston rod adjusting cylinder is horizontally disposed with, and adjusts the piston of cylinder
Boom end is connected with positioning strip, and positioning strip is provided with mounting disc, and mounting disc can drive, with one, the reciprocating structure that it moves back and forth
It is connected, mounting disc is provided with edge tool, edge tool has recessed chamfered portion.
The operation principle of chamfered edge device is as follows: by conveyer belt, photovoltaic module is transported to directly over bracket, controls second
The piston rod of lift cylinder drives lifter plate to move up, and lifter plate makes bracket move up, by latch-up structure by photovoltaic group
Part is locked on bracket, drives positioning strip to move back and forth by adjusting cylinder, positioning strip makes edge tool and photovoltaic module edge connect
Touch, drive mounting disc to move back and forth by reciprocating structure, mounting disc drives edge tool to move back and forth, and edge tool enters to photovoltaic module
Row chamfered edge, drives rotary shaft to rotate by rotary electric machine, rotary shaft drives carriage turns, and bracket drives photovoltaic module to rotate, can
Photovoltaic module surrounding is carried out with chamfered edge, treatment effeciency is high.
Described latch-up structure includes some vacuum cups and dual-purpose pump, and vacuum cup is separately fixed on bracket, and vacuum is inhaled
Upward, the exhaust outlet of vacuum cup is connected with dual-purpose pump the air inlet of disk by appendix.
When needing photovoltaic module is locked on bracket, using the air extracting function of dual-purpose pump, by appendix by vacuum
Air at sucker siphons away, and photovoltaic module can be locked in bracket by vacuum cup；When needing to put down photovoltaic module, using two
With the function of inflating of pump, by appendix, outside air is transported in vacuum cup, photovoltaic module can be in the work of self gravitation
It is separated with lower and vacuum cup.
Described reciprocating structure includes second straight line motor, guide rail and slide block, and guide rail is horizontally fixed on positioning strip, and slide block sets
Put on guide rail, second straight line motor is fixed on positioning strip, the push rod of second straight line motor is horizontally disposed with, second straight line motor
Push rod end be connected with slide block, mounting disc is fixed on slide block.
Setting locating shaft is also rotated, edge tool is fixed on locating shaft by connecting base shaft, mounting disc in described mounting disc
Sidepiece is also threaded with bolt, and bolt end can be leant with locating shaft, and mounting disc top also has angle line.
Detection means in described step g includes monitor station, and monitor station has transmission belt, monitor station is provided with for
The first testing agency that photovoltaic module open defect is detected, the first testing agency includes illuminating lamp, oscillating deck and minute surface
Reflector, oscillating deck is arranged on monitor station, and oscillating deck can drive its swinging structure swinging back and forth to be connected with one, and oscillating deck
Below transmission belt, minute surface reflector is fixed on oscillating deck, and illuminating lamp is fixed on monitor station, and illuminating lamp is located at transmission
Between band and minute surface reflector；The second detection machine that photovoltaic module power defect can be detected is additionally provided with monitor station
Structure.
The operation principle of detection means is as follows: by transmission belt, photovoltaic module is transported to the surface of minute surface reflector,
Oscillating deck is driven to swing back and forth by swinging structure, oscillating deck drives minute surface reflector to swing back and forth, it is suitable to be adjusted to
Position, illuminating lamp provides enough light sources, by the reflex of minute surface reflector, the downside of photovoltaic module can be carried out outer
See detection, need not artificial turn-over, easy to detect.
Described swinging structure includes oscillating cylinder, instruction disk and pointer, is hinged on inspection by positioning rotating shaft in the middle part of oscillating deck
On scaffold tower, oscillating cylinder is hinged on monitor station, and the piston rod of oscillating cylinder is obliquely installed, the piston rod end of oscillating cylinder and
Oscillating deck one end is hinged, and instruction disk is fixed on monitor station, and instruction disk is located at outside positioning rotating shaft, and instruction disk has angle
Line, pointer is fixed on positioning rotating shaft, and pointer is towards the angle line of instruction disk.
Described second testing agency includes mounting bracket, temperature sensor, controller, computer, the 3rd lift cylinder, peace
Dress block and detecting electrode, mounting bracket is fixed on monitor station, and the 3rd lift cylinder is fixed in mounting bracket, the 3rd lifting air
Straight down, the piston rod end of the 3rd lift cylinder is connected the piston rod of cylinder with mounting blocks, and mounting blocks are connected with detecting electrode,
Temperature sensor is fixed in mounting bracket by connecting rod, and detecting electrode and temperature sensor are all by circuit and controller phase
Even, controller is connected with computer by circuit.
Gluing device in described step i includes gluing platform, and gluing platform is horizontally fixed with the first guide rod on one end, and first leads
First guide block is provided with bar, the first guide block and the first push-rod electric machine are connected, and the first guide block is fixed with mobile bar, on mobile bar
It is horizontally fixed with the second guide rod, and the second guide rod is mutually perpendicular to the first guide rod, the second guide rod is provided with the second guide block, second
Guide block and the second push-rod electric machine are connected, and the second guide block is fixed with installing plate, installing plate is fixed with glue rifle, the gum outlet of glue rifle
Down, the glue-feeder of glue rifle is connected with storing container by glue conveying box, is provided with water pump in glue conveying box, perpendicular on the gluing platform other end
Directly it is provided with rotary shaft, rotary shaft lower end can drive its servomotor rotating to be connected with one, rotary shaft upper end and rotating disk phase
Even, rotating disk is provided with some connecting rods, connecting rod one end is connected with rotating disk, and the connecting rod other end is provided with for depositing
Put the storage configuration of terminal box.
The operation principle of gluing device is as follows: axle is rotated by the output shaft of servomotor and rotates, rotary shaft drives
Rotating disk rotates, and rotating disk drives connecting rod to rotate, and terminal box is put in storage configuration one by one；By the first push-rod electric machine band
Dynamic first guide block moves left and right, and the first guide block drives mobile bar to move left and right, and meanwhile, drives second to lead by the second push-rod electric machine
Block moves forward and backward, and the second guide block drives installing plate to move forward and backward, and glue rifle can be enable to move horizontally, and opens water pump, by defeated glue
Silica gel in storing container is transported at glue rifle by pipe, and glue rifle docking line box carries out gluing, can achieve uninterrupted operation, and gluing is fast
Speed.
Described storage configuration includes storing board, pressing plate and the second driving cylinder, and storing board is connected with the connecting rod other end, deposits
The first standing groove offering for depositing terminal box is put on plate, storing board sidepiece offers be connected with the first standing groove logical
Hole, the second driving cylinder is fixed on storing board, and the piston rod of the second driving cylinder can extend in through hole, the second driving cylinder
Piston rod end be connected with pressing plate.
It is provided with baiting structure, baiting structure includes blanking cylinder, push rod, the second manipulator and finger on described gluing platform
Cylinder, storing board bottom is further opened with the lower material through hole being connected with the first standing groove, and blanking cylinder is fixed on gluing platform, under
Straight up, the piston rod end of blanking cylinder is connected the piston rod of material cylinder with push rod, and push rod can be located in one of depositing
The underface of plate, second manipulator one end is fixed on gluing platform, and the second manipulator other end is connected with finger cylinder, finger gas
On the finger of cylinder, there is gripping block.
Assembling device in described step j includes assembly or fitting table, and assembly or fitting table has the conveyer belt of conveying photovoltaic module, transport
Be provided with band can by spacing for photovoltaic module live position-limit mechanism, assembly or fitting table be fixed with hitch, hitch is provided with the
Four lift cylinders, the piston rod of the 4th lift cylinder straight down, the piston rod end of the 4th lift cylinder and installation base plate phase
Even, installation base plate has been horizontally disposed with rotating bar, rotating bar one end is connected with reducing motor, the rotating bar other end and placement plate phase
Even, the second standing groove offering for placing terminal box is placed on plate, installation base plate is provided with and terminal box can be positioned at
Locking mechanism in second standing groove；Glue gun is additionally provided with installation base plate, glue gun is connected with glue storage box by glue feeding tube
Logical, it is provided with delivery pump in glue feeding tube.
The operation principle of assembling device is as follows: by position-limit mechanism, the photovoltaic module on conveyer belt is carried out spacing, will apply
The terminal box having silica gel is put in the second standing groove placing plate, is located by locking mechanism, controls reducing motor
Output shaft drives rotating bar to rotate, and rotating bar drives places plate rotation, makes terminal box rotate 90 degree, controls the 4th lift cylinder
Piston rod drives placement plate to move up and down, and places the dynamic terminal box of strip and moves up and down, so that terminal box is bonded on assembly, using electric welding
The lead of the stem of terminal box and photovoltaic module is welded together by pen, opens delivery pump, by glue feeding tube by glue storage box
Silica gel be transported in glue gun, docking line box carry out encapsulating, thus completing its assembling operation, assembling effect is good.
Described position-limit mechanism includes limited block and the 3rd driving cylinder, and the 3rd driving cylinder is fixed on assembly or fitting table, and the 3rd
Straight up, the piston rod end of the 3rd driving cylinder is connected the piston rod of driving cylinder with limited block, limited block energy and photovoltaic
Attached components touch, and assembly or fitting table is additionally provided with adjustment structure.
Described adjustment structure include four be in l shape adjustment block, four fairleads, the guide post in x shape, swingle and tune
Section disk, guide post is fixed on assembly or fitting table, and four fairleads are separately positioned on guide post four end, and four adjustment blocks are fixed respectively
On four fairleads, and four adjustment blocks can drift angle corresponding with photovoltaic module contact respectively, and swingle is vertically arranged in
In the middle part of guide post, swingle lower end is connected with electric rotating machine, and swingle upper end is connected with adjustment disk, adjustment disk and coupling bar one end
It is hinged, the coupling bar other end and fairlead are hinged.
When needing the photovoltaic module position on conveyer belt is adjusted, the output shaft of electric rotating machine is controlled to be rotated
Bar rotates, and swingle drives adjustment disk to rotate, and adjustment disk makes four fairleads gradually draw in by coupling bar, and fairlead drives to be adjusted
Monoblock is gradually drawn in, and the photovoltaic module position on conveyer belt is aligned by adjustment block.
Described locking mechanism includes being opened in the installing hole placing on plate, the locking plate being resilient, air pump and communicating pipe, peace
Dress hole is connected with the second standing groove, and locking plate is fixed on to be placed on plate, and installing hole closes by locking plate, communicating pipe one end
Be connected with installing hole, communicating pipe the other end be connected with air pump.
Described installing hole is connected with air inlet pipe one end, and the air inlet pipe other end can be connected with the external world, is provided with the in air inlet pipe
Two magnetic valves.
Compared with prior art, the preparation method of this solar double-glass assemblies has the advantage that this preparation method can greatly simplify
Making programme, improve product quality, roof and booth can be applied to, product range is wide again.
Brief description
Fig. 1 is the perspective view of laminated device.
Fig. 2 is the perspective view of material stock frame in laminated device.
Fig. 3 is the sectional view removing part in laminated device.
Fig. 4 is the perspective view of welder.
Fig. 5 is the perspective view of chamfered edge device.
Fig. 6 is the perspective view of detection means.
Fig. 7 is the perspective view of gluing device.
Fig. 8 is the perspective view of assembling device.
In figure, 1, stacking table；2nd, the first driving cylinder；3rd, sliding shoe；4th, slide rail；5th, left location-plate；6th, left cylinder；7th, defeated
Send band；8th, material platform；9th, link；11st, lifting seat；12nd, place bar；13rd, motor；14th, steel wire rope；15th, right location-plate；
16th, Mobile base；17th, first straight line motor；19th, fixed strip；21st, Pneumatic suction cup；26th, base plate；27th, roller；28th, left placement bar；
29th, left rotary shaft；31st, installing rack；31a, location hole；32nd, right spindle；33rd, right placement bar；35th, fixed plate；36th, locating dowel；37、
Spring；38th, guide pin bushing；39th, guide pillar；46th, welding bench；47th, second deposit axle；48th, the second motor；49th, vavuum pump；51st, gas transmission connects
Pipe；52nd, mounting bar；53rd, the first manipulator；54th, sucker；55th, the first motor；56th, first deposit axle；57th, first driven shaft；
58th, the first driving shaft；59th, first support；61st, the first cutting knife；62nd, the first cylinder；63rd, the first knife rest；64th, location-plate；64a、
Locating slot；64a1, horizontal location division；64a2, perpendicular location division；65th, electric iron；66th, fixed block；67th, column；68th, the first lifting air
Cylinder；69th, the second cylinder；71st, the second knife rest；72nd, the second cutting knife；73rd, second support；74th, the second driving shaft；75th, second is driven
Axle；81st, chamfered edge platform；82nd, conveyer belt；83rd, dual-purpose pump；84th, appendix；85th, bracket；86th, vacuum cup；88th, rotary shaft；89、
Second straight line motor；90th, mounting disc；91st, slide block；92nd, locating shaft；93rd, edge tool；94th, rotary electric machine；95th, lifter plate；96、
Second lift cylinder；97th, guide rail；98th, positioning strip；99th, adjust cylinder；101st, monitor station；102nd, pointer；103rd, positioning rotating shaft；
104th, instruction disk；105th, oscillating deck；111st, transmission belt；112nd, temperature sensor；113rd, connecting rod；114th, the 3rd lift cylinder；
115th, mounting bracket；116th, mounting blocks；117th, detecting electrode；118th, illuminating lamp；119th, minute surface reflector；121st, oscillating cylinder；
122nd, computer；123rd, controller；124th, gluing platform；125th, the second manipulator；126th, push rod；127th, blanking cylinder；130th, revolve
Rotating shaft；132nd, storing board；132a, the first standing groove；133rd, the first guide rod；134th, mobile bar；135th, the first guide block；136th, second
Push-rod electric machine；137th, the first push-rod electric machine；138th, the second guide block；139th, storing container；140th, water pump；142nd, glue conveying box；143rd, pacify
Dress plate；144th, glue rifle；146th, connecting rod；147th, the second guide rod；148th, rotating disk；149th, gripping block；150th, finger cylinder；151、
Assembly or fitting table；152nd, conveyer belt；153rd, rotating bar；154th, reducing motor；155th, installation base plate；156th, hitch；157th, coupling bar；
158th, fairlead；159th, guide post；161st, adjustment block；162nd, the 4th lift cylinder；163rd, the second magnetic valve；164th, air inlet pipe；
165th, air pump；166th, communicating pipe；167th, locking plate；168th, place plate；168a, the second standing groove；169th, swingle；170th, adjust
Disk；171st, limited block；172nd, the 3rd driving cylinder.
Specific embodiment
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
The preparation method of this solar double-glass assemblies, it includes following step: a, battery sorting: every piece of battery is examined
Survey；B, front welding: by bonding machine, welding is welded in the negative pole main gate line of battery front side, forms battery strings, bonding machine
Using the existing equipment that can buy on market, welding is tin plating copper strips, and welding adopts hot blast or infrared welding mode；C, clear
Wash: to cover-plate glass, the poe film that cuts and back-panel glass be carried out, and standby after drying；D, laminated laying: by folded
Cover-plate glass, poe film, component string, poe film and back-panel glass are laid by layer device according to order level from bottom to top, apply
If when ensure between each layer relative position, wherein, component string is to lay multi-disc battery strings to connect by right-angle lead afterwards
Formed, right-angle lead passes through welder and is obtained together；E, component lamination: the semi-finished product module laying is put into lamination
In machine, using vacuum layer platen press, laminating machine lower chambers are vacuumized, pressurized, heated, by cover-plate glass, poe film, component string, poe
Together with film is hot-pressed onto with back-panel glass, take out after shaping；F, chamfered edge: by the hair to the semi-finished product module after lamination for the chamfered edge device
While carrying out chamfered edge process, being stretched out due to pressure after poe film fusing during lamination and solidifying to form burr；G, reverse current test:
By detection means on semi-finished product module additional positive bias or back bias voltage, then observe Infrared Thermogram, judge battery have or not
Hidden split, the defect such as rosin joint；H, frame up: aluminium frame is coated silica gel, and aluminium frame and semi-finished product module are fitted together；I, connect
Line box gluing: line box is docked by gluing device and carries out gluing process；J, assembling terminal box: by assembling device by connection box set
It is attached on the back side of semi-finished product module, so that the stem of terminal box is connected with the lead of semi-finished product module, and silica gel is poured into connect
In line box；K, assembly solidification: semi-finished product module is transported to curing room and carries out curing process, prepared solar double-glass assemblies；L, assembly are clear
Wash: with ethanol, the surface of photovoltaic module is carried out with scrub process, and the burr on aluminium frame side is removed；M, module testing: right
The power output of photovoltaic module is demarcated, and determines the credit rating of assembly；N, packaging and storage: photovoltaic module is carried out packing,
Warehouse-in.
Using above method, you can greatly simplify Making programme, improve product quality, can be applied to again roof and
Booth, product range is wide.
As shown in figure 1, the laminated device in step d includes stacking table 1, stacking table 1 has conveyer belt 7, on stacking table 1
Be provided with the conveying mechanism that battery strings can be transported on conveyer belt 7, conveying mechanism include for deposit battery strings material stock frame,
Mobile base 16 and some fixed strips 19, material stock frame is detachably arranged on stacking table 1, and Mobile base 16 can drive it back and forth by one
The travel mechanism of movement is arranged on stacking table 1, and some fixed strips 19 are arranged on Mobile base 16, in the present embodiment, fixing
The quantity of bar 19 is the six roots of sensation；Fixed strip 19 can drive its first straight line motor 17 moving up and down to be connected with one, in the present embodiment
In, the quantity of first straight line motor 17 is also six, and every fixed strip 19 is connected with a first straight line motor 17；Fixed strip 19
On be fixed with some Pneumatic suction cups 21, in the present embodiment, the quantity of the Pneumatic suction cup 21 on every fixed strip 19 is ten, gas
Dynamic sucker 21 is using the existing product that can buy on market；The air inlet mouth down of Pneumatic suction cup 21, the giving vent to anger of Pneumatic suction cup 21
Mouth is connected with compressor by tracheae, is provided with the first magnetic valve in tracheae；In the present embodiment, the quantity of tracheae is the six roots of sensation,
Sucker on respectively with fixed strip 19 of every tracheae is connected；Being additionally provided with stacking table 1 can be to the battery strings on conveyer belt 7
Carry out the detent mechanism of auxiliary positioning；Material platform 8 for placing thin plate is further fixed on stacking table 1, material platform 8 is located at conveying
Above band 7.
As shown in figure 1, detent mechanism includes left location-plate 5 and right location-plate 15, left location-plate 5 offers left positioning
Groove, left location-plate 5 can drive its left cylinder 6 moving back and forth to be connected with one, and right location-plate 15 offers right locating slot, right fixed
Position plate 15 can drive its right cylinder moving back and forth to be connected with one, and left location-plate 5 and right location-plate 15 are located at conveyer belt 7 respectively
Both sides；Also it is respectively provided with instruction line on left location-plate 5 and right location-plate 15.
As shown in figure 1, travel mechanism includes slide rail 4, sliding shoe 3 and the first driving cylinder 2, slide rail 4 is horizontally fixed on folded
On layer platform 1, sliding shoe 3 is arranged on slide rail 4, and the first driving cylinder 2 is fixed on stacking table 1, the piston of the first driving cylinder 2
Bar is horizontally disposed with, and the piston rod end of the first driving cylinder 2 is connected with sliding shoe 3, and Mobile base 16 is connected with sliding shoe 3.
As shown in figure 1, the auxiliary body for adjunct test is additionally provided with stacking table 1, auxiliary body include link 9,
Lifting seat 11, placement bar 12, steel wire rope 14 and motor 13, link 9 is fixed on stacking table 1, and link 9 is positioned at defeated
Send band 7 sidepieces；Motor 13 is fixed on link 9 upper end, and the output shaft of motor 13 is horizontally disposed with, steel wire rope 14 one end
It is connected with motor 13, steel wire rope 14 other end is connected with lifting seat 11, place bar 12 and be fixed on lifting seat 11.
As shown in Fig. 2 material stock frame is including base plate 26, base plate 26 bottom arranges some rollers 27, in the present embodiment,
The quantity of roller 27 is four；Base plate 26 top is provided with installing rack 31 by adjustment structure, installing rack 31 is provided with some
For the placing piece of placing battery strings, placing piece includes left placement bar 28 and right placement bar 33, and a left side is passed through in left placement bar 28 one end
Rotating shaft 29 and installing rack 31 side are hinged, and left placement bar 28 other end is left working end, passes through to turn right in right placement bar 33 one end
Axle 32 and installing rack 31 opposite side are hinged, and right placement bar 33 other end is right working end, installing rack 31 is additionally provided with and can drive
Dynamic left rotary shaft 29 and the dynamic structure of right spindle 32 synchronous axial system；In the present embodiment, left place bar 28 and right place bar 33
Quantity is the six roots of sensation, and a left placement bar 28 and a right bar 33 of placing can form one layer, and as six layers, each layer can individually be received
Rise or launch, each layer can be placed six pieces of battery strings.
As shown in figure 3, adjustment structure includes spring 37, guide pin bushing 38 and guide pillar 39, guide pillar 39 is vertically fixed on base plate 26,
Guide pillar 39 is fixed on base plate 26 by way of welding；Guide pin bushing 38 is slidably arranged on guide pillar 39, and spring 37 is set in guide pillar
On 39, spring 37 upper end is connected with guide pin bushing 38, and spring 37 lower end is connected with base plate 26, and installing rack 31 is fixed on guide pin bushing 38, bottom
The location structure that installing rack 31 can be positioned is additionally provided with plate 26.
As shown in figure 3, location structure includes location hole 31a, locating dowel 36 and the fixed plate being opened in installing rack 31 lower end
35, fixed plate 35 is fixed on base plate 26, and fixed plate 35 is fixed on base plate 26 by way of welding；Open up in fixed plate 35
There is fixing hole, locating dowel 36 is slidably arranged in fixing hole, locating dowel 36 one end can be inserted in location hole 31a, locating dowel 36
The other end is connected with operating handle.
Dynamic structure includes stepper motor, driving wheel, left driven pulley, right driven pulley and transmission belt, and stepper motor is fixed on
On installing rack 31, the output shaft of stepper motor is vertically arranged, and driving wheel is fixed on the output shaft of stepper motor, and left driven pulley is solid
Be scheduled on left rotary shaft 29 end, right driven pulley is fixed on right spindle 32 end, transmission belt around be located at driving wheel, left driven pulley with right from
Between driving wheel, in the present embodiment, transmission belt be in 8-shaped around being located between driving wheel, left driven pulley and right driven pulley, left rotary shaft
29 and the rotation direction of right spindle 32 be contrary；Using this structure, the output shaft of stepper motor is controlled to drive driving wheel to rotate, main
Driving wheel drives left driven pulley and right driven pulley synchronous axial system, left driven pulley and right driven pulley to drive left rotary shaft respectively by transmission belt
29 and right spindle 32 synchronous axial system, so that left placement bar 28 and right placement bar 33 is launched；Battery strings are put into from the bottom up a left side to put
Put on bar 28 and right placement bar 33, gradually increase with the quality on installing rack 31, the elastic force of spring 37 can be overcome, make installing rack
31 move down, and carry out depositing of battery strings in sustained height；Locating dowel 36 is inserted in location hole 31a, by installing rack 31
It is positioned on base plate 26, be moved into desired location；By supreme for battery strings by under from installing rack 31 take out, with installing rack
Quality on 31 gradually mitigates, and under the elastic force of spring 37 acts on, so that installing rack 31 is moved up, carries out battery in sustained height
The taking-up of string；The output shaft controlling stepper motor drives driving wheel to rotate, and driving wheel drives left driven pulley and the right side by transmission belt
Driven pulley synchronous axial system, left driven pulley and right driven pulley drive left rotary shaft 29 and right spindle 32 synchronous axial system respectively, make left placement
Bar 28 and right placement bar 33 are packed up, and provide enough operating spaces for taking out lower floor's battery strings；Storage rack can be used for welding and folds
Turnover between layer two-step.
The operation principle of laminated device is as follows: control the piston rod of the first driving cylinder 2 to drive sliding shoe 3 to move back and forth,
Sliding shoe 3 drives Mobile base 16 to move back and forth, and Mobile base 16 drives fixed strip 19 to move back and forth, and fixed strip 19 drives Pneumatic suction cup
21 move back and forth, and so that Pneumatic suction cup 21 is located at and control the push rod of first straight line motor 17 to drive fixed strip 19 directly over material stock frame
Move up and down, fixed strip 19 drives Pneumatic suction cup 21 to move up and down, and Pneumatic suction cup 21 contacts with battery strings, opens compressor, leads to
Cross tracheae to siphon away the air at Pneumatic suction cup 21, due to horizontal level and the varying height positions section of fixed strip 19, can be once
Six battery strings are drawn onto on corresponding six fixed strips 19, or dynamic by the first driving cylinder 2 and first straight line motor 17
Make, battery strings are drawn onto one by one on corresponding six fixed strips 19；Being moved back and forth by battery strings to make it be placed into conveyer belt 7
On, left location-plate 5 is adjusted to by suitable position by left cylinder 6, by right cylinder, right location-plate 15 is adjusted to suitably
Position, left locating slot and right locating slot can carry out auxiliary positioning to battery strings, thus completing lamination operation；In the present embodiment,
First laying cover plate and eva film, then by six battery strings one-time layings, finally laying eva film and backboard；In the present embodiment
In, in each photovoltaic module, the quantity of battery strings is six, and in every battery strings, the quantity of battery is ten pieces.
As shown in figure 4, the welder in step d includes welding bench 46, welding bench 46 is fixed with location-plate 64, positioning
Locating slot 64a in l shape is offered on plate 64, locating slot 64a includes horizontal location division 64a1 and perpendicular location division 64a2, and horizontal positioning
Portion 64a1 and perpendicular location division 64a2 is mutually perpendicular to；It is disposed with welding bench 46 and can convey the of welding to horizontal location division 64a1
One structure for conveying and the second structure for conveying that can convey welding to perpendicular location division 64a2, welding bench 46 are fixed with column 67, weldering
The mode being bolted is connect on platform 46 and is fixed with column 67；First lift cylinder 68 is fixed with column 67, on column 67
The mode being bolted is fixed with the first lift cylinder 68；The piston rod of the first lift cylinder 68 straight down, first liter
The piston rod end of sending down abnormally ascending cylinder 68 is connected with fixed block 66, the side that the piston rod end of the first lift cylinder 68 is bolted
Formula is connected with fixed block 66；Electric iron 65 is provided with fixed block 66, electric iron 65 is using the existing product that can buy on market
Product；The taking-up structure that the right-angle lead in locating slot 64a can be taken out is additionally provided with welding bench 46.
As shown in figure 4, the first structure for conveying includes first depositing axle 56, first support 59, first for place welding
Driving shaft 58, first driven shaft 57, the first knife rest 63, the first cylinder 62 and the first cutting knife 61, first deposits axle 56 is horizontally disposed with
On welding bench 46, and it is located at horizontal location division 64a1 side, the first knife rest 63 is fixed on location-plate 64, and be located at horizontal location division
Directly over 64a1, the first cylinder 62 is fixed on the first knife rest 63, the piston rod of the first cylinder 62 straight down, the first cylinder 62
Piston rod end be connected with the first cutting knife 61, and the first cutting knife 61 can be touched with location-plate 64 bottom connection, and first support 59 is solid
It is scheduled on welding bench 46, and first support 59 is deposited between axle 56 positioned at the first knife rest 63 and first, the first driving shaft 58 and
One driven shaft 57 is separately positioned in first support 59, has and pass through for welding between the first driving shaft 58 and first driven shaft 57
Gap, the first driving shaft 58 end is connected with the first motor 55.
As shown in figure 4, the second structure for conveying includes second depositing axle 47, second support 73, second for place welding
Driving shaft 74, second driven shaft 75, the second knife rest 71, the second cylinder 69 and the second cutting knife 72, second deposits axle 47 is horizontally disposed with
On welding bench 46, and it is located at perpendicular location division 64a2 side, the second knife rest 71 is fixed on location-plate 64, and is located at horizontal location division
Directly over 64a1, the second cylinder 69 is fixed on the second knife rest 71, the piston rod of the second cylinder 69 straight down, the second cylinder 69
Piston rod end be connected with the second cutting knife 72, and the second cutting knife 72 can be touched with location-plate 64 bottom connection, and second support 73 is solid
It is scheduled on welding bench 46, and second support 73 is deposited between axle 47 positioned at the second knife rest 71 and second, the second driving shaft 74 and
Two driven shafts 75 are separately positioned in second support 73, have and pass through for welding between the second driving shaft 74 and second driven shaft 75
Gap, the second driving shaft 74 end is connected with the second motor 48.
As shown in figure 4, taking out structure to include the first manipulator 53, mounting bar 52, some suckers 54 and vavuum pump 49, first
Manipulator 53 one end is fixed on welding bench 46, and the first manipulator 53 other end is mutually fixed with mounting bar 52, the shape of mounting bar 52
Shape is also l shape；Some suckers 54 are arranged on mounting bar 52, and in the present embodiment, the quantity of sucker 54 is ten；Sucker 54
Air inlet mouth down, the gas outlet of sucker 54 is connected with vavuum pump 49 by gas transmission connecting leg 51.
The operation principle of welder is as follows: drives the first driving shaft 58 to rotate by the first motor 55, the first driving shaft
58 drive first driven shafts 57 rotate, and the first welding deposited on axle 56 is transported in horizontal location division 64a1, controls the first gas
The piston rod of cylinder 62 drives the first cutting knife 61 to move up and down, and the first cutting knife 61 is cut off；Drive second by the second motor 48
Driving shaft 74 rotates, and the second driving shaft 74 drives second driven shaft 75 to rotate, and the second welding deposited on axle 47 is transported to perpendicular
In the 64a2 of location division, the piston rod of the second cylinder 69 is controlled to drive the second cutting knife 72 to move up and down, the second cutting knife 72 is cut off；
The piston rod controlling the first lift cylinder 68 drives fixed block 66 to move up and down, and fixed block 66 drives electric iron 65 to move up and down,
Welding in horizontal location division 64a1 and perpendicular location division 64a2 is welded together to form right-angle lead by electric iron 65；By the first machine
Tool hand 53 drives sucker 54 to move down, and sucker 54 contacts with right-angle pin, opens vavuum pump 49, will be inhaled by gas transmission connecting leg 51
The air of Pan54Chu siphons away, and right-angle lead can be taken out from the locating slot 64a of location-plate 64 by sucker 54.
As shown in figure 5, the chamfered edge device in step f includes chamfered edge platform 81, chamfered edge platform 81 has for conveying photovoltaic group
The conveyer belt 82 of part, chamfered edge platform 81 is provided with can be by the jacking mechanism of the jack-up upwards of the photovoltaic module on conveyer belt 82, jack-up
Mechanism includes in criss-cross bracket 85, rotary shaft 88, lifter plate 95 and the second lift cylinder 96, and the second lift cylinder 96 is fixing
On chamfered edge platform 81, the mode that the second lift cylinder 96 is bolted is fixed on chamfered edge platform 81；And second lift cylinder
96 be located at conveyer belt 82 in the middle part of, the piston rod of the second lift cylinder 96 straight up, the piston rod end of the second lift cylinder 96
It is connected with lifter plate 95, the mode that the piston rod end of the second lift cylinder 96 is bolted is connected with lifter plate 95；Turn
Moving axis 88 is vertically arranged on lifter plate 95, and rotary shaft 88 lower end can drive its rotary electric machine 94 rotating to be connected with one, rotates
Axle 88 upper end is connected with bracket 85, and the mode that rotary shaft 88 upper end is bolted is connected with bracket 85；And bracket 85 can position
Above conveyer belt 82, lifter plate 95 is additionally provided with the latch-up structure that can be locked in photovoltaic module on bracket 85；Chamfered edge platform
81 sidepieces are further fixed on adjusting cylinder 99, and the mode that chamfered edge platform 81 sidepiece is bolted is fixed with regulation cylinder 99；Adjust
The piston rod of cylinder 99 is horizontally disposed with, and the piston rod end adjusting cylinder 99 is connected with positioning strip 98, adjusts the piston of cylinder 99
The mode that boom end is bolted is connected with positioning strip 98；Mounting disc 90, mounting disc 90 and are provided with positioning strip 98
Its reciprocating structure moving back and forth can be driven to be connected, mounting disc 90 is provided with edge tool 93, edge tool 93 adopts can on market
With the existing product bought；Recessed chamfered portion is had on edge tool 93.
As shown in figure 5, latch-up structure includes some vacuum cups 86 and dual-purpose pump 83, in the present embodiment, vacuum cup
86 quantity is four；Vacuum cup 86 is separately fixed on bracket 85, the air inlet of vacuum cup 86 upward, vacuum cup 86
Exhaust outlet be connected with dual-purpose pump 83 by appendix 84；Dual-purpose pump 83 inflates dual-purpose air pump for pumping.
As shown in figure 5, reciprocating structure includes second straight line motor 89, guide rail 97 and slide block 91, guide rail 97 is horizontally fixed on
On positioning strip 98, slide block 91 is arranged on guide rail 97, and second straight line motor 89 is fixed on positioning strip 98, second straight line motor 89
Push rod be horizontally disposed with, the push rod end of second straight line motor 89 is connected with slide block 91, and mounting disc 90 is fixed on slide block 91.
As shown in figure 5, also rotating setting locating shaft 92 in mounting disc 90, edge tool 93 is fixed on positioning by connecting base shaft
On axle 92, mounting disc 90 sidepiece is also threaded with bolt, and bolt end can be leant with locating shaft 92, mounting disc
90 tops also have angle line.
The operation principle of chamfered edge device is as follows: by conveyer belt 82, photovoltaic module is transported to directly over bracket 85, controls
The piston rod of the second lift cylinder 96 drives lifter plate 95 to move up, and lifter plate 95 makes bracket 85 move up；Using dual-purpose
Air at vacuum cup 86 is siphoned away by the air extracting function of pump 83 by appendix 84, and photovoltaic module is locked by vacuum cup 86
In bracket 85；Positioning strip 98 is driven to move back and forth by adjusting cylinder 99, positioning strip 98 makes edge tool 93 and photovoltaic module edge
Contact；The push rod band movable slider 91 controlling second straight line motor 89 moves back and forth, and slide block 91 drives mounting disc 90 to move back and forth, peace
Sabot 90 drives edge tool 93 to move back and forth, and edge tool 93 carries out chamfered edge to photovoltaic module, is driven by rotary electric machine 94 and rotates
Axle 88 rotates, and rotary shaft 88 drives bracket 85 to rotate, and bracket 85 drives photovoltaic module to rotate, and photovoltaic module surrounding is cut
Side.
As shown in fig. 6, the detection means in step g includes monitor station 101, monitor station 101 has transmission belt 111, inspection
The first testing agency for being detected to photovoltaic module open defect is provided with scaffold tower 101, the first testing agency includes
Illuminating lamp 118, oscillating deck 105 and minute surface reflector 119, minute surface reflector 119 is mirror, and minute surface reflector 119 can be made to have
Preferably reflection light ability；Oscillating deck 105 is arranged on monitor station 101, and oscillating deck 105 can drive it to swing back and forth with one
Swinging structure is connected, and oscillating deck 105 is located at below transmission belt 111, and minute surface reflector 119 is fixed on oscillating deck 105, minute surface
The mode that reflector 119 is bolted is fixed on oscillating deck 105；Illuminating lamp 118 is fixed on monitor station 101, illumination
The mode that lamp 118 is bolted is fixed on monitor station 101；And illuminating lamp 118 is located at transmission belt 111 and minute surface reflector
Between 119；The second testing agency that photovoltaic module power defect can be detected is additionally provided with monitor station 101.
As shown in fig. 6, swinging structure includes oscillating cylinder 121, instruction disk 104 and pointer 102, oscillating deck 105 middle part is logical
Cross positioning rotating shaft 103 to be hinged on monitor station 101, oscillating cylinder 121 is hinged on monitor station 101, the piston of oscillating cylinder 121
Bar is obliquely installed, and the piston rod end of oscillating cylinder 121 and oscillating deck 105 one end are hinged, and instruction disk 104 is fixed on monitor station
On 101, and instruction disk 104 is located at outside positioning rotating shaft 103, and instruction disk 104 has angle line, and pointer 102 is fixed on positioning and turns
On axle 103, pointer 102 is towards the angle line of instruction disk 104.
As shown in fig. 6, the second testing agency includes mounting bracket 115, temperature sensor 112, controller 123, computer
122nd, the 3rd lift cylinder 114, mounting blocks 116 and detecting electrode 117, mounting bracket 115 is fixed on monitor station 101, and the 3rd
Lift cylinder 114 is fixed in mounting bracket 115, the piston rod of the 3rd lift cylinder 114 straight down, the 3rd lift cylinder
114 piston rod end is connected with mounting blocks 116, and mounting blocks 116 are connected with detecting electrode 117, and temperature sensor 112 passes through even
Bar 113 is fixed in mounting bracket 115, and detecting electrode 117 is all connected with controller 123 by circuit with temperature sensor 112,
Controller 123 is connected with computer 122 by circuit, and in the present embodiment, controller 123 is using showing of can having bought on market
There is single-chip microcomputer, the program of Single-chip Controlling electrode and sensor is existing, and its program does not need to update.
The operation principle of detection means is as follows: by transmission belt 111, photovoltaic module is being transported to minute surface reflector 119 just
Top, controls the piston rod of oscillating cylinder 121 to drive oscillating deck 105 to swing back and forth, oscillating deck 105 drives minute surface reflector 119
Swing back and forth, be adjusted to suitable position, illuminating lamp 118 provides enough light sources, by the reflection of minute surface reflector 119
Effect, can carry out outward appearance detection to the downside of photovoltaic module；The piston rod controlling the 3rd lift cylinder 114 drives mounting blocks
116 move up and down, and mounting blocks 116 drive detecting electrode 117 to move up and down, and detecting electrode 117 is connected with the lead of photovoltaic module,
By signal transmission to controller 123, meanwhile, signal is also passed to controller 123 by temperature sensor 112, and controller 123 will be believed
Number pass to computer 122, analyzed by computer 122 and power detection is carried out to it, thus realizing its defects detection operation.
As shown in fig. 7, the gluing device in step i includes gluing platform 124, gluing platform 124 one end is horizontally fixed with
One guide rod 133, the mode that gluing platform 124 one end is bolted is fixed with the first guide rod 133；Set on first guide rod 133
It is equipped with the first guide block 135, the first guide block 135 is connected with the first push-rod electric machine 137, and the first push-rod electric machine 137 is fixed on gluing platform
On 124, the mode that the first guide block 135 is bolted is connected with the push rod of the first push-rod electric machine 137；On first guide block 135
It is fixed with mobile bar 134, the mode that the first guide block 135 is bolted is fixed with mobile bar 134；Water on mobile bar 134
Put down and be fixed with the second guide rod 147, the mode that mobile bar 134 is bolted is fixed with the second guide rod 147；And second guide rod
147 are mutually perpendicular to the first guide rod 133, and the second guide rod 147 is provided with the second guide block 138, the second guide block 138 and the second push rod
Motor 136 be connected, the second push-rod electric machine 136 is fixed on mobile bar 134, the mode that the second guide block 138 is bolted and
The push rod of the second push-rod electric machine 136 is connected；Installing plate 143 is fixed with the second guide block 138, the second guide block 138 passes through bolt
The mode connecting is fixed with installing plate 143；Glue rifle 144 is fixed with installing plate 143, installing plate 143 is bolted
Mode is fixed with glue rifle 144；The plastic emitting mouth down of glue rifle 144, the glue-feeder of glue rifle 144 passes through glue conveying box 142 and storing container 139
It is connected, be provided with water pump 140 in glue conveying box 142, gluing platform 124 other end is vertically arranged with rotary shaft 130, rotary shaft
130 lower ends can drive its servomotor rotating to be connected with one, and rotary shaft 130 upper end is connected with rotating disk 148, rotary shaft 130
Upper end is connected with rotating disk 148 by way of bonded；Some connecting rods 146 are provided with rotating disk 148, in the present embodiment
In, the quantity of connecting rod 146 is three；Connecting rod 146 one end is connected with rotating disk 148, and connecting rod 146 other end is provided with
For depositing the storage configuration of terminal box.
As shown in fig. 7, storage configuration includes storing board 132, pressing plate and the second driving cylinder, storing board 132 and connecting rod
146 other ends are connected, and storing board 132 offer the first standing groove 132a for depositing terminal box, storing board 132 sidepiece is opened
It is provided with the through hole being connected with the first standing groove 132a, the second driving cylinder is fixed on storing board 132, the second driving cylinder
Piston rod can extend in through hole, and the piston rod end of the second driving cylinder is connected with pressing plate, in the present embodiment, storing board
132 underfaces that can turn to glue rifle 144.
As shown in fig. 7, baiting structure is provided with gluing platform 124, baiting structure include blanking cylinder 127, push rod 126,
Second manipulator 125 and finger cylinder 150, storing board 132 bottom is further opened with the blanking being connected with the first standing groove 132a
Through hole, blanking cylinder 127 is fixed on gluing platform 124, the piston rod of blanking cylinder 127 straight up, the work of blanking cylinder 127
Stopper rod end is connected with push rod 126, and push rod 126 can be located in one of the underface of storing board 132, the second manipulator 125 1
End is fixed on gluing platform 124, and the second manipulator 125 other end is connected with finger cylinder 150, on the finger of finger cylinder 150
There is gripping block 149.
The operation principle of gluing device is as follows: terminal box is put into one by one in the first standing groove 132a of storing board 132, control
The piston rod band dynamic pressure plate making the second driving cylinder moves back and forth, and terminal box is positioned by pressing plate；Control the output of servomotor
Axle is rotated axle 130 and rotates, and rotary shaft 130 is rotated disk 148 and rotates, and rotating disk 148 drives connecting rod 146 to rotate, even
Extension bar 146 drives storing board 132 to rotate, and terminal box is transported to below glue rifle 144 one by one；By the first push-rod electric machine 137 He
Second push-rod electric machine 136 enables glue rifle 144 to move horizontally, and opens water pump 140, by glue conveying box 142 by storing container 139
Silica gel is transported at glue rifle 144, and glue rifle 144 docking line box carries out gluing；Control rotating disk 148 to be rotated further, make storing board 132
Directly over blanking cylinder 127, the piston rod of blanking cylinder 127 is controlled to drive push rod 126 to move up and down, push rod 126 will connect
Line box ejects from the first standing groove 132a of storing board 132, drives finger cylinder 150 mobile by the second manipulator 125, hand
Refer to cylinder 150 and terminal box is transported to desired location；When connection box set is attached on photovoltaic module, need gluing silicon in terminal box
Glue.
As shown in figure 8, the assembling device in step j includes assembly or fitting table 151, assembly or fitting table 151 has conveying photovoltaic module
Conveyer belt 152, conveyer belt 152 is provided with can by spacing for photovoltaic module live position-limit mechanism, assembly or fitting table 151 be fixed with connection
Connect frame 156, the mode that assembly or fitting table 151 is bolted is fixed with hitch 156；It is provided with the 4th liter on hitch 156
Sending down abnormally ascending cylinder 162, the piston rod of the 4th lift cylinder 162 straight down, the piston rod end of the 4th lift cylinder 162 and install base
Plate 155 is connected, and the mode that the piston rod end of the 4th lift cylinder 162 is bolted is connected with installation base plate 155；Install
Rotating bar 153 has been horizontally disposed with substrate 155, rotating bar 153 one end is connected with reducing motor 154, rotating bar 153 other end and
Place plate 168 to be connected, rotating bar 153 other end is connected with placement plate 168 by way of welding；Place and offer on plate 168
For placing the second standing groove 168a of terminal box, installation base plate 155 is provided with and terminal box can be positioned at the second standing groove
Locking mechanism in 168a；Glue gun is additionally provided with installation base plate 155, glue gun is connected with glue storage box by glue feeding tube,
It is provided with delivery pump in glue feeding tube.
As shown in figure 8, position-limit mechanism includes limited block 171 and the 3rd driving cylinder 172, the 3rd driving cylinder 172 is fixing
On assembly or fitting table 151, the piston rod of the 3rd driving cylinder 172 straight up, the piston rod end of the 3rd driving cylinder 172 and limit
Position block 171 is connected, and limited block 171 can be contacted with photovoltaic module, and assembly or fitting table 151 is additionally provided with adjustment structure.
As shown in figure 8, it is in 161, four fairleads 158 of adjustment block of l shape, the guiding in x shape that adjustment structure includes four
Bar 159, swingle 169 and adjustment disk 170, guide post 159 is fixed on assembly or fitting table 151, and four fairleads 158 are separately positioned on
On guide post 159 4 end, four adjustment blocks 161 are separately fixed on four fairleads 158, and four adjustment blocks 161 can be distinguished
Drift angle corresponding with photovoltaic module contacts, and swingle 169 is vertically arranged in the middle part of guide post 159, swingle 169 lower end and rotation
Rotating motor is connected, and swingle 169 upper end is connected with adjustment disk 170, and adjustment disk 170 and coupling bar 157 one end are hinged, coupling bar
157 other ends and fairlead 158 are hinged.
As shown in figure 8, locking mechanism includes being opened in the installing hole placing on plate 168, the locking plate 167 being resilient, gas
Pump 165 and communicating pipe 166, installing hole is connected with the second standing groove 168a, and locking plate 167 is fixed on placement plate 168, and locks
Installing hole is closed by stator 167, communicating pipe 166 one end be connected with installing hole, communicating pipe 166 other end and air pump 165 phase
Even；The material of locking plate 167 is rubber.
As shown in figure 8, installing hole is connected with air inlet pipe 164 one end, air inlet pipe 164 other end can be connected with the external world, air inlet
It is provided with the second magnetic valve 163 in pipe 164.
The operation principle of assembling device is as follows: controls the piston rod of the 3rd driving cylinder 172 to drive limited block 171 to move upwards
Dynamic, limited block 171 carries out spacing to the photovoltaic module on conveyer belt 152；The output shaft controlling electric rotating machine is rotated bar 169
Rotate, swingle 169 drives adjustment disk 170 to rotate, and adjustment disk 170 makes four fairleads 158 gradually receive by coupling bar 157
Hold together, fairlead 158 drives adjustment block 161 gradually to draw in, and the photovoltaic module position on conveyer belt 152 is aligned by adjustment block 161；Will
The terminal box scribbling silica gel is put in the second standing groove 168a placing plate 168, opens air pump 165, will be outer by communicating pipe 166
Boundary's air is transported to installation in the hole, so that locking plate 167 is outwards deformed, and terminal box is locked on placement plate 168, controls the electricity that slows down
The output shaft rotation of machine 154, the output shaft of reducing motor 154 drives rotating bar 153 to rotate, and rotating bar 153 drives places plate 168
Rotate, make terminal box rotate 90 degree, control the piston rod of the 4th lift cylinder 162 to drive placement plate 168 to move down, place plate
168 drive terminal boxes move down, and so that terminal box is bonded on assembly, using electric welding pen by the stem of terminal box and photovoltaic module
Lead weld together, open delivery pump, by glue feeding tube, the silica gel in glue storage box is transported in glue gun, dock line box
Carry out encapsulating, thus completing its assembling operation.
Claims (10)
1. a kind of preparation method of solar double-glass assemblies is it is characterised in that it includes following step: a, battery sorting: to every piece
Battery is detected；B, front welding: by bonding machine, welding is welded in the negative pole main gate line of battery front side, forms battery
String；C, cleaning: to cover-plate glass, the poe film that cuts and back-panel glass be carried out, and standby after drying；D, laminated laying:
By laminated device, cover-plate glass, poe film, component string, poe film and back-panel glass are laid according to order level from bottom to top
Good, ensure the relative position between each layer when laying, wherein, component string is to lay multi-disc battery strings to pass through right-angle lead afterwards
It is joined together to form, right-angle lead passes through welder and is obtained；E, component lamination: the semi-finished product module laying is put into
In laminating machine, using vacuum layer platen press, laminating machine lower chambers are vacuumized, pressurized, heated, by cover-plate glass, poe film, component string,
Together with poe film is hot-pressed onto with back-panel glass, take out after shaping；F, chamfered edge: by chamfered edge device to the semi-finished product module after lamination
Burr carry out chamfered edge process；G, reverse current test: by detection means on semi-finished product module additional positive bias or back bias voltage,
Then observe Infrared Thermogram, judge battery have or not hidden split, the defect such as rosin joint；H, frame up: aluminium frame is coated silica gel, and by aluminium
Frame and semi-finished product module fit together；I, terminal box gluing: line box is docked by gluing device and carries out gluing process；J, group
Attaching line box: by assembling device, connection box set is attached on the back side of semi-finished product module, makes the stem of terminal box become with half
The lead connection of product assembly, and silica gel is poured in terminal box；K, assembly solidification: semi-finished product module is transported to curing room and carries out
Curing process, prepared solar double-glass assemblies；L, assembly cleaning: with ethanol, scrub process is carried out to the surface of photovoltaic module, and by aluminium side
Burr on frame side removes；M, module testing: the power output of photovoltaic module is demarcated, determines the credit rating of assembly；
N, packaging and storage: photovoltaic module is carried out packing, puts in storage.
2. the preparation method of solar double-glass assemblies according to claim 1 is it is characterised in that laminated device in described step d
Including stacking table, stacking table has conveyer belt, stacking table is provided with the conveyer that can be transported to battery strings on conveyer belt
Structure, conveying mechanism is included for material stock frame, Mobile base and some fixed strips depositing battery strings, and material stock frame is detachably arranged at folded
On layer platform, Mobile base can drive its travel mechanism moving back and forth to be arranged on stacking table by one, and some fixed strips are arranged on
On Mobile base, fixed strip can drive its first straight line motor moving up and down to be connected with one, fixed strip is fixed with some pneumatic
Sucker, the air inlet mouth down of Pneumatic suction cup, the gas outlet of Pneumatic suction cup is connected with compressor by tracheae, is provided with tracheae
One magnetic valve；The detent mechanism that battery strings on conveyer belt can be carried out with auxiliary positioning is additionally provided with stacking table；Described lamination
Material platform for placing thin plate is further fixed on platform, material platform is located above conveyer belt；Described detent mechanism includes left positioning
Plate and right location-plate, left location-plate offers left locating slot, and left location-plate can drive, with one, the left cylinder phase that it moves back and forth
Even, right location-plate offers right locating slot, right location-plate can drive its right cylinder moving back and forth to be connected with one, and left positioning
Plate and right location-plate are located at conveyer belt both sides respectively；Described travel mechanism includes slide rail, sliding shoe and the first driving cylinder, slide rail
It is horizontally fixed on stacking table, sliding shoe is arranged on slide rail, the first driving cylinder is fixed on stacking table, the first driving cylinder
Piston rod be horizontally disposed with, the piston rod end of the first driving cylinder is connected with sliding shoe, and Mobile base is connected with sliding shoe；Described
Auxiliary body for adjunct test is additionally provided with stacking table, auxiliary body includes link, lifting seat, places bar, steel wire rope
And motor, link is fixed on stacking table, and motor is fixed on link upper end, the output shaft level of motor
Setting, steel wire rope one end is connected with motor, and the steel wire rope other end is connected with lifting seat, places bar and is fixed on lifting seat.
3. the preparation method of solar double-glass assemblies according to claim 2 is it is characterised in that described material stock frame includes base plate, institute
State base plate bottom and some rollers are set, base plate top is provided with installing rack by adjustment structure, installing rack is provided with some use
In the placing piece of placing battery strings, placing piece includes left placement bar and right placement bar, and left rotary shaft and peace are passed through in left placement bar one end
Shelve side to be hinged, the left placement bar other end is left working end, and right spindle and installing rack opposite side are passed through in right placement bar one end
It is hinged, the right placement bar other end is right working end, installing rack is additionally provided with and can drive left rotary shaft and right spindle synchronous axial system
Dynamic structure；Described adjustment structure includes spring, guide pin bushing and guide pillar, and guide pillar is vertically fixed on base plate, and guide pin bushing slides and arranges
On guide pillar, spring is set on guide pillar, and spring upper end is connected with guide pin bushing, and lower spring end is connected with base plate, and installing rack is fixed on
On guide pin bushing, base plate is additionally provided with the location structure that can position installing rack；Described location structure includes being opened in installing rack
The location hole of lower end, locating dowel and fixed plate, fixed plate is fixed on base plate, and fixed plate offers fixing hole, and locating dowel is slided
Move and be arranged in fixing hole, locating dowel one end can be inserted in location hole, and the locating dowel other end is connected with operating handle；Described dynamic
Power structure includes stepper motor, driving wheel, left driven pulley, right driven pulley and transmission belt, and stepper motor is fixed on installing rack, step
The output shaft of stepper motor is vertically arranged, and driving wheel is fixed on the output shaft of stepper motor, and left driven pulley is fixed on left-hand rotation axle head
Portion, right driven pulley is fixed on right-hand rotation shaft end, and transmission belt is around being located between driving wheel, left driven pulley and right driven pulley.
4. the preparation method of solar double-glass assemblies according to claim 1 is it is characterised in that welder in described step d
Including welding bench, welding bench is fixed with location-plate, location-plate offers the locating slot in l shape, locating slot includes horizontal positioning
Portion and perpendicular location division, welding bench is disposed with can to horizontal location division convey welding the first structure for conveying and can be to perpendicular positioning
Portion conveys the second structure for conveying of welding, and welding bench is fixed with column, and column is fixed with the first lift cylinder, the first lifting
Straight down, the piston rod end of the first lift cylinder is connected the piston rod of cylinder with fixed block, fixed block is provided with electricity and irons
Iron；The taking-up structure that the right-angle lead in locating slot can be taken out is additionally provided with welding bench；Described first structure for conveying includes
For placing welding first deposits axle, first support, the first driving shaft, first driven shaft, the first knife rest, the first cylinder and
One cutting knife, first deposits axle is horizontally set on welding bench, and is located at horizontal location division side, and the first knife rest is fixed on location-plate
On, and be located at directly over horizontal location division, the first cylinder is fixed on the first knife rest, the piston rod of the first cylinder straight down, the
The piston rod end of one cylinder is connected with the first cutting knife, and the first cutting knife can be touched with location-plate bottom connection, and first support is fixed
On welding bench, and first support is deposited between axle positioned at the first knife rest and first, and the first driving shaft and first driven shaft are respectively
It is arranged in first support, there is between the first driving shaft and first driven shaft the gap passed through for welding, the first active axle head
Portion is connected with the first motor；Described second structure for conveying includes second depositing axle, second support, second main for place welding
Moving axis, second driven shaft, the second knife rest, the second cylinder and the second cutting knife, second deposits axle is horizontally set on welding bench, and position
In perpendicular location division side, the second knife rest is fixed on location-plate, and is located at directly over perpendicular location division, and the second cylinder is fixed on second
On knife rest, straight down, the piston rod end of the second cylinder is connected the piston rod of the second cylinder with the second cutting knife, and the second cutting knife
Can touch with location-plate bottom connection, second support is fixed on welding bench, and second support is deposited positioned at the second knife rest and second
Between axle, the second driving shaft and second driven shaft are respectively provided with the secondary support bracket, between the second driving shaft and second driven shaft
There is the gap passed through for welding, the second active shaft end and the second motor are connected；Described taking-up structure include the first manipulator,
Mounting bar, some suckers and vavuum pump, first manipulator one end is fixed on welding bench, the first manipulator other end and mounting bar
Mutually fix, some suckers are arranged on mounting bar, the air inlet mouth down of sucker, gas transmission connecting leg and vacuum are passed through in the gas outlet of sucker
Pump is connected.
5. the preparation method of solar double-glass assemblies according to claim 1 is it is characterised in that chamfered edge device in described step f
Including chamfered edge platform, chamfered edge platform has the conveyer belt for conveying photovoltaic module, chamfered edge platform is provided with can be by conveyer belt
The jacking mechanism of photovoltaic module jack-up upwards, jacking mechanism includes in criss-cross bracket, rotary shaft, lifter plate and the second lifting
Cylinder, the second lift cylinder is fixed on chamfered edge platform, and the second lift cylinder is located in the middle part of conveyer belt, the work of the second lift cylinder
Straight up, the piston rod end of the second lift cylinder is connected stopper rod with lifter plate, and rotary shaft is vertically arranged on lifter plate, turns
Moving axis lower end can drive its rotary electric machine rotating to be connected with one, and rotary shaft upper end is connected with bracket, and bracket can be located at transmission
Above band, lifter plate is additionally provided with the latch-up structure that can be locked in photovoltaic module on bracket；Chamfered edge platform sidepiece is further fixed on
Adjust cylinder, the piston rod adjusting cylinder is horizontally disposed with, the piston rod end adjusting cylinder is connected with positioning strip, and positioning strip sets
It is equipped with mounting disc, mounting disc can drive its reciprocating structure moving back and forth to be connected with one, mounting disc is provided with edge tool, chamfered edge
Recessed chamfered portion is had on knife；Described latch-up structure includes some vacuum cups and dual-purpose pump, and vacuum cup is separately fixed at
On bracket, upward, the exhaust outlet of vacuum cup is connected with dual-purpose pump the air inlet of vacuum cup by appendix；Described reciprocal
Structure includes second straight line motor, guide rail and slide block, and guide rail is horizontally fixed on positioning strip, and slide block is arranged on guide rail, and second
Linear electric motors are fixed on positioning strip, and the push rod of second straight line motor is horizontally disposed with, the push rod end of second straight line motor and cunning
Block is connected, and mounting disc is fixed on slide block；Setting locating shaft is also rotated, edge tool is fixed by connecting base shaft in described mounting disc
On locating shaft, mounting disc sidepiece is also threaded with bolt, and bolt end can be leant with locating shaft, mounting disc
Top also has angle line.
6. the preparation method of solar double-glass assemblies according to claim 1 is it is characterised in that detection means in described step g
Including monitor station, monitor station has transmission belt, monitor station is provided with for being detected to photovoltaic module open defect
First testing agency, the first testing agency includes illuminating lamp, oscillating deck and minute surface reflector, and oscillating deck is arranged on monitor station,
Oscillating deck can drive its swinging structure swinging back and forth to be connected with one, and oscillating deck is located at below transmission belt, and minute surface reflector is solid
It is scheduled on oscillating deck, illuminating lamp is fixed on monitor station, and illuminating lamp is located between transmission belt and minute surface reflector；On monitor station
It is additionally provided with the second testing agency that photovoltaic module power defect can be detected；Described swinging structure include oscillating cylinder,
Instruction disk and pointer, are hinged on monitor station by positioning rotating shaft in the middle part of oscillating deck, and oscillating cylinder is hinged on monitor station, swing
The piston rod of cylinder is obliquely installed, and the piston rod end of oscillating cylinder and oscillating deck one end are hinged, and instruction disk is fixed on detection
On platform, and instruction disk is located at outside positioning rotating shaft, instruction disk has angle line, pointer is fixed on positioning rotating shaft, pointer direction
The angle line of instruction disk；Described second testing agency includes mounting bracket, temperature sensor, controller, computer, the 3rd lifting
Cylinder, mounting blocks and detecting electrode, mounting bracket is fixed on monitor station, and the 3rd lift cylinder is fixed in mounting bracket, the
Straight down, the piston rod end of the 3rd lift cylinder is connected the piston rod of three lift cylinders with mounting blocks, mounting blocks and detection
Electrode is connected, and temperature sensor is fixed in mounting bracket by connecting rod, detecting electrode and temperature sensor all by circuit and
Controller is connected, and controller is connected with computer by circuit.
7. the preparation method of solar double-glass assemblies according to claim 1 is it is characterised in that gluing device in described step i
Including gluing platform, gluing platform one end is horizontally fixed with the first guide rod, the first guide rod is provided with the first guide block, the first guide block and
First push-rod electric machine is connected, and the first guide block is fixed with mobile bar, and mobile bar is horizontally fixed with the second guide rod, and the second guide rod
It is mutually perpendicular to the first guide rod, the second guide rod is provided with the second guide block, the second guide block and the second push-rod electric machine are connected, and second leads
Installing plate is fixed with block, installing plate is fixed with glue rifle, the plastic emitting mouth down of glue rifle, the glue-feeder of glue rifle pass through glue conveying box and
Storing container is connected, and is provided with water pump, the gluing platform other end is vertically arranged with rotary shaft, rotary shaft lower end and in glue conveying box
Its servomotor rotating can be driven to be connected, rotary shaft upper end is connected with rotating disk, and rotating disk is provided with some connecting rods, even
Extension bar one end is connected with rotating disk, and the connecting rod other end is provided with the storage configuration for depositing terminal box.
8. the preparation method of solar double-glass assemblies according to claim 8 is it is characterised in that described storage configuration includes depositing
Plate, pressing plate and the second driving cylinder, storing board is connected with the connecting rod other end, storing board offers for depositing terminal box
First standing groove, storing board sidepiece offers the through hole being connected with the first standing groove, and the second driving cylinder is fixed on storing board
On, the piston rod of the second driving cylinder can extend in through hole, and the piston rod end of the second driving cylinder is connected with pressing plate；Described
Baiting structure is provided with gluing platform, baiting structure includes blanking cylinder, push rod, the second manipulator and finger cylinder, storing board
Bottom is further opened with the lower material through hole being connected with the first standing groove, and blanking cylinder is fixed on gluing platform, the work of blanking cylinder
Straight up, the piston rod end of blanking cylinder is connected stopper rod with push rod, and push rod can be located in one of the underface of storing board,
Second manipulator one end is fixed on gluing platform, and the second manipulator other end is connected with finger cylinder, on the finger of finger cylinder
There is gripping block.
9. the preparation method of solar double-glass assemblies according to claim 1 is it is characterised in that assembling device in described step j
Including assembly or fitting table, assembly or fitting table has the conveyer belt of conveying photovoltaic module, conveyer belt is provided with can by spacing for photovoltaic module live
Position-limit mechanism, assembly or fitting table is fixed with hitch, hitch is provided with the 4th lift cylinder, the piston of the 4th lift cylinder
Straight down, the piston rod end of the 4th lift cylinder is connected bar with installation base plate, and installation base plate has been horizontally disposed with rotating bar,
Rotating bar one end is connected with reducing motor, and the rotating bar other end is connected with placing plate, places and offers for placing wiring on plate
Second standing groove of box, installation base plate is provided with the locking mechanism that can be positioned at terminal box in the second standing groove；Base is installed
Glue gun is additionally provided with plate, glue gun is connected with glue storage box by glue feeding tube, in glue feeding tube, is provided with delivery pump.
10. solar double-glass assemblies according to claim 9 preparation method it is characterised in that described position-limit mechanism include spacing
Block and the 3rd driving cylinder, the 3rd driving cylinder is fixed on assembly or fitting table, the piston rod of the 3rd driving cylinder straight up, the 3rd
The piston rod end of driving cylinder is connected with limited block, and limited block can be contacted with photovoltaic module, and assembly or fitting table is additionally provided with tune
Whole structure；Described adjustment structure include four be in l shape adjustment block, four fairleads, the guide post in x shape, swingle and tune
Section disk, guide post is fixed on assembly or fitting table, and four fairleads are separately positioned on guide post four end, and four adjustment blocks are fixed respectively
On four fairleads, and four adjustment blocks can drift angle corresponding with photovoltaic module contact respectively, and swingle is vertically arranged in
In the middle part of guide post, swingle lower end is connected with electric rotating machine, and swingle upper end is connected with adjustment disk, adjustment disk and coupling bar one end
It is hinged, the coupling bar other end and fairlead are hinged；Described locking mechanism includes being opened in the installing hole placing on plate, in bullet
Property locking plate, air pump and communicating pipe, installing hole is connected with the second standing groove, and locking plate is fixed on placement plate, and locks
Installing hole is closed by piece, communicating pipe one end be connected with installing hole, communicating pipe the other end be connected with air pump；Described installing hole and
Air inlet pipe one end is connected, and the air inlet pipe other end can be connected with the external world, is provided with the second magnetic valve in air inlet pipe.
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| CN201610794184.2A CN106340566B (en) | 2016-08-30 | 2016-08-30 | A kind of preparation method of solar double-glass assemblies |
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| CN201610794184.2A CN106340566B (en) | 2016-08-30 | 2016-08-30 | A kind of preparation method of solar double-glass assemblies |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670608A (en) * | 2017-02-08 | 2017-05-17 | 深圳市羿驰辉科技有限公司 | Convergence strip lap welding machine |
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| CN113245826A (en) * | 2021-07-01 | 2021-08-13 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
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| CN106670608A (en) * | 2017-02-08 | 2017-05-17 | 深圳市羿驰辉科技有限公司 | Convergence strip lap welding machine |
| WO2018157496A1 (en) * | 2017-03-03 | 2018-09-07 | 广东爱康太阳能科技有限公司 | Solar cell assembly having high generating power |
| CN107492580A (en) * | 2017-08-03 | 2017-12-19 | 宁夏银星能源光伏发电设备制造有限公司 | A kind of double glass solar cell encapsulation methods |
| CN107414759A (en) * | 2017-08-25 | 2017-12-01 | 宁波力神动力电池系统有限公司 | A kind of tooling platform for depositing battery box component |
| CN108365053B (en) * | 2018-02-15 | 2020-05-05 | 惠安华佑机械有限公司 | Back plate uncovering device and process of full-automatic back plate uncovering equipment for solar cell panel |
| CN108365053A (en) * | 2018-02-15 | 2018-08-03 | 东莞市益汇知识产权服务有限公司 | What solar panel automatically took off backboard equipment takes off back board device and its technique |
| CN108772249A (en) * | 2018-06-27 | 2018-11-09 | 芜湖博康机电有限公司 | A kind of Wiring harness terminal automatic glue filling device |
| CN109047968A (en) * | 2018-08-30 | 2018-12-21 | 天津环欧国际新能源科技有限公司 | Terminal box installation and encapsulating gluing method |
| CN112178024A (en) * | 2020-10-15 | 2021-01-05 | 刘玉 | Automatic processing mechanism of solar panel |
| CN113245826A (en) * | 2021-07-01 | 2021-08-13 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| CN113245826B (en) * | 2021-07-01 | 2021-09-17 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| CN114669878A (en) * | 2022-05-30 | 2022-06-28 | 泗阳腾晖光电有限公司 | Component continuous welding device based on photovoltaic module production |
| CN114669878B (en) * | 2022-05-30 | 2022-08-12 | 泗阳腾晖光电有限公司 | Component continuous welding device based on photovoltaic module production |
| CN116990219A (en) * | 2023-09-22 | 2023-11-03 | 江苏德励达新材料股份有限公司 | Polyurethane panel stability sampling detection device |
| CN116990219B (en) * | 2023-09-22 | 2023-11-24 | 江苏德励达新材料股份有限公司 | Polyurethane panel stability sampling detection device |
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