CN105932094B - Manufacturing method of solar cell module - Google Patents
Manufacturing method of solar cell module Download PDFInfo
- Publication number
- CN105932094B CN105932094B CN201610278269.5A CN201610278269A CN105932094B CN 105932094 B CN105932094 B CN 105932094B CN 201610278269 A CN201610278269 A CN 201610278269A CN 105932094 B CN105932094 B CN 105932094B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000007711 solidification Methods 0.000 claims abstract description 40
- 230000008023 solidification Effects 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 34
- 238000012856 packing Methods 0.000 claims abstract description 20
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000003475 lamination Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 76
- 238000001514 detection method Methods 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 27
- 239000000758 substrate Substances 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 26
- 238000004026 adhesive bonding Methods 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 15
- 230000003028 elevating effect Effects 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 230000008520 organization Effects 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 6
- 230000009466 transformation Effects 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 4
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims 1
- 238000009432 framing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 230000005611 electricity Effects 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 241000252254 Catostomidae Species 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a manufacturing method of a solar cell module, for solving the technical problems of too simple steps, incapability of guaranteeing production quality of a module, poor product quality and the like by use of a conventional manufacturing method. The manufacturing method of the solar cell module comprises the following steps: a, sorting; b, welding; c, examining; d, part cleaning; e, lamination laying; f, module lamination; g, module solidification; h, framing; i, conjunction box welding; j, module cleaning; and k, packing. The manufacturing method of the solar cell module has the advantage of good product quality.
Description
Technical field
The present invention relates to a kind of manufacture method, particularly a kind of manufacture method of solar module.
Background technology
Solar module is referred to outer enclosure and internal connection, the minimum that direct current electricity output can be provided separately not
Alienable solar battery group is attached together puts, and it is made up of solar battery sheet, safety glass, EVA, backboard and aluminum frame,
With long service life, the features such as mechanical resistance to compression external force is strong.
Jing is retrieved, and such as Chinese patent literature discloses a kind of manufacture method of solar module【Application number：
201210083644.2；Publication number：CN 102623554A】.The manufacture method of this solar module, including using normal
Rule technique prepares solar battery sheet operation, it is characterized in that, also containing following operation：(1) choose and prepared using common process
Solar battery sheet, single weldering is carried out using the welding of black or Dark grey；(2) using the welding of black or Dark grey by single weldering
The cell piece for completing carries out series welding；(3) the good cell piece of series welding is laminated, is made solar module.
Although the manufacture method low cost disclosed in the patent, it is excessively simple the step of the manufacture method, it is impossible to really
The quality of production of guarantor's component, poor product quality, therefore, it is necessary to design a kind of manufacture method of solar module
's.
The content of the invention
The purpose of the present invention is there are the problems referred to above for existing technology, it is proposed that a kind of system of solar module
Make method, the characteristics of the manufacture method has good product quality.
The purpose of the present invention can be realized by following technical proposal：The manufacture method of solar module, its feature
It is to comprise the following steps：A, sorting：The output parameter of battery is tested, is classified by electric current and voltage swing；b、
Welding：Convergent belt is welded on battery by welder so as to be serially connected to form component string；C, inspection：By inspection
Experiment device is tested to component string；D, element purge：Glass, component string, the EVA for cutting and backboard are cleaned and dried
It is standby after dry；E, laminated laying：Glass, EVA, component string, EVA and backboard are laid according to level from bottom to top；F, component
Lamination：By laminater to the component for laying is fixed together, component is taken out in cooling；G, component solidification：By solidification
Device solidifies to component；H, frame up：Fluid sealant is coated in by aluminum frame by gluing device, and is fixed in the four of component
Zhou Shang；I, Welding junction box：A rosette is welded at module backside lead；J, component cleaning：With ethanol to assembly surface
Cleaned；K, packing：Component is packed by packing apparatus.
Using the method, by welder, verifying attachment, laminater, solidification equipment, gluing device and packing apparatus
The stability of its quality of production is can ensure that, artificial operation, good product quality is substituted.
In stepb described welder includes the first frame, and column is fixed with the first frame, is fixed with column
Loading plate, is fixed with lift cylinder on loading plate, the piston rod of lift cylinder straight down, the piston rod end of lift cylinder and
Infrared heater is connected, and being provided with the first frame can be transported to feeding mechanism at infrared heater, feeding mechanism by battery
Including for depositing storage rack, conveyer belt, rotary shaft and the rotating disk of battery, conveyer belt is arranged in the first frame, and conveyer belt
Positioned at infrared heater lower section, rotary shaft is vertically arranged in the first frame, and rotary shaft lower end can drive turning for its rotation with one
Motivation structure is connected, and rotary shaft upper end is connected with rotating disk, and some installing connecting rods are fixed with rotating disk, and installing connecting rods are uniformly distributed,
Vacuum cup is fixed with installing connecting rods, storage rack is arranged in the first frame, and vacuum cup can be located at the top of storage rack；
Safeguard structure is additionally provided with the loading plate.
The operation principle of welder is as follows：Rotary shaft is driven to rotate by rotating mechanism, rotary shaft drives rotating disk to rotate,
Driven by rotary disc installing connecting rods are rotated, and installing connecting rods drive vacuum cup to rotate, with the rotation of vacuum cup, by storage rack
Battery is continuously put on conveyer belt, and tin-coated copper strip is placed on battery, and battery is transported under infrared heater by conveyer belt
Side；The piston rod of control lift cylinder drives infrared heater to move up and down, and is capable of achieving continuous continual weld job, welding
Efficiency high.
The safeguard structure includes protective plate, the first push-rod electric machine and swing arm, and swing arm one end and loading plate are hinged,
The swing arm other end is connected with protective plate, and protective plate is located at infrared heater sidepiece, and the first push-rod electric machine is hinged on loading plate
On, diagonally downward, the push rod end of the first push-rod electric machine and swing arm middle part are hinged the push rod of the first push-rod electric machine.
The push rod for controlling the first push-rod electric machine drives swing arm to swing back and forth, and swing arm drives protective plate to swing back and forth, and prevents
Backplate shelters from infrared heater, and the light that infrared heater is produced can be avoided to cause to damage to human eye, and protective action is good.
The rotating mechanism includes drivewheel, driven pulley and reducing motor, and reducing motor is fixed in the first frame, slows down
Straight up, drivewheel is fixed on the output shaft of reducing motor the output shaft of motor, and driven pulley is fixed on the rotating shaft, actively
Wheel is meshed with driven pulley.
The storage rack includes placing plate, spring and base plate, and spring upper end and placement plate are connected, lower spring end and base plate phase
Even, some gag lever posts are fixed with base plate.
Acted on by the elastic force of spring, the battery that can enable the placement Ban Shang the superiors is in all the time same level position.
The storage rack also includes warning lamp, the first detection bar and the first travel switch, and the first detection bar is fixed on placement plate
On, the first travel switch is fixed on base plate by montant, and the first detection bar can contact with the first travel switch, the first stroke
Switch is connected with warning lamp.
After the battery placed on plate has been taken, the first detection bar and the first stroke switch contact, the first travel switch
Warning lamp is set to send prompting light, it is convenient to point out.
Verifying attachment described in step c includes the second frame, is provided with the second frame for conveying solar-electricity
The conveyer belt of pond piece, being provided with the second frame, the component string on conveyer belt can be removed the switching mechanism of simultaneously turn-over, tipper
Structure includes first rotating shaft and some first mounting rods, and first rotating shaft is horizontally set in the second frame, and first rotating shaft is located at and passes
Send band sidepiece, first rotating shaft end with one its first motor for rotating can be driven to be connected, some first mounting rods are arranged on
In first rotating shaft, per the mounting rod of root first on be respectively and fixedly provided with the first sucker, installing rack is further fixed in the second frame, on installing rack
It is provided with crawl structure and lighting mechanism.
The operation principle of verifying attachment is as follows：The good component string of series welding is transported to by first rotating shaft sidepiece by conveyer belt；
The output shaft for controlling the first motor drives first rotating shaft to rotate forward, and first rotating shaft drives the first mounting rod to rotate forward, and first installs
Bar drives the first sucker to rotate forward, and the first sucker and component string are contacted and held；Control the output shaft band of the first motor
Dynamic first rotating shaft reversion, first rotating shaft drives the reversion of the first mounting rod, the first mounting rod to drive the reversion of the first sucker, the first sucker
Component string turn-over is made, by capturing structure the component string in the face of having turned over is captured and is transported at inspection, by lighting mechanism pair
It carries out floor light, and without the need for a dead lift, inspection is convenient.
The lighting mechanism includes fluorescent tube, the second push-rod electric machine, the first guide rod and the first guide pin bushing, and the first guide rod level is fixed
On installing rack, the first guide pin bushing is arranged on the first guide rod, and the second push-rod electric machine is fixed on installing rack, the second push-rod electric machine
Push rod is horizontally disposed with, and the push rod end of the second push-rod electric machine is connected with the first guide pin bushing, and fluorescent tube is fixed on the first guide pin bushing by lamp socket
On.
The crawl structure includes the second rotating shaft, the second mounting rod and location-plate, and location-plate is arranged on installing rack, is positioned
Plate can drive the lift locating device of its oscilaltion to be connected with one, and the second rotating shaft is horizontally set on location-plate, and second turn
Axle position can drive its second motor for rotating to be connected in first rotating shaft top, the second roller end with one, some second peaces
Dress bar be arranged in the second rotating shaft, per the mounting rod of root second on be respectively and fixedly provided with the second sucker.
When needing to capture component string and be transported at inspection, location-plate is driven to moving down by lift locating device
Dynamic, location-plate moves down the second sucker, and the second sucker and component string are contacted and held；By lift locating device band
Dynamic location-plate is moved up, and location-plate moves up the second sucker, and the second sucker drives component string to move up, by component string
Desired height is transported to, the output shaft for controlling the second motor drives the second rotating shaft to rotate forward, and the second rotating shaft drives second to install
Bar is rotated forward, and the second mounting rod drives the second sucker to rotate forward, and the second sucker drives component string to rotate forward, and can be transported at inspection.
The lift locating device includes rolling wheel guide rails, sliding shoe and the first cylinder, and rolling wheel guide rails are fixed by fixed strip
On installing rack, sliding shoe is arranged on rolling wheel guide rails, and the cylinder body of the first cylinder is fixed on installing rack, the piston of the first cylinder
Straight down, the piston rod end of the first cylinder is connected bar with sliding shoe, and location-plate is fixed on sliding shoe, also sets on installing rack
Being equipped with can control the controlling organization of the first cylinder action.
When move up and down need to location-plate, the piston rod for controlling the first cylinder drives sliding shoe to move up and down, sliding shoe
Location-plate is driven to move up and down, so as to move up and down can location-plate.
The controlling organization includes some second detection bars and the second travel switch, and the second travel switch fixes sliding shoe
On, some second detection bars are arranged on fixed strip, can drive the second gas that it is moved horizontally with one per the detection bar of root second
Cylinder is connected, and the second detection bar can contact with the second travel switch, the second travel switch and the first cylinders.
The piston rod for controlling the second cylinder drives the movement of the second detection bar, and when location-plate is moved up, the second stroke is opened
Closing can make location-plate in different height and positions with the contact of the second detection bar, disclosure satisfy that the crowd of different heights, versatility
By force.
Be further fixed on the first controller in second frame, the first motor, the second motor, the first cylinder,
Second cylinder and the second travel switch are connected with first controller.
Laminater described in step f includes the 3rd frame, and in the 3rd frame upper shell and lower house are provided with, on
Housing can drive the elevating mechanism of oscilaltion to be connected with one, and upper casing physical ability is covered on lower house, is fixed with lower casing body and is put
Put platform, some electric heating tubes be provided with mounting table, be provided with extraction sector in the 3rd frame, extraction sector include vacuum pump,
Input pipe and outlet tube, input pipe one end is connected with the upper plenum of upper shell, the lower cavity of the input pipe other end and lower house
It is connected, input pipe middle part is connected with the air inlet of vacuum pump, and the gas outlet of vacuum pump is connected with outlet tube one end, output
The pipe other end is connected with transformation mechanism；Transformation mechanism includes water tank, heat-exchange tube, air bag and gas blow pipe, and water tank is fixed on the 3rd
In frame, heat-exchange tube is from top to bottom coiled on water tank, and heat-exchange tube one end is connected with the outlet tube other end, heat-exchange tube
The other end is connected by connecting tube with the input port of air bag, and the delivery outlet of air bag is connected with gas blow pipe one end, and gas blow pipe is another
One end can be connected with the external world, and electromagnetic valve is provided with gas blow pipe.
The operation principle of laminater is as follows：The good component of lamination is placed on mounting table, is driven by elevating mechanism
Housing is moved down, and makes upper case cover on lower house, is heated to by electric heating tube temperature required；Open vacuum pump,
Vacuum pump pumps to the hot-air of upper plenum and lower cavity in heat-exchange tube, and heat-exchange tube and water tank carry out heat exchange, cooling
Air afterwards is stored in air bag, opens electromagnetic valve, the air in air bag can be transported in gas blow pipe, the air in gas blow pipe
The cooling of the component for being laminated, resource utilization is high.
The first check valve and filter bag are provided with the connecting tube, the first check valve is located between filter bag and air bag.
The elevating mechanism includes lifting support, the 3rd cylinder, the second guide rod and the second guide pin bushing, and lifting support is fixed on the
In three frames, the cylinder body of the 3rd cylinder is fixed on lifting support, the piston rod of the 3rd cylinder straight down, the work of the 3rd cylinder
Stopper rod end is connected with the top of upper shell；Second guide rod is vertically fixed in the 3rd frame, and the second guide pin bushing is arranged on second and leads
On bar, the second guide pin bushing is connected with the sidepiece of upper shell.
The pressure relief opening of the air bag is connected with relief tube one end, and the relief tube other end can be connected with the external world, relief tube
On be provided with relief valve.
Can avoid the pressure in air bag excessive by relief valve, play a protective role, it is safe.
Gluing device described in step h includes the 4th frame, and placement substrate is provided with the 4th frame, places substrate
With one its 3rd push-rod electric machine for moving horizontally can be driven to be connected, place and have on substrate some positioning strips, be opened up on positioning strip
Have for the detent of positioning aluminium frame, carrier is fixed with the 4th frame, slide plate, slide plate and are provided with carrier
Its first moving structure for moving horizontally can be driven to be connected, elevation base plate, elevation base plate are provided with by lifting structure on slide plate
On be fixed with glue rifle, be additionally provided with cleaning mechanism in elevation base plate, cleaning mechanism includes cleaning roller, dust shield, asepwirator pump and receipts
Header, cleaning roller is horizontally set in elevation base plate, and cleaning roller can contact with substrate is placed, and cleaning roller and can drive it
The actuating unit of rotation is connected, and dust shield is fixed in elevation base plate by connecting rod, and the input port of dust shield is inhaled towards cleaning roller
The delivery outlet of dust hood is connected by communicating pipe with collecting box, and asepwirator pump was arranged in communicating pipe.
The operation principle of gluing device is as follows：Aluminum frame is put in the detent of positioning strip, by the 3rd push rod
Motor drives placement substrate to move back and forth, and placing substrate makes aluminum frame in glue rifle lower section；Lifting base is driven by lifting structure
Plate is moved up and down, and elevation base plate is adjusted to into required height and position；Slide plate is driven to move back and forth by the first moving structure, it is sliding
The dynamic elevation base plate of strip moves back and forth, and drives cleaning roller to rotate by actuating unit, and cleaning roller falls can the grieshoch on aluminum frame
Fall, open asepwirator pump, the grieshoch for dropping can be entered in collecting box from dust shield, cleaned aluminum frame is carried out by glue rifle
Gluing, gluing quality is good.
First moving structure includes the first guide rail, the first slide block, the first tooth bar, first gear and servomotor, the
One guide rail is horizontally fixed on carrier, and the first slide block is arranged on the first guide rail, and slide plate is fixed on the first slide block, the first tooth
Bar is fixed on carrier, and the first tooth bar and the first guide rail are parallel to each other, and servomotor is fixed on the first slide block, the first tooth
Wheel is fixed on the output shaft of servomotor, and first gear is meshed with the first tooth bar.
The lifting structure includes the 4th push-rod electric machine, the second guide rail and the second slide block, and the second guide rail is by positioning substrate
It is fixed on slide plate, the second slide block is arranged on the second guide rail, the 4th push-rod electric machine is fixed on positioning substrate, the 4th push rod electricity
Straight down, the push rod end of the 4th push-rod electric machine is connected the push rod of machine with the second slide block, and elevation base plate is fixed on the second slide block
On.
The second check valve is additionally provided with the communicating pipe.
The actuating unit includes torque motor, drive sprocket, driven sprocket and chain, and torque motor is fixed on lifting base
On plate, drive sprocket is fixed on the output shaft of torque motor, and driven sprocket is fixed on the end of cleaning roller, and chain is set in master
Between movable sprocket and driven sprocket.
Solidification equipment described in step g includes the 5th frame, and conveyer belt and solidification case are provided with the 5th frame, the
The structure for conveying that the component on conveyer belt can be transported in solidification case is additionally provided with five frames, structure for conveying is included in a ring
The 3rd guide rail and the 3rd slide block, the 3rd guide rail is fixed in the 5th frame, and the 3rd guide rail passes through solidification case, the 3rd slide block to set
Put on the 3rd guide rail, the 3rd slide block can drive its second moving structure for moving horizontally to be connected with one, arrange on the 3rd slide block
There is the storage configuration for storage assembly for storing, storage configuration includes storing board and lifter plate, and storing board is fixed on the 3rd slide block, rises
Drop plate is vertically arranged on storing board, and lifter plate can drive the elevating mechanism of its oscilaltion to be connected with one, is arranged on lifter plate
There are some placement bars for taking the shape of the letter U, the blind end for placing bar is fixed on lifter plate, the distance for placing two U-shaped sides of bar is more than
The width of conveyer belt, and placement bar can be located at the lower section of conveyer belt；Being additionally provided with 5th frame can convey to solidification case
The defeated steam turbine structure of steam.
The operation principle of solidification equipment is as follows：The movement of the 3rd slide block, the 3rd slide block is driven to drive by the second moving structure
Storing board is moved, and storing board drives lifter plate movement, and lifter plate drives places bar movement, makes two U-shaped side difference of placement bar
In the both sides of conveyer belt；Lifter plate is driven to move up by elevating mechanism, lifter plate drives placement bar gradually to move up,
By the component on conveyer belt be placed on placement bar on, when place bar on pile after, by the second moving structure drive the 3rd slide block after
Continuous movement, the 3rd slide block drives storing board movement, storing board to drive lifter plate movement, and lifter plate drives places bar movement, places
Bar drives component movement, and component is transported in solidification case, is delivered a vapor in solidification case by defeated steam turbine structure, alternative people
Work carries component, and curing efficiency is high.
The defeated steam turbine structure includes steam pipe and steam generator, and steam pipe one end is blind end, and the steam pipe other end leads to
Cross delivery pipe to be connected with steam generator, steam tube side part offers some ventholes, steam pipe can drive it to rise up and down with one
The elevation positioning structure of drop is connected, and air exhauster is provided with delivery pipe.
When steam need to be conveyed, air exhauster is opened, the steam that steam generator is produced is transported to into steam by delivery pipe
Guan Zhong, the steam in steam pipe is exported in solidification case from venthole, drives steam pipe to move up and down by elevation positioning structure,
During whole solidification case can be delivered a vapor to, conveying effect is good.
The elevation positioning structure includes the 4th guide rail, Four-slider, the 4th cylinder and operation button, and the 4th guide rail is vertical
It is fixed in solidification case, Four-slider is arranged on the 4th guide rail, the 4th cylinder is fixed in solidification case, the piston of the 4th cylinder
Boom end and Four-slider are connected, and steam pipe is fixed on Four-slider by connecting rod, and the 4th cylinder is by circuit and operation
Button is connected.
Second moving structure includes the second tooth bar in a ring, second gear and the 3rd motor, the second tooth bar
It is fixed on the 3rd guide rail, the 3rd motor is fixed on the 3rd slide block by mounting blocks, second gear is fixed on the 3rd step
On the output shaft of stepper motor, second gear is meshed with the second tooth bar.
The elevating mechanism includes the 3rd guide rod, the 3rd guide pin bushing, connecting plate and the 5th push-rod electric machine, and the 3rd guide rod is fixed on
On storing board, the 3rd guide pin bushing is arranged on the 3rd guide rod, and connecting plate is fixed on the 3rd guide pin bushing, and the 5th push-rod electric machine is fixed on to be deposited
Put on plate, the push rod of the 5th push-rod electric machine is connected with connecting plate, and lifter plate is fixed on connecting plate.
It is additionally provided with the controlling organization that can control the 5th push-rod electric machine action in 5th frame, controlling organization includes the
Three detection bars, third trip switch and second controller, third trip switch is fixed on conveyer belt lower section, and the 3rd detection bar is fixed
On storing board, the 3rd detection bar can with third trip switch contact, third trip switch and the 5th push-rod electric machine with this
Second controller is connected.
Packing apparatus described in step k includes the 6th frame, is fixed with mechanical hand on the 6th frame one end, mechanical hand
On be provided with grasping mechanism for grabbing assembly, mounting sheet is fixed with the 6th frame other end, use is offered on mounting sheet
In the mounting groove for placing carton base, the location structure that component can be positioned is additionally provided with mounting sheet, location structure includes
First mounting bar and the second mounting bar, the first mounting bar can drive its first travel mechanism for moving horizontally to be arranged on peace by one
Put on plate, the first locating piece is fixed with the first mounting bar, offering on the first locating piece some can position component one end
The first locating slot, the second mounting bar can drive its second travel mechanism for moving horizontally to be arranged on mounting sheet by one,
The second locating piece is fixed with two mounting bars, offer on the second locating piece some second can determine what the component other end was positioned
Position groove.
The operation principle of packing apparatus is as follows：Carton base is placed in the mounting groove of mounting sheet, by the first moving machine
Structure drives the first mounting bar to move back and forth, and the first mounting bar drives the first locating piece to move back and forth, and the first locating piece is adjusted to
Desired location, meanwhile, drive the second mounting bar to move back and forth by the second travel mechanism, the second mounting bar drives the second locating piece
Move back and forth, the second locating piece is adjusted to into desired location；Control machinery hand action, mechanical hand is put component by grasping mechanism
On mounting sheet, the two ends for making component are located at respectively in the first locating slot and the second locating slot, after piling on carton base, lid
Upper paper box lid, is capable of achieving its packing operation, replaces a dead lift, and packing is convenient.
The grasping mechanism includes fix bar and some finger cylinders, and fix bar is fixed on a robotic arm, some finger gas
Cylinder is fixed in fix bar, and a finger of finger cylinder and the first gripping block are connected, another finger of finger cylinder and the
Two gripping blocks are connected.
When needing to capture component, control finger cylinder drives the first gripping block and the second gripping block close to each other, leads to
Cross the first gripping block and the second gripping block captures component.
First travel mechanism includes the 5th cylinder, the 5th guide rail and the 5th slide block, and the 5th guide rail is horizontally fixed on peace
Put on plate, and the 5th guide rail is located at mounting groove side, the 5th slide block is arranged on the 5th guide rail, and the cylinder body of the 5th cylinder is fixed on
On mounting sheet, the piston rod end of the 5th cylinder is connected with the 5th slide block, and the first mounting bar is fixed on the 5th by first support
On slide block.
Second travel mechanism includes the 6th cylinder, the 6th guide rail and the 6th slide block, and the 6th guide rail is horizontally fixed on peace
Put on plate, and the 6th guide rail is located at mounting groove opposite side, the 6th slide block is arranged on the 6th guide rail, and the cylinder body of the 6th cylinder is fixed
On mounting sheet, the piston rod end of the 6th cylinder is connected with the 6th slide block, and the second mounting bar is fixed on by second support
On six slide blocks.
Supporting mechanism is additionally provided with the mounting sheet, supporting mechanism includes support bar, support wheel and the 6th push-rod electric machine,
Support bar one end is hinged on mounting sheet, and the support bar other end is connected with support wheel, and the 6th push-rod electric machine is hinged on mounting sheet,
The push rod of the 6th push-rod electric machine sets up, and the push rod end of the 6th push-rod electric machine and support bar middle part are hinged.
When needing to be supported component top, the push rod for controlling the 6th push-rod electric machine drives support bar to swing back and forth,
Support bar drives support wheel to swing back and forth, and support wheel and component touch simultaneously support on its top, supports convenient.
Compared with prior art, the manufacture method of this solar module has advantages below：
By welder, verifying attachment, laminater, solidification equipment, gluing device and packing dress in this manufacture method
The stability that can ensure that its quality of production is put, artificial operation, good product quality is substituted.
Description of the drawings
Fig. 1 is the dimensional structure diagram of welder.
Fig. 2 is the partial enlarged drawing in Fig. 1 at A.
Fig. 3 is the dimensional structure diagram of verifying attachment.
Fig. 4 is the planar structure schematic diagram of laminater.
Fig. 5 is the dimensional structure diagram of gluing device.
Fig. 6 is the partial enlarged drawing in Fig. 5 at B.
Fig. 7 is the planar structure schematic diagram of cleaning mechanism in gluing device.
Fig. 8 is the dimensional structure diagram of solidification equipment.
Fig. 9 is the dimensional structure diagram of packing apparatus.
In figure, the 1, first frame；2nd, conveyer belt；3rd, protective plate；4th, infrared heater；5th, swing arm；6th, lift cylinder；7、
Loading plate；8th, column；9th, the first push-rod electric machine；10th, rotating disk；11st, rotary shaft；12nd, installing connecting rods；13rd, vacuum cup；14th, bottom
Plate；15th, spring；16th, plate is placed；18th, the first detection bar；19th, the first travel switch；20th, montant；21st, warning lamp；22nd, gag lever post；
26th, the second frame；28th, fluorescent tube；29th, lamp socket；30th, the first guide pin bushing；31st, the first mounting rod；32nd, the first sucker；33rd, first turn
Axle；34th, the first guide rod；35th, rolling wheel guide rails；36th, sliding shoe；37th, the first cylinder；38th, the second rotating shaft；39th, the second mounting rod；
40th, the second sucker；41st, location-plate；42nd, installing rack；43rd, the second push-rod electric machine；44th, conveyer belt；45th, the first controller；49th,
Three frames；50th, lower house；51st, electric heating tube；52nd, mounting table；53rd, the second guide rod；54th, the second guide pin bushing；55th, upper shell；56、
Lifting support；57th, the 3rd cylinder；58th, input pipe；59th, vacuum pump；60th, water tank；61st, heat-exchange tube；62nd, outlet tube；63rd, even
Adapter；64th, filter bag；65th, the first check valve；66th, relief tube；67th, relief valve；69th, air bag；70th, electromagnetic valve；71st, gas blow pipe；
74th, the 4th frame；75th, substrate is placed；76th, positioning strip；76a, detent；77th, the 3rd push-rod electric machine；78th, carrier；79、
Cleaning roller；80th, slide plate；81st, the 4th push-rod electric machine；82nd, the second guide rail；83rd, the second slide block；84th, elevation base plate；85th, glue rifle；
89th, servomotor；90th, first gear；91st, dust shield；93rd, collecting box；94th, the second check valve；95th, asepwirator pump；96th, connect
Pipe；101st, the 5th frame；102nd, solidification case；103rd, the 3rd guide rail；104th, second gear；105th, the 3rd motor；106th,
Three slide blocks；107th, storing board；108th, the second tooth bar；109th, connecting plate；110th, the 3rd detection bar；111st, operation button；112nd,
Two controllers；113rd, third trip switch；114th, bar is placed；115th, conveyer belt；116th, the 3rd guide rod；117th, lifter plate；118、
3rd guide pin bushing；119th, the 5th push-rod electric machine；127th, the 6th frame；128th, the first gripping block；129th, the second gripping block；130th, finger
Cylinder；131st, fix bar；132nd, mechanical hand；133rd, support wheel；134th, support bar；135th, the 6th push-rod electric machine；136th, the first peace
Dress bar；137th, the 5th cylinder；138th, mounting sheet；139th, the first locating piece；140th, the second locating piece；141st, the 6th slide block；142、
6th guide rail；143rd, the 6th cylinder；144th, second support；145th, the second mounting bar.
Specific embodiment
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
The manufacture method of this solar module, comprises the following steps：A, sorting：The output parameter of battery is surveyed
Examination, is classified by electric current and voltage swing；B, welding：Convergent belt is welded on battery by welder so as to concatenate
Component string is formed together；C, inspection：Component string is tested by verifying attachment；D, element purge：To glass, component
String, the EVA that cuts and backboard are cleaned and standby after being dried；E, laminated laying：By glass, EVA, component string, EVA and the back of the body
Plate lays according to level from bottom to top；F, component lamination：It is cold by laminater to the component for laying is fixed together
But component is taken out；G, component solidification：Component is solidified by solidification equipment；H, frame up：By gluing device by fluid sealant
Aluminum frame is coated in, and is fixed in the surrounding of component；I, Welding junction box：A wiring is welded at module backside lead
Box；J, component cleaning：Assembly surface is cleaned with ethanol；K, packing：Component is packed by packing apparatus；Using
The manufacture method, by welder, verifying attachment, laminater, solidification equipment, gluing device and packing apparatus it is can ensure that
The stability of the quality of production, substitutes artificial operation, good product quality
As shown in figure 1, welder in stepb includes the first frame 1, column 8 is fixed with the first frame 1, the
The mode being bolted in one frame 1 is fixed with column 8；Loading plate 7 is fixed with column 8, liter is fixed with loading plate 7
Sending down the abnormal ascending QI cylinder 6, the mode being bolted on loading plate 7 is fixed with lift cylinder 6；The piston rod of lift cylinder 6 straight down,
The piston rod end of lift cylinder 6 is connected with infrared heater 4, and being provided with the first frame 1 can be transported to infrared adding by battery
Feeding mechanism at hot device 4, feeding mechanism includes storage rack, conveyer belt 2, rotary shaft 11 and the rotating disk 10 for depositing battery,
Conveyer belt 2 is arranged in the first frame 1, and conveyer belt 2 is located at the lower section of infrared heater 4, and rotary shaft 11 is vertically arranged in first
In frame 1, the lower end of rotary shaft 11 can drive its rotating mechanism for rotating to be connected with one, and the upper end of rotary shaft 11 is connected with rotating disk 10,
The upper end of rotary shaft 11 is connected by bonded mode with rotating disk 10；Some installing connecting rods 12 are fixed with rotating disk 10, at this
In embodiment, the quantity of installing connecting rods 12 is the six roots of sensation；And installing connecting rods 12 are uniformly distributed, vacuum suction is fixed with installing connecting rods 12
Disk 13, the mode being bolted on installing connecting rods 12 is fixed with vacuum cup 13；Storage rack is arranged in the first frame 1,
And vacuum cup 13 can be located at the top of storage rack；Safeguard structure is additionally provided with loading plate 7.
As shown in figure 1, safeguard structure includes protective plate 3, the first push-rod electric machine 9 and swing arm 5, the one end of swing arm 5 and hold
Support plate 7 is hinged, and the other end of swing arm 5 is connected with protective plate 3, and protective plate 3 is located at the sidepiece of infrared heater 4, the first push rod
Motor 9 is hinged on loading plate 7, the push rod of the first push-rod electric machine 9 diagonally downward, the push rod end of the first push-rod electric machine 9 and pendulum
The middle part of lever 5 is hinged.
Rotating mechanism includes drivewheel, driven pulley and reducing motor, and reducing motor is fixed in the first frame 1, and slow down electricity
Straight up, drivewheel is fixed on the output shaft of reducing motor the output shaft of machine, and driven pulley is fixed in rotary shaft 11, actively
Wheel is meshed with driven pulley.
As shown in Figure 1 and Figure 2, storage rack includes placing plate 16, spring 15 and base plate 14, the upper end of spring 15 and placement plate 16
It is connected, the lower end of spring 15 is connected with base plate 14, and some gag lever posts 22 are fixed with base plate 14, in the present embodiment, gag lever post 22
Quantity be four；Storage rack also includes warning lamp 21, the first detection bar 18 and the first travel switch 19, and the first detection bar 18 is fixed
On plate 16 is placed, the first travel switch 19 is fixed on base plate 14 by montant 20, and the one end of montant 20 is connected with base plate 14, is erected
The other end of bar 20 and the first travel switch 19 are connected；First detection bar 18 can contact with the first travel switch 19, the first stroke
Switch 19 is connected with warning lamp 21.
The operation principle of welder is as follows：The output shaft of control reducing motor drives drivewheel to rotate, and drivewheel drives
Driven pulley is rotated, and driven pulley drives rotary shaft 11 to rotate, and rotary shaft 11 drives rotating disk 10 to rotate, and rotating disk 10 drives installing connecting rods 12
Rotate, installing connecting rods 12 drive vacuum cup 13 to rotate, and with the rotation of vacuum cup 13, the battery on storage rack are continuously put
To on conveyer belt 2, tin-coated copper strip is placed on battery, battery is transported to by the lower section of infrared heater 4 by conveyer belt 2；Control
The piston rod of lift cylinder 6 drives infrared heater 4 to move up and down, and is capable of achieving continuous continual weld job, welding efficiency
It is high.
As shown in figure 3, the verifying attachment in step c includes the second frame 26, it is provided with for defeated in the second frame 26
The conveyer belt 44 of sending component string, being provided with the second frame 26, the component string on conveyer belt 44 can be removed the tipper of simultaneously turn-over
Structure, switching mechanism includes first rotating shaft 33 and some first mounting rods 31, and first rotating shaft 33 is horizontally set in the second frame 26,
And first rotating shaft 33 is located at the sidepiece of conveyer belt 44, the first motor phase that the end of first rotating shaft 33 can drive its rotation with
Even, some first mounting rods 31 are arranged in first rotating shaft 33, and in the present embodiment, the quantity of the first mounting rod 31 is 12
Root；Be respectively and fixedly provided with the first sucker 32 on per the first mounting rod of root 31, in the present embodiment, per the first mounting rod of root 31 on fix
There are two the first suckers 32；Installing rack 42 is further fixed in second frame 26, is fixed by way of welding in the second frame 26
There is installing rack 42；Crawl structure and lighting mechanism are provided with installing rack 42.
As shown in figure 3, lighting mechanism includes fluorescent tube 28, the second push-rod electric machine 43, the first guide rod 34 and the first guide pin bushing 30, the
One guide rod 34 is horizontally fixed on installing rack 42, and the first guide pin bushing 30 is arranged on the first guide rod 34, and the second push-rod electric machine 43 is fixed
On installing rack 42, the push rod of the second push-rod electric machine 43 is horizontally disposed with, the push rod end of the second push-rod electric machine 43 and the first guide pin bushing
30 are connected, and fluorescent tube 28 is fixed on the first guide pin bushing 30 by lamp socket 29.
As shown in figure 3, crawl structure includes the second rotating shaft 38, the second mounting rod 39 and location-plate 41, location-plate 41 is arranged
On installing rack 42, location-plate 41 can drive the lift locating device of its oscilaltion to be connected with one, and the level of the second rotating shaft 38 sets
Put on location-plate 41, and the second rotating shaft 38 is located at the top of first rotating shaft 33, the end of the second rotating shaft 38 can drive it to rotate with one
The second motor be connected, some second mounting rods 39 are arranged in the second rotating shaft 38, in the present embodiment, the second mounting rod
39 quantity is 12；The second sucker 40 is respectively and fixedly provided with per the second mounting rod of root 39, in the present embodiment, second pacifies per root
Two the second suckers 40 are respectively and fixedly provided with dress bar 39.
As shown in figure 3, lift locating device includes rolling wheel guide rails 35, the cylinder 37 of sliding shoe 36 and first, rolling wheel guide rails 35
It is fixed on installing rack 42 by fixed strip, fixed strip is fixed on installing rack 42, rolling wheel guide rails 35 are vertically fixed on fixed strip
On；Sliding shoe 36 is arranged on rolling wheel guide rails 35, and the cylinder body of the first cylinder 37 is fixed on installing rack 42, the work of the first cylinder 37
Straight down, the piston rod end of the first cylinder 37 is connected stopper rod with sliding shoe 36, and location-plate 41 is fixed on sliding shoe 36, peace
Shelve and the controlling organization that can control the action of the first cylinder 37 is additionally provided with 42.
Controlling organization includes some second detection bars and the second travel switch, and the second travel switch is fixed on sliding shoe 36,
Some second detection bars are arranged on installing rack 42, and in the present embodiment, the quantity of the second detection bar is three, and three second
Detection bar is located at different height and positions；The second cylinders that it can be driven to move horizontally with one per the detection bar of root second,
And second detection bar can contact with the second travel switch, the second travel switch is connected with the first cylinder 37.
As shown in figure 3, be further fixed on the first controller 45 in the second frame 26, the first motor, the second motor,
First cylinder 37, the second cylinder and the second travel switch are connected with first controller 45, in the present embodiment, the first control
Device 45 using the single-chip microcomputer that can have been bought on market, the program of Single-chip Controlling motor, cylinder and the second travel switch be it is existing,
Its program need not be updated.
The operation principle of verifying attachment is as follows：The good component string of series welding is transported to by the side of first rotating shaft 33 by conveyer belt 44
Portion；Control first rotating shaft 33 drives the first mounting rod 31 to rotate forward, and the first mounting rod 31 drives the first sucker 32 to rotate forward, the first sucker
32 and component string contact and held；Control first rotating shaft 33 drives the first mounting rod 31 to invert, and the first mounting rod 31 drives
First sucker 32 is inverted, and the first sucker 32 makes component string turn-over；The piston rod for controlling the first cylinder 37 drives sliding shoe 36 downward
Mobile, sliding shoe 36 drives location-plate 41 to move down, and location-plate 41 moves down the second sucker 40, the second sucker 40 and group
Part concatenation is touched and held；The piston rod for controlling the first cylinder 37 drives sliding shoe 36 to move up, and sliding shoe 36 drives fixed
Position plate 41 is moved up, and location-plate 41 moves up the second sucker 40, and the second sucker 40 drives component string to move up, by group
Part string is transported to desired height；The output shaft for controlling the second motor drives the second rotating shaft 38 to rotate forward, and the second rotating shaft 38 drives
Second mounting rod 39 is rotated forward, and the second mounting rod 39 drives the second sucker 40 to rotate forward, and the second sucker 40 drives component string to rotate forward, by it
It is transported at inspection, without the need for a dead lift, inspection is convenient；In the present embodiment, by 12 pieces of batteries formation component welded together
String；The angle that first rotating shaft 33 is rotated and reverse is 180 °, and the angle that the second rotating shaft 38 is rotated and reverse is 90 °.
As shown in figure 4, the laminater in step f includes the 3rd frame 49, in the 3rd frame 49 upper shell is provided with
55 and lower house 50, and upper shell 55 is located at the surface of lower house 50；Upper shell 55 and one can drive the lifting of oscilaltion
Mechanism is connected, and upper shell 55 can be covered on lower house 50, is fixed with lower house 50 in mounting table 52, lower house 50 and passes through spiral shell
Tether the mode for connecing and be fixed with mounting table 52；Some electric heating tubes 51, in the present embodiment, electrical heating are provided with mounting table 52
The quantity of pipe 51 is five；It is provided with extraction sector in 3rd frame 49, extraction sector includes vacuum pump 59, input pipe 58 and defeated
Outlet pipe 62, one end of input pipe 58 is connected with the upper plenum of upper shell 55, the lower cavity of the other end of input pipe 58 and lower house 50
It is connected, the middle part of input pipe 58 is connected with the air inlet of vacuum pump 59, the gas outlet of vacuum pump 59 and one end phase of outlet tube 62
Connection, the other end of outlet tube 62 is connected with transformation mechanism；Transformation mechanism includes water tank 60, heat-exchange tube 61, air bag 69 and blows
Pipe 71, water tank 60 is fixed in the 3rd frame 49, and the mode that water tank 60 is bolted is fixed in the 3rd frame 49；Heat is handed over
Change pipe 61 to be from top to bottom coiled on water tank 60, the one end of heat-exchange tube 61 is connected with the other end of outlet tube 62, heat-exchange tube 61
The other end is connected by connecting tube 63 with the input port of air bag 69, and the delivery outlet of air bag 69 is connected with the one end of gas blow pipe 71,
The other end of gas blow pipe 71 can be connected with the external world, and electromagnetic valve 70 is provided with gas blow pipe 71；First is provided with connecting tube 63 single
To valve 65 and filter bag 64, the first check valve 65 is located between filter bag 64 and air bag 69；The pressure relief opening and relief tube of air bag 69
66 one end are connected, and the other end of relief tube 66 can be connected with the external world, and relief valve 67 is provided with relief tube 66.
As shown in figure 4, elevating mechanism includes lifting support 56, the 3rd cylinder 57, the second guide rod 53 and the second guide pin bushing 54, rise
Descending branch frame 56 is fixed in the 3rd frame 49, and the cylinder body of the 3rd cylinder 57 is fixed on lifting support 56, the work of the 3rd cylinder 57
Straight down, the piston rod end of the 3rd cylinder 57 is connected stopper rod with the top of upper shell 55, and the second guide rod 53 is vertically fixed on
In 3rd frame 49, the second guide pin bushing 54 is arranged on the second guide rod 53, and the second guide pin bushing 54 can be moved up and down along the second guide rod 53；
Second guide pin bushing 54 is connected with the sidepiece of upper shell 55.
The operation principle of laminater is as follows：The good component of lamination is placed on mounting table 52, the 3rd cylinder 57 is controlled
Piston rod drives upper shell 55 to move down, and upper shell 55 is covered on lower house 50, is heated to by electric heating tube 51
It is temperature required；Vacuum pump 59 is opened, vacuum pump 59 pumps to the hot-air of upper plenum and lower cavity in heat-exchange tube 61, heat is handed over
Changing pipe 61 and water tank 60 carries out heat exchange, and the air after cooling is stored in air bag 69, opens electromagnetic valve 70, can be by air bag 69
Air be transported in gas blow pipe 71, the air in gas blow pipe 71 is used for the cooling of component being laminated, and resource utilization is high.
As shown in Fig. 5, Fig. 6, Fig. 7, the gluing device in step h includes the 4th frame 74, arranges in the 4th frame 74
There is placement substrate 75, placing substrate 75 can drive its 3rd push-rod electric machine 77 for moving horizontally to be connected with one, the 3rd push-rod electric machine
77 are fixed in the 4th frame 74, and the push rod of the 3rd push-rod electric machine 77 is connected with substrate 75 is placed；If placing have on substrate 75
Dry positioning strip 76, in the present embodiment, the quantity of positioning strip 76 is five；Offer on positioning strip 76 for positioning aluminium frame
Detent 76a, is fixed with carrier 78 in the 4th frame 74, slide plate 80 is provided with carrier 78, and slide plate 80 and can band
Move its first moving structure for moving horizontally to be connected, elevation base plate 84, elevation base plate are provided with by lifting structure on slide plate 80
Glue rifle 85 is fixed with 84, cleaning mechanism is additionally provided with elevation base plate 84, cleaning mechanism include cleaning roller 79, dust shield 91,
Asepwirator pump 95 and collecting box 93, cleaning roller 79 is horizontally set in elevation base plate 84, and cleaning roller 79 can be with the placement phase of substrate 75
Contact, cleaning roller 79 can drive its actuating unit for rotating to be connected with one, and dust shield 91 is fixed on elevation base plate 84 by connecting rod
On, the input port of dust shield 91 towards cleaning roller 79, the delivery outlet of dust shield 91 by being connected with collecting box 93 communicating pipe 96,
Collecting box 93 is fixed in the 4th frame 74；Asepwirator pump 95 was arranged in communicating pipe 96；Second is additionally provided with communicating pipe 96 single
To valve 94.
As shown in figure 5, the first moving structure includes the first guide rail, the first slide block, the first tooth bar, first gear 90 and servo
Motor 89, the first guide rail is horizontally fixed on carrier 78, and the mode that the first guide rail is bolted is fixed on carrier 78
On；First slide block is arranged on the first guide rail, and slide plate 80 is fixed on the first slide block, and the first tooth bar is fixed on carrier 78,
And first tooth bar and the first guide rail be parallel to each other, servomotor 89 is fixed on the first slide block, and first gear 90 is fixed on servo
On the output shaft of motor 89, first gear 90 is meshed with the first tooth bar.
As shown in Figure 5, Figure 6, lifting structure include the 4th push-rod electric machine 81, the second guide rail 82 and the second slide block 83, second
Guide rail 82 is fixed on slide plate 80 by positioning substrate, and positioning substrate is fixed on slide plate 80, and the second guide rail 82 is vertically fixed on
On positioning substrate；Second slide block 83 is arranged on the second guide rail 82, and the 4th push-rod electric machine 81 is fixed on positioning substrate, and the 4th pushes away
Straight down, the push rod end of the 4th push-rod electric machine 81 is connected the push rod of bar motor 81 with the second slide block 83, and elevation base plate 84 is consolidated
It is scheduled on the second slide block 83.
Actuating unit includes torque motor, drive sprocket, driven sprocket and chain, and torque motor is fixed on elevation base plate 84
On, drive sprocket is fixed on the output shaft of torque motor, and driven sprocket is fixed on the end of cleaning roller 79, and chain is set in actively
Between sprocket wheel and driven sprocket.
The operation principle of gluing device is as follows：Aluminum frame is put in the detent 76a of positioning strip 76, by the 3rd
Push-rod electric machine 77 drives placement substrate 75 to move back and forth, and makes aluminum frame in the lower section of glue rifle 85；Control the 4th push-rod electric machine 81
Push rod drives the second slide block 83 to move up and down, and the second slide block 83 drives elevation base plate 84 to move up and down, and elevation base plate 84 is adjusted
To required height and position；The output shaft of control servomotor 89 drives first gear 90 to rotate, the tooth of first gear 90 and first
Bar is meshed moves back and forth the first slide block, and the first slide block drives slide plate 80 to move back and forth, and slide plate 80 drives elevation base plate 84
Return is dynamic；The output shaft of control moment motor drives drive sprocket to rotate, and rotating wheel is by chain-driving driven sprocket, driven chain
Wheel drives cleaning roller 79 to rotate, and cleaning roller 79 can make the grieshoch on aluminum frame drop, and opens asepwirator pump 95, and the grieshoch for dropping can be from
Dust shield 91 is entered in collecting box 93, and gluing is carried out to cleaned aluminum frame by glue rifle 85, and gluing quality is good.
As shown in figure 8, the solidification equipment in step g includes the 5th frame 101, in the 5th frame 101 conveying is provided with
Band 115 and solidification case 102, being additionally provided with the 5th frame 101 can be transported to the component on conveyer belt 115 in solidification case 102
Structure for conveying, structure for conveying includes the 3rd guide rail 103 in a ring and the 3rd slide block 106, and the 3rd guide rail 103 is fixed on the 5th
In frame 101, and the 3rd guide rail 103 passes through solidification case 102, the 3rd slide block 106 to be arranged on the 3rd guide rail 103, the 3rd slide block
106 can drive its second moving structure for moving horizontally to be connected with one, and on the 3rd slide block 106 depositing for storage assembly for storing is provided with
Structure is put, storage configuration includes storing board 107 and lifter plate 117, and storing board 107 is fixed on the 3rd slide block 106, lifter plate
117 are vertically arranged on storing board 107, and lifter plate 117 can drive the elevating mechanism of its oscilaltion to be connected with one, lifter plate
Some placement bars 114 for taking the shape of the letter U are provided with 117, the quantity that bar 114 is placed in the present embodiment is ten, and is distributed up and down；
The blind end for placing bar 114 is fixed on lifter plate 117, places the distance on two U-shaped sides of bar 114 more than conveyer belt 115
Width, and place the length that the distance on two U-shaped sides of bar 114 is less than component；And placement bar 114 can be located at conveyer belt 115
Lower section；Being additionally provided with 5th frame 101 can convey the defeated steam turbine structure of steam to solidification case 102.
Defeated steam turbine structure includes steam pipe and steam generator, and steam pipe one end is blind end, and the steam pipe other end is by defeated
Pipe is sent to be connected with steam generator, steam tube side part offers some ventholes, in the present embodiment, the quantity of venthole is four
Ten；Steam pipe can drive the elevation positioning structure of its oscilaltion to be connected with one, and air exhauster is provided with delivery pipe；Lifting is fixed
Bit architecture includes the 4th guide rail, Four-slider, the 4th cylinder and operation button 111, and the 4th guide rail is vertically fixed on solidification case 102
On, Four-slider is arranged on the 4th guide rail, and the 4th cylinder is fixed in solidification case 102, the piston rod end of the 4th cylinder and
Four-slider is connected, and steam pipe is fixed on Four-slider by connecting rod, and the 4th cylinder is by circuit and the phase of operation button 111
Even.
As shown in figure 8, the second moving structure includes the second tooth bar 108, the stepping of second gear 104 and the 3rd electricity in a ring
Machine 105, the second tooth bar 108 is fixed on the 3rd guide rail 103, and the 3rd motor 105 is fixed on the 3rd slide block by mounting blocks
On 106, second gear 104 is fixed on the output shaft of the 3rd motor 105, and second gear 104 is mutually nibbled with the second tooth bar 108
Close.
As shown in figure 8, elevating mechanism includes the 3rd guide rod 116, the 3rd guide pin bushing 118, the push-rod electric machine of connecting plate 109 and the 5th
119, the 3rd guide rod 116 is fixed on storing board 107, and the 3rd guide pin bushing 118 is arranged on the 3rd guide rod 116, and connecting plate 109 is fixed
On the 3rd guide pin bushing 118, connecting plate 109 is fixed on the 3rd guide pin bushing 118 by way of welding；5th push-rod electric machine 119 is consolidated
It is scheduled on storing board 107, the push rod of the 5th push-rod electric machine 119 is connected with connecting plate 109, lifter plate 117 is fixed on connecting plate 109
On.
As shown in figure 8, being additionally provided with the controlling organization that can control the action of the 5th push-rod electric machine 119 in the 5th frame 101, control
Mechanism processed includes the 3rd detection bar 110, third trip switch 113 and second controller 112, and third trip switch 113 is fixed on
The lower section of conveyer belt 115, the 3rd detection bar 110 is fixed on storing board 107, and the 3rd detection bar 110 can be with third trip switch 113
Contact, third trip switch 113 and the 5th push-rod electric machine 119 are connected with the second controller 112, second controller 112
Using the single-chip microcomputer that can have been bought on market, the program of Single-chip Controlling third trip switch and motor is existing, and its program is not
Needs are updated.
The operation principle of solidification equipment is as follows：The output shaft for controlling the 3rd motor 105 drives 104 turns of second gear
Dynamic, the tooth bar 108 of second gear 104 and second is meshed and moves the 3rd slide block 106, and the 3rd slide block 106 drives storing board 107 to move
Dynamic, storing board 107 drives lifter plate 117 to move, and lifter plate 117 drives to be placed bar 114 and move, make two of placement bar 114 it is U-shaped
While being respectively at the both sides of conveyer belt 115；The push rod for controlling the 5th push-rod electric machine 119 drives connecting plate 109 to move up, and positions
Bar drives lifter plate 117 to move up, and lifter plate 117 drives placement bar 114 gradually to move up, by the group on conveyer belt 115
Part is placed on a placement bar 114 topmost, and by the 5th push-rod electric machine 119 lifter plate 117 is continued to move up, and will be conveyed
It is placed on a following placement bar 114 with the component on 115, repeats above action, until is piled；Control the 3rd stepping electricity
The output shaft of machine 105 drives second gear 104 to rotate, and the tooth bar 108 of second gear 104 and second is meshed and makes the 3rd slide block 106
Mobile, the 3rd slide block 106 drives storing board 107 to move, and storing board 107 drives lifter plate 117 to move, and lifter plate 117 drives and puts
Put bar 114 to move, place bar 114 and drive component movement, component is transported in solidification case 102, alternative a dead lift component,
Curing efficiency is high.
As shown in figure 9, the packing apparatus in step k includes the 6th frame 127, the 6th frame 127 is fixed with one end
Mechanical hand 132, is provided with the grasping mechanism for grabbing assembly on mechanical hand 132, on the other end of the 6th frame 127 peace is fixed with
Plate 138 is put, mounting sheet 138 is fixed with by way of welding on the other end of the 6th frame 127；Offer on mounting sheet 138
For placing the mounting groove of carton base, the location structure that component can be positioned, location structure are additionally provided with mounting sheet 138
Including the first mounting bar 136 and the second mounting bar 145, the first mounting bar 136 can drive the first shifting that it moves horizontally by one
Motivation structure is arranged on mounting sheet 138, and the first locating piece 139 is fixed with the first mounting bar 136, is opened on the first locating piece 139
Some the first locating slots that component one end can be positioned are provided with, in the present embodiment, the quantity of the first locating slot is 12；
Second mounting bar 145 can drive its second travel mechanism for moving horizontally to be arranged on mounting sheet 138 by one, the second mounting bar
The second locating piece 140 is fixed with 145, offer on the second locating piece 140 it is some the component other end can be positioned second
Locating slot, the quantity of the second locating slot is 12.
As shown in figure 9, grasping mechanism includes fix bar 131 and some finger cylinders 130, fix bar 131 is fixed on machinery
On handss 132, some finger cylinders 130 are fixed in fix bar 131, and in the present embodiment, the quantity of finger cylinder 130 is three
It is individual；One finger of finger cylinder 130 and the first gripping block 128 are connected, and another finger of finger cylinder 130 and second is clamped
Block 129 is connected.
As shown in figure 9, the first travel mechanism includes the 5th cylinder 137, the 5th guide rail and the 5th slide block, the 5th guide rail level
It is fixed on mounting sheet 138, and the 5th guide rail is located at mounting groove side, the 5th slide block is arranged on the 5th guide rail, the 5th cylinder
137 cylinder body is fixed on mounting sheet 138, and the piston rod end of the 5th cylinder 137 is connected with the 5th slide block, the first mounting bar
136 are fixed on the 5th slide block by first support；Second travel mechanism includes the 6th cylinder 143, the 6th guide rail 142 and the 6th
Slide block 141, the 6th guide rail 142 is horizontally fixed on mounting sheet 138, and the 6th guide rail 142 is located at mounting groove opposite side, and the 6th slides
Block 141 is arranged on the 6th guide rail 142, and the cylinder body of the 6th cylinder 143 is fixed on mounting sheet 138, the piston of the 6th cylinder 143
Boom end and the 6th slide block 141 are connected, and the second mounting bar 145 is fixed on the 6th slide block 141 by second support 144.
As shown in figure 9, being additionally provided with supporting mechanism on mounting sheet 138, supporting mechanism includes support bar 134, support wheel 133
With the 6th push-rod electric machine 135, the one end of support bar 134 is hinged on mounting sheet 138, the other end of support bar 134 and the phase of support wheel 133
Even, the 6th push-rod electric machine 135 is hinged on mounting sheet 138, and the push rod of the 6th push-rod electric machine 135 sets up, the 6th push rod electricity
The push rod end and the middle part of support bar 134 of machine 135 is hinged；In the present embodiment, the quantity of supporting mechanism is two.
The operation principle of packing apparatus is as follows：Carton base is placed in the mounting groove of mounting sheet 138, the 5th cylinder is controlled
137 piston rod drives the 5th slide block to move back and forth, and the 5th slide block drives first support to move back and forth, and first support drives first
Mounting bar 136 moves back and forth, and the first mounting bar 136 drives the first locating piece 139 to move back and forth, and the first locating piece 139 is adjusted
To desired location, meanwhile, the piston rod for controlling the 6th cylinder 143 drives the 6th slide block 141 to move back and forth, the band of the 6th slide block 141
Dynamic second support 144 moves back and forth, and second support 144 drives the second mounting bar 145 to move back and forth, and the second mounting bar 145 drives
Second locating piece 140 moves back and forth, and the second locating piece 140 is adjusted to into desired location；Control machinery hand 132 drives fix bar
131 movements, make fix bar 131 be in desired location；The control action of finger cylinder 130, finger cylinder 130 drives the first gripping block
128 and second gripping block 129 it is close to each other, the first gripping block 128 and the second gripping block 129 capture the component on conveyer belt simultaneously
It is placed on mounting sheet 138, the two ends of component is located at respectively in the first locating slot and the second locating slot, when piles on carton base
Afterwards, carton lid is covered, its packing operation is capable of achieving, replaces a dead lift, packing is convenient.
Claims (9)
1. the manufacture method of solar module, it is characterised in that comprise the following steps：A, sorting：Output to battery is joined
Number is tested, and is classified by electric current and voltage swing；B, welding：Convergent belt is welded on battery by welder,
It is set to be serially connected to form component string；In stepb described welder includes the first frame, is fixed with the first frame
Column, is fixed with loading plate on column, lift cylinder is fixed with loading plate, and the piston rod of lift cylinder straight down, is lifted
The piston rod end of cylinder is connected with infrared heater, and being provided with the first frame can be transported to infrared adding by solar battery sheet
Feeding mechanism at hot device, feeding mechanism is included for depositing the storage rack of solar battery sheet, conveyer belt, rotary shaft and turning
Disk, conveyer belt is arranged in the first frame, and conveyer belt is located at infrared heater lower section, and rotary shaft is vertically arranged in the first frame
On, rotary shaft lower end can drive its rotating mechanism for rotating to be connected with one, and rotary shaft upper end is connected with rotating disk, is fixed with rotating disk
Some installing connecting rods, and installing connecting rods are uniformly distributed, and vacuum cup is fixed with installing connecting rods, storage rack is arranged on the first frame
On, and vacuum cup can be located at the top of storage rack；Safeguard structure is additionally provided with the loading plate；The safeguard structure includes
Protective plate, the first push-rod electric machine and swing arm, swing arm one end and loading plate are hinged, the swing arm other end and protective plate phase
Connect, and protective plate is located at infrared heater sidepiece, the first push-rod electric machine is hinged on loading plate, and the push rod of the first push-rod electric machine inclines
Obliquely, the push rod end of the first push-rod electric machine and swing arm middle part are hinged；The rotating mechanism includes drivewheel, driven pulley
And reducing motor, reducing motor is fixed in the first frame, and straight up, drivewheel is fixed on deceleration to the output shaft of reducing motor
On the output shaft of motor, driven pulley is fixed on the rotating shaft, and drivewheel is meshed with driven pulley；The storage rack includes placing
Plate, spring and base plate, spring upper end is connected with plate is placed, and lower spring end is connected with base plate, and some gag lever posts are fixed with base plate；
The storage rack also includes warning lamp, the first detection bar and the first travel switch, and the first detection bar is fixed on placement plate, the first row
Cheng Kaiguan is fixed on base plate by montant, the first detection bar can and the first travel switch contact, the first travel switch and police
Lamp is connected；C, inspection：Component string is tested by verifying attachment；D, element purge：To glass, component string, cut
EVA and backboard are cleaned and standby after being dried；E, laminated laying：By glass, EVA, component string, EVA and backboard according to by under
Upwards level lays；F, component lamination：By laminater to the component for laying is fixed together, taking-up group is cooled down
Part；G, component solidification：Component is solidified by solidification equipment；H, frame up：Fluid sealant is coated in by aluminum side by gluing device
Frame, and be fixed in the surrounding of component；I, Welding junction box：A rosette is welded at module backside lead；J, group
Part is cleaned：Assembly surface is cleaned with ethanol；K, packing：Component is packed by packing apparatus.
2. the manufacture method of solar module according to claim 1, it is characterised in that described in step c
Verifying attachment includes the second frame, the conveyer belt for conveying solar battery sheet is provided with the second frame, in the second frame
Be provided with can by the solar battery sheet on conveyer belt remove and turn-over switching mechanism, if switching mechanism include first rotating shaft and
Dry first mounting rod, first rotating shaft is horizontally set in the second frame, and first rotating shaft is located at conveyer belt sidepiece, first rotating shaft end
Portion can drive its first motor for rotating to be connected with one, and some first mounting rods are arranged in first rotating shaft, per root first
The first sucker is respectively and fixedly provided with mounting rod, installing rack is further fixed in the second frame, crawl structure and photograph are provided with installing rack
Bright mechanism；The lighting mechanism includes fluorescent tube, the second push-rod electric machine, the first guide rod and the first guide pin bushing, and the first guide rod level is fixed
On installing rack, the first guide pin bushing is arranged on the first guide rod, and the second push-rod electric machine is fixed on installing rack, the second push-rod electric machine
Push rod is horizontally disposed with, and the push rod end of the second push-rod electric machine is connected with the first guide pin bushing, and fluorescent tube is fixed on the first guide pin bushing by lamp socket
On；The crawl structure includes the second rotating shaft, the second mounting rod and location-plate, and location-plate is arranged on installing rack, location-plate with
One can drive the lift locating device of its oscilaltion to be connected, and the second rotating shaft is horizontally set on location-plate, and the second rotating shaft position
In first rotating shaft top, the second roller end can drive its second motor for rotating to be connected with one, some second mounting rods
Be arranged in the second rotating shaft, per the mounting rod of root second on be respectively and fixedly provided with the second sucker；The lift locating device is led including roller
Rail, sliding shoe and the first cylinder, rolling wheel guide rails are fixed on installing rack by fixed strip, and sliding shoe is arranged on rolling wheel guide rails,
The cylinder body of the first cylinder is fixed on installing rack, the piston rod of the first cylinder straight down, the piston rod end of the first cylinder and
Sliding shoe is connected, and location-plate is fixed on sliding shoe, and being additionally provided with installing rack can control the controlling organization of the first cylinder action；
The controlling organization includes some second detection bars and the second travel switch, and the second travel switch is fixed on sliding shoe, Ruo Gan
Two detection bars are arranged on fixed strip, can drive the second cylinders that it is moved horizontally with one per the detection bar of root second, and
Second detection bar can contact with the second travel switch, the second travel switch and the first cylinders；In second frame also
The first controller is fixed with, the first motor, the second motor, the first cylinder, the second cylinder and the second travel switch are equal
It is connected with first controller.
3. the manufacture method of solar module according to claim 1, it is characterised in that described in step f
Laminater includes the 3rd frame, and upper shell and lower house are provided with the 3rd frame, and upper shell and one can drive oscilaltion
Elevating mechanism be connected, and upper casing physical ability covered on lower house, and mounting table is fixed with lower casing body, is provided with mounting table some
Electric heating tube, is provided with extraction sector in the 3rd frame, extraction sector includes vacuum pump, input pipe and outlet tube, input pipe one
End is connected with the upper plenum of upper shell, and the input pipe other end is connected with the lower cavity of lower house, in the middle part of input pipe and vacuum
The air inlet of pump is connected, and the gas outlet of vacuum pump is connected with outlet tube one end, and the outlet tube other end is connected with transformation mechanism；
Transformation mechanism includes water tank, heat-exchange tube, air bag and gas blow pipe, and water tank is fixed in the 3rd frame, and heat-exchange tube is from top to bottom
It is coiled on water tank, heat-exchange tube one end is connected with the outlet tube other end, the heat-exchange tube other end is by connecting tube and air bag
Input port be connected, the delivery outlet of air bag is connected with gas blow pipe one end, the gas blow pipe other end can be connected with the external world, air blowing
Electromagnetic valve is provided with pipe；Be provided with the first check valve and filter bag in the connecting tube, the first check valve be located at filter bag and
Between air bag；The pressure relief opening of the air bag is connected with relief tube one end, and the relief tube other end can be connected with the external world, relief tube
On be provided with relief valve.
4. the manufacture method of solar module according to claim 2, it is characterised in that the elevating mechanism includes
Lifting support, the 3rd cylinder, the second guide rod and the second guide pin bushing, lifting support is fixed in the 3rd frame, the cylinder body of the 3rd cylinder
Be fixed on lifting support, the piston rod of the 3rd cylinder straight down, the piston rod end of the 3rd cylinder and the top of upper shell
It is connected；Second guide rod is vertically fixed in the 3rd frame, and the second guide pin bushing is arranged on the second guide rod, the second guide pin bushing and upper shell
Sidepiece is connected.
5. the manufacture method of solar module according to claim 1, it is characterised in that described in step g
Gluing device includes the 4th frame, and placement substrate is provided with the 4th frame, and placing substrate and can drive what it was moved horizontally
3rd push-rod electric machine is connected, and places and have on substrate some positioning strips, offers on positioning strip for the positioning of positioning aluminium frame
Groove, is fixed with carrier in the 4th frame, slide plate is provided with carrier, and slide plate and one can drive first that it is moved horizontally
Moving structure is connected, and lifting structure is provided with elevation base plate on slide plate, glue rifle is fixed with elevation base plate, in elevation base plate
Cleaning mechanism is additionally provided with, cleaning mechanism includes cleaning roller, dust shield, asepwirator pump and collecting box, and cleaning roller is horizontally set on liter
On drop substrate, and cleaning roller can contact with substrate is placed, and cleaning roller can drive its actuating unit for rotating to be connected with one, dust suction
Cover is fixed in elevation base plate by connecting rod, and towards cleaning roller, the delivery outlet of dust shield passes through communicating pipe for the input port of dust shield
It is connected with collecting box, asepwirator pump was arranged in communicating pipe；The second check valve is additionally provided with the communicating pipe.
6. the manufacture method of solar module according to claim 5, it is characterised in that first moving structure
Including the first guide rail, the first slide block, the first tooth bar, first gear and servomotor, the first guide rail is horizontally fixed on carrier,
First slide block is arranged on the first guide rail, and slide plate is fixed on the first slide block, and the first tooth bar is fixed on carrier, and the first tooth
Bar and the first guide rail are parallel to each other, and servomotor is fixed on the first slide block, and first gear is fixed on the output shaft of servomotor
On, first gear is meshed with the first tooth bar；The lifting structure includes the 4th push-rod electric machine, the second guide rail and the second slide block,
Second guide rail is fixed on slide plate by positioning substrate, and the second slide block is arranged on the second guide rail, and the 4th push-rod electric machine is fixed on
On positioning substrate, straight down, the push rod end of the 4th push-rod electric machine is connected the push rod of the 4th push-rod electric machine with the second slide block, rises
Drop substrate is fixed on the second slide block；The actuating unit includes torque motor, drive sprocket, driven sprocket and chain, torque
Motor is fixed in elevation base plate, and drive sprocket is fixed on the output shaft of torque motor, and driven sprocket is fixed on cleaning roller
End, chain is set between drive sprocket and driven sprocket.
7. the manufacture method of solar module according to claim 1, it is characterised in that described in step h
Solidification equipment includes the 5th frame, and conveyer belt and solidification case are provided with the 5th frame, and energy is additionally provided with the 5th frame will be defeated
Send the solar module for taking to be transported to the structure for conveying in solidification case, structure for conveying include the 3rd guide rail in a ring and
3rd slide block, the 3rd guide rail is fixed in the 5th frame, and the 3rd guide rail passes through solidification case, the 3rd slide block to be arranged on the 3rd guide rail
On, the 3rd slide block can drive its second moving structure for moving horizontally to be connected with one, be provided with the 3rd slide block for storage too
The storage configuration of positive energy battery component, storage configuration includes storing board and lifter plate, and storing board is fixed on the 3rd slide block, is lifted
Plate is vertically arranged on storing board, and lifter plate can drive the elevating mechanism of its oscilaltion to be connected with one, be provided with lifter plate
Some placement bars for taking the shape of the letter U, the blind end for placing bar is fixed on lifter plate, places the distance on two U-shaped sides of bar more than defeated
Sending the width of band, and place bar can be located at the lower section of conveyer belt；Being additionally provided with 5th frame can steam to solidification case conveying
The defeated steam turbine structure of vapour；The defeated steam turbine structure includes steam pipe and steam generator, and steam pipe one end is blind end, and steam pipe is another
End is connected by delivery pipe with steam generator, and steam tube side part offers some ventholes, and steam pipe and one can drive thereon
The elevation positioning structure of lower lifting is connected, and air exhauster is provided with delivery pipe；The elevation positioning structure include the 4th guide rail, the
Four-slider, the 4th cylinder and operation button, the 4th guide rail is vertically fixed in solidification case, and Four-slider is arranged on the 4th guide rail
On, the 4th cylinder is fixed in solidification case, and the piston rod end of the 4th cylinder is connected with Four-slider, and steam pipe passes through connecting rod
It is fixed on Four-slider, the 4th cylinder is connected by circuit with operation button；Second moving structure is included in a ring
Second tooth bar, second gear and the 3rd motor, the second tooth bar is fixed on the 3rd guide rail, and the 3rd motor is by installing
Block is fixed on the 3rd slide block, and second gear is fixed on the output shaft of the 3rd motor, second gear and the second tooth bar phase
Engagement；The elevating mechanism includes the 3rd guide rod, the 3rd guide pin bushing, connecting plate and the 5th push-rod electric machine, and the 3rd guide rod is fixed on to be deposited
Put on plate, the 3rd guide pin bushing is arranged on the 3rd guide rod, connecting plate is fixed on the 3rd guide pin bushing, the 5th push-rod electric machine is fixed on storage
On plate, the push rod of the 5th push-rod electric machine is connected with connecting plate, and lifter plate is fixed on connecting plate；Also set up in 5th frame
Having can control the controlling organization of the 5th push-rod electric machine action, and controlling organization includes the 3rd detection bar, third trip switch and second
Controller, third trip switch is fixed on conveyer belt lower section, and the 3rd detection bar is fixed on storing board, and the 3rd detection bar can be with the
Triple-travel switch contacts, and third trip switch and the 5th push-rod electric machine are connected with the second controller.
8. the manufacture method of solar module according to claim 1, it is characterised in that described in step h
Packing apparatus includes the 6th frame, and mechanical hand is fixed with the 6th frame one end, is provided with mechanical hand for capturing solar energy
The grasping mechanism of battery component, is fixed with mounting sheet on the 6th frame other end, offer on mounting sheet for placing carton bottom
The mounting groove of seat, is additionally provided with the location structure that can be positioned solar module on mounting sheet, location structure includes the
One mounting bar and the second mounting bar, the first mounting bar can drive its first travel mechanism for moving horizontally to be arranged on placement by one
On plate, the first locating piece is fixed with the first mounting bar, offer on the first locating piece it is some can be by solar module one
The first locating slot that end positions, the second mounting bar can drive its second travel mechanism for moving horizontally to be arranged on placement by one
On plate, the second locating piece is fixed with the second mounting bar, offer on the second locating piece it is some can be another by solar module
The second locating slot that one end positions.
9. the manufacture method of solar module according to claim 8, it is characterised in that the grasping mechanism includes
Fix bar and some finger cylinders, fix bar is fixed on a robotic arm, and some finger cylinders are fixed in fix bar, finger cylinder
A finger and the first gripping block be connected, another finger and the second gripping block of finger cylinder are connected；First movement
Mechanism includes the 5th cylinder, the 5th guide rail and the 5th slide block, and the 5th guide rail is horizontally fixed on mounting sheet, and the 5th guide rail is located at
Mounting groove side, the 5th slide block is arranged on the 5th guide rail, and the cylinder body of the 5th cylinder is fixed on mounting sheet, the work of the 5th cylinder
Stopper rod end is connected with the 5th slide block, and the first mounting bar is fixed on the 5th slide block by first support；Second moving machine
Structure includes the 6th cylinder, the 6th guide rail and the 6th slide block, and the 6th guide rail is horizontally fixed on mounting sheet, and the 6th guide rail is located at peace
Groove opposite side is put, the 6th slide block is arranged on the 6th guide rail, and the cylinder body of the 6th cylinder is fixed on mounting sheet, the work of the 6th cylinder
Stopper rod end is connected with the 6th slide block, and the second mounting bar is fixed on the 6th slide block by second support；On the mounting sheet also
Supporting mechanism is provided with, supporting mechanism includes support bar, support wheel and the 6th push-rod electric machine, and support bar one end is hinged on mounting sheet
On, the support bar other end is connected with support wheel, and the 6th push-rod electric machine is hinged on mounting sheet, and the push rod of the 6th push-rod electric machine is upwards
Arrange, the push rod end of the 6th push-rod electric machine and support bar middle part are hinged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610278269.5A CN105932094B (en) | 2016-04-28 | 2016-04-28 | Manufacturing method of solar cell module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610278269.5A CN105932094B (en) | 2016-04-28 | 2016-04-28 | Manufacturing method of solar cell module |
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| Publication Number | Publication Date |
|---|---|
| CN105932094A CN105932094A (en) | 2016-09-07 |
| CN105932094B true CN105932094B (en) | 2017-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610278269.5A Active CN105932094B (en) | 2016-04-28 | 2016-04-28 | Manufacturing method of solar cell module |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109095167B (en) * | 2018-07-30 | 2023-09-12 | 深圳市和力泰智能制造有限公司 | Frame forming device |
| CN110239912B (en) * | 2019-06-26 | 2024-01-30 | 浙江艾能聚光伏科技股份有限公司 | A high-speed material loading machine for battery piece |
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| JPH08284351A (en) * | 1995-04-18 | 1996-10-29 | Sanyo Electric Co Ltd | Installation method of solar cell on roof |
| CN102717218A (en) * | 2012-06-26 | 2012-10-10 | 无锡汉神电气有限公司 | Rotation device of multi-point annular welding machine |
| CN202943368U (en) * | 2012-10-15 | 2013-05-22 | 嘉友联精密机械工程(无锡)有限公司 | Solar cell component multipass welding all-in-one machine |
| CN103165752A (en) * | 2013-03-21 | 2013-06-19 | 叶氏太阳能（上海）有限公司 | Process for producing building integrated photovoltaic (BIPV) |
| JP2015016592A (en) * | 2013-07-09 | 2015-01-29 | 三菱樹脂株式会社 | Solar cell sealant and solar cell module |
| CN104993015A (en) * | 2015-05-29 | 2015-10-21 | 安徽旭能光伏电力有限公司 | Technical process of assembling crystalline silicon solar cells |
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|---|---|---|---|---|
| JPH08284351A (en) * | 1995-04-18 | 1996-10-29 | Sanyo Electric Co Ltd | Installation method of solar cell on roof |
| CN102717218A (en) * | 2012-06-26 | 2012-10-10 | 无锡汉神电气有限公司 | Rotation device of multi-point annular welding machine |
| CN202943368U (en) * | 2012-10-15 | 2013-05-22 | 嘉友联精密机械工程(无锡)有限公司 | Solar cell component multipass welding all-in-one machine |
| CN103165752A (en) * | 2013-03-21 | 2013-06-19 | 叶氏太阳能（上海）有限公司 | Process for producing building integrated photovoltaic (BIPV) |
| JP2015016592A (en) * | 2013-07-09 | 2015-01-29 | 三菱樹脂株式会社 | Solar cell sealant and solar cell module |
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