CN105932094A - Manufacturing method of solar cell module - Google Patents
Manufacturing method of solar cell module Download PDFInfo
- Publication number
- CN105932094A CN105932094A CN201610278269.5A CN201610278269A CN105932094A CN 105932094 A CN105932094 A CN 105932094A CN 201610278269 A CN201610278269 A CN 201610278269A CN 105932094 A CN105932094 A CN 105932094A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000007711 solidification Methods 0.000 claims abstract description 31
- 230000008023 solidification Effects 0.000 claims abstract description 31
- 238000012856 packing Methods 0.000 claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000003475 lamination Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 82
- 238000001514 detection method Methods 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 28
- 239000000758 substrate Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000004026 adhesive bonding Methods 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 15
- 238000007689 inspection Methods 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 12
- 230000008520 organization Effects 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 7
- 239000011521 glass Substances 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 6
- 230000009466 transformation Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 230000008859 change Effects 0.000 claims 1
- 210000003437 trachea Anatomy 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000009432 framing Methods 0.000 abstract 1
- 241000252254 Catostomidae Species 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 206010010904 Convulsion Diseases 0.000 description 1
- 241000222065 Lycoperdon Species 0.000 description 1
- 241000768494 Polymorphum Species 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a manufacturing method of a solar cell module, for solving the technical problems of too simple steps, incapability of guaranteeing production quality of a module, poor product quality and the like by use of a conventional manufacturing method. The manufacturing method of the solar cell module comprises the following steps: a, sorting; b, welding; c, examining; d, part cleaning; e, lamination laying; f, module lamination; g, module solidification; h, framing; i, conjunction box welding; j, module cleaning; and k, packing. The manufacturing method of the solar cell module has the advantage of good product quality.
Description
Technical field
The present invention relates to a kind of manufacture method, the manufacture method of a kind of solar module.
Background technology
Solar module refer to have outer enclosure and internal connect, unidirectional current to be provided separately defeated
The minimum indivisible solaode combination unit gone out, it is by solar battery sheet, tempering glass
Glass, EVA, backboard and aluminum frame composition, have service life long, the features such as machinery resistance to compression external force is strong.
Through retrieval, as Chinese patent literature discloses the manufacture method [Shen of a kind of solar module
Please number: 201210083644.2；Publication number: CN 102623554A].This solar module
Manufacture method, including use common process prepare solar battery sheet operation, it is characterized in that, also contain
There is following operation: (1) chooses the solar battery sheet using common process to prepare, use black or deep
The welding of Lycoperdon polymorphum Vitt carries out single weldering；(2) welding of black or Dark grey is used to be entered by the cell piece being singly soldered
Row series welding；(3) cell piece that series welding is good is laminated, makes solar module.
Although the manufacture method low cost disclosed in this patent, but, the step of this manufacture method is excessively
Simply, it is impossible to guarantee the quality of production of assembly, poor product quality, therefore, design a kind of solar energy
The manufacture method of battery component is necessary.
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that a kind of solar-electricity
The manufacture method of pond assembly, this manufacture method has the feature of good product quality.
The purpose of the present invention can be realized by following technical proposal: the making side of solar module
Method, it is characterised in that comprise the following steps: a, sorting: the output parameter of battery is tested,
Classify by electric current and voltage swing；B, welding: convergent belt is welded to battery by welder
On so that it is be serially connected formation component string；C, inspection: component string is examined by verifying attachment
Test；D, element purge: glass, component string, the EVA cut and backboard are carried out and dry
The most standby；E, laminated laying: by glass, EVA, component string, EVA and backboard according to from bottom to top
Level lays；F, component lamination: be fixed together to by the assembly laid by laminater,
Assembly is taken out in cooling；G, assembly solidify: solidified assembly by solidification equipment；H, frame up:
By gluing device, fluid sealant is coated in aluminum frame, and is fixed in the surrounding of assembly；I, welding
Rosette: weld a rosette at module backside lead-in wire；J, assembly clean: with ethanol to assembly
Surface is cleaned；K, packing: assembly is packed by packing apparatus.
Use the method, by welder, verifying attachment, laminater, solidification equipment, gluing
Device and packing apparatus can ensure that the stability of its quality of production, substitute manual operation, good product quality.
Welder described in stepb includes the first frame, and the first frame is fixed with column,
Being fixed with loading plate on column, loading plate is fixed with lift cylinder, the piston rod of lift cylinder is vertical
Downwards, the piston rod end of lift cylinder is connected with infrared heater, and the first frame is provided with can be by
Battery is transported to the feeding mechanism at infrared heater, and feeding mechanism includes for depositing depositing of battery
Frame, conveyer belt, rotary shaft and rotating disk, conveyer belt is arranged in the first frame, and conveyer belt is positioned at red
Below external heat device, rotary shaft is vertically arranged in the first frame, and rotary shaft lower end and can drive it
The rotating mechanism rotated is connected, and rotary shaft upper end is connected with rotating disk, and rotating disk is fixed with some companies of installation
Bar, and installing connecting rods is uniformly distributed, and installing connecting rods is fixed with vacuum cup, storage rack is arranged on
In one frame, and vacuum cup can be positioned at the top of storage rack；It is additionally provided with protection on described loading plate
Structure.
The operation principle of welder is as follows: drive rotary shaft to rotate by rotating mechanism, rotary shaft band
Dynamic rotating disk rotates, and driven by rotary disc installing connecting rods rotates, and installing connecting rods drives vacuum cup to rotate, along with
The rotation of vacuum cup, is put into the battery on storage rack continuously on conveyer belt, is placed on by tin-coated copper strip
On battery, by conveyer belt, battery is transported to below infrared heater；Control the piston of lift cylinder
Bar drives infrared heater to move up and down, and can realize continuous continual weld job, and welding efficiency is high.
Described safeguard structure includes protective plate, the first push-rod electric machine and swing arm, swing arm one end and holding
Support plate is hinged, and the swing arm other end is connected with protective plate, and protective plate is positioned at infrared heater sidepiece,
First push-rod electric machine is hinged on loading plate, the push rod of the first push-rod electric machine diagonally downward, the first push rod
It is hinged in the middle part of the push rod end of motor and swing arm.
The push rod controlling the first push-rod electric machine drives swing arm to swing back and forth, and swing arm drives protective plate
Backswing is moved, and infrared heater is sheltered from by protective plate, and the light that infrared heater produces can be avoided people
Eye causes damage, and protective action is good.
Described rotating mechanism includes drivewheel, driven pulley and reducing motor, and reducing motor is fixed on first
In frame, straight up, drivewheel is fixed on the output shaft of reducing motor the output shaft of reducing motor,
Driven pulley is fixing on the rotating shaft, and drivewheel is meshed with driven pulley.
Described storage rack includes placing plate, spring and base plate, and spring upper end is connected with placing plate, spring
Lower end is connected with base plate, and base plate is fixed with some gag lever posts.
By the elastic force effect of spring, the battery of the placement Ban Shang the superiors can be made to be in same water all the time
Mean place.
Described storage rack also includes warning lamp, the first detection bar and the first travel switch, and the first detection bar is solid
Being scheduled on placement plate, the first travel switch is fixed on base plate by montant, and the first detection bar can be with the
One stroke switch contacts, and the first travel switch is connected with warning lamp.
After the battery placed on plate has been taken, the first detection bar and the first stroke switch contact, the
One stroke switch makes warning lamp send prompting light, and prompting is convenient.
Verifying attachment described in step c includes the second frame, and the second frame is provided with for defeated
Send the conveyer belt of solar battery sheet, the second frame is provided with and the component string on conveyer belt can be taken off
And the switching mechanism of turn-over, switching mechanism includes the first rotating shaft and some first mounting rods, the first rotating shaft
It is horizontally set in the second frame, and the first rotating shaft is positioned at conveyer belt sidepiece, the first roller end and
Its first motor rotated can be driven to be connected, and some first mounting rods are arranged in the first rotating shaft,
It is respectively and fixedly provided with the first sucker on every first mounting rod, the second frame is further fixed on installing rack, install
Crawl structure and lighting mechanism it is provided with on frame.
The operation principle of verifying attachment is as follows: by conveyer belt, the component string that series welding is good is transported to first
Rotating shaft sidepiece；The output shaft controlling the first motor drives the first rotating shaft to rotate forward, and the first rotating shaft drives
First mounting rod rotates forward, and the first mounting rod drives the first sucker to rotate forward, and the first sucker contacts with component string
And held；The output shaft controlling the first motor drives the first rotating shaft reversion, the first rotating shaft band
Dynamic first mounting rod reversion, the first mounting rod drives the first sucker reversion, and the first sucker makes component string turn over
Face, captures the component string in the face of having turned over and be transported to by capturing structure at inspection, pass through flare-aircraft
Structure carries out floor light to it, it is not necessary to a dead lift, and inspection is convenient.
Described lighting mechanism includes fluorescent tube, the second push-rod electric machine, the first guide rod and the first guide pin bushing, first
Guide rod is horizontally fixed on installing rack, and the first guide pin bushing is arranged on the first guide rod, and the second push-rod electric machine is solid
Being scheduled on installing rack, the push rod of the second push-rod electric machine is horizontally disposed with, the push rod end of the second push-rod electric machine
Being connected with the first guide pin bushing, fluorescent tube is fixed on the first guide pin bushing by lamp socket.
Described crawl structure includes the second rotating shaft, the second mounting rod and location-plate, and location-plate is arranged on peace
Shelving, location-plate and can drive the lift locating device of its oscilaltion to be connected, the second rotating shaft water
Put down and be arranged on location-plate, and the second rotating shaft is positioned at above the first rotating shaft, the second roller end and an energy
Driving its second motor rotated to be connected, some second mounting rods are arranged in the second rotating shaft, often
It is respectively and fixedly provided with the second sucker on root the second mounting rod.
When component string is captured and is transported at inspection by needs, it is fixed to be driven by lift locating device
Position plate move down, location-plate makes the second sucker move down, the second sucker contact with component string and incite somebody to action
It holds；Driving location-plate to move up by lift locating device, location-plate makes the second sucker upwards
Mobile, the second sucker drives component string to move up, and component string is transported to desired height, controls the
The output shaft of two stepping motor drives the second rotating shaft to rotate forward, and the second rotating shaft drives the second mounting rod to rotate forward,
Second mounting rod drives the second sucker to rotate forward, and the second sucker drives component string to rotate forward, and can be transported to
At inspection.
Described lift locating device includes rolling wheel guide rails, sliding shoe and the first cylinder, and rolling wheel guide rails passes through
Fixed strip is fixed on installing rack, and sliding shoe is arranged on rolling wheel guide rails, and the cylinder body of the first cylinder is fixed
On installing rack, the piston rod of the first cylinder straight down, the piston rod end of the first cylinder and slip
Block is connected, and location-plate is fixed on sliding shoe, installing rack is additionally provided with and can control the first cylinder action
Controlling organization.
When location-plate need to be made to move up and down, control to move down on the piston rod drive sliding shoe of the first cylinder
Dynamic, sliding shoe drives location-plate to move up and down, thus location-plate can be made to move up and down.
Described controlling organization includes some second detection bar and the second travel switches, and the second travel switch is solid
Determine on sliding shoe, some second detection bars is arranged on fixed strip, every second detection bar all with an energy
Drive the second cylinders that it moves horizontally, and the second detection bar can contact with the second travel switch,
Second travel switch and the first cylinders.
The piston rod controlling the second cylinder drives the second detection bar to move, when location-plate moves up,
Second travel switch can contact with the second detection bar, makes location-plate be in different height and positions, it is possible to
Meet the crowd of different height, highly versatile.
Be further fixed on the first controller in described second frame, the first motor, the second motor,
First cylinder, the second cylinder and the second travel switch are all connected with this first controller.
Laminater described in step f includes the 3rd frame, and the 3rd frame is provided with upper shell
And lower house, upper shell and can drive the elevating mechanism of oscilaltion to be connected, and upper casing physical ability is covered
On lower house, in lower house, it is fixed with mounting table, in mounting table, is provided with some electric heating tubes, the 3rd
Being provided with extraction sector in frame, extraction sector includes vacuum pump, input pipe and outlet tube, input pipe
One end is connected with the upper plenum of upper shell, and the input pipe other end is connected with the lower cavity of lower house,
In the middle part of input pipe, the air inlet with vacuum pump is connected, and the gas outlet of vacuum pump is connected with outlet tube one end
Logical, the outlet tube other end is connected with transformation mechanism；Transformation mechanism includes water tank, heat-exchange tube, air bag
And gas blow pipe, water tank is fixed in the 3rd frame, and heat-exchange tube is from top to bottom coiled on water tank, heat
Exchange pipe one end is connected with the outlet tube other end, and the heat-exchange tube other end is by connecting tube and air bag
Input port is connected, and the delivery outlet of air bag is connected with gas blow pipe one end, and the gas blow pipe other end can be with outer
Boundary is connected, and is provided with electromagnetic valve in gas blow pipe.
The operation principle of laminater is as follows: be placed on mounting table by the assembly that lamination is good, by lifting
Mechanism drives upper shell to move down, and makes upper case cover on lower house, is added by electric heating tube
Heat is to temperature required；Opening vacuum pump, the hot-air of upper plenum and lower cavity is pumped to heat by vacuum pump
In exchange pipe, heat-exchange tube and water tank carry out heat exchange, and the air after cooling leaves in air bag, beats
Open electromagnetic valve, can be transported to the air in air bag in gas blow pipe, and the air in gas blow pipe is used for being laminated
The cooling of good assembly, resource utilization is high.
Described connecting tube is provided with the first check valve and filter bag, the first check valve be positioned at filter bag and
Between air bag.
Described elevating mechanism includes lifting support, the 3rd cylinder, the second guide rod and the second guide pin bushing, lifting
Support is fixed in the 3rd frame, and the cylinder body of the 3rd cylinder is fixed on lifting support, the 3rd cylinder
Straight down, the piston rod end of the 3rd cylinder is connected piston rod with the top of upper shell；Second guide rod
Vertically being fixed in the 3rd frame, the second guide pin bushing is arranged on the second guide rod, the second guide pin bushing and upper shell
Sidepiece be connected.
The pressure relief opening of described air bag is connected with relief tube one end, and the relief tube other end can be connected with the external world
Logical, relief tube is provided with relief valve.
The pressure in air bag can be avoided excessive by relief valve, play a protective role, safety is high.
Gluing device described in step h includes the 4th frame, and the 4th frame is provided with placement base
Plate, places substrate and and its 3rd push-rod electric machine moved horizontally can be driven to be connected, place and have on substrate
There are some positioning strips, positioning strip offer the detent for positioning aluminium frame, in the 4th frame
Being fixed with carrier, carrier is provided with slide plate, slide plate and can drive first that it moves horizontally
Moving structure is connected, and slide plate is provided with elevation base plate by lifting structure, elevation base plate is fixed with
Glue rifle, elevation base plate is additionally provided with cleaning mechanism, and cleaning mechanism includes cleaning roller, dust shield, suction
Air pump and collecting box, clean roller and be horizontally set in elevation base plate, and cleaning roller can be with placement substrate phase
Contact, cleans roller and and its actuating unit rotated can be driven to be connected, and dust shield is fixed on by connecting rod
In elevation base plate, the input port of dust shield towards cleaning roller, the delivery outlet of dust shield by communicating pipe and
Collecting box is connected, and asepwirator pump was arranged in communicating pipe.
The operation principle of gluing device is as follows: put into by aluminum frame in the detent of positioning strip, logical
Crossing the 3rd push-rod electric machine drives placement substrate to move back and forth, and places substrate and makes aluminum frame be in below glue rifle；
Drive elevation base plate to move up and down by lifting structure, elevation base plate is adjusted to required height and position；
Driving slide plate to move back and forth by the first moving structure, slide plate drives elevation base plate to move back and forth, and passes through
Actuating unit drives and cleans roller rotation, cleans roller and the grieshoch on aluminum frame can be made to drop, open asepwirator pump,
The grieshoch dropped can enter into collecting box from dust shield, is carried out cleaned aluminum frame by glue rifle
Gluing, gluing quality is good.
Described first moving structure include the first guide rail, the first slide block, the first tooth bar, the first gear and
Servomotor, the first guide rail is horizontally fixed on carrier, and the first slide block is arranged on the first guide rail,
Slide plate is fixed on the first slide block, and the first tooth bar is fixed on carrier, and the first tooth bar and first is led
Rail is parallel to each other, and servomotor is fixed on the first slide block, and the first gear is fixed on the defeated of servomotor
On shaft, the first gear and the first tooth bar are meshed.
Described lifting structure includes the 4th push-rod electric machine, the second guide rail and the second slide block, and the second guide rail leads to
Crossing location substrate to be fixed on slide plate, the second slide block is arranged on the second guide rail, and the 4th push-rod electric machine is solid
Be scheduled on location substrate on, the push rod of the 4th push-rod electric machine straight down, the push rod end of the 4th push-rod electric machine
Portion is connected with the second slide block, and elevation base plate is fixed on the second slide block.
Described communicating pipe is additionally provided with the second check valve.
Described actuating unit includes torque motor, drive sprocket, driven sprocket and chain, torque motor
Being fixed in elevation base plate, drive sprocket is fixed on the output shaft of torque motor, and driven sprocket is fixed
In the end cleaning roller, chain is set between drive sprocket and driven sprocket.
Solidification equipment described in step g includes the 5th frame, and the 5th frame is provided with conveyer belt
With solidification case, the 5th frame is additionally provided with can be transported to the assembly on conveyer belt to solidify in case defeated
The 3rd guide rail ringwise and the 3rd slide block, the 3rd guide rail are fixed on to send structure, structure for conveying to include
In five frames, and the 3rd guide rail is through solidification case, and the 3rd slide block is arranged on the 3rd guide rail, and the 3rd is sliding
Block and one can drive its second moving structure moved horizontally to be connected, and the 3rd slide block is provided with for depositing
Putting the storage configuration of assembly, storage configuration includes storing board and lifter plate, and it is sliding that storing board is fixed on the 3rd
On block, lifter plate is vertically arranged on storing board, and lifter plate and can drive the lifting of its oscilaltion
Mechanism is connected, and lifter plate is provided with some placement bars taken the shape of the letter U, and the blind end placing bar is fixed on
On lifter plate, the distance on two the U-shaped limits placing bar is more than the width of conveyer belt, and places bar energy position
Lower section in conveyer belt；Being additionally provided with in described 5th frame can be to the defeated steam turbine of solidification case conveying steam
Structure.
The operation principle of solidification equipment is as follows: drive the 3rd slide block to move by the second moving structure, the
Three slide blocks drive storing board to move, and storing board drives lifter plate to move, and lifter plate drives placement bar to move,
Two the U-shaped limits making placement bar are respectively at the both sides of conveyer belt；Lifter plate is driven by elevating mechanism
Moving up, lifter plate drives placement bar gradually to move up, and the assembly on conveyer belt is placed on placement
On bar, after piling on placement bar, the 3rd slide block is driven to continue to move to by the second moving structure, the
Three slide blocks drive storing board to move, and storing board drives lifter plate to move, and lifter plate drives placement bar to move,
Placing bar drives assembly to move, and is transported to assembly solidify in case, is carried by steam by defeated steam turbine structure
In solidification case, alternative a dead lift assembly, curing efficiency is high.
Described defeated steam turbine structure includes that steam pipe and steam generator, steam pipe one end are blind end, steam
The pipe other end is connected with steam generator by conveying pipe, and steam pipe sidepiece offers some ventholes,
Steam pipe and one can drive the elevation positioning structure of its oscilaltion to be connected, and is provided with convulsion in conveying pipe
Machine.
When steam need to be carried, open air exhauster, the steam that steam generator produces is managed by conveying
Being transported in steam pipe, the steam in steam pipe exports solidification case from venthole, fixed by lifting
Bit architecture drives steam pipe to move up and down, and can deliver a vapor to, in whole solidification case, carry effective.
Described elevation positioning structure includes the 4th guide rail, Four-slider, the 4th cylinder and operation button,
4th guide rail is vertically fixed on solidification case, and Four-slider is arranged on the 4th guide rail, and the 4th cylinder is solid
Being scheduled on solidification case, the piston rod end of the 4th cylinder is connected with Four-slider, and steam pipe is by connecting
Bar is fixed on Four-slider, and the 4th cylinder is connected with operation button by circuit.
Described second moving structure includes the second tooth bar ringwise, the second gear and the 3rd motor,
Second tooth bar is fixed on the 3rd guide rail, and the 3rd motor is fixed on the 3rd slide block by mounting blocks,
Second gear is fixed on the output shaft of the 3rd motor, and the second gear and the second tooth bar are meshed.
Described elevating mechanism includes the 3rd guide rod, the 3rd guide pin bushing, connecting plate and the 5th push-rod electric machine, the
Three guide rods are fixed on storing board, and the 3rd guide pin bushing is arranged on the 3rd guide rod, and connecting plate is fixed on the 3rd
On guide pin bushing, the 5th push-rod electric machine is fixed on storing board, the push rod of the 5th push-rod electric machine and connecting plate phase
Even, lifter plate is fixed on connecting plate.
It is additionally provided with, in described 5th frame, the controlling organization that the 5th push-rod electric machine action can be controlled, controls
Mechanism includes the 3rd detection bar, third trip switch and second controller, and third trip switch is fixed on
Below conveyer belt, the 3rd detection bar is fixed on storing board, and the 3rd detection bar can switch with third trip
Contacting, third trip switch is all connected with this second controller with the 5th push-rod electric machine.
Packing apparatus described in step k includes the 6th frame, the 6th frame one end is fixed organic
Tool hands, mechanical hand is provided with the grasping mechanism for grabbing assembly, fixing on the 6th frame other end
There is mounting sheet, mounting sheet offers the mounting groove for placing carton base, mounting sheet also sets up
Having the location structure that can be positioned by assembly, location structure includes the first mounting bar and the second mounting bar,
First mounting bar can drive its first travel mechanism moved horizontally to be arranged on mounting sheet by one, the
Be fixed with the first locating piece on one mounting bar, the first locating piece offers some can be fixed by assembly one end
The first locating slot that position is lived, the second mounting bar can drive its second travel mechanism moved horizontally by one
It is arranged on mounting sheet, the second mounting bar is fixed with the second locating piece, the second locating piece offers
Some the second locating slots that the assembly other end can be positioned.
The operation principle of packing apparatus is as follows: is placed in the mounting groove of mounting sheet by carton base, passes through
First travel mechanism drives the first mounting bar to move back and forth, and the first mounting bar drives the first locating piece back and forth
Mobile, the first locating piece is adjusted to desired location, meanwhile, drives second by the second travel mechanism
Mounting bar moves back and forth, and the second mounting bar drives the second locating piece to move back and forth, and is adjusted by the second locating piece
Joint is to desired location；Controlling manipulator behavior, assembly is placed on mounting sheet by grasping mechanism by mechanical hand
On, make the two ends of assembly lay respectively in the first locating slot and the second locating slot, when putting on carton base
Man Hou, covers carton lid, can realize its packing operation, replace a dead lift, and packing is convenient.
Described grasping mechanism includes fixing bar and some finger cylinder, and fixing bar is fixing on a robotic arm,
Some finger cylinder are fixed on fixing bar, and a finger of finger cylinder and the first clamping block are connected,
Another finger of finger cylinder and the second clamping block are connected.
When assembly is captured by needs, control finger cylinder and drive the first clamping block and the second clamping block phase
The most close, by the first clamping block and the second clamping block, assembly is captured.
Described first travel mechanism includes the 5th cylinder, the 5th guide rail and the 5th slide block, the 5th guide rail water
Putting down and be fixed on mounting sheet, and the 5th guide rail is positioned at mounting groove side, the 5th slide block is arranged on the 5th and leads
On rail, the cylinder body of the 5th cylinder is fixed on mounting sheet, and the piston rod end of the 5th cylinder and the 5th is slided
Block is connected, and the first mounting bar is fixed on the 5th slide block by the first support.
Described second travel mechanism includes the 6th cylinder, the 6th guide rail and the 6th slide block, the 6th guide rail water
Putting down and be fixed on mounting sheet, and the 6th guide rail is positioned at mounting groove opposite side, the 6th slide block is arranged on the 6th
On guide rail, the cylinder body of the 6th cylinder is fixed on mounting sheet, the piston rod end and the 6th of the 6th cylinder
Slide block is connected, and the second mounting bar is fixed on the 6th slide block by the second support.
Being additionally provided with supporting mechanism on described mounting sheet, supporting mechanism includes support bar, supports wheel and the
Six push-rod electric machines, support bar one end is hinged on mounting sheet, and the support bar other end is connected with supporting wheel,
6th push-rod electric machine is hinged on mounting sheet, and the push rod of the 6th push-rod electric machine sets up, the 6th push rod
It is hinged in the middle part of the push rod end of motor and support bar.
When assembly top is supported by needs, the push rod controlling the 6th push-rod electric machine drives support bar
Swinging back and forth, support bar drives support wheel to swing back and forth, and supports wheel and its top is also propped up by component touch
Propping up, it is convenient to support.
Compared with prior art, the manufacture method of this solar module has the advantage that
By welder, verifying attachment, laminater, solidification equipment, gluing in this manufacture method
Device and packing apparatus can ensure that the stability of its quality of production, substitute manual operation, good product quality.
Accompanying drawing explanation
Fig. 1 is the perspective view of welder.
Fig. 2 is the partial enlarged drawing in Fig. 1 at A.
Fig. 3 is the perspective view of verifying attachment.
Fig. 4 is the planar structure schematic diagram of laminater.
Fig. 5 is the perspective view of gluing device.
Fig. 6 is the partial enlarged drawing in Fig. 5 at B.
Fig. 7 is the planar structure schematic diagram of cleaning mechanism in gluing device.
Fig. 8 is the perspective view of solidification equipment.
Fig. 9 is the perspective view of packing apparatus.
In figure, the 1, first frame；2, conveyer belt；3, protective plate；4, infrared heater；5, pendulum
Lever；6, lift cylinder；7, loading plate；8, column；9, the first push-rod electric machine；10, rotating disk；
11, rotary shaft；12, installing connecting rods；13, vacuum cup；14, base plate；15, spring；16、
Place plate；18, the first detection bar；19, the first travel switch；20, montant；21, warning lamp；22、
Gag lever post；26, the second frame；28, fluorescent tube；29, lamp socket；30, the first guide pin bushing；31, first
Mounting rod；32, the first sucker；33, the first rotating shaft；34, the first guide rod；35, rolling wheel guide rails；
36, sliding shoe；37, the first cylinder；38, the second rotating shaft；39, the second mounting rod；40, second
Sucker；41, location-plate；42, installing rack；43, the second push-rod electric machine；44, conveyer belt；45、
First controller；49, the 3rd frame；50, lower house；51, electric heating tube；52, mounting table；
53, the second guide rod；54, the second guide pin bushing；55, upper shell；56, lifting support；57, the 3rd gas
Cylinder；58, input pipe；59, vacuum pump；60, water tank；61, heat-exchange tube；62, outlet tube；
63, connecting tube；64, filter bag；65, the first check valve；66, relief tube；67, relief valve；
69, air bag；70, electromagnetic valve；71, gas blow pipe；74, the 4th frame；75, substrate is placed；76、
Positioning strip；76a, detent；77, the 3rd push-rod electric machine；78, carrier；79, roller is cleaned；
80, slide plate；81, the 4th push-rod electric machine；82, the second guide rail；83, the second slide block；84, lifting
Substrate；85, glue rifle；86, the first slide block；89, servomotor；90, the first gear；91, inhale
Dust hood；93, collecting box；94, the second check valve；95, asepwirator pump；96, communicating pipe；101,
Five frames；102, solidification case；103, the 3rd guide rail；104, the second gear；105, the 3rd stepping
Motor；106, the 3rd slide block；107, storing board；108, the second tooth bar；109, connecting plate；110、
3rd detection bar；111, operation button；112, second controller；113, third trip switch；114、
Place bar；115, conveyer belt；116, the 3rd guide rod；117, lifter plate；118, the 3rd guide pin bushing；
119, the 5th push-rod electric machine；127, the 6th frame；128, the first clamping block；129, the second clamping
Block；130, finger cylinder；131, fixing bar；132, mechanical hand；133, wheel is supported；134, prop up
Strut；135, the 6th push-rod electric machine；136, the first mounting bar；137, the 5th cylinder；138, peace
Put plate；139, the first locating piece；140, the second locating piece；141, the 6th slide block；142, the 6th
Guide rail；143, the 6th cylinder；144, the second support；145, the second mounting bar.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is made into one
The description of step, but the present invention is not limited to these embodiments.
The manufacture method of this solar module, comprises the following steps: a, sorting: defeated to battery
Go out parameter to test, classify by electric current and voltage swing；B, welding: will by welder
Convergent belt is welded on battery so that it is be serially connected formation component string；C, inspection: filled by inspection
Put and component string is tested；D, element purge: to glass, component string, the EVA cut and the back of the body
Plate is standby after being carried out and drying；E, laminated laying: by glass, EVA, component string, EVA and
Backboard lays according to level from bottom to top；F, component lamination: by laminater to laying
Assembly is fixed together, and assembly is taken out in cooling；G, assembly solidify: carried out assembly by solidification equipment
Solidification；H, frame up: by gluing device, fluid sealant is coated in aluminum frame, and is fixed in assembly
In surrounding；I, Welding junction box: at module backside lead-in wire, weld a rosette；J, assembly are clear
Wash: with ethanol, assembly surface is cleaned；K, packing: assembly is packed by packing apparatus；
Use this manufacture method, by welder, verifying attachment, laminater, solidification equipment, gluing
Device and packing apparatus can ensure that the stability of its quality of production, substitute manual operation, good product quality
As it is shown in figure 1, welder in stepb includes the first frame 1, in the first frame 1
Being fixed with column 8, the mode that the first frame 1 is bolted is fixed with column 8；On column 8
It is fixed with loading plate 7, loading plate 7 is fixed with lift cylinder 6, loading plate 7 is bolted
Mode be fixed with lift cylinder 6；The piston rod of lift cylinder 6 straight down, lift cylinder 6
Piston rod end is connected with infrared heater 4, the first frame 1 is provided with battery can be transported to red
Feeding mechanism at external heat device 4, feeding mechanism includes for depositing the storage rack of battery, conveyer belt
2, rotary shaft 11 and rotating disk 10, conveyer belt 2 is arranged in the first frame 1, and conveyer belt 2 is positioned at
Below infrared heater 4, rotary shaft 11 is vertically arranged in the first frame 1, rotary shaft 11 lower end
Its rotating mechanism rotated can be driven to be connected with one, rotary shaft 11 upper end is connected with rotating disk 10, rotates
The upper end of axle 11 is connected with rotating disk 10 by the way of bonded；Some installations it are fixed with on rotating disk 10
Connecting rod 12, in the present embodiment, the quantity of installing connecting rods 12 is the six roots of sensation；And installing connecting rods 12 is uniform
Distribution, installing connecting rods 12 is fixed with vacuum cup 13, installing connecting rods 12 is bolted
Mode is fixed with vacuum cup 13；Storage rack is arranged in the first frame 1, and vacuum cup 13 energy
It is positioned at the top of storage rack；It is additionally provided with safeguard structure on loading plate 7.
As it is shown in figure 1, safeguard structure includes protective plate the 3, first push-rod electric machine 9 and swing arm 5, pendulum
Lever 5 one end and loading plate 7 are hinged, and swing arm 5 other end is connected with protective plate 3, and protection
Plate 3 is positioned at infrared heater 4 sidepiece, and the first push-rod electric machine 9 is hinged on loading plate 7, and first pushes away
The push rod of bar motor 9 diagonally downward, phase in the middle part of the push rod end of the first push-rod electric machine 9 and swing arm 5
Hinged.
Rotating mechanism includes drivewheel, driven pulley and reducing motor, and reducing motor is fixed on the first frame
On 1, straight up, drivewheel is fixed on the output shaft of reducing motor the output shaft of reducing motor,
Driven pulley is fixed in rotary shaft 11, and drivewheel is meshed with driven pulley.
As shown in Figure 1 and Figure 2, storage rack includes placing plate 16, spring 15 and base plate 14, spring
15 upper ends are connected with placing plate 16, and spring 15 lower end is connected with base plate 14, and base plate 14 is fixed with
Some gag lever posts 22, in the present embodiment, the quantity of gag lever post 22 is four；Storage rack also includes
Warning lamp 21, first detects bar 18 and the first travel switch 19, and the first detection bar 18 is fixed on placement plate
On 16, the first travel switch 19 is fixed on base plate 14 by montant 20, montant 20 one end and the end
Plate 14 is connected, and montant 20 other end and the first travel switch 19 are connected；First detection bar 18 can and
First travel switch 19 contacts, and the first travel switch 19 is connected with warning lamp 21.
The operation principle of welder is as follows: the output shaft controlling reducing motor drives drivewheel to rotate,
Drivewheel drives driven pulley to rotate, and driven pulley drives rotary shaft 11 to rotate, and rotary shaft 11 drives rotating disk
10 rotate, and rotating disk 10 drives installing connecting rods 12 to rotate, and installing connecting rods 12 drives vacuum cup 13 turns
Dynamic, along with the rotation of vacuum cup 13, the battery on storage rack is put on conveyer belt 2 continuously, will
Tin-coated copper strip is placed on battery, is transported to below infrared heater 4 by battery by conveyer belt 2；Control
The piston rod of lift cylinder 6 processed drives infrared heater 4 to move up and down, and can realize the most continual
Weld job, welding efficiency is high.
As it is shown on figure 3, the verifying attachment in step c includes the second frame 26, the second frame 26
On be provided with the conveyer belt 44 for conveying assembly string, the second frame 26 is provided with can be by conveyer belt
Component string on 44 is taken off and the switching mechanism of turn-over, and switching mechanism includes the first rotating shaft 33 and some
First mounting rod 31, the first rotating shaft 33 is horizontally set in the second frame 26, and the first rotating shaft 33
Being positioned at conveyer belt 44 sidepiece, the first rotating shaft 33 end and can drive its first motor rotated
Being connected, some first mounting rods 31 are arranged in the first rotating shaft 33, in the present embodiment, and the first peace
The quantity of dress bar 31 is 12；It is respectively and fixedly provided with the first sucker 32 on every first mounting rod 31,
In the present embodiment, every first mounting rod 31 is respectively and fixedly provided with two the first suckers 32；Second frame
It is further fixed on installing rack 42 on 26, the second frame 26 is fixed with installing rack 42 by the way of welding；
Crawl structure and lighting mechanism it is provided with on installing rack 42.
As it is shown on figure 3, lighting mechanism includes fluorescent tube the 28, second push-rod electric machine the 43, first guide rod 34
With the first guide pin bushing 30, the first guide rod 34 is horizontally fixed on installing rack 42, and the first guide pin bushing 30 is arranged
On the first guide rod 34, the second push-rod electric machine 43 is fixed on installing rack 42, the second push-rod electric machine
The push rod of 43 is horizontally disposed with, and the push rod end of the second push-rod electric machine 43 is connected with the first guide pin bushing 30, lamp
Pipe 28 is fixed on the first guide pin bushing 30 by lamp socket 29.
As it is shown on figure 3, capture structure to include the second rotating shaft the 38, second mounting rod 39 and location-plate 41,
Location-plate 41 is arranged on installing rack 42, and location-plate 41 and can drive the lifting of its oscilaltion to determine
Position mechanism is connected, and the second rotating shaft 38 is horizontally set on location-plate 41, and the second rotating shaft 38 is positioned at the
Above one rotating shaft 33, the second rotating shaft 38 end can drive its second motor rotated to be connected with one,
Some second mounting rods 39 are arranged in the second rotating shaft 38, in the present embodiment, and the second mounting rod 39
Quantity be 12；It is respectively and fixedly provided with the second sucker 40, in this enforcement on every second mounting rod 39
In example, every second mounting rod 39 is respectively and fixedly provided with two the second suckers 40.
As it is shown on figure 3, lift locating device includes rolling wheel guide rails 35, sliding shoe 36 and the first cylinder
37, rolling wheel guide rails 35 is fixed on installing rack 42 by fixed strip, and fixed strip is fixed on installing rack 42
On, rolling wheel guide rails 35 is vertically fixed on fixed strip；Sliding shoe 36 is arranged on rolling wheel guide rails 35,
The cylinder body of the first cylinder 37 is fixed on installing rack 42, the piston rod of the first cylinder 37 straight down,
The piston rod end of the first cylinder 37 is connected with sliding shoe 36, and location-plate 41 is fixed on sliding shoe 36
On, installing rack 42 is additionally provided with the controlling organization that can control the first cylinder 37 action.
Controlling organization includes some second detection bar and the second travel switches, and the second travel switch is fixing sliding
On motion block 36, some second detection bars are arranged on installing rack 42, in the present embodiment, and the second inspection
The quantity of measuring staff is three, and three second detection bars are positioned at different height and positions；Every second inspection
Measuring staff all can drive its second cylinders moved horizontally with one, and the second detection bar can be with the second row
Cheng Kaiguan contacts, and the second travel switch and the first cylinder 37 are connected.
As it is shown on figure 3, be further fixed on the first controller 45 in the second frame 26, the first motor,
Second motor, first cylinder the 37, second cylinder and the second travel switch all with this first controller
45 are connected, and in the present embodiment, the first controller 45 uses the single-chip microcomputer can bought on market,
The program of Single-chip Controlling motor, cylinder and the second travel switch is existing, and its program need not again
Editor.
The operation principle of verifying attachment is as follows: by conveyer belt 44, the component string that series welding is good is transported to
One rotating shaft 33 sidepiece；Controlling the first rotating shaft 33 drives the first mounting rod 31 to rotate forward, the first mounting rod
31 drive the first suckers 32 to rotate forward, and the first sucker 32 contacts with component string and held；Control the
One rotating shaft 33 drives the first mounting rod 31 to invert, and the first mounting rod 31 drives the first sucker 32 to invert,
First sucker 32 makes component string turn-over；The piston rod controlling the first cylinder 37 drives sliding shoe 36 downward
Mobile, sliding shoe 36 drives location-plate 41 to move down, and location-plate 41 makes the second sucker 40 downward
Mobile, the second sucker 40 contacts with component string and is held；Control the piston rod of the first cylinder 37
Driving sliding shoe 36 to move up, sliding shoe 36 drives location-plate 41 to move up, location-plate 41
Making the second sucker 40 move up, the second sucker 40 drives component string to move up, and component string is defeated
Deliver to desired height；The output shaft controlling the second motor drives the second rotating shaft 38 to rotate forward, second turn
Axle 38 drives the second mounting rod 39 to rotate forward, and the second mounting rod 39 drives the second sucker 40 to rotate forward, the
Two suckers 40 drive component string to rotate forward, and are transported at inspection, it is not necessary to a dead lift, and inspection is convenient；
In the present embodiment, by 12 pieces of battery formation welded together component string；First rotating shaft 33 rotates forward and anti-
The angle turned is 180 °, and the angle that the second rotating shaft 38 rotates and reverse is 90 °.
As shown in Figure 4, the laminater in step f includes the 3rd frame 49, the 3rd frame 49
On be provided with upper shell 55 and lower house 50, and upper shell 55 is positioned at the surface of lower house 50；
Upper shell 55 can drive the elevating mechanism of oscilaltion to be connected with one, and upper shell 55 can cover at lower casing
On body 50, in lower house 50, it is fixed with mounting table 52, the side being bolted in lower house 50
Formula is fixed with mounting table 52；Some electric heating tubes 51 it are provided with in mounting table 52, in the present embodiment,
The quantity of electric heating tube 51 is five；Extraction sector, extraction sector bag it is provided with in 3rd frame 49
Include vacuum pump 59, input pipe 58 and outlet tube 62, input pipe 58 one end and the overhead of upper shell 55
Chamber is connected, and input pipe 58 other end is connected with the lower cavity of lower house 50, in the middle part of input pipe 58
Being connected with the air inlet of vacuum pump 59, the gas outlet of vacuum pump 59 is connected with outlet tube 62 one end,
Outlet tube 62 other end is connected with transformation mechanism；Transformation mechanism include water tank 60, heat-exchange tube 61,
Air bag 69 and gas blow pipe 71, water tank 60 is fixed in the 3rd frame 49, and water tank 60 is by bolt even
The mode connect is fixed in the 3rd frame 49；Heat-exchange tube 61 is from top to bottom coiled on water tank 60,
Heat-exchange tube 61 one end is connected with outlet tube 62 other end, and heat-exchange tube 61 other end is by connecting
Pipe 63 is connected with the input port of air bag 69, and the delivery outlet of air bag 69 is connected with gas blow pipe 71 one end
Logical, gas blow pipe 71 other end can be connected with the external world, is provided with electromagnetic valve 70 in gas blow pipe 71；Even
Being provided with the first check valve 65 and filter bag 64 in adapter 63, the first check valve 65 is positioned at filter bag
Between 64 and air bag 69；The pressure relief opening of air bag 69 is connected with relief tube 66 one end, relief tube 66
The other end can be connected with the external world, and relief tube 66 is provided with relief valve 67.
As shown in Figure 4, elevating mechanism includes lifting support the 56, the 3rd cylinder the 57, second guide rod 53
With the second guide pin bushing 54, lifting support 56 is fixed in the 3rd frame 49, the cylinder body of the 3rd cylinder 57
Be fixed on lifting support 56, the piston rod of the 3rd cylinder 57 straight down, the work of the 3rd cylinder 57
Stopper rod end is connected with the top of upper shell 55, and the second guide rod 53 is vertically fixed in the 3rd frame 49,
Second guide pin bushing 54 is arranged on the second guide rod 53, and the second guide pin bushing 54 can be along the second guide rod about 53
Mobile；Second guide pin bushing 54 is connected with the sidepiece of upper shell 55.
The operation principle of laminater is as follows: be placed on mounting table 52 by the assembly that lamination is good, controls the
The piston rod of three cylinders 57 drives upper shell 55 to move down, and makes upper shell 55 cover at lower house 50
On, it is heated to temperature required by electric heating tube 51；Opening vacuum pump 59, vacuum pump 59 will
The hot-air of upper plenum and lower cavity pumps in heat-exchange tube 61, and heat-exchange tube 61 and water tank 60 enter
Row heat exchange, the air after cooling leaves in air bag 69, opens electromagnetic valve 70, can be by air bag 69
In air be transported in gas blow pipe 71, the air in gas blow pipe 71 is cold for the assembly that is laminated
But, resource utilization is high.
As shown in Fig. 5, Fig. 6, Fig. 7, the gluing device in step h includes the 4th frame 74,
It is provided with placement substrate 75 in 4th frame 74, places substrate 75 and it can be driven to move horizontally with one
3rd push-rod electric machine 77 is connected, and the 3rd push-rod electric machine 77 is fixed in the 4th frame 74, the 3rd push rod
The push rod of motor 77 is connected with placing substrate 75；Place, on substrate 75, there is some positioning strips 76,
In the present embodiment, the quantity of positioning strip 76 is five；Offer for positioning aluminium on positioning strip 76
The detent 76a of frame, the 4th frame 74 is fixed with carrier 78, and carrier 78 is arranged
Having slide plate 80, slide plate 80 can drive its first moving structure moved horizontally to be connected with one, slide plate 80
On lifting structure is provided with elevation base plate 84, elevation base plate 84 is fixed with glue rifle 85, lifting
Being additionally provided with cleaning mechanism on substrate 84, cleaning mechanism includes cleaning roller 79, dust shield 91, air-breathing
Pump 95 and collecting box 93, clean roller 79 and be horizontally set in elevation base plate 84, and clean roller 79 energy
Contact with placing substrate 75, clean roller 79 and its actuating unit rotated can be driven with one to be connected, inhale
Dust hood 91 is fixed in elevation base plate 84 by connecting rod, and the input port of dust shield 91 is towards cleaning roller
79, the delivery outlet of dust shield 91 is by being connected with collecting box 93 communicating pipe 96, and collecting box 93 is solid
It is scheduled in the 4th frame 74；Asepwirator pump 95 was arranged in communicating pipe 96；Communicating pipe 96 also sets up
There is the second check valve 94.
As it is shown in figure 5, the first moving structure include the first guide rail, first slide block the 86, first tooth bar,
First gear 90 and servomotor 89, the first guide rail is horizontally fixed on carrier 78, the first guide rail
The mode being bolted is fixed on carrier 78；First slide block 86 is arranged on the first guide rail,
Slide plate 80 is fixed on the first slide block 86, and the first tooth bar is fixed on carrier 78, and the first tooth bar
Being parallel to each other with the first guide rail, servomotor 89 is fixed on the first slide block 86, and the first gear 90 is solid
Being scheduled on the output shaft of servomotor 89, the first gear 90 is meshed with the first tooth bar.
As shown in Figure 5, Figure 6, lifting structure includes the 4th push-rod electric machine the 81, second guide rail 82 and
Two slide blocks 83, the second guide rail 82 is fixed on slide plate 80 by location substrate, and location substrate is fixed on
On slide plate 80, the second guide rail 82 is vertically fixed on the substrate of location；Second slide block 83 is arranged on second
On guide rail 82, the 4th push-rod electric machine 81 is fixed on the substrate of location, the push rod of the 4th push-rod electric machine 81
Straight down, the push rod end of the 4th push-rod electric machine 81 is connected with the second slide block 83, elevation base plate 84
It is fixed on the second slide block 83.
Actuating unit includes torque motor, drive sprocket, driven sprocket and chain, and torque motor is fixed on
In elevation base plate 84, drive sprocket is fixed on the output shaft of torque motor, and driven sprocket is fixed on clearly
Washing the end of roller 79, chain is set between drive sprocket and driven sprocket.
The operation principle of gluing device is as follows: aluminum frame is put into the detent 76a of positioning strip 76
In, drive placement substrate 75 to move back and forth by the 3rd push-rod electric machine 77, make aluminum frame be in glue rifle
Below 85；The push rod controlling the 4th push-rod electric machine 81 drives the second slide block 83 to move up and down, and second is sliding
Block 83 drives elevation base plate 84 to move up and down, and elevation base plate 84 is adjusted to required height and position；
The output shaft controlling servomotor 89 drives the first gear 90 to rotate, the first gear 90 and the first tooth bar
Being meshed and make the first slide block 86 move back and forth, the first slide block 86 drives slide plate 80 to move back and forth, slide plate
80 drive elevation base plate 84 to move back and forth；The output shaft of control moment motor drives drive sprocket to rotate,
Rotate wheel to clean roller 79 and rotate by chain-driving driven sprocket, driven sprocket drive, clean roller 79
The grieshoch on aluminum frame can be made to drop, open asepwirator pump 95, the grieshoch dropped can enter from dust shield 91
Entering in collecting box 93, by glue rifle 85, cleaned aluminum frame is carried out gluing, gluing quality is good.
As shown in Figure 8, the solidification equipment in step g includes the 5th frame 101, the 5th frame 101
On be provided with conveyer belt 115 and solidification case 102, the 5th frame 101 is additionally provided with can be by conveyer belt
Assembly on 115 is transported to solidify the structure for conveying in case 102, and structure for conveying includes the ringwise
Three guide rail 103 and the 3rd slide blocks 106, the 3rd guide rail 103 is fixed in the 5th frame 101, and the
Three guide rails 103 are through solidification case 102, and the 3rd slide block 106 is arranged on the 3rd guide rail 103, and the 3rd
Slide block 106 can drive its second moving structure moved horizontally to be connected with one, and the 3rd slide block 106 sets
Being equipped with the storage configuration for storage assembly for storing, storage configuration includes storing board 107 and lifter plate 117,
Storing board 107 is fixed on the 3rd slide block 106, and lifter plate 117 is vertically arranged on storing board 107,
Lifter plate 117 can drive the elevating mechanism of its oscilaltion to be connected with one, and lifter plate 117 is provided with
Some placement bars 114 taken the shape of the letter U, the quantity placing bar 114 in the present embodiment is ten, and on
Lower distribution；The blind end placing bar 114 is fixed on lifter plate 117, places two U of bar 114
The distance on type limit is more than the width of conveyer belt 115, and the distance placing two U-shaped limits of bar 114 is little
Length in assembly；And placement bar 114 can be positioned at the lower section of conveyer belt 115；In 5th frame 101
It is additionally provided with the defeated steam turbine structure that can carry steam to solidification case 102.
As in figure 2 it is shown, defeated steam turbine structure includes steam pipe and steam generator, steam pipe one end is for closing
End, the steam pipe other end is connected with steam generator by conveying pipe, and steam pipe sidepiece offers some
Venthole, in the present embodiment, the quantity of venthole is 40；Steam pipe and one can drive on it
The elevation positioning structure of lower lifting is connected, and is provided with air exhauster in conveying pipe；Elevation positioning structure includes
4th guide rail, Four-slider, the 4th cylinder and operation button 111, the 4th guide rail is vertically fixed on solid
Changing on case 102, Four-slider is arranged on the 4th guide rail, and the 4th cylinder is fixed on solidification case 102,
The piston rod end of the 4th cylinder is connected with Four-slider, and it is sliding that steam pipe is fixed on the 4th by connecting rod
On block, the 4th cylinder is connected with operation button 111 by circuit.
As shown in Figure 8, the second moving structure includes second tooth bar the 108, second gear 104 ringwise
With the 3rd motor 105, the second tooth bar 108 is fixed on the 3rd guide rail 103, the 3rd stepping electricity
Machine 105 is fixed on the 3rd slide block 106 by mounting blocks, and the second gear 104 is fixed on the 3rd stepping
On the output shaft of motor 105, the second gear 104 is meshed with the second tooth bar 108.
As shown in Figure 8, elevating mechanism includes the 3rd guide rod the 116, the 3rd guide pin bushing 118, connecting plate 109
With the 5th push-rod electric machine 119, the 3rd guide rod 116 is fixed on storing board 107, the 3rd guide pin bushing 118
Being arranged on the 3rd guide rod 116, connecting plate 109 is fixed on the 3rd guide pin bushing 118, connecting plate 109
It is fixed on the 3rd guide pin bushing 118 by the way of welding；5th push-rod electric machine 119 is fixed on storing board
On 107, the push rod of the 5th push-rod electric machine 119 is connected with connecting plate 109, and lifter plate 117 is fixed on
On connecting plate 109.
As shown in Figure 8, the 5th frame 101 is additionally provided with can control the 5th push-rod electric machine 119 action
Controlling organization, controlling organization include the 3rd detection bar 110, third trip switch 113 and second control
Device 112 processed, third trip switch 113 is fixed on below conveyer belt 115, and the 3rd detection bar 110 is solid
Being scheduled on storing board 107, the 3rd detection bar 110 can contact with third trip switch 113, and the 3rd
Travel switch 113 is all connected with this second controller 112 with the 5th push-rod electric machine 119, and second controls
Device 112 uses the single-chip microcomputer can bought on market, Single-chip Controlling third trip switch and motor
Program is existing, and its program need not update.
The operation principle of solidification equipment is as follows: the output shaft controlling the 3rd motor 105 drives second
Gear 104 rotates, and the second gear 104 and the second tooth bar 108 are meshed and make the 3rd slide block 106 move,
3rd slide block 106 drives storing board 107 to move, and storing board 107 drives lifter plate 117 to move, and rises
Fall plate 117 drives placement bar 114 to move, and makes two U-shaped limits of placement bar 114 be respectively at conveying
With the both sides of 115；The push rod controlling the 5th push-rod electric machine 119 drives connecting plate 109 to move up,
Location bar drives lifter plate 117 to move up, and lifter plate 117 drives placement bar 114 the most upwards to move
Dynamic, the assembly on conveyer belt 115 is placed on piece placement bar 114 in the top, by the 5th push rod
Motor 119 makes lifter plate 117 continue to move up, and the assembly on conveyer belt 115 is placed on following one
Root is placed on bar 114, repeats above action, until being piled；Control the 3rd motor 105
Output shaft drive the second gear 104 to rotate, the second gear 104 and the second tooth bar 108 are meshed and make
3rd slide block 106 moves, and the 3rd slide block 106 drives storing board 107 to move, and storing board 107 drives
Lifter plate 117 moves, and lifter plate 117 drives placement bar 114 to move, and places bar 114 and drives assembly
Mobile, it is transported to assembly solidify in case 102, alternative a dead lift assembly, curing efficiency is high.
As it is shown in figure 9, the packing apparatus in step k includes the 6th frame 127, the 6th frame 127
It is fixed with mechanical hand 132 on one end, mechanical hand 132 is provided with the grasping mechanism for grabbing assembly,
It is fixed with mounting sheet 138 on 6th frame 127 other end, the other end of the 6th frame 127 passes through
The mode of welding is fixed with mounting sheet 138；Offer on mounting sheet 138 for placing carton base
Mounting groove, mounting sheet 138 is additionally provided with the location structure that can be positioned by assembly, location structure bag
Including the first mounting bar 136 and the second mounting bar 145, the first mounting bar 136 can drive its water by one
Dynamic the first travel mechanism of translation is arranged on mounting sheet 138, and the first mounting bar 136 is fixed with the
A positioning block 139, the first locating piece 139 offers some assembly one end can be positioned first
Locating slot, in the present embodiment, the quantity of the first locating slot is 12；Second mounting bar 145 leads to
Cross second travel mechanism that it can be driven to move horizontally to be arranged on mounting sheet 138, the second mounting bar
Be fixed with the second locating piece 140 on 145, the second locating piece 140 offers some can by assembly another
The second locating slot that end positions, the quantity of the second locating slot is 12.
As it is shown in figure 9, grasping mechanism includes fixing bar 131 and some finger cylinder 130, fixing bar
131 are fixed on mechanical hand 132, and some finger cylinder 130 are fixed on fixing bar 131, at this
In embodiment, the quantity of finger cylinder 130 is three；One finger of finger cylinder 130 and first
Clamping block 128 is connected, and another finger of finger cylinder 130 and the second clamping block 129 are connected.
As it is shown in figure 9, the first travel mechanism includes the 5th cylinder the 137, the 5th guide rail and the 5th slide block,
5th guide rail is horizontally fixed on mounting sheet 138, and the 5th guide rail is positioned at mounting groove side, and the 5th is sliding
Block is arranged on the 5th guide rail, and the cylinder body of the 5th cylinder 137 is fixed on mounting sheet 138, the 5th gas
The piston rod end of cylinder 137 is connected with the 5th slide block, and the first mounting bar 136 is fixed by the first support
On the 5th slide block；, the second travel mechanism includes the 6th cylinder the 143, the 6th guide rail 142 and the 6th
Slide block 141, the 6th guide rail 142 is horizontally fixed on mounting sheet 138, and the 6th guide rail 142 is positioned at
Mounting groove opposite side, the 6th slide block 141 is arranged on the 6th guide rail 142, the cylinder of the 6th cylinder 143
Body is fixed on mounting sheet 138, and the piston rod end of the 6th cylinder 143 is connected with the 6th slide block 141,
Second mounting bar 145 is fixed on the 6th slide block 141 by the second support 144.
As it is shown in figure 9, be additionally provided with supporting mechanism on mounting sheet 138, supporting mechanism includes support bar
134, supporting wheel 133 and the 6th push-rod electric machine 135, support bar 134 one end is hinged on mounting sheet 138
On, support bar 134 other end is connected with supporting wheel 133, and the 6th push-rod electric machine 135 is hinged on to be laid
On plate 138, the push rod of the 6th push-rod electric machine 135 sets up, the push rod of the 6th push-rod electric machine 135
It is hinged in the middle part of end and support bar 134；In the present embodiment, the quantity of supporting mechanism is two.
The operation principle of packing apparatus is as follows: be placed in the mounting groove of mounting sheet 138 by carton base,
The piston rod controlling the 5th cylinder 137 drives the 5th slide block to move back and forth, and the 5th slide block drives first
Frame moves back and forth, and the first support drives the first mounting bar 136 to move back and forth, and the first mounting bar 136 carries
Dynamic first locating piece 139 moves back and forth, and the first locating piece 139 is adjusted to desired location, meanwhile,
The piston rod controlling the 6th cylinder 143 drives the 6th slide block 141 to move back and forth, and the 6th slide block 141 carries
Dynamic second support 144 moves back and forth, and the second support 144 drives the second mounting bar 145 to move back and forth,
Second mounting bar 145 drives the second locating piece 140 to move back and forth, and is adjusted to by the second locating piece 140
Desired location；Controlling mechanical hand 132 drives fixing bar 131 to move, and makes fixing bar 131 be in required
Position；Controlling finger cylinder 130 action, finger cylinder 130 drives the first clamping block 128 and second
Clamping block 129 is close to each other, and the first clamping block 128 and the second clamping block 129 are by the group on conveyer belt
Part captures and is placed on mounting sheet 138, makes the two ends of assembly lay respectively at the first locating slot and second and determines
In the groove of position, after piling on carton base, cover carton lid, its packing operation can be realized, replace
A dead lift, packing is convenient.
Claims (10)
1. the manufacture method of solar module, it is characterised in that comprise the following steps: a, point
Choosing: the output parameter of battery is tested, classifies by electric current and voltage swing；B, welding:
By welder, convergent belt is welded on battery so that it is be serially connected formation component string；C, inspection
Test: by verifying attachment, component string is tested；D, element purge: to glass, component string, sanction
The EVA sheared and backboard are standby after being carried out and drying；E, laminated laying: by glass, EVA,
Component string, EVA and backboard lay according to level from bottom to top；F, component lamination: filled by lamination
Putting and be fixed together to by the assembly laid, assembly is taken out in cooling；G, assembly solidify: by solidification
Assembly is solidified by device；H, frame up: by gluing device, fluid sealant is coated in aluminum frame, and will
It is fixed in the surrounding of assembly；I, Welding junction box: at module backside lead-in wire, weld a wiring
Box；J, assembly clean: clean assembly surface with ethanol；K, packing: pass through packing apparatus
Assembly is packed.
The manufacture method of solar module the most according to claim 1, it is characterised in that
Welder described in stepb includes the first frame, and the first frame is fixed with column, column
On be fixed with loading plate, loading plate is fixed with lift cylinder, the piston rod of lift cylinder straight down,
The piston rod end of lift cylinder is connected with infrared heater, and the first frame is provided with can be by solar energy
Cell piece is transported to the feeding mechanism at infrared heater, and feeding mechanism includes for depositing solar-electricity
The storage rack of pond sheet, conveyer belt, rotary shaft and rotating disk, conveyer belt is arranged in the first frame, and fortune
Defeated band is positioned at below infrared heater, and rotary shaft is vertically arranged in the first frame, rotary shaft lower end with
One can drive its rotating mechanism rotated to be connected, and rotary shaft upper end is connected with rotating disk, and rotating disk is fixed with
Some installing connecting rods, and installing connecting rods is uniformly distributed, and installing connecting rods is fixed with vacuum cup, deposits
Frame is arranged in the first frame, and vacuum cup can be positioned at the top of storage rack；On described loading plate also
It is provided with safeguard structure；Described safeguard structure includes protective plate, the first push-rod electric machine and swing arm, pendulum
Lever one end and loading plate are hinged, and the swing arm other end is connected with protective plate, and protective plate is positioned at red
External heat device sidepiece, the first push-rod electric machine is hinged on loading plate, and the push rod of the first push-rod electric machine tilts
Downwards, it is hinged in the middle part of the push rod end of the first push-rod electric machine and swing arm；Described rotating mechanism includes
Drivewheel, driven pulley and reducing motor, reducing motor is fixed in the first frame, reducing motor defeated
Straight up, drivewheel is fixed on the output shaft of reducing motor shaft, and driven pulley is fixed on rotary shaft
On, drivewheel is meshed with driven pulley；Described storage rack includes placing plate, spring and base plate, spring
Upper end is connected with placing plate, and lower spring end is connected with base plate, and base plate is fixed with some gag lever posts；Institute
Stating storage rack and also include warning lamp, the first detection bar and the first travel switch, the first detection bar is fixed on to be put
Putting on plate, the first travel switch is fixed on base plate by montant, and the first detection bar can be with the first stroke
Switch contacts, and the first travel switch is connected with warning lamp.
The manufacture method of solar module the most according to claim 1, it is characterised in that
Verifying attachment described in step c includes the second frame, the second frame is provided with for conveying too
The conveyer belt of sun energy cell piece, the second frame is provided with and can be taken by the solar battery sheet on conveyer belt
The switching mechanism of lower also turn-over, switching mechanism includes the first rotating shaft and some first mounting rods, first turn
Axle is horizontally set in the second frame, and the first rotating shaft is positioned at conveyer belt sidepiece, the first roller end with
One can drive its first motor rotated to be connected, and some first mounting rods are arranged in the first rotating shaft,
It is respectively and fixedly provided with the first sucker on every first mounting rod, the second frame is further fixed on installing rack, install
Crawl structure and lighting mechanism it is provided with on frame；Described lighting mechanism include fluorescent tube, the second push-rod electric machine,
First guide rod and the first guide pin bushing, the first guide rod is horizontally fixed on installing rack, and the first guide pin bushing is arranged on
On one guide rod, the second push-rod electric machine is fixed on installing rack, and the push rod of the second push-rod electric machine is horizontally disposed with,
The push rod end of the second push-rod electric machine is connected with the first guide pin bushing, and fluorescent tube is fixed on the first guide pin bushing by lamp socket
On；Described crawl structure includes the second rotating shaft, the second mounting rod and location-plate, and location-plate is arranged on peace
Shelving, location-plate and can drive the lift locating device of its oscilaltion to be connected, the second rotating shaft water
Put down and be arranged on location-plate, and the second rotating shaft is positioned at above the first rotating shaft, the second roller end and an energy
Driving its second motor rotated to be connected, some second mounting rods are arranged in the second rotating shaft, often
It is respectively and fixedly provided with the second sucker on root the second mounting rod；Described lift locating device includes rolling wheel guide rails, cunning
Motion block and the first cylinder, rolling wheel guide rails is fixed on installing rack by fixed strip, and sliding shoe is arranged on rolling
Wheel guide rail on, the cylinder body of the first cylinder is fixed on installing rack, the piston rod of the first cylinder straight down,
The piston rod end of the first cylinder is connected with sliding shoe, and location-plate is fixed on sliding shoe, on installing rack
It is additionally provided with the controlling organization that can control the first cylinder action；Described controlling organization includes some second inspections
Measuring staff and the second travel switch, the second travel switch is fixed on sliding shoe, and some second detection bars are arranged
On fixed strip, the second cylinders that every second detection bar all can drive it to move horizontally with,
And second detection bar can contact with the second travel switch, the second travel switch and the first cylinders；
Be further fixed on the first controller in described second frame, the first motor, the second motor,
One cylinder, the second cylinder and the second travel switch are all connected with this first controller.
The manufacture method of solar module the most according to claim 1, it is characterised in that
Laminater described in step f includes the 3rd frame, the 3rd frame is provided with upper shell and under
Housing, upper shell and can drive the elevating mechanism of oscilaltion to be connected, and upper casing physical ability is covered at lower casing
On body, in lower house, it is fixed with mounting table, in mounting table, is provided with some electric heating tubes, the 3rd frame
On be provided with extraction sector, extraction sector includes vacuum pump, input pipe and outlet tube, input pipe one end
Being connected with the upper plenum of upper shell, the input pipe other end is connected with the lower cavity of lower house, input
In the middle part of pipe, the air inlet with vacuum pump is connected, and the gas outlet of vacuum pump is connected with outlet tube one end,
The outlet tube other end is connected with transformation mechanism；Transformation mechanism includes water tank, heat-exchange tube, air bag and blows
Trachea, water tank is fixed in the 3rd frame, and heat-exchange tube is from top to bottom coiled on water tank, heat exchange
Pipe one end is connected with the outlet tube other end, and the heat-exchange tube other end passes through connecting tube and the input of air bag
Mouth is connected, and the delivery outlet of air bag is connected with gas blow pipe one end, and the gas blow pipe other end can be with extraneous phase
Connection, is provided with electromagnetic valve in gas blow pipe；Described connecting tube is provided with the first check valve and filter bag,
First check valve is between filter bag and air bag；The pressure relief opening of described air bag is connected with relief tube one end
Logical, the relief tube other end can be connected with the external world, and relief tube is provided with relief valve.
The manufacture method of solar module the most according to claim 3, it is characterised in that
Described elevating mechanism includes lifting support, the 3rd cylinder, the second guide rod and the second guide pin bushing, lifting support
Being fixed in the 3rd frame, the cylinder body of the 3rd cylinder is fixed on lifting support, the piston of the 3rd cylinder
Straight down, the piston rod end of the 3rd cylinder is connected bar with the top of upper shell；Second guide rod is vertical
Being fixed in the 3rd frame, the second guide pin bushing is arranged on the second guide rod, the second guide pin bushing and the side of upper shell
Portion is connected.
The manufacture method of solar module the most according to claim 1, it is characterised in that
Gluing device described in step g includes the 4th frame, and the 4th frame is provided with placement substrate,
Placing substrate and can drive its 3rd push-rod electric machine moved horizontally to be connected, and has on substrate if placing
Dry positioning strip, positioning strip offers the detent for positioning aluminium frame, fixing in the 4th frame
Having carrier, carrier is provided with slide plate, slide plate and can drive it moves horizontally first to move
Structure is connected, and slide plate is provided with elevation base plate by lifting structure, elevation base plate is fixed with glue rifle,
Be additionally provided with cleaning mechanism in elevation base plate, cleaning mechanism include clean roller, dust shield, asepwirator pump and
Collecting box, cleans roller and is horizontally set in elevation base plate, and cleaning roller can contact with placing substrate,
Cleaning roller and can drive its actuating unit rotated to be connected, and dust shield is fixed on lifting base by connecting rod
On plate, the input port of dust shield is towards cleaning roller, and the delivery outlet of dust shield passes through communicating pipe and collecting box
Being connected, asepwirator pump was arranged in communicating pipe；Described communicating pipe is additionally provided with the second check valve.
The manufacture method of solar module the most according to claim 6, it is characterised in that
Described first moving structure includes the first guide rail, the first slide block, the first tooth bar, the first gear and servo
Motor, the first guide rail is horizontally fixed on carrier, and the first slide block is arranged on the first guide rail, slide plate
Being fixed on the first slide block, the first tooth bar is fixed on carrier, and the first tooth bar and the first guide rail phase
The most parallel, servomotor is fixed on the first slide block, and the first gear is fixed on the output shaft of servomotor
On, the first gear and the first tooth bar are meshed；Described lifting structure include the 4th push-rod electric machine, second
Guide rail and the second slide block, the second guide rail is fixed on slide plate by location substrate, and the second slide block is arranged on
On second guide rail, the 4th push-rod electric machine is fixed on the substrate of location, and the push rod of the 4th push-rod electric machine is vertical
Downwards, the push rod end of the 4th push-rod electric machine is connected with the second slide block, and it is sliding that elevation base plate is fixed on second
On block；Described actuating unit includes torque motor, drive sprocket, driven sprocket and chain, moment electricity
Machine is fixed in elevation base plate, and drive sprocket is fixed on the output shaft of torque motor, and driven sprocket is solid
Being scheduled on the end cleaning roller, chain is set between drive sprocket and driven sprocket.
The manufacture method of solar module the most according to claim 1, it is characterised in that
Solidification equipment described in step h includes the 5th frame, the 5th frame is provided with conveyer belt with solid
Change case, the 5th frame is additionally provided with and can be transported to the solar module on conveyer belt solidify case
In structure for conveying, structure for conveying includes the 3rd guide rail ringwise and the 3rd slide block, and the 3rd guide rail is solid
Being scheduled in the 5th frame, and the 3rd guide rail is through solidification case, the 3rd slide block is arranged on the 3rd guide rail,
3rd slide block and one can drive its second moving structure moved horizontally to be connected, and the 3rd slide block is provided with
For depositing the storage configuration of solar module, storage configuration includes storing board and lifter plate, deposits
Putting plate to be fixed on the 3rd slide block, lifter plate is vertically arranged on storing board, and lifter plate and can drive
The elevating mechanism of its oscilaltion is connected, and lifter plate is provided with some placement bars taken the shape of the letter U, and places
The blind end of bar is fixed on lifter plate, and the distance on two the U-shaped limits placing bar is more than the width of conveyer belt
Spend, and placement bar can be positioned at the lower section of conveyer belt；Being additionally provided with in described 5th frame can be to solidification case
The defeated steam turbine structure of conveying steam；Described defeated steam turbine structure includes steam pipe and steam generator, steam pipe one
End is blind end, and the steam pipe other end is connected with steam generator by conveying pipe, and steam pipe sidepiece is opened
Being provided with some ventholes, steam pipe and can drive the elevation positioning structure of its oscilaltion to be connected, defeated
Send and pipe is provided with air exhauster；Described elevation positioning structure include the 4th guide rail, Four-slider, the 4th
Cylinder and operation button, the 4th guide rail is vertically fixed on solidification case, and Four-slider is arranged on the 4th and leads
On rail, the 4th cylinder is fixed on solidification case, and the piston rod end of the 4th cylinder is connected with Four-slider,
Steam pipe is fixed on Four-slider by connecting rod, and the 4th cylinder is connected with operation button by circuit；
Described second moving structure includes the second tooth bar ringwise, the second gear and the 3rd motor, the
Two tooth bars are fixed on the 3rd guide rail, and the 3rd motor is fixed on the 3rd slide block by mounting blocks,
Second gear is fixed on the output shaft of the 3rd motor, and the second gear and the second tooth bar are meshed；
Described elevating mechanism includes the 3rd guide rod, the 3rd guide pin bushing, connecting plate and the 5th push-rod electric machine, and the 3rd leads
Bar is fixed on storing board, and the 3rd guide pin bushing is arranged on the 3rd guide rod, and connecting plate is fixed on the 3rd guide pin bushing
On, the 5th push-rod electric machine is fixed on storing board, and the push rod of the 5th push-rod electric machine is connected with connecting plate,
Lifter plate is fixed on connecting plate；Be additionally provided with in described 5th frame can control the 5th push-rod electric machine move
The controlling organization made, controlling organization includes the 3rd detection bar, third trip switch and second controller,
Third trip switch is fixed on below conveyer belt, and the 3rd detection bar is fixed on storing board, the 3rd detection
Bar can with third trip switch contact, third trip switch and the 5th push-rod electric machine all with this second control
Device processed is connected.
The manufacture method of solar module the most according to claim 1, it is characterised in that
Packing apparatus described in step h includes the 6th frame, and the 6th frame one end is fixed with mechanical hand,
The grasping mechanism for capturing solar module it is provided with, on the 6th frame other end on mechanical hand
It is fixed with mounting sheet, mounting sheet offers the mounting groove for placing carton base, on mounting sheet also
Being provided with the location structure that can be positioned by solar module, location structure includes the first mounting bar
With the second mounting bar, the first mounting bar can drive its first travel mechanism moved horizontally to arrange by one
On mounting sheet, the first mounting bar is fixed with the first locating piece, the first locating piece offers some
The first locating slot that can be positioned solar module one end, the second mounting bar can drive by one
Its second travel mechanism moved horizontally is arranged on mounting sheet, the second mounting bar is fixed with second fixed
Position block, the second locating piece offers some the solar module other end can be positioned second
Locating slot.
The manufacture method of solar module the most according to claim 9, it is characterised in that
Described grasping mechanism includes fixing bar and some finger cylinder, and fixing bar is fixing on a robotic arm, some
Finger cylinder is fixed on fixing bar, and a finger of finger cylinder and the first clamping block are connected, finger
Another finger of cylinder and the second clamping block are connected；Described first travel mechanism include the 5th cylinder,
5th guide rail and the 5th slide block, the 5th guide rail is horizontally fixed on mounting sheet, and the 5th guide rail is positioned at peace
Putting groove side, the 5th slide block is arranged on the 5th guide rail, and the cylinder body of the 5th cylinder is fixed on mounting sheet,
The piston rod end of the 5th cylinder is connected with the 5th slide block, and the first mounting bar is fixed on by the first support
On 5th slide block；Described second travel mechanism includes the 6th cylinder, the 6th guide rail and the 6th slide block, the
Six guide rails are horizontally fixed on mounting sheet, and the 6th guide rail is positioned at mounting groove opposite side, and the 6th slide block sets
Putting on the 6th guide rail, the cylinder body of the 6th cylinder is fixed on mounting sheet, the tailpiece of the piston rod of the 6th cylinder
Portion is connected with the 6th slide block, and the second mounting bar is fixed on the 6th slide block by the second support；Described peace
Putting and be additionally provided with supporting mechanism on plate, supporting mechanism includes support bar, supports wheel and the 6th push-rod electric machine,
Support bar one end is hinged on mounting sheet, and the support bar other end is connected with supporting wheel, the 6th push-rod electric machine
Being hinged on mounting sheet, the push rod of the 6th push-rod electric machine sets up, the push rod end of the 6th push-rod electric machine
It is hinged in the middle part of portion and support bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610278269.5A CN105932094B (en) | 2016-04-28 | 2016-04-28 | Manufacturing method of solar cell module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610278269.5A CN105932094B (en) | 2016-04-28 | 2016-04-28 | Manufacturing method of solar cell module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105932094A true CN105932094A (en) | 2016-09-07 |
| CN105932094B CN105932094B (en) | 2017-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610278269.5A Active CN105932094B (en) | 2016-04-28 | 2016-04-28 | Manufacturing method of solar cell module |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109095167A (en) * | 2018-07-30 | 2018-12-28 | 深圳市和力泰智能制造有限公司 | Frame molding machine |
| CN110239912A (en) * | 2019-06-26 | 2019-09-17 | 浙江艾能聚光伏科技股份有限公司 | A kind of high speed feeder for cell piece |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105932094B (en) | 2017-05-03 |
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Effective date of registration: 20240617 Address after: Building 1, No. 188 Chuangye Road, Tongyuan Town, Haiyan County, Jiaxing City, Zhejiang Province, 314300 Patentee after: Zhejiang Oliver Green Energy Technology Co.,Ltd. Country or region after: China Address before: No. 383 Yintan Road, Economic Development Zone, Haiyan County, Jiaxing City, Zhejiang Province, 314306 Patentee before: JIAXING OLIVE PHOTOVOLTAIC TECHNOLOGY Co.,Ltd. Country or region before: China |