CN114335255B - Automatic photovoltaic module mounting robot - Google Patents
Automatic photovoltaic module mounting robot Download PDFInfo
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- CN114335255B CN114335255B CN202210214185.0A CN202210214185A CN114335255B CN 114335255 B CN114335255 B CN 114335255B CN 202210214185 A CN202210214185 A CN 202210214185A CN 114335255 B CN114335255 B CN 114335255B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention relates to the field of photovoltaic component installation, in particular to an automatic photovoltaic component installation robot, which comprises a workbench, a fixing device, a moving device and an adsorption device, the upper end surface of the workbench is provided with a fixing device, a moving device and an adsorption device, the fixing device comprises a supporting seat, a first electric slide block, a supporting frame, a bidirectional electric push rod, a moving plate, a cylindrical rod, a first transmission frame and a second transmission frame, the photovoltaic module can be quickly stacked through the matching of the fixing device, the moving device and the adsorption device, the problems of long stacking process and complicated operation steps caused by the traditional assembly line mode are avoided, and the EVA can be guaranteed to be flatly placed in the stacking process, and the stacked photovoltaic modules can be adjusted in time, so that the uniformity of the stacked photovoltaic modules is ensured.
Description
Technical Field
The invention relates to the field of photovoltaic module installation, in particular to an automatic photovoltaic module installation robot.
Background
The photovoltaic module generally refers to a solar cell module, the solar cell module is formed by connecting imported monocrystalline silicon solar cells in series and in parallel and then sealing the solar cells by using tempered glass and EVA (ethylene vinyl acetate) through hot pressing, and an aluminum alloy frame is additionally arranged on the periphery of the solar cell module, so that the solar cell module has the characteristics of strong wind resistance, hail resistance, convenience in installation and the like. The photovoltaic module is widely applied to the fields of solar illumination, lamps, household power supply, road traffic, buildings, photovoltaic power stations and the like, and the specific laminating sequence of the photovoltaic module is as follows: toughened glass-EVA-battery piece-EVA-toughened glass.
In-process to traditional photovoltaic module carry out the closed assembly, the mode that generally adopts the assembly line carries out the closed assembly layer upon layer, this kind of mode is longer at the in-process that carries out the closed assembly, and operating procedure is loaded down with trivial details, thereby photovoltaic module's work efficiency when carrying out the closed assembly has been reduced, at the in-process that carries out the closed assembly to traditional photovoltaic module, because of the material restriction of EVA, make the planarization that can't guarantee the EVA when placing the EVA, and can't in time adjust the closed assembly material in the photovoltaic module who places, thereby can't guarantee the regularity of closed assembly.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides an automatic photovoltaic module mounting robot.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: the utility model provides a photovoltaic module automatic installation robot, includes workstation, fixing device, mobile device and adsorption equipment, the up end of workstation be provided with fixing device, mobile device and adsorption equipment.
The fixing device comprises a supporting seat, a first electric slide block, a supporting frame, a bidirectional electric push rod, a movable plate, a cylindrical rod, a first transmission frame and a second transmission frame, the up end of workstation be close to the position at center and seted up the sliding tray, it is provided with the supporting seat to slide in the sliding tray, still be provided with an electric slider in the sliding tray, the one end of an electric slider and the preceding terminal surface fixed connection of supporting seat, the up end of supporting seat is provided with the support frame, be close to the position of below on the supporting seat and seted up two rectangular channels, set up about two rectangular channels are, fixed mounting has two-way electric putter in the rectangular channel, two-way electric putter are the cross and place, two removal end fixed mounting of two-way electric putter have the movable plate, the up end of movable plate evenly is provided with a plurality of cylinder poles, the up end of workstation is located the left and right sides symmetry of supporting seat and is provided with transmission frame and No. two transmission frames.
The movable device comprises a support rod, a structural plate, an electric cylinder, a support plate, a movable block, a second electric slider, a horizontal plate and an adsorption frame, wherein the upper end face of the workbench is close to four corners and is fixedly provided with the support rod, the top parts of the four support rods are fixedly provided with the structural plate, the lower end face center position of the structural plate is fixedly provided with the electric cylinder, the support plate is fixedly provided with an output shaft of the electric cylinder, the lower end face of the support plate is provided with a rectangular groove, the movable block is arranged in the rectangular groove in a sliding mode, the second electric slider is further arranged in the rectangular groove, one end of the second electric slider is fixedly connected with the movable block, the lower end face of the movable block is fixedly provided with the horizontal plate, and the adsorption frame is arranged on the horizontal plate.
As a preferred technical scheme of the invention, the support frame comprises a first electric push rod, a fixed plate and a square block, a placing groove is formed in the upper end face of the support seat, the first electric push rod is fixedly installed in the placing groove, the fixed plate is fixedly installed at the moving end of the first electric push rod, the square block is fixedly installed on the upper end face of the support seat, a stepped groove is formed in the middle of the square block and communicated with the placing groove, and the fixed plate is located in the stepped groove and is flush with the upper end face of the square block.
As a preferred technical scheme of the invention, the adsorption device comprises a rotating rod, a driven gear, a forward and reverse rotating motor, an incomplete gear, a protruding block, an electric telescopic rod, a squeezing plate, an air suction frame, a placing table, a rectangular plate and an air suction hole, wherein the rotating rod is rotatably arranged on the upper end surface of the workbench and right behind the supporting seat, the driven gear is fixedly arranged on the rotating rod, the forward and reverse rotating motor is fixedly arranged on the upper end surface of the workbench, the incomplete gear is fixedly arranged on an output shaft of the forward and reverse rotating motor, the incomplete gear is in meshing transmission with the driven gear, the protruding block is fixedly arranged on the upper end surface of the rotating rod, the electric telescopic rod is fixedly arranged on the lower end surface of the protruding block and one end far away from the rotating rod, the squeezing plate is fixedly arranged at the bottom of the electric telescopic rod, the air suction frame is arranged on the squeezing plate, and the placing table is fixedly arranged on the upper end surface of the workbench, place the platform corresponding with the stripper plate, No. two rectangle recesses have been seted up to the lower terminal surface of stripper plate, and the lower terminal surface fixed mounting of stripper plate has the rectangular plate, and a plurality of suction holes have evenly been seted up to the lower terminal surface of rectangular plate, and a plurality of suction holes are linked together with No. two rectangle recesses.
As a preferred technical scheme, the adsorption frame comprises hollow pipes, suckers, circular pipes, connecting pipes and an air pump, the hollow pipes are fixedly mounted on the lower end face of the horizontal plate close to four corners, the suckers are fixedly mounted on the lower end face of the hollow pipes, the circular pipes are fixedly mounted on the upper end face of the horizontal plate and are arranged in a shape of a Chinese character 'hui', the hollow pipes are communicated with the circular pipes through the connecting pipes, the air pump is fixedly mounted on the upper end face of the horizontal plate, and an air inlet of the air pump is communicated with the circular pipes.
As a preferred technical scheme of the invention, the first transmission frame and the second transmission frame are both intermittently transmitted, arc-shaped bulges are uniformly and fixedly arranged on the first transmission frame and the second transmission frame, and the arc-shaped bulges are made of flexible materials.
As a preferred technical scheme of the invention, the air suction frame comprises extension pipes, annular pipes and a vacuum generator, the extension pipes are uniformly and fixedly arranged on the upper end surface of the extrusion plate, the extension pipes penetrate through the extrusion plate and are communicated with the second rectangular groove, the extension pipes are communicated with each other through the annular pipes, the vacuum generator is fixedly arranged on the upper end surface of the extrusion plate, and an air outlet of the vacuum generator is communicated with the annular pipes.
As a preferred technical scheme of the invention, a mesh plate is fixedly arranged in the air suction hole, a plurality of return springs are uniformly and fixedly arranged on the lower end surface of the mesh plate, a separation plate is fixedly arranged on the lower end surface of each return spring, a blocking block is fixedly arranged on the lower end surface of the air suction hole, and the blocking block is contacted with the separation plate.
In a preferred embodiment of the present invention, a rubber layer is fixedly attached to a position above and close to the plurality of cylindrical rods.
Compared with the prior art, the invention has the following advantages: 1. according to the invention, through the matching of the fixing device, the moving device and the adsorption device, the photovoltaic module can be quickly stacked, the problems of long stacking process and complicated operation steps caused by the traditional assembly line mode are avoided, and the flat placement of EVA can be ensured in the stacking process, and the stacked photovoltaic module can be timely adjusted, so that the neatness of the stacked photovoltaic module is ensured.
2. According to the invention, the first transmission frame and the second transmission frame are both used for intermittent transmission, so that the toughened glass and the battery piece are conveniently transmitted, and the friction can be increased through the arc-shaped bulges arranged on the first transmission frame and the second transmission frame, so that the toughened glass and the battery piece are pulled.
3. When the vacuum generator is started to suck air, the EVA is prevented from being adsorbed into the air suction hole due to too large air flow through the arranged isolation plate, so that the flatness of the EVA is ensured.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic perspective view (from front to back) of the present invention.
Fig. 2 is a schematic perspective view (from back to front) of the present invention.
Fig. 3 is a first partial cross-sectional view of the present invention.
Fig. 4 is a main sectional structural schematic diagram of the present invention.
Fig. 5 is a second partial cross-sectional view of the present invention.
FIG. 6 is a schematic view of the connection structure of the supporting base, the fixing plate and the square block of the present invention.
FIG. 7 is a schematic view showing a connection structure of the extrusion plate, the extension pipe, the ring pipe, the rectangular plate and the suction holes according to the present invention.
Fig. 8 is a partial enlarged view of the invention at M of fig. 7.
In the figure: 1. a work table; 2. a fixing device; 21. a supporting seat; 22. a first electric slide block; 23. a support frame; 231. a first electric push rod; 232. a fixing plate; 233. a square block; 24. a bidirectional electric push rod; 25. moving the plate; 26. a cylindrical rod; 27. a first transmission frame; 271. an arc-shaped bulge; 28. a second transmission frame; 3. a mobile device; 31. a support bar; 32. a structural panel; 33. an electric cylinder; 34. a support plate; 35. a moving block; 36. a second electric slide block; 37. a horizontal plate; 38. an adsorption rack; 381. a hollow tube; 382. a suction cup; 383. a circular tube; 384. a connecting pipe; 385. an air pump; 4. an adsorption device; 40. rotating the rod; 41. a driven gear; 42. a forward and reverse rotation motor; 43. an incomplete gear; 44. a protruding block; 45. an electric telescopic rod; 46. a pressing plate; 47. an air suction frame; 471. an extension tube; 472. an annular tube; 473. a vacuum generator; 48. a placing table; 49. a rectangular plate; 50. a suction hole; 501. a mesh plate; 502. a return spring; 503. a separator plate; 504. a stop block.
Detailed Description
The present invention is further described in order to make the technical means, the creation features, the achievement purposes and the effects of the present invention easy to understand.
Referring to fig. 1 and 2, the robot for automatically installing the photovoltaic module comprises a workbench 1, a fixing device 2, a moving device 3 and an adsorption device 4, wherein the fixing device 2, the moving device 3 and the adsorption device 4 are arranged on the upper end face of the workbench 1.
Referring to fig. 1, 2, 3 and 6, the fixing device 2 includes a supporting seat 21, a first electric slider 22, a supporting frame 23, a two-way electric push rod 24, a moving plate 25, a cylindrical rod 26, a first transmission frame 27 and a second transmission frame 28, a sliding groove is formed in the position, close to the center, of the upper end surface of the worktable 1, the supporting seat 21 is arranged in the sliding groove in a sliding manner, the first electric slider 22 is further arranged in the sliding groove, one end of the first electric slider 22 is fixedly connected with the front end surface of the supporting seat 21, the supporting frame 23 is arranged on the upper end surface of the supporting seat 21, two rectangular grooves are formed in the position, close to the lower part, of the supporting seat 21, the two rectangular grooves are vertically arranged, the two-way electric push rod 24 is fixedly arranged in the rectangular grooves, the two-way electric push rods 24 are arranged in a cross manner, the moving plates 25 are fixedly arranged at the two moving ends of the two-way electric push rods 24, a plurality of cylindrical rods 26 are uniformly arranged on the upper end surface of the moving plate 25, and a first transmission frame 27 and a second transmission frame 28 are symmetrically arranged on the upper end surface of the workbench 1 at the left side and the right side of the supporting seat 21; a rubber layer is fixedly arranged on the positions, close to the upper parts, of the plurality of cylindrical rods 26; when the bidirectional electric push rod 24 enables the cylindrical rod 26 to arrange and align the stacked photovoltaic modules, the rubber layer arranged on the cylindrical rod 26 prevents the surfaces of the stacked photovoltaic modules from being damaged.
Referring to fig. 1, the first transmission frame 27 and the second transmission frame 28 both perform intermittent transmission, and arc-shaped protrusions 271 are uniformly and fixedly mounted on the first transmission frame 27 and the second transmission frame 28, and the arc-shaped protrusions 271 are made of flexible materials.
Referring to fig. 1, 3 and 4, the moving device 3 includes a support rod 31, a structural plate 32, an electric cylinder 33, a support plate 34, a moving block 35, a second electric slider 36, a horizontal plate 37 and an adsorption frame 38, the upper end face of the workbench 1 is fixedly provided with support rods 31 close to four corners, the tops of the four support rods 31 are fixedly provided with a structural plate 32 together, the lower end face center position of the structural plate 32 is fixedly provided with an electric cylinder 33, an output shaft of the electric cylinder 33 is fixedly provided with a support plate 34, the lower end face of the support plate 34 is provided with a rectangular groove, a moving block 35 is arranged in the rectangular groove in a sliding mode, a second electric slider 36 is further arranged in the rectangular groove, one end of the second electric slider 36 is fixedly connected with one end of the moving block 35, the lower end face of the moving block 35 is fixedly provided with a horizontal plate 37, and an adsorption frame 38 is arranged on the horizontal plate 37.
Firstly, placing toughened glass in a photovoltaic module to be stacked on a first transmission frame 27, placing a battery piece in the photovoltaic module to be stacked on a second transmission frame 28, then placing EVA in the photovoltaic module to be stacked on an adsorption device 4, wherein the EVA is larger than the toughened glass in size, after the placing, simultaneously starting the first transmission frame 27, the second transmission frame 28 and a second electric sliding block 36, driving a moving block 35 to slide in a first rectangular groove by the second electric sliding block 36, starting an electric cylinder 33 when the moving block 35 is moved to the rightmost side of the first rectangular groove by the second electric sliding block 36, driving a support plate 34 by the electric cylinder 33 to move downwards, driving a horizontal plate 37 by the support plate 34 to move downwards by the moving block 35, absorbing the toughened glass on the first transmission frame 27 by the adsorption frame 38 by the horizontal plate 37, after the adsorption, the electric cylinder 33 moves upwards, the second electric sliding block 36 is started again at the moment, the second electric sliding block 36 enables the adsorbed toughened glass to move to the upper side of the supporting frame 23, the electric cylinder 33 enables the adsorbed toughened glass to move downwards, the toughened glass is placed on the supporting frame 23, the bidirectional electric push rod 24 is started after the toughened glass is placed, the bidirectional electric push rod 24 drives the moving plate 25 to move towards the direction close to the supporting seat 21, the moving plate 25 drives the cylindrical rod 26 to move towards the direction close to the supporting seat 21, the cylindrical rod 26 enables the toughened glass to be located right above the supporting frame 23, the bidirectional electric push rod 24 is started again to reset at the moment, the situation that other photovoltaic modules are placed is prevented from being influenced, the EVA is placed right above the toughened glass through the arranged adsorption device 4, after the EVA is placed, the second electric sliding block 36 is used for driving the moving block 35 to move towards the left side, when the second electric sliding block 36 enables the moving block 35 to move to the leftmost side of the first rectangular groove, utilize the absorption frame 38 to adsorb the battery piece on No. two transmission frame 28 and place the top of EVA, after placing, recycle two-way electric putter 24 and make battery piece and toughened glass align, be greater than toughened glass because of the EVA size, from not influencing the position control of battery piece, EVA and toughened glass place in proper order again at last, thereby accomplish the closed assembly, after the closed assembly, start No. one electric slider 22, No. one electric slider 22 drives supporting seat 21 forward motion, at last with photovoltaic module after the closed assembly carry out the hot pressing adhesion can.
Referring to fig. 1, 2, 5 and 7, the adsorption device 4 includes a rotating rod 40, a driven gear 41, a forward and backward rotation motor 42, an incomplete gear 43, an extending block 44, an electric telescopic rod 45, a squeezing plate 46, a suction frame 47, a placing table 48, a rectangular plate 49 and a suction hole 50, the upper end surface of the workbench 1 is provided with the rotating rod 40 in a rotating manner right behind the supporting seat 21, the rotating rod 40 is fixedly provided with the driven gear 41, the upper end surface of the workbench 1 is fixedly provided with the forward and backward rotation motor 42, an output shaft of the forward and backward rotation motor 42 is fixedly provided with the incomplete gear 43, the incomplete gear 43 is in meshing transmission with the driven gear 41, the upper end surface of the rotating rod 40 is fixedly provided with the extending block 44, one end of the extending block 44, far away from the rotating rod 40, is fixedly provided with the electric telescopic rod 45, the bottom of the electric telescopic rod 45 is fixedly provided with the squeezing plate 46, be provided with on the stripper plate 46 and inhale frame 47, workstation 1 up end fixed mounting places platform 48, and it is corresponding to stripper plate 46 to place platform 48, and No. two rectangle recesses have been seted up to stripper plate 46's lower terminal surface, and stripper plate 46's lower terminal surface fixed mounting has rectangular plate 49, and a plurality of suction holes 50 have evenly been seted up to rectangular plate 49's lower terminal surface, and a plurality of suction holes 50 are linked together with No. two rectangle recesses.
Placing EVA on a placing table 48, when a first layer of toughened glass is placed on a support frame 23, starting an electric telescopic rod 45, wherein the electric telescopic rod 45 drives an extrusion plate 46 to move downwards, the extrusion plate 46 enables a rectangular plate 49 to be in contact with the EVA on the placing table 48, the EVA is adsorbed by an air absorption frame 47 at the moment, after adsorption, the electric telescopic rod 45 restores to the original position, then a forward and reverse motor 42 is started to rotate forwards, the forward and reverse motor 42 drives an incomplete gear 43 to rotate, the incomplete gear 43 drives a driven gear 41 to rotate, the driven gear 41 drives a rotating rod 40 to rotate, the rotating rod 40 drives an extending block 44 to rotate, the extending block 44 enables the rectangular plate 49 to drive the adsorbed EVA to move, the motion track of the extending block 44 enables the rectangular plate 49 to drive the adsorbed EVA to move right above the support frame 23, and then the electric telescopic rod 45 is started to move downwards, so that the EVA is placed above the toughened glass, and after the EVA is placed, the forward and reverse rotation motor 42 rotates reversely, so that the rotating rod 40 drives the extending block 44 to move to the original position.
Referring to fig. 4 and 5, the adsorption rack 38 includes a hollow pipe 381, a suction cup 382, a circular pipe 383, a connecting pipe 384 and an air pump 385, the lower end surface of the horizontal plate 37 is fixedly provided with the hollow pipe 381 near four corners, the lower end surface of the hollow pipe 381 is fixedly provided with the suction cup 382, the upper end surface of the horizontal plate 37 is fixedly provided with the circular pipe 383, the circular pipe 383 is in a shape of a square, the hollow pipes 381 are communicated with the circular pipe 383 through the connecting pipe 384, the upper end surface of the horizontal plate 37 is fixedly provided with the air pump 385, and an air inlet of the air pump 385 is communicated with the circular pipe 383.
When the support plate 34 makes the moving block 35 push the horizontal plate 37 to move downwards, the horizontal plate 37 drives the suction cup 382 to contact with the tempered glass or the battery piece, after the contact, the air pump 385 is started to suck air, and the air passes through the circular tube 383, the connecting tube 384 and the hollow tube 381, so that the upper end face of the tempered glass or the battery piece is sucked through the suction cup 382.
Referring to fig. 5, the suction frame 47 includes an extension tube 471, a circular tube 472 and a vacuum generator 473, the extension tube 471 is uniformly and fixedly installed on the upper end surface of the pressing plate 46, the extension tube 471 penetrates through the pressing plate 46 and is communicated with the second rectangular groove, the extension tubes 471 are communicated with each other through the circular tube 472, the vacuum generator 473 is fixedly installed on the upper end surface of the pressing plate 46, and an air outlet of the vacuum generator 473 is communicated with the circular tube 472.
When the electric telescopic rod 45 makes the rectangular plate 49 on the pressing plate 46 and the EVA on the placing table 48 contact, the vacuum generator 473 is activated, and the vacuum generator 473 performs suction, so that the air passes through the suction holes 50, the second rectangular groove, the extension tube 471 and the annular tube 472, and the EVA is adsorbed to the lower end face of the rectangular plate 49.
Referring to fig. 7 and 8, a mesh plate 501 is fixedly installed in the air suction hole 50, a plurality of return springs 502 are uniformly and fixedly installed on the lower end surface of the mesh plate 501, a separation plate 503 is fixedly installed on the lower end surface of the return springs 502, a blocking block 504 is fixedly installed on the lower end surface of the air suction hole 50, and the blocking block 504 contacts with the separation plate 503.
When the vacuum generator 473 is started to suck air, the air pressures on the two sides of the isolation plate 503 are different, the isolation plate 503 is pressed into the air suction hole 50 under the action of the external atmospheric pressure, the isolation plate 503 extrudes the return spring 502 and sucks air from the mesh plate 501, so that the EVA is adsorbed, the isolation plate 503 cannot be too large due to air flow, so that the EVA is adsorbed into the air suction hole 50, the smoothness of the EVA is ensured, and the blocking block 504 plays a limiting role in limiting the isolation plate 503.
Referring to fig. 3, fig. 4 and fig. 6, support frame 23 include first electric putter 231, fixed plate 232 and square piece 233, the up end of supporting seat 21 seted up the standing groove, fixed mounting has first electric putter 231 in the standing groove, the removal end fixed mounting of first electric putter 231 has fixed plate 232, the up end fixed mounting of supporting seat 21 has square piece 233, the ladder groove has been seted up at the middle part of square piece 233, ladder groove and standing groove are linked together, fixed plate 232 is located the ladder inslot and is parallel and level with the up end of square piece 233 mutually.
After the photovoltaic module closed assembly, electronic slider 22 drives supporting seat 21 and moves forward, when moving the forefront of sliding tray, two-way electric putter 24 is no longer spacing to the photovoltaic module of closed assembly, start first electric putter 231 this moment, first electric putter 231 promotes fixed plate 232 upward movement, fixed plate 232 drives the photovoltaic module upward movement after the closed assembly, thereby in the convenient photovoltaic module who will close the closed assembly moved the laminator, carry out the hot-pressing through the laminator to the photovoltaic module after the closed assembly and bond.
When the concrete work: firstly, tempered glass in the photovoltaic module to be stacked is placed on the first transmission frame 27, the cell in the photovoltaic module to be stacked is placed on the second transmission frame 28, and then EVA in the photovoltaic module to be stacked is placed on the placing table 48, wherein the EVA is larger than the tempered glass in size.
Secondly, after the glass is placed, the first transmission frame 27, the second transmission frame 28 and the second electric sliding block 36 are started simultaneously, the second electric sliding block 36 drives the moving block 35 to slide in the first rectangular groove, when the second electric sliding block 36 enables the moving block 35 to move to the rightmost side of the first rectangular groove, the electric cylinder 33 is started, the electric cylinder 33 pushes the support plate 34 to move downwards, the support plate 34 enables the moving block 35 to push the horizontal plate 37 to move downwards, the horizontal plate 37 drives the suction cup 382 to be in contact with the tempered glass, after the contact, the air pump 385 is started to suck air, the air passes through the circular tube 383, the connecting tube 384 and the hollow tube 381 to adsorb the upper end face of the tempered glass through the suction cup 382, after the adsorption, the electric cylinder 33 moves upwards, at the moment, the second electric sliding block 36 is started again, the second electric sliding block 36 enables the adsorbed tempered glass to move to the upper part of the support frame 23, at the moment, the electric cylinder 33 enables the adsorbed tempered glass to move downwards, so that toughened glass places on support frame 23, places and then starts two-way electric putter 24, and two-way electric putter 24 drives movable plate 25 inward movement, and movable plate 25 drives cylindric lock 26 inward movement, and cylindric lock 26 makes toughened glass be located support frame 23 directly over, restarts two-way electric putter 24 this moment and resets.
Thirdly, after the toughened glass is placed, the electric telescopic rod 45 is started again, the electric telescopic rod 45 drives the extrusion plate 46 to move downwards, the extrusion plate 46 enables the rectangular plate 49 to be in contact with the EVA on the placing table 48, the vacuum generator 473 is started at the moment, the vacuum generator 473 sucks air so that the air passes through the air sucking holes 50, the second rectangular groove, the extension tube 471 and the annular tube 472, the EVA is adsorbed to the lower end face of the rectangular plate 49, after adsorption, the electric telescopic rod 45 restores to the original position, the forward and reverse rotation motor 42 is started again to rotate, the forward and reverse rotation motor 42 drives the incomplete gear 43 to rotate, the incomplete gear 43 drives the driven gear 41 to rotate, the driven gear 41 drives the rotating rod 40 to rotate, the rotating rod 40 drives the extension block 44 to rotate, the extension block 44 enables the rectangular plate 49 to drive the adsorbed EVA to move, the motion track of the extension block 44 enables the rectangular plate 49 to drive the adsorbed EVA to move to the position right above the supporting frame 23, restart electric telescopic handle 45 downstream again, make EVA place toughened glass's top, after placing, positive reverse motor 42 reversal, make dwang 40 drive and stretch out piece 44 and move the normal position, No. two electric slider 36 of recycling this moment drives movable block 35 and moves to the left side, when No. two electric slider 36 makes movable block 35 move the leftmost side of a rectangle recess, utilize absorption frame 38 to adsorb the battery piece on No. two transmission frame 28 and place EVA's top, after placing, recycle two-way electric putter 24 and make battery piece and toughened glass align, because of the EVA size is greater than toughened glass, from the position control that does not influence the battery piece, place EVA and toughened glass in proper order again at last, thereby accomplish the closed assembly.
The fourth step, after the closed assembly, start electronic slider 22 this moment, electronic slider 22 drives supporting seat 21 and moves forward, when moving the forefront of sliding tray, two-way electric putter 24 is no longer spacing to the photovoltaic module of closed assembly, start first electric putter 231 this moment, first electric putter 231 promotes fixed plate 232 upward movement, photovoltaic module upward movement after fixed plate 232 drives the closed assembly, thereby conveniently move the photovoltaic module of closed assembly to the laminator, carry out the hot-pressing through the laminator to the photovoltaic module after the closed assembly and bond.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims; the scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a photovoltaic module automatic installation robot, includes workstation (1), fixing device (2), mobile device (3) and adsorption equipment (4), its characterized in that: the upper end surface of the workbench (1) is provided with a fixing device (2), a moving device (3) and an adsorption device (4);
the fixing device (2) comprises a supporting seat (21), a first electric slider (22), a supporting frame (23), a two-way electric push rod (24), a moving plate (25), a cylindrical rod (26), a first transmission frame (27) and a second transmission frame (28), wherein a sliding groove is formed in the position, close to the center, of the upper end face of the workbench (1), the supporting seat (21) is arranged in the sliding groove in a sliding mode, the first electric slider (22) is further arranged in the sliding groove, one end of the first electric slider (22) is fixedly connected with the front end face of the supporting seat (21), the supporting frame (23) is arranged on the upper end face of the supporting seat (21), two rectangular grooves are formed in the position, close to the lower portion, on the supporting seat (21), the two rectangular grooves are vertically arranged, the two-way electric push rods (24) are fixedly arranged in the rectangular grooves, and the two-way electric push rods (24) are placed in a cross mode, two moving ends of the bidirectional electric push rod (24) are fixedly provided with moving plates (25), the upper end faces of the moving plates (25) are uniformly provided with a plurality of cylindrical rods (26), and the upper end faces of the working table (1) are symmetrically provided with a first transmission frame (27) and a second transmission frame (28) at the left side and the right side of the supporting seat (21);
the moving device (3) comprises a supporting rod (31), a structural plate (32), an electric cylinder (33), a supporting plate (34), a moving block (35), a second electric slider (36), a horizontal plate (37) and an adsorption frame (38), wherein the supporting rod (31) is fixedly installed on the upper end face of the workbench (1) close to four corners, the structural plate (32) is fixedly installed on the tops of the four supporting rods (31) together, the electric cylinder (33) is fixedly installed at the central position of the lower end face of the structural plate (32), the supporting plate (34) is fixedly installed on an output shaft of the electric cylinder (33), a first rectangular groove is formed in the lower end face of the supporting plate (34), the moving block (35) is arranged in the first rectangular groove in a sliding mode, the second electric slider (36) is further arranged in the first rectangular groove, and one end of the second electric slider (36) is fixedly connected with one end of the moving block (35), the lower end surface of the moving block (35) is fixedly provided with a horizontal plate (37), and the horizontal plate (37) is provided with an adsorption frame (38).
2. The robot for automatically installing the photovoltaic module according to claim 1, wherein: support frame (23) including first electric putter (231), fixed plate (232) and square piece (233), the up end of supporting seat (21) seted up the standing groove, fixed mounting has first electric putter (231) in the standing groove, the removal end fixed mounting of first electric putter (231) has fixed plate (232), the up end fixed mounting of supporting seat (21) has square piece (233), the ladder groove has been seted up at the middle part of square piece (233), ladder groove and standing groove are linked together, fixed plate (232) are located the ladder inslot and are parallel and level with the up end of square piece (233).
3. The robot for automatically installing the photovoltaic module according to claim 1, wherein: the adsorption device (4) comprises a rotating rod (40), a driven gear (41), a forward and reverse rotating motor (42), an incomplete gear (43), an extending block (44), an electric telescopic rod (45), an extrusion plate (46), an air suction frame (47), a placing table (48), a rectangular plate (49) and an air suction hole (50), wherein the upper end face of the workbench (1) is provided with the rotating rod (40) in a rotating mode right behind the supporting seat (21), the driven gear (41) is fixedly installed on the rotating rod (40), the forward and reverse rotating motor (42) is fixedly installed on the upper end face of the workbench (1), the incomplete gear (43) is fixedly installed on an output shaft of the forward and reverse rotating motor (42), the incomplete gear (43) and the driven gear (41) are in meshing transmission, the extending block (44) is fixedly installed on the upper end face of the rotating rod (40), the lower end face of the extending block (44) is fixedly installed at one end far away from the rotating rod (40), and the electric telescopic rod (45) is fixedly installed on one end of the lower end face of the extending block (44), the bottom fixed mounting of electric telescopic handle (45) has stripper plate (46), be provided with on stripper plate (46) and inhale frame (47), workstation (1) up end fixed mounting has places platform (48), it is corresponding with stripper plate (46) to place platform (48), No. two rectangle recesses have been seted up to the lower terminal surface of stripper plate (46), and the lower terminal surface fixed mounting of stripper plate (46) has rectangular plate (49), a plurality of suction holes (50) have evenly been seted up to the lower terminal surface of rectangular plate (49), a plurality of suction holes (50) and No. two rectangle recesses are linked together.
4. The robot for automatically installing the photovoltaic module according to claim 1, wherein: adsorption rack (38) include hollow tube (381), sucking disc (382), circular pipe (383), connecting pipe (384) and air pump (385), the lower terminal surface of horizontal plate (37) be close to four corner fixed mounting have hollow tube (381), the lower terminal surface fixed mounting of hollow tube (381) has sucking disc (382), the up end fixed mounting of horizontal plate (37) has circular pipe (383), circular pipe (383) is the setting of returning the type, a plurality of hollow tubes (381) all are linked together through connecting pipe (384) and circular pipe (383), the up end fixed mounting of horizontal plate (37) has air pump (385), the air inlet and circular pipe (383) of air pump (385) are linked together.
5. The robot for automatically installing the photovoltaic module according to claim 1, wherein: a transmission frame (27) and No. two transmission frame (28) be intermittent type transmission, and even fixed mounting has arc arch (271) on a transmission frame (27) and No. two transmission frame (28), arc arch (271) are flexible material.
6. The robot for automatically installing the photovoltaic module according to claim 3, wherein: inhale gas frame (47) including stretch out pipe (471), ring pipe (472) and vacuum generator (473), the even fixed mounting of up end of stripper plate (46) have stretch out pipe (471), stretch out pipe (471) run through stripper plate (46) and be linked together with No. two rectangle recesses, be linked together through ring pipe (472) between a plurality of stretch out pipe (471), the up end fixed mounting of stripper plate (46) has vacuum generator (473), the gas outlet and ring pipe (472) of vacuum generator (473) are linked together.
7. The robot for automatically installing the photovoltaic module according to claim 3, wherein: the suction hole (50) internal fixed mounting have mesh board (501), the even fixed mounting of lower terminal surface of mesh board (501) has a plurality of reset spring (502), the lower terminal surface fixed mounting of a plurality of reset spring (502) has division board (503), the lower terminal surface fixed mounting of suction hole (50) has stopper piece (504), stopper piece (504) and division board (503) contact.
8. The robot for automatically installing the photovoltaic module according to claim 1, wherein: and rubber layers are fixedly arranged on the positions, close to the upper parts, of the plurality of cylindrical rods (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210214185.0A CN114335255B (en) | 2022-03-07 | 2022-03-07 | Automatic photovoltaic module mounting robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210214185.0A CN114335255B (en) | 2022-03-07 | 2022-03-07 | Automatic photovoltaic module mounting robot |
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| CN114335255B true CN114335255B (en) | 2022-05-10 |
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| CN208103297U (en) * | 2018-03-07 | 2018-11-16 | 潘春燕 | A kind of solar photovoltaic assembly environmental protection recovery processing assembly line |
| CN108305917A (en) * | 2018-03-12 | 2018-07-20 | 王攀 | A kind of solar photovoltaic assembly process equipment |
| CN109244013B (en) * | 2018-09-14 | 2019-08-06 | 浙江金诺新能源科技有限公司 | A kind of automatic neatening device of photovoltaic cell |
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