CN203955447U - The automatic coating line of shock isolating pedestal framework material adhesive - Google Patents

The automatic coating line of shock isolating pedestal framework material adhesive Download PDF

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Publication number
CN203955447U
CN203955447U CN201420364528.2U CN201420364528U CN203955447U CN 203955447 U CN203955447 U CN 203955447U CN 201420364528 U CN201420364528 U CN 201420364528U CN 203955447 U CN203955447 U CN 203955447U
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China
Prior art keywords
conveying mechanism
spraying equipment
glue spraying
framework material
drying plant
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Expired - Lifetime
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CN201420364528.2U
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Chinese (zh)
Inventor
廖云昆
龙云刚
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Zhenan Technology Co Ltd
Original Assignee
AN EARGHQUAKE SHOCK OF YUNNAN SCIENCE AND TECHNOLOGY CO LTD
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Publication of CN203955447U publication Critical patent/CN203955447U/en
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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The utility model belongs to surperficial glue spraying equipment field, is specifically related to a kind of automatic coating line of shock isolating pedestal framework material adhesive.This spraying coating line comprises glue spraying equipment, conveying mechanism, drying plant, tipping arrangement and control system, and conveying mechanism is U-shaped layout, and one end is feeding area, and the other end is discharging area, and conveying mechanism is connected successively with glue spraying equipment, drying plant and tipping arrangement; Glue spraying equipment and drying plant at least respectively have 4, connect successively between two, and spaced apart along conveying mechanism; Tipping arrangement has 2 at least, and one is connected with drying plant nearest in feeding area, and one is connected with glue spraying equipment nearest in discharging area; Control system is electrically connected with conveying mechanism, tipping arrangement, glue spraying equipment and drying plant respectively.Enforcement of the present utility model is used, and has realized automatic coating and the heat drying of shock isolating pedestal framework material adhesive, has improved spray efficiency and coating quality, has reduced production cost.

Description

The automatic coating line of shock isolating pedestal framework material adhesive
Technical field
The utility model belongs to surperficial glue spraying equipment field, is specifically related to a kind of automatic coating line of shock isolating pedestal framework material adhesive.
Background technology
Shock insulation rubber bearing is mainly arranged on building or bridge, when earthquake occurs, can effectively weaken the impact on building such as seismic wave horizontal shear and twisting resistance, has good shock insulation shockproof effect.This bearing replaces stacked being combined into by multilayer rubber and multilayer frame board (plane steel plate), and the adhesive applying by surface of steel plate between rubber and steel plate carries out bonding.Therefore the factor such as the uniformity of adhesive overlay film, wetability, stability directly affects the quality of spraying and the adhesive strength between rubber and framework material.Conventional spray paint adopts spraying manually, by primer spraying and face glue, sprayed and corresponding drying tunnel forms, hand spray face glue the oven dry again of the first hand spray primer of the same plate face of workpiece post-drying, completes one side spraying descendant work transhipment turn-over and to front end, sprays successively primer and the face glue of other one side.But have more problem, as artificial hand spray adhesive, be coated with efficiency low, film thickness monitoring is inhomogeneous; Adhesive waste is many, and cost is higher; Need artificial turn-over and transport workpiece to drying room, labor strength is large; The problems such as automaticity is low, and personnel configure many, production cost height.
Utility model content
The utility model is for the deficiencies in the prior art, provide the automatic coating line of the surface spraying of a kind of shock isolating pedestal framework material (plane steel) adhesive to replace traditional hand spray, avoided the unstability of hand spray process, effectively control thickness and the uniformity of spraying, guaranteed the bonding strength of shock isolating pedestal rubber and framework material.In addition the utility model has improved the environment of spraying operation, has significantly improved production efficiency, has reduced the proportion of goods damageds of adhesive, has reduced production cost.
The technical solution of the utility model is achieved in that a kind of automatic coating line of shock isolating pedestal framework material adhesive, it is characterized in that: comprise glue spraying equipment, conveying mechanism, drying plant, tipping arrangement and control system, described conveying mechanism is U-shaped layout, one end is feeding area, the other end is discharging area, and this conveying mechanism is connected successively with described glue spraying equipment, drying plant and tipping arrangement; Described glue spraying equipment and drying plant at least respectively have 4, connect successively between two, and spaced apart along conveying mechanism; Described tipping arrangement has 2 at least, and one is connected with drying plant nearest in described feeding area, and one is connected with glue spraying equipment nearest in described discharging area; Described control system is electrically connected with described conveying mechanism, tipping arrangement, glue spraying equipment and drying plant respectively.
Preferably, described glue spraying equipment comprises at least two automatic spray guns, and described automatic spray gun and described control system are electrically connected.
Preferably, described glue spraying equipment inside is provided with lifting rotation mechanism and adhesive retracting device.
Preferably, described automatic spray gun is low pressure high atomization automatic spray gun.
Preferably, described conveying mechanism is drum conveyor structure, and by variable-frequency motor, by sprocket chain band unified driving, this conveying mechanism adopts metal cylinder, wraps up soft high-abrasive material on cylinder.
Concrete, described tipping arrangement comprises brake cylinder, the turning cylinder being connected with reducing motor and take this turning cylinder does upper fastening groove and the lower fastening groove of 180 ° of upsets as radius; Between this upper and lower clip slot, form cavity, spaced apart along transmission direction;
Preferably, described drying plant is dry type drying room structure, and top is provided with interior circulated air heater.
Compared with prior art, the beneficial effects of the utility model are:
The automatic coating line of the shock isolating pedestal framework material adhesive that the utility model provides, reasonable in design, enforcement of the present utility model is used, realized the automatic coating of shock isolating pedestal framework material adhesive, whole spraying process prosthetic is intervened, and the adhesive uniform film thickness of spraying, improves the quality of products, shorten spray time, improved production efficiency.In addition enforcement of the present utility model is used, and has not only realized adhesive recycling, and adhesive utilization rate reaches more than 90%, but also reduced producers' configuration, by 8~10 original people, be reduced to 2~3 present people, first mate has reduced production cost, makes product have more the market competitiveness.
Accompanying drawing explanation
Fig. 1 is the general assembly schematic diagram for the automatic coating line of shock isolating pedestal framework material adhesive;
Fig. 2 is glue spraying equipment structural representation;
Fig. 3 is the top view of Fig. 2 glue spraying equipment structural representation;
Tu4Wei lifting rotation mechanism structural representation;
Fig. 5 is tipping arrangement structural representation;
Fig. 6 is the top view of Fig. 5 tipping arrangement structural representation;
In figure: 1-feeding area, 2-conveying mechanism, 3-control system, 4-glue spraying equipment, 41-automatic spray gun, 42-connects lacquer disk(-sc), and 43-connects offset plate, and 44-inhales nebelwind machine, 45-lifting rotation mechanism, 46-variable-frequency motor, 47-cylinder, 48-workbench, 5-drying plant, 6-tipping arrangement, 61-upper fastening groove, 62-lower fastening groove, 63-reducing motor, 64-brake cylinder, 65-turning cylinder, 7-discharging area.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, workpiece 1 enters from feeding area, along throughput direction, enter successively glue spraying equipment 4, drying plant 5 and tipping arrangement 6, complete successively spray front primer → oven dry primer → stand up → spray reverse side primer → oven dry primer → spray reverse side face glue → oven dry face glue → turn-over → spray front face glue → oven dry face glue, while finally arriving discharging area 7, by workman, take off warehouse-in.Wherein, by two tipping arrangements 6, workpiece is realized the four times sprayings in full-automatic two sides on conveying mechanism 2.
The control system 3 of the employing of the implementation case adopts PLC as central processing unit, by coordinating servo-driver to reach efficient processing speed, closed-loop control.For the processes such as spray gun stroke, upset, cylinder transmission are carried out automatically and controlled, and on whole piece spraying coating line, work out defence program, guarantee the security of automatic coating.If certain link goes wrong, PLC system can receive and be arranged on the signal that on spraying coating line, the sensor on each equipment is sent, and running protection program.
In the present embodiment, transmission mechanism 2 is roller conveyor structure, is U-shaped layout.Adopt variable-frequency motor to control by sprocket chain band unified driving.The design of turning fillet, meets the theory of ergonomics, and is conducive to workpiece and can seamlessly transits at turning, does not occur the phenomenon that is shifted.Board adopts 2mm iron plate to fold, and foot rest adopts square tubes soldering firm.This conveying mechanism 2 adopts steel cylinders, wraps up wear-resisting, the flexible materials such as polyimides and felt on cylinder, realizes cylinder to contact with the soft of framework material surface, to reduce glue-line, adheres to and guarantees after Workpiece painting the integrality of glued membrane in transport process; Adhesive for the surface coating of dry framework material.
As shown in Figure 2, Figure 3 and Figure 4, in glue spraying equipment 4, adopt driven by servomotor, drive spray gun 41 to move forward and backward, can high-speed mobile spray, the position of spray gun 41 translational speeds, stroke, spray gun and angle can carry out adjusting by preset parameter in PLC.By PLC programme-control automatic spray gun 41, can also realize spray gun 41 multistages and accelerate spraying; When workpiece through conveying mechanism to the workbench 48 of lifting rotation mechanism 45, when receiving signal, carries out by inductive switch lift cylinder 47 actions, cylinder 47 is by workbench 48 jack-up, to desired location aftertable 48 rotation under the driving of variable-frequency motor 46, the workpiece on workbench 48 is rotation thereupon also.Workpiece rotational frequency can be according to electric machine frequency adjustment.Spray gun 41 spraying of at the uniform velocity being advanced to center by the edge of work, spray gun 41 gait of march and plate rotary speed coupling, spraying evenly, reduces adhesive waste; By preset PLC program, control spray gun multistage accelerated speed, guarantee the uniformity of surface of the work adhesive thickness; The automatic spray gun 41 that the present embodiment adopts is low pressure high atomization automatic spray gun, and the air pressure range of spray gun 41 is 0.3MPa~0.5MPa, and during spraying adhesive, atomizing effect is good, spraying is even, controllability is strong; In the process of spray gun speed change spraying, glue spraying equipment 4 is provided with adhesive retracting device, the offset plate 43 that connects that this device connects lacquer disk(-sc) 42 and right side, spray gun below by workbench 48 belows forms, by control system 3, realizing this retracting device moved with coordinating of spray gun 41, the adhesive that makes part be sprayed on plate face outside falls within and connects in lacquer disk(-sc), plate, realizes and recycling; More changing-over offset plate, dish in time in production process, by change connect offset plate, dish is put in service sink and cleans with diluent, again pours proportioning in glue bucket into and uses, the utility model has been realized adhesive utilization rate and has been reached more than 90%.In these glue spraying equipment 4 left side top, be provided with and inhale nebelwind machine 44, be mainly used in solving the workshop environmental problems such as the water smoke that exists in spraying or dust, the effect that improves coating quality.
As shown in Figure 5 and Figure 6, adopt tipping arrangement 6, in conjunction with brake cylinder 64 positioning control devices, can be good at controlling the degree of accuracy and the fluency of upset level.Install before tipping arrangement 6, need to below the position of upset, dig out corresponding melt pit.After workpiece is sent into the cavity between upper and lower clip slot from right side from conveying mechanism 2, put in place, sensor sends signal, and reducing motor 63 drives upper and lower clip slot to rotate counterclockwise 180 ° together with the workpiece moving axis 65 that rotates, and completes the action of turn-over; After putting in place, workpiece passes to subsequent processing from conveying mechanism 2.For guaranteeing the stationarity of its upset, the left end of equipment is provided with brake cylinder 64, in upset 180 °while being about to put in place, start working, give upper and lower clip slot an Emergency Negative Thrust.
Circulated air mode of heating in drying plant 5 adopts, the air in drying tunnel again carries out heat exchange with heat exchanger after filtering, to improve the utilization rate of heat energy.The spray primer that completes workpiece is dried, spray plane glue drying process.In the present embodiment, it is that 100mm folder rock wool color plate is made that drying tunnel adopts thickness, and outside plate material is Coil Coating Products 0.6mm, and inner panel material is 0.6mm galvanized sheet, and insulation layer thickness is 100mm.Adopt windy mouth structure, above workpiece, carry out respectively heat drying, because surface of the work can obtain wind speed faster, both can realize rapid draing, saved again the energy.Two port tops that pass in and out separately at drying tunnel respectively offer an inlet scoop, by the hot air circulation blower that is located at drying tunnel top being blown into hot blast in drying tunnel by aspiration channel sucking-off (through being equipped with after the filter filtration, purification of stainless steel wire screen pack), and then be blown in drying tunnel by intake stack, so go round and begin again, form a Cycling hot-blast heating system.Temperature and the transporting velocity of drying tunnel are adjustable.In addition the utility model takes into full account Environmental Factors, the waste gas producing is drained into after filtering to the exhaust treatment system in workshop after spraying; This drying plant 5 adopts dry type spraying room structure, utilizes blower fan by distinguished and admirable, to take the unnecessary aerosol of spray gun ejection to glass resistance paint on the net, and by charcoal absorption, to guarantee that in air, glue-free mist is residual; Meanwhile, adhesive silk (film) contacts with the water of cascade, carries it in pond, purifies the air in spray room.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (7)

1. the automatic coating line of a shock isolating pedestal framework material adhesive, it is characterized in that: comprise glue spraying equipment (4), conveying mechanism (2), drying plant (5), tipping arrangement (6) and control system (3), described conveying mechanism (2) is U-shaped layout, one end is feeding area (1), the other end is discharging area (7), and this conveying mechanism (2) is connected successively with described glue spraying equipment (4), drying plant (5) and tipping arrangement (6); Described glue spraying equipment (4) and drying plant (5) at least respectively have 4, connect successively between two, and spaced apart along conveying mechanism (2); Described tipping arrangement (6) has 2 at least, and one is connected with drying plant (5) nearest in described feeding area (1), and one is connected with glue spraying equipment (4) nearest in described discharging area (7); Described control system (3) is electrically connected with described conveying mechanism (2), tipping arrangement (6), glue spraying equipment (4) and drying plant (5) respectively.
2. the automatic coating line of shock isolating pedestal framework material adhesive according to claim 1, it is characterized in that: described glue spraying equipment (4) comprises at least two automatic spray guns (41), described automatic spray gun (41) is electrically connected with described control system (3).
3. the automatic coating line of shock isolating pedestal framework material adhesive according to claim 2, is characterized in that: described glue spraying equipment (4) inside is provided with lifting rotation mechanism (45) and adhesive retracting device.
4. according to the automatic coating line of the shock isolating pedestal framework material adhesive described in claim 2 or 3, it is characterized in that: described automatic spray gun (41) is low pressure high atomization automatic spray gun.
5. the automatic coating line of shock isolating pedestal framework material adhesive according to claim 1, it is characterized in that: described conveying mechanism (2) is drum conveyor structure, by variable-frequency motor by sprocket chain band unified driving, this conveying mechanism (2) adopts metal cylinder, wraps up soft high-abrasive material on cylinder.
6. the automatic coating line of shock isolating pedestal framework material adhesive according to claim 1, is characterized in that: described tipping arrangement (6) comprises brake cylinder (64), the turning cylinder (65) being connected with reducing motor (63) and take this turning cylinder (65) does upper fastening groove (61) and the lower fastening groove (62) of 180 ° of upsets as radius; Between this upper and lower clip slot, form cavity, spaced apart along transmission direction.
7. the automatic coating line of shock isolating pedestal framework material adhesive according to claim 1, is characterized in that: described drying plant (5) is dry type drying room structure, and top is provided with interior circulated air heater.
CN201420364528.2U 2014-07-02 2014-07-02 The automatic coating line of shock isolating pedestal framework material adhesive Expired - Lifetime CN203955447U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420364528.2U CN203955447U (en) 2014-07-02 2014-07-02 The automatic coating line of shock isolating pedestal framework material adhesive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104056757A (en) * 2014-07-02 2014-09-24 云南震安减震技术有限公司 Automatic spraying line and process for seismic isolation support framework material adhesives
CN107876322A (en) * 2017-12-22 2018-04-06 奥音新材料(镇江)有限公司 The coating unit brush mechanism of receiver automatic flexible production line
CN108525965A (en) * 2017-03-02 2018-09-14 深圳市腾盛工业设备有限公司 A kind of spraying method and device
CN111318426A (en) * 2020-03-18 2020-06-23 源创(广州)智能科技有限公司 Automatic glue spraying line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104056757A (en) * 2014-07-02 2014-09-24 云南震安减震技术有限公司 Automatic spraying line and process for seismic isolation support framework material adhesives
CN108525965A (en) * 2017-03-02 2018-09-14 深圳市腾盛工业设备有限公司 A kind of spraying method and device
CN108525965B (en) * 2017-03-02 2021-06-11 深圳市腾盛精密装备股份有限公司 Spraying method and device
CN107876322A (en) * 2017-12-22 2018-04-06 奥音新材料(镇江)有限公司 The coating unit brush mechanism of receiver automatic flexible production line
CN107876322B (en) * 2017-12-22 2023-06-13 奥音新材料(镇江)有限公司 Brushing mechanism for coating device of automatic flexible production line of receiver
CN111318426A (en) * 2020-03-18 2020-06-23 源创(广州)智能科技有限公司 Automatic glue spraying line

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: YUNAN QUAKE SAFE SEISMIC ISOLATION TECHNOLOGIES CO

Free format text: FORMER NAME: YUNNAN ZHEN'AN SHOCK ABSORPTION TECHNOLOGY CO., LTD.

CP01 Change in the name or title of a patent holder

Address after: 650212 D-2-4-1 D-2-4-2 block, Kunming international printing and packing City, Guandu Industrial Zone, Kunming, Yunnan

Patentee after: YUNNAN QUAKESAFE SEISMIC ISOLATION TECHNOLOGIES CO.,LTD.

Address before: 650212 D-2-4-1 D-2-4-2 block, Kunming international printing and packing City, Guandu Industrial Zone, Kunming, Yunnan

Patentee before: YUNNAN QUAKESAFE SEISMIC ISOLATION TECHNOLOGIES Co.,Ltd.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 650000 D-2-4-1 and D-2-4-2 block, Kunming international printing and packing City, Guandu Industrial Zone, Kunming, Yunnan

Patentee after: Zhenan Science and Technology Co.,Ltd.

Address before: 650212 D-2-4-1 D-2-4-2 block, Kunming international printing and packing City, Guandu Industrial Zone, Kunming, Yunnan

Patentee before: YUNNAN QUAKESAFE SEISMIC ISOLATION TECHNOLOGIES CO.,LTD.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20141126