CN108312295A - A kind of batch manufacturing method of foamed ceramic partition plate - Google Patents
A kind of batch manufacturing method of foamed ceramic partition plate Download PDFInfo
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- CN108312295A CN108312295A CN201810355902.5A CN201810355902A CN108312295A CN 108312295 A CN108312295 A CN 108312295A CN 201810355902 A CN201810355902 A CN 201810355902A CN 108312295 A CN108312295 A CN 108312295A
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- kiln
- kiln furnitures
- automatic
- furnitures
- paper
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
Abstract
The invention discloses a kind of batch manufacturing methods of foamed ceramic partition plate, including：Automatic demoulding；Automatic paper laying；Automatic distributing；Automatic conveying conveys the kiln furnitures of the complete material of cloth toward kilneye is entered；The kiln furnitures conveyed in roller tables are horizontally transferred into kiln roller tables by automatic ferry；Automatically into kiln, adjustment kiln furnitures enter speed when kiln；Into roller kilns, the powder in kiln furnitures fires forming after preheating section, firing section and cooling section；Automatic turning, when the length of roller kilns be more than actual place length when, after kiln furnitures are delivered to automatic turning machine, be rotated by 90 ° or 180 degree after be sent into next section of kiln body；Automatic kiln discharge adjusts the kiln discharge speed of the kiln furnitures baked；Automatically plate is unloaded, mechanical arm is by the clamping product in kiln furnitures and is lifted upwards, and product is made to be detached from kiln furnitures, and then mechanical arm runs to pallet top and declines, will be on Product Uninstallation to pallet；Kiln furnitures are pushed back the running orbit of setting under ceramic balls and push rod effect, eliminate kiln furnitures offset by automatic deviation correction.
Description
Technical field
The present invention relates to foamed ceramic partition plate production technical field more particularly to a kind of batches of foamed ceramic partition plate
Production method.
Background technology
Foamed ceramic is a kind of new green environment protection building materials, with scrap glass, flyash, clinker and clay, feldspar tail
Mine etc. be raw material, the porous, inorganic nonmetallic materials through high temperature foaming, have fire prevention, waterproof, it is antifreeze, nontoxic, corrosion-resistant,
Mothproof, not aging, "dead", insulation, anti-magnetic wave, antistatic, high mechanical strength, the characteristics such as thermal coefficient is small, are a kind of reasons
The lightweight thought, heat preservation, sound insulation, heat-barrier material.At present production foamed ceramic also using technique tradition, by kiln car by product from
Enter kilneye and be transported to out kilneye, in the process, kiln car is absorbed out of kiln outside a large amount of heat and final band kiln discharge, these heats
It can not recycle, to waste, not only increase energy consumption, also make production cost high.
Therefore, existing production technology also needs to be further improved and perfect.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide one kind capable of reducing energy consumption, saves production cost
Foamed ceramic partition plate batch manufacturing method.
The purpose of the invention is achieved by the following technical solution：
A kind of batch manufacturing method of foamed ceramic partition plate, the batch manufacturing method mainly include the following steps：
Step S1：Automatic demoulding, kiln furnitures are transported on automatic demoulding machine, and elevating mechanism drives the rib of kiln furnitures surrounding together
Drop to setting position, the surrounding of kiln furnitures is made not to be blocked, expose the bottom plate of mold, and waits to stay in and be laid with ceramics in kiln furnitures
Fibrous paper.
Step S2：Automatic paper laying, kiln furnitures are transported on automatic paper laying machine, and first, ceramic fiber paper is sucked vacuum cup
And rise so that the ceramic fiber paper of top layer is detached with lower layer ceramic fiber paper.Then, electrostatic generator generate electrostatic to
Paper is adsorbed, prevents fibrous paper from falling.Then, move integrally to above kiln furnitures, put down fibrous paper and close electrostatic generator and
Vacuum cup so that ceramic fiber paper is laid on the bottom plate of kiln furnitures.Then, lifting pressing plate from side be moved to fibrous paper just on
Side simultaneously drops in fibrous paper；Finally, automatic demoulding machine driving rib rises back in situ, and lifting pressing plate rises and exits kiln furnitures.
Step S3：Automatic distributing, cloth bucket is run from one end of kiln furnitures to the other end, while powder is continuous out of cloth bucket
It releases, when cloth bucket is run to close to terminal, the automatic flashboard on cloth bucket closes discharge port, while being stretched from cloth bucket
Go out one piece of scraper plate, using the movement of cloth bucket, the powder in kiln furnitures is struck off, completes cloth.
Step S4：Automatic conveying conveys the kiln furnitures of the complete material of cloth toward kilneye is entered.
Step S5：The kiln furnitures for conveying roller tables are horizontally transferred into kiln roller tables, to prepare into kiln by automatic ferry.
Step S6：Automatically into kiln, adjustment kiln furnitures enter speed when kiln.
Step S7：Into roller kilns, the powder in kiln furnitures fires forming after preheating section, firing section and cooling section.
Step S8：Automatic turning exists the setting of automatic turning machine when the length of roller kilns is more than the length of actual place
The cooling section of roller kilns, when kiln furnitures are delivered to automatic turning machine, be rotated by 90 ° or 180 degree after be sent into next section of kiln body
It is interior.
Step S9：Automatic kiln discharge adjusts the kiln discharge speed of the kiln furnitures baked.
Step S10：Automatically plate being unloaded, mechanical arm is by the clamping product in kiln furnitures and is lifted upwards, and product is made to be detached from kiln furnitures,
Then mechanical arm runs to pallet top and declines, will be on Product Uninstallation to pallet.
Step S11：Automatic correcting machine is arranged on the station before unloading plate and automatic distributing automatically automatic deviation correction, institute
It states after kiln furnitures enter the rectification machine of roller kilns, the running orbit of setting is returned under the action of ceramic balls and push rod, eliminates kiln
The offset of tool.
It is fine for the ease of the product in kiln furnitures to be taken out to or is laid in kiln furnitures ceramics as the preferred embodiment of the present invention
Paper is tieed up, setting position is set as dropping to the top surface of rib concordant with backplate surface in step S1 of the present invention, so that
The surrounding of kiln furnitures is not blocked, and the bottom plate of kiln furnitures all can be exposed, and is facilitated and is taken out product or laying fibrous paper.
As the preferred embodiment of the present invention, for the ease of taking top layer's fibrous paper away, originally putting will be most upper in the step S2
Layer ceramic fiber paper rises 20-30mm.
As the preferred embodiment of the present invention, pressing plate is lifted for convenience, fibrous paper is compressed without shifting, it is of the present invention
The length and width that pressing plate is lifted in step S2 is shorter 10mm than kiln furnitures, to push down fibrous paper.
Further, step S8 of the present invention further includes following specific steps：
Step S81：When kiln furnitures are transported to beside the mobile roller table of automatic turning machine, the first set transmission of automatic turning machine
Device stretches into kiln and kiln furnitures is sent on mobile roller table；
Step S82：The first set hydraulic cylinder of automatic turning machine send product to rotating disk central point together with mobile roller table；
Step S83：Product is rotated by 90 ° by the rotating disk of automatic turning machine together with mobile roller table；
Step S84：Second set of hydraulic cylinder send product to next section of kiln body together with mobile roller table；
Step S85：Second set of transmission device is stretched into kiln to connect with the roller stick on mobile roller table and send out product and be moved
Roller tables；
Step S86：After waiting for that kiln furnitures leave mobile roller table, above-mentioned action counter motion again send mobile roller table to starting point
Next piece of kiln furnitures to be conveyed are waited in position.
Further, step S11 of the present invention further includes following specific steps：
Automatic correcting machine includes a set of steel structure support, a set of transmission device, a set of lifting gear, four sets of air-leg dresses
It sets.Support four chain-wales on lifting gear, and platform is surrounded by blend stop, if the inside is laid with dry granular ceramic balls, ceramics rolling
Pearl top surface and the steel rider stick either flush in roller kilns.When kiln furnitures are run to rectification machine, lifting gear by chain-wales together with
Ceramic balls and kiln furnitures rise 5-10mm, so that kiln furnitures is left roller stick and is only contacted with ball, four sets of air-legs are stretched out and utilized
Ball freely rolls, and kiln furnitures are pushed into the running orbit of setting, realizes the offset for eliminating kiln furnitures.
As the preferred embodiment of the present invention, the diameter of the ceramic balls is set as 10 millimeters.
As the preferred embodiment of the present invention, in order to ensure the working life and efficiency of turning machine, repair is utmostly reduced
Probability, turning machine of the present invention is made of heat safe 310S stainless steels, and the operating temperature range of turning machine is
200 DEG C to 600 DEG C.
As the preferred embodiment of the present invention, the transmission device of the turning machine is driven using hydraulic cylinder.
Compared with prior art, the present invention has further the advantage that：
(1) batch manufacturing method of foamed ceramic partition plate provided by the present invention realizes automation, mechanization production behaviour
Make, reduce artificial intervention and improve the production efficiency of foamed ceramic partition plate, effectively saves production time and cost.
(2) batch manufacturing method of foamed ceramic partition plate provided by the present invention is operated using automated machine, is utilized
Control system regulates and controls the production of foamed ceramic partition plate, the system run all right, and the product quality produced relatively passes
Technique of uniting is high, while also reducing the labor intensity of worker, further reduced the energy consumption of production, has saved production cost.
(3) batch manufacturing method of foamed ceramic partition plate provided by the present invention using several rollers by product from entering
Kilneye is transported to out kilneye, and the position of every roller is all constant, will not be taken the heat in kiln out of, in contrast, also
The energy consumption of production is greatly saved.
Description of the drawings
Fig. 1 is the process flow diagram of the batch manufacturing method of foamed ceramic partition plate provided by the present invention.
Specific implementation mode
To make the objectives, technical solutions, and advantages of the present invention clearer and more explicit, develop simultaneously embodiment pair referring to the drawings
The present invention is described further.
Embodiment 1：
As shown in Figure 1, the invention discloses a kind of batch manufacturing method of foamed ceramic partition plate, the batch manufacturing method
Mainly include the following steps：
Step S1：Automatic demoulding, kiln furnitures are transported on automatic demoulding machine, and elevating mechanism drives the rib of kiln furnitures surrounding together
Drop to setting position, the surrounding of kiln furnitures is made not to be blocked, expose the bottom plate of mold, and waits to stay in and be laid with ceramics in kiln furnitures
Fibrous paper.
Step S2：Automatic paper laying, kiln furnitures are transported on automatic paper laying machine, and first, ceramic fiber paper is sucked vacuum cup
And rise so that the ceramic fiber paper of top layer is detached with lower layer ceramic fiber paper.Then, electrostatic generator generate electrostatic to
Paper is adsorbed, prevents fibrous paper from falling.Then, move integrally to above kiln furnitures, put down fibrous paper and close electrostatic generator and
Vacuum cup so that ceramic fiber paper is laid on the bottom plate of kiln furnitures.Then, lifting pressing plate from side be moved to fibrous paper just on
Side simultaneously drops in fibrous paper；Finally, automatic demoulding machine driving rib rises back in situ, and lifting pressing plate rises and exits kiln furnitures.
Step S3：Automatic distributing, cloth bucket is run from one end of kiln furnitures to the other end, while powder is continuous out of cloth bucket
It releases, when cloth bucket is run to close to terminal, the automatic flashboard on cloth bucket closes discharge port, while being stretched from cloth bucket
Go out one piece of scraper plate, using the movement of cloth bucket, the powder in kiln furnitures is struck off, completes cloth.
Step S4：Automatic conveying conveys the kiln furnitures of the complete material of cloth toward kilneye is entered.
Step S5：The kiln furnitures for conveying roller tables are horizontally transferred into kiln roller tables, to prepare into kiln by automatic ferry.
Step S6：Automatically into kiln, adjustment kiln furnitures enter speed when kiln.
Step S7：Into roller kilns, the powder in kiln furnitures fires forming after preheating section, firing section and cooling section.
Step S8：Automatic turning exists the setting of automatic turning machine when the length of roller kilns is more than the length of actual place
The cooling section of roller kilns, when kiln furnitures are delivered to automatic turning machine, be rotated by 90 ° or 180 degree after be sent into next section of kiln body
It is interior.
Step S9：Automatic kiln discharge adjusts the kiln discharge speed of the kiln furnitures baked.
Step S10：Automatically plate being unloaded, mechanical arm is by the clamping product in kiln furnitures and is lifted upwards, and product is made to be detached from kiln furnitures,
Then mechanical arm runs to pallet top and declines, will be on Product Uninstallation to pallet.
Step S11：Automatic correcting machine is arranged on the station before unloading plate and automatic distributing automatically automatic deviation correction, institute
It states after kiln furnitures enter the rectification machine of roller kilns, the running orbit of setting is returned under the action of ceramic balls and push rod, eliminates kiln
The offset of tool.
It is fine for the ease of the product in kiln furnitures to be taken out to or is laid in kiln furnitures ceramics as the preferred embodiment of the present invention
Paper is tieed up, setting position is set as dropping to the top surface of rib concordant with backplate surface in step S1 of the present invention, so that
The surrounding of kiln furnitures is not blocked, and the bottom plate of kiln furnitures all can be exposed, and is facilitated and is taken out product or laying fibrous paper.
As the preferred embodiment of the present invention, for the ease of taking top layer's fibrous paper away, originally putting will be most upper in the step S2
Layer ceramic fiber paper rises 20-30mm.
As the preferred embodiment of the present invention, pressing plate is lifted for convenience, fibrous paper is compressed without shifting, it is of the present invention
The length and width that pressing plate is lifted in step S2 is shorter 10mm than kiln furnitures, to push down fibrous paper.
Further, step S8 of the present invention further includes following specific steps：
Step S81：When kiln furnitures are transported to beside the mobile roller table of automatic turning machine, the first set transmission of automatic turning machine
Device stretches into kiln and kiln furnitures is sent on mobile roller table；
Step S82：The first set hydraulic cylinder of automatic turning machine send product to rotating disk central point together with mobile roller table；
Step S83：Product is rotated by 90 ° by the rotating disk of automatic turning machine together with mobile roller table；
Step S84：Second set of hydraulic cylinder send product to next section of kiln body together with mobile roller table；
Step S85：Second set of transmission device is stretched into kiln to connect with the roller stick on mobile roller table and send out product and be moved
Roller tables；
Step S86：After waiting for that kiln furnitures leave mobile roller table, above-mentioned action counter motion again send mobile roller table to starting point
Next piece of kiln furnitures to be conveyed are waited in position.
Further, step S11 of the present invention further includes following specific steps：
Automatic correcting machine includes a set of steel structure support, a set of transmission device, a set of lifting gear, four sets of air-leg dresses
It sets.Support four chain-wales on lifting gear, and platform is surrounded by blend stop, if the inside is laid with dry granular ceramic balls, ceramics rolling
Pearl top surface and the steel rider stick either flush in roller kilns.When kiln furnitures are run to rectification machine, lifting gear by chain-wales together with
Ceramic balls and kiln furnitures rise 5-10mm, so that kiln furnitures is left roller stick and is only contacted with ball, four sets of air-legs are stretched out and utilized
Ball freely rolls, and kiln furnitures are pushed into the running orbit of setting, realizes the offset for eliminating kiln furnitures.
As the preferred embodiment of the present invention, the diameter of the ceramic balls is set as 10 millimeters.
As the preferred embodiment of the present invention, in order to ensure the working life and efficiency of turning machine, repair is utmostly reduced
Probability, turning machine of the present invention is made of heat safe 310S stainless steels, and the operating temperature range of turning machine is
200 DEG C to 600 DEG C.
As the preferred embodiment of the present invention, the transmission device of the turning machine is driven using hydraulic cylinder.
Embodiment 2：
Present embodiment discloses a kind of batch manufacturing method for producing foamed ceramic partition plate, which is included
Capital equipment and production technology it is specific as follows：
1, automatic demoulding machine：Include the roller tables of an intermediate transmission, a set of electric lifting mechanism.The length and width of roller tables
No more than the length and width of kiln furnitures.When kiln furnitures are run to the machine, elevating mechanism can drive the rib one of kiln furnitures surrounding
It rises and drops to the position of setting (height of decline usually drops to the top surface of rib depending on the height of kiln furnitures rib
It is concordant with backplate surface) so that surrounding is not blocked, and exposes the bottom plate of mold, convenient for by kiln furnitures product take out or
It is that ceramic fiber paper is laid in kiln furnitures.
2, automatic paper laying machine：Occur including a set of lifting gear, a set of mobile device, seven vacuum cups, a set of electrostatic
Device, a set of lifting pressing plate.Its motion flow is as follows：
Ceramic fiber paper is sucked and rises and (rise 20-30mm) by vacuum cup so that the paper of top layer and lower layer
Paper detaches；
Electrostatic generator generates electrostatic to adsorb paper, prevents fibrous paper from falling；
It moves integrally to above kiln furnitures, puts down fibrous paper；Close electrostatic generator and vacuum cup so that fibrous paper tiles
On the bottom plate of kiln furnitures (area of fibrous paper is suitable with kiln furnitures area)
Lifting pressing plate is moved to right over fibrous paper from side and drops in fibrous paper.The length and width of pressing plate compares kiln
Have short about 10mm, to push down fibrous paper, ingot stripper above-mentioned rises automatically at this time, rib is risen back it is in situ, pressing plate rise again with
Kiln furnitures are exited, that is, complete a whole set of paving paper flow.
3, automatic distributing machine：Including a set of steel structure platform, two belt conveyors, two storage bin hoppers, two mobile cloth
Hopper.It is connected using hose between storage bin hopper and cloth bucket, is run from one end of kiln furnitures to another using motor driving cloth bucket
It holds (mobile stroke is depending on the size of kiln furnitures), while powder is continuously released out of cloth bucket.It runs to and connects in cloth bucket
When nearly terminal, automatic flashboard on bucket (can be motor driving can also be cylinder driving) closes discharge port, while from bucket
One piece of scraper plate of upper stretching is struck off the powder in kiln furnitures using the movement of cloth bucket, and kiln furnitures are sprinkled upon to uniformly spread powder
In (mold).After the completion of cloth, risen using cylinder driving cloth bucket, is exited from kiln furnitures (mold) are interior.
4, roller tables is conveyed：Holder, steel rider stick, driving member and the decelerating motor made including rectangular tube.For by the complete material of cloth
Kiln furnitures (mold) toward enter kilneye conveying.
5, ferry-boat roller tables：It is equipped with wheel in conventional roller tables bottom, is driven using decelerating motor draw chain, it can be by kiln furnitures
(mold) carries out horizontal transfer, and the length and width of roller tables is slightly larger than the length and width of one piece of kiln furnitures.
6, into kiln roller tables：Holder, steel rider stick, driving member and the decelerating motor made including rectangular tube.For adjusting product
Enter speed when kiln.
7, roller kilns：It is made of preheating section, firing section and cooling section, (can also be other flammable by fuel of water-gas
Gas), using ceramic rod and steel rider stick as transmission carrier so that the burning of complete set can be completed when product is from into kiln to kiln discharge
Process processed.Its structure include steel frame system, fire resisting and heat-insulation system, transmission system, for exhaust system, combustion system, it is automatically controlled and
Temperature control system.
8,90 ° of turning machines in kiln：The mechanism includes two sets of transmission gear for electric motor (being placed on outside kiln), two sets of hydraulic cylinders drives
Dynamic device (being placed on outside kiln), a set of bottom carry the mobile roller table of wheel (roller tables is placed in kiln, and wheel is placed on outside kiln)
It (is placed on outside kiln, rotation angle is controlled by speed reducer driving cam dispenser) with a set of rotating disk, motion flow is such as
Under：
When the length of roller kilns is more than the length of actual place, when product is run to beside mobile roller table, first set passes
Dynamic device stretch into kiln will product be sent on mobile roller table after disconnected with roller tables and retract to outside kiln (if not turning off, roller
Platform can not move, and transmission device can not work long hours in kiln under hot environment)；The roller in transmission device and kiln outside kiln
It is connected using disk canine tooth gear between stick, addendum width is no more than 2mm.The flexible of transmission device is driven using hydraulic cylinder
It is dynamic.
First set hydraulic cylinder send product to rotating disk central point together with mobile roller table；
Product is rotated by 90 ° by rotating disk together with mobile roller table；
Second set of hydraulic cylinder send product to next section of kiln body together with mobile roller table；
Second set of transmission device stretches into kiln and is connect with the roller stick on mobile roller table and product is sent out mobile roller table.
After waiting for that product leaves mobile roller table, mobile roller table is sent to start position, is waited for by above-mentioned action counter motion again
Convey next piece of product.
The turning machine is arranged in roller kilns cooling section kiln (about in 500-600 DEG C of region), and in place, length is inadequate,
Roller kilns can not do it is longer when, the traffic direction of product can be turned round 90 ° or 180 ° (can be turned round using two turning machines
180 °), to extend whole kiln.Since the turning machine is located in kiln, the material of kiln inside points is all made of heat safe 310S
Stainless steel, operating ambient temperature is up to 600 DEG C.
9, kiln discharge roller tables：Holder, steel rider stick, driving member and the decelerating motor made including rectangular tube.For adjusting product
Speed when kiln discharge.
10, automatic unloader：Including a set of steel structure support, a set of V-type mechanical arm, a set of lifting gear, a set of walking
Device, a set of hydraulic station and an oil cylinder.Hydraulic oil cylinder driving mechanical arm will slightly rise (product and kiln furnitures disengaging after clamping product
), it is run to above pallet using motor drive machinery arm, after then dropping to certain position by Motor controlling machine tool arm
(depending on the height that pallet is placed), hydraulic oil cylinder driving mechanical arm unclamps, that is, completes a set of product and be offloaded to pallet out of mold
On process.
11, automatic correcting machine：It is pneumatically pushed away including a set of steel structure support, a set of transmission device, a set of lifting gear, four sets
Lever apparatus.Support four chain-wales on lifting gear, and platform is surrounded by blend stop, if the inside is laid with the (rolling of dry granular ceramic balls
Pearl diameter about 10mm), ball top surface and steel rider stick either flush.Kiln furnitures (mold) are walked for a long time in kiln and in conveying roller tables
Afterwards, running orbit can shift, and on kiln furnitures (mold) operation to the machine, lifting gear rolls chain-wales together with ceramics
Pearl and kiln furnitures rise about 5-10mm, and kiln furnitures (mold) only contact with ball and leave roller stick at this time, and four sets of air-legs are stretched simultaneously
Go out and (can also stretch out successively), using freely rolling for ball, kiln furnitures (mold) can be pushed into the track of setting, eliminate the inclined of kiln furnitures
Shifting amount
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, it is other it is any without departing from the spirit and principles of the present invention made by changes, modifications, substitutions, combinations, simplifications,
Equivalent substitute mode is should be, is included within the scope of the present invention.
Claims (9)
1. a kind of batch manufacturing method of foamed ceramic partition plate, which is characterized in that include the following steps：
Step S1：Automatic demoulding, kiln furnitures are transported on automatic demoulding machine, and elevating mechanism drives the rib of kiln furnitures surrounding to decline together
To setting position, the surrounding of kiln furnitures is made not to be blocked, expose the bottom plate of mold, and waited to stay in and be laid with ceramic fibre in kiln furnitures
Paper；
Step S2：Automatic paper laying, kiln furnitures are transported on automatic paper laying machine, first, vacuum cup by ceramic fiber paper be sucked and on
It rises so that the ceramic fiber paper of top layer is detached with lower layer ceramic fiber paper；Then, electrostatic generator generates electrostatic thus by paper
Absorption, prevents fibrous paper from falling；Then, it moves integrally to above kiln furnitures, puts down fibrous paper and close electrostatic generator and vacuum
Sucker so that ceramic fiber paper is laid on the bottom plate of kiln furnitures；Then, lifting pressing plate is moved to right over fibrous paper simultaneously from side
It drops in fibrous paper；Finally, automatic demoulding machine driving rib rises back in situ, and lifting pressing plate rises and exits kiln furnitures；
Step S3：Automatic distributing, cloth bucket is run from one end of kiln furnitures to the other end, while powder is continuously put out of cloth bucket
Go out, when cloth bucket is run to close to terminal, the automatic flashboard on cloth bucket closes discharge port, while being stretched out from cloth bucket
One piece of scraper plate is struck off the powder in kiln furnitures using the movement of cloth bucket, completes cloth；
Step S4：Automatic conveying conveys the kiln furnitures of the complete material of cloth toward kilneye is entered；
Step S5：The kiln furnitures for conveying roller tables are horizontally transferred into kiln roller tables, to prepare into kiln by automatic ferry；
Step S6：Automatically into kiln, adjustment kiln furnitures enter speed when kiln；
Step S7：Into roller kilns, the powder in kiln furnitures fires forming after preheating section, firing section and cooling section；
Step S8：Automatic turning machine is arranged in roller-way when the length of roller kilns is more than the length of actual place for automatic turning
The cooling section of kiln, when kiln furnitures are delivered to automatic turning machine, be rotated by 90 ° or 180 degree after be sent into next section of kiln body；
Step S9：Automatic kiln discharge adjusts the kiln discharge speed of the kiln furnitures baked；
Step S10：Automatically plate is unloaded, mechanical arm is by the clamping product in kiln furnitures and is lifted upwards, so that product is detached from kiln furnitures, then
Mechanical arm runs to pallet top and declines, will be on Product Uninstallation to pallet；
Step S11：Automatic correcting machine is arranged on the station before unloading plate and automatic distributing automatically automatic deviation correction, the kiln
After tool enters the rectification machine of roller kilns, the running orbit of setting is returned under the action of ceramic balls and push rod, eliminates kiln furnitures
Offset.
2. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that in the step S1
Setting position is set as dropping to the top surface of rib concordant with backplate surface.
3. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that in the step S2
Top layer's ceramic fiber paper is risen into 20-30mm.
4. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that in the step S2
The length and width for lifting pressing plate is shorter 10mm than kiln furnitures, to push down fibrous paper.
5. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that the step S8 packets
Include following specific steps：
Step S81：When kiln furnitures are transported to beside the mobile roller table of automatic turning machine, the first set transmission device of automatic turning machine
It stretches into kiln and kiln furnitures is sent on mobile roller table；
Step S82：The first set hydraulic cylinder of automatic turning machine send product to rotating disk central point together with mobile roller table；
Step S83：Product is rotated by 90 ° by the rotating disk of automatic turning machine together with mobile roller table；
Step S84：Second set of hydraulic cylinder send product to next section of kiln body together with mobile roller table；
Step S85：Second set of transmission device stretches into kiln and is connect with the roller stick on mobile roller table and product is sent out mobile roller table；
Step S86：After waiting for that kiln furnitures leave mobile roller table, above-mentioned action counter motion again send mobile roller table to start position,
Etc. next piece of kiln furnitures to be conveyed.
6. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that the step S11
It comprises the following specific steps that：
Automatic correcting machine includes a set of steel structure support, a set of transmission device, a set of lifting gear, four sets of air-leg devices；
Support four chain-wales on lifting gear, and platform is surrounded by blend stop, if the inside is laid with dry granular ceramic balls, ceramic balls top
Face and the steel rider stick either flush in roller kilns；When kiln furnitures are run to rectification machine, lifting gear is by chain-wales together with ceramics
Ball and kiln furnitures rise 5-10mm, so that kiln furnitures is left roller stick and is only contacted with ball, four sets of air-legs stretch out and utilize ball
Freely roll, by kiln furnitures be pushed into setting running orbit, realize eliminate kiln furnitures offset.
7. the batch manufacturing method of foamed ceramic partition plate according to claim 6, which is characterized in that the ceramic balls
Diameter be set as 10 millimeters.
8. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that the turning machine is adopted
It is made of heat safe 310S stainless steels, the operating temperature range of turning machine is 200 DEG C to 600 DEG C.
9. the batch manufacturing method of foamed ceramic partition plate according to claim 1, which is characterized in that the turning machine
Transmission device is driven using hydraulic cylinder.
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| CN108312295B (en) | 2019-08-23 |
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