CN220428751U - Glaze spraying device for porcelain plate blank - Google Patents

Glaze spraying device for porcelain plate blank Download PDF

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Publication number
CN220428751U
CN220428751U CN202321732189.4U CN202321732189U CN220428751U CN 220428751 U CN220428751 U CN 220428751U CN 202321732189 U CN202321732189 U CN 202321732189U CN 220428751 U CN220428751 U CN 220428751U
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China
Prior art keywords
glaze spraying
feeding
glaze
discharging
porcelain plate
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CN202321732189.4U
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Inventor
吴俊斌
唐松林
吴飞翔
冼伟锋
尹水龙
吴兰
汪慧平
曹欣苗
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GUANGDONG TIDIY CERAMICS CO Ltd
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GUANGDONG TIDIY CERAMICS CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a glaze spraying device for porcelain plate blanks, which comprises a bottom frame, wherein a glaze spraying shell is arranged on the bottom frame, two ends of one side of the glaze spraying shell are respectively provided with a longitudinal feeding platform and a longitudinal discharging platform, the glaze spraying shell is respectively provided with a feeding port corresponding to the feeding platform and a discharging port corresponding to the discharging platform, a transverse conveying line is arranged in the glaze spraying shell, a glaze spraying gun is arranged above the transverse conveying line and is connected with a glaze barrel arranged on the outer side of the glaze spraying shell, two ends of the transverse conveying line are respectively provided with a feeding steering mechanism and a discharging steering mechanism, the feeding steering mechanism is arranged corresponding to the feeding platform, the discharging steering mechanism is arranged corresponding to the discharging platform, and the inner bottom of the glaze spraying shell is provided with a glaze collecting groove. The glaze spraying device for the porcelain plate blank has the advantages that: the universality is good, and the method is particularly suitable for glaze spraying test experiments, effectively collects redundant glaze slip and glaze particles, and prevents the condition that porcelain plate blanks are broken accidentally.

Description

Glaze spraying device for porcelain plate blank
Technical Field
The utility model relates to the technical field of porcelain plate glaze spraying, in particular to a glaze spraying device for porcelain plate blanks.
Background
The porcelain plate is an acid and alkali resistant porcelain or stone building or decorative material formed through the processes of grinding, mixing, pressing, glazing and sintering. Glaze spraying is one of the modern ceramic glazing techniques, and a spray gun or a sprayer is used for atomizing and spraying glaze slurry on the surface of a green body. The green body is not sintered in a kiln at high temperature during glaze spraying, and the green body is easy to be broken by manual placement of the porcelain plate green body. In the existing porcelain plate production and manufacture, manual glaze spraying is gradually replaced by automatic glaze spraying equipment so as to prevent the conditions of easy damage to a blank body, uneven manual glaze spraying and the like during manual placement. Most automatic glaze spraying equipment adopts one end feeding, and the mode of the ejection of compact of the other end, and when the development stage of new glaze, when needs test glaze's color development, thickness and relevant parameter, the experimenter need be put in glaze spraying equipment one end blowing, and the other end gets the material, inconvenient experimenter's operation, so, the mode of artifical glaze spraying is adopted in the glaze spraying experiment mostly for the porcelain plate body is broken easily, and the glaze in the air harm experimenter's healthy easily.
In the Chinese patent of patent No. CN215618875U, a glaze spraying device with a collecting function for ceramic tile processing is disclosed, and the full-automatic glaze spraying, curing, drying and cooling functions can be carried out on ceramic tiles through the design of a spray head, a heating lamp and a fan, so that the device is beneficial to subsequent operation and use, has the functions of collecting and recycling glaze spraying materials, saves the use cost, has the function of buffering and protecting the glazed ceramic tiles, and avoids ceramic tile glaze spraying from being broken. The technical scheme has certain defects: 1. the glaze spraying device occupies a larger space, and an experimenter needs to move back and forth between a feeding end and a discharging end; 2. the porcelain plate slides to the foam cushion through the inclined blanking plate, and the risk of breaking the porcelain tiles still exists; 3. the heating lamp and the fan are used in the same space, the fan blows heated air to the ceramic tile, and the ceramic tile cooling effect is poor; 4. glaze particles in the air in the box body are not collected, and the glaze spraying effect of the later batch is easily affected.
For this purpose we propose a glazing device for porcelain plate blanks.
Disclosure of Invention
The utility model aims to provide a glaze spraying device for porcelain plate blanks, which has good universality, is particularly suitable for glaze spraying test experiments, effectively collects redundant glaze slurry and glaze particles, avoids damage of the glaze spraying to human bodies, and prevents the porcelain plate blanks from being broken accidentally.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
a glaze spraying device for porcelain plate blanks, comprising: the device comprises a chassis, wherein a glaze spraying machine shell is arranged on the chassis, two ends of one side of the glaze spraying machine shell are respectively provided with a longitudinal feeding platform and a longitudinal discharging platform, a feeding hole corresponding to the feeding platform and a discharging hole corresponding to the discharging platform are respectively arranged on the glaze spraying machine shell, a transverse conveying line is arranged in the glaze spraying machine shell, a glaze spraying gun is arranged above the transverse conveying line and connected with a glaze barrel arranged outside the glaze spraying machine shell, two ends of the transverse conveying line are respectively provided with a feeding steering mechanism and a discharging steering mechanism, the feeding steering mechanism and the feeding platform are correspondingly arranged, the discharging steering mechanism and the discharging platform are correspondingly arranged, and a glaze collecting groove is formed in the bottom of the glaze spraying machine shell.
Further, the transverse conveying line comprises a transverse conveying motor and a plurality of transverse conveying belts which are uniformly arranged, and the transverse conveying motor drives the transverse conveying belts to convey materials.
Further, the feeding steering mechanism comprises a first lifting hydraulic cylinder arranged at the inner bottom of the glaze spraying shell, a first roller fixing frame is arranged on a guide rod of the first lifting hydraulic cylinder, a plurality of feeding rubber rollers which are transversely arranged are arranged on the first roller fixing frame, and the feeding rubber rollers are arranged between the transverse conveying belts.
Further, the discharging steering mechanism comprises a second lifting hydraulic cylinder arranged at the bottom in the glaze spraying shell, a second roller fixing frame is arranged on a guide rod of the second lifting hydraulic cylinder, a discharging conveying motor and a plurality of discharging rubber rollers which are transversely arranged are arranged on the second roller fixing frame, the discharging conveying motor drives the discharging rubber rollers to rotate through chain transmission, and the discharging rubber rollers are arranged between the transverse conveying belts.
Further, the feeding platform comprises a feeding conveying motor and a feeding conveying belt, and the feeding conveying motor drives the feeding conveying belt to convey materials.
Further, the tail ends of the feeding steering mechanism and the transverse conveying line along the feeding direction are provided with a position sensor and a rubber baffle.
Further, the feeding hole and the discharging hole are provided with lifting doors.
Further, a heating lamp and a cooling mechanism are sequentially arranged on one side, close to the discharge hole, of the glaze spraying gun.
Further, the cooling mechanism comprises an air inlet valve and a filter screen which are arranged above the discharging steering mechanism, and an air outlet valve and an exhaust fan are arranged on one side of the glaze spraying machine shell.
Further, the air outlet valve and the bottom of the glaze collecting tank are respectively connected with the glaze recycling device through recycling pipes.
The glaze spraying machine comprises a chassis, wherein a glaze spraying machine shell is arranged on the chassis, two ends of one side of the glaze spraying machine shell are respectively provided with a longitudinal feeding platform and a longitudinal discharging platform, the glaze spraying machine shell is respectively provided with a feeding hole corresponding to the feeding platform and a discharging hole corresponding to the discharging platform, a transverse conveying line is arranged in the glaze spraying machine shell, a glaze spraying gun is arranged above the transverse conveying line and is connected with a glaze barrel arranged on the outer side of the glaze spraying machine shell, two ends of the transverse conveying line are respectively provided with a feeding steering mechanism and a discharging steering mechanism, the feeding steering mechanism is correspondingly arranged with the feeding platform, the discharging steering mechanism is correspondingly arranged with the discharging platform, and the inner bottom of the glaze spraying machine shell is provided with a glaze collecting groove. The glaze spraying device for the porcelain plate blank has the advantages that: the universality is good, is particularly suitable for glaze spraying test experiments, effectively collects redundant glaze slurry and glaze particles, avoids the damage of glaze spraying to human bodies, and prevents the condition that porcelain plate blanks are broken accidentally.
Drawings
FIG. 1 is a left side view of a glaze spraying apparatus for porcelain plate blanks provided by the utility model;
FIG. 2 is a cross-sectional view of A-A of FIG. 1;
fig. 3 is a cross-sectional view of B-B of fig. 1.
Detailed Description
The utility model provides a glaze spraying device for porcelain plate blanks, which is used for making the purposes, technical schemes and effects of the utility model clearer and more definite, and further detailed description of the utility model is provided below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The utility model provides a glaze spraying device of a porcelain plate blank, the structure of which is shown in figures 1-3, comprising: the novel glaze spraying machine comprises a chassis 1, wherein a glaze spraying machine shell 2 is arranged on the chassis 1, a longitudinal feeding platform 3 and a longitudinal discharging platform 4 are respectively arranged at two ends of one side of the glaze spraying machine shell 2, a feeding hole 5 corresponding to the feeding platform 3 and a discharging hole 6 corresponding to the discharging platform 4 are respectively arranged on the glaze spraying machine shell 2, a transverse conveying line 7 is arranged in the glaze spraying machine shell 2, a glaze spraying gun 8 is arranged above the transverse conveying line 7, the glaze spraying gun 8 is connected with a glaze barrel 9 arranged on the outer side of the glaze spraying machine shell 2, a feeding steering mechanism 10 and a discharging steering mechanism 11 are respectively arranged at two ends of the transverse conveying line 7, the feeding steering mechanism 10 is correspondingly arranged with the feeding platform 3, the discharging steering mechanism 11 is correspondingly arranged with the discharging platform 4, and a glaze collecting groove 12 is arranged in the inner bottom of the glaze spraying machine shell 2.
The space between the feeding platform 3 and the discharging platform 4 is the operation space of an experimenter, the experimenter places the porcelain plate blank 13 to be glazed on the feeding platform 3, the porcelain plate blank 13 passes through the feeding hole 5, after reaching the feeding steering mechanism 10, the porcelain plate blank 13 is changed into transverse motion from longitudinal motion, the transverse conveying line 7 conveys the porcelain plate blank 13 to the lower part of the glaze spraying gun 8, a material sensor can be arranged below the glaze spraying gun 8, and after the material sensor sends signals to the glaze spraying gun 8, the glaze spraying gun 8 starts to spray glaze, an observation window is arranged on the glaze spraying machine shell 2, so that the worker can observe the glaze spraying condition conveniently. Along with the uniform speed of the transverse conveying line 7, the glaze spraying gun 8 uniformly sprays the glaze on the surface of the porcelain plate blank 13. After the completion of the spraying the ceramic plate blank 13 reaches the discharge turning mechanism 11, again becomes a longitudinal movement, through the discharge opening 6 to the discharge platform 4. Wherein, the unnecessary glaze sprayed by the glaze spraying gun 8 is collected in the glaze collecting tank 12, thereby avoiding the damage of the body of the experimenter due to the aggregation of the glaze in the environment. After the glaze spraying device with the structure is connected with the feeding platform 3 and the discharging platform 4 and the production line, the whole structure is reasonable in configuration, facilitates the layout of various devices in a production workshop, is also suitable for the development stage of the porcelain plates, facilitates the operation of experimenters, has small occupied space, and avoids the uneven glaze layer and the damage of glaze particles to human bodies caused by manual glaze spraying.
Specifically, the transverse conveying line 7 comprises a transverse conveying motor 14 and a plurality of transverse conveying belts 15 which are uniformly arranged, and the transverse conveying motor 14 drives the transverse conveying belts 15 to convey materials. By means of the flexible transverse conveyor belt 15, the situation in which the porcelain plate blank 13 breaks during transverse conveyance can be effectively prevented.
Specifically, the feeding steering mechanism 10 includes a first lifting hydraulic cylinder 16 disposed at the bottom of the glaze spraying machine shell 2, a first roller fixing frame 17 is disposed on a guide rod of the first lifting hydraulic cylinder 16, a plurality of feeding rubber rollers 18 disposed transversely are disposed on the first roller fixing frame 17, and the feeding rubber rollers 18 are disposed between the transverse conveying belts 15. The feeding rubber roller 18 is at the same height as the feeding platform 3 and above the transverse conveyor belt 15 before the ceramic plate blank 13 reaches the feeding diverting mechanism 10. After the ceramic plate blank 13 has arrived from the feeding platform 3 in the longitudinal direction to the feeding rubber roller 18, the guide rods of the first lifting hydraulic cylinder 16 are lowered, so that the ceramic plate blank 13 falls onto the transverse conveyor belt 15, and the transverse conveyor belt 15 can drive the ceramic plate blank 13 to move transversely, so that the feeding and turning functions of the ceramic plate blank 13 are realized. Smooth transport of the ceramic plate blank 13 is ensured by the feeding rubber rollers 18 and the transverse conveyor belt 15.
Specifically, the discharging steering mechanism 11 includes a second lifting hydraulic cylinder 19 disposed at the bottom of the glaze spraying machine shell 2, a second roller fixing frame 20 is disposed on a guide rod of the second lifting hydraulic cylinder 19, a discharging conveying motor 21 and a plurality of discharging rubber rollers 22 transversely disposed are disposed on the second roller fixing frame 20, the discharging conveying motor 21 drives the discharging rubber rollers 22 to rotate through chain transmission, and the discharging rubber rollers 22 are disposed between the transverse conveying belts 15. Before the ceramic plate blank 13 reaches the discharge steering mechanism 11, the discharge rubber roller 22 is shorter than the transverse conveying belt 15, after the ceramic plate blank 13 reaches the upper side of the discharge rubber roller 22, the second lifting hydraulic cylinder 19 drives the discharge rubber roller 22 to lift, the height of the discharge rubber roller 22 is equal to the height of the discharge platform 4 and higher than the transverse conveying belt 15, and the discharge conveying motor 21 is started to drive the ceramic plate blank 13 to be longitudinally conveyed onto the discharge platform 4.
Specifically, the feeding platform 3 comprises a feeding conveying motor 23 and a feeding conveying belt 24, and the feeding conveying motor 23 drives the feeding conveying belt 24 to convey materials. Due to the flexibility of the feed conveyor belt 24, the porcelain plate blank 13 is prevented from being damaged when placed.
Specifically, the feeding steering mechanism 10 and the tail end of the transverse conveying line 7 along the feeding direction are provided with a position sensor 25 and a rubber baffle 26. When the ceramic plate blank 13 reaches the position of the position sensor 25 at the feed diverting mechanism 10, the position sensor 25 sends a signal to the feed conveyor motor 23, the first lifting hydraulic cylinder 16 and the transverse conveyor motor 14. When the ceramic plate blank 13 reaches the position of the position sensor 25 at the end of the conveyor cross 7, the position sensor 25 sends signals to the conveyor cross 14, the second lifting hydraulic cylinder 19 and the discharge conveyor motor 21. The position sensor 25 turns on or off each driving device on time to ensure smooth steering and conveying. The rubber barrier 26 effectively prevents the ceramic plate blank from breaking up by collision with the enamelled casing 2.
Specifically, the feed inlet 5 and the discharge gate 6 are provided with lifting doors 27, the lifting doors 27 are controlled by air cylinders to lift, and before glaze spraying begins, the lifting doors 27 are closed in a descending manner, so that the condition that the body of a person is influenced due to the overflow of glaze particles is prevented.
Specifically, a heating lamp 28 and a cooling mechanism are sequentially arranged on one side, close to the discharge hole 6, of the glaze spraying gun 8. The cooling mechanism comprises an air inlet valve 29 and a filter screen 30 which are arranged above the discharging steering mechanism 11, and an air outlet valve 31 and an exhaust fan 32 are arranged on one side of the glaze spraying machine shell 2. The air outlet valve 31 and the bottom end of the glaze collecting tank 12 are respectively connected with a glaze recovery treatment device through recovery pipes. After the spraying, the ceramic plate blank 13 reaches under the heating lamp 28, and the heating lamp 28 heats the glaze layer to accelerate the curing of the glaze layer. When the ceramic plate blank 13 reaches the discharge turning mechanism 11, the air inlet valve 29, the air outlet valve 31 and the exhaust fan 32 are opened, so that the air in the environment is brought into the glaze spraying machine shell 2 to cool the ceramic plate blank 13, and meanwhile, the superfluous glaze particles in the glaze spraying machine shell 2 are sent into the glaze recovery treatment device. Like this, not only can cool off porcelain plate body 13 fast, make things convenient for the experimental parameter of this glaze of experimenter's test, can also collect unnecessary glaze slurry and glaze granule and send to specialty glaze recovery processing device and carry out recovery processing, prevent that the glaze from spilling over and causing the pollution in the environment, improved the utilization ratio of glaze to after having reduced the change glaze, unnecessary glaze granule has guaranteed the accuracy of experimental result to the influence of follow-up glaze spraying.
In summary, the utility model comprises a chassis, wherein the chassis is provided with a glaze spraying shell, two ends of one side of the glaze spraying shell are respectively provided with a longitudinal feeding platform and a longitudinal discharging platform, the glaze spraying shell is respectively provided with a feeding hole corresponding to the feeding platform and a discharging hole corresponding to the discharging platform, a transverse conveying line is arranged in the glaze spraying shell, a glaze spraying gun is arranged above the transverse conveying line and is connected with a glaze barrel arranged on the outer side of the glaze spraying shell, two ends of the transverse conveying line are respectively provided with a feeding steering mechanism and a discharging steering mechanism, the feeding steering mechanism is correspondingly arranged with the feeding platform, the discharging steering mechanism is correspondingly arranged with the discharging platform, and the bottom in the glaze spraying shell is provided with a glaze collecting groove. The glaze spraying device for the porcelain plate blank has the advantages that: the universality is good, is particularly suitable for glaze spraying test experiments, effectively collects redundant glaze slurry and glaze particles, avoids the damage of glaze spraying to human bodies, and prevents the condition that porcelain plate blanks are broken accidentally.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.

Claims (10)

1. A glaze spraying device for porcelain plate blanks, comprising: the device comprises a chassis, wherein a glaze spraying machine shell is arranged on the chassis, two ends of one side of the glaze spraying machine shell are respectively provided with a longitudinal feeding platform and a longitudinal discharging platform, a feeding hole corresponding to the feeding platform and a discharging hole corresponding to the discharging platform are respectively arranged on the glaze spraying machine shell, a transverse conveying line is arranged in the glaze spraying machine shell, a glaze spraying gun is arranged above the transverse conveying line and connected with a glaze barrel arranged outside the glaze spraying machine shell, two ends of the transverse conveying line are respectively provided with a feeding steering mechanism and a discharging steering mechanism, the feeding steering mechanism and the feeding platform are correspondingly arranged, the discharging steering mechanism and the discharging platform are correspondingly arranged, and a glaze collecting groove is formed in the bottom of the glaze spraying machine shell.
2. A glazing unit for porcelain plate blanks according to claim 1, wherein: the transverse conveying line comprises a transverse conveying motor and a plurality of transverse conveying belts which are uniformly arranged, and the transverse conveying motor drives the transverse conveying belts to convey materials.
3. A glazing unit for porcelain plate blanks according to claim 2, characterised in that: the feeding steering mechanism comprises a first lifting hydraulic cylinder arranged at the inner bottom of the glaze spraying shell, a first roller fixing frame is arranged on a guide rod of the first lifting hydraulic cylinder, a plurality of feeding rubber rollers which are transversely arranged are arranged on the first roller fixing frame, and the feeding rubber rollers are arranged between the transverse conveying belts.
4. A glazing unit for porcelain plate blanks according to claim 2, characterised in that: the discharging steering mechanism comprises a second lifting hydraulic cylinder arranged at the inner bottom of the glaze spraying shell, a second roller fixing frame is arranged on a guide rod of the second lifting hydraulic cylinder, a discharging conveying motor and a plurality of discharging rubber rollers which are transversely arranged are arranged on the second roller fixing frame, the discharging conveying motor drives the discharging rubber rollers to rotate through chain transmission, and the discharging rubber rollers are arranged between the transverse conveying belts.
5. A glazing unit for porcelain plate blanks according to claim 1, wherein: the feeding platform comprises a feeding conveying motor and a feeding conveying belt, and the feeding conveying motor drives the feeding conveying belt to convey materials.
6. A glazing unit for porcelain plate blanks according to claim 1, wherein: and the tail ends of the feeding steering mechanism and the transverse conveying line along the feeding direction are provided with a position sensor and a rubber baffle.
7. A glazing unit for porcelain plate blanks according to claim 1, wherein: the feed inlet and the discharge outlet are provided with lifting doors.
8. A glazing unit for porcelain plate blanks according to claim 1, wherein: and a heating lamp and a cooling mechanism are sequentially arranged on one side of the glaze spraying gun, which is close to the discharge hole.
9. A glaze spraying apparatus for porcelain plate blanks according to claim 8, wherein: the cooling mechanism comprises an air inlet valve and a filter screen which are arranged above the discharging steering mechanism, and an air outlet valve and an exhaust fan are arranged on one side of the glaze spraying machine shell.
10. A glaze spraying apparatus for porcelain plate blanks according to claim 9, wherein: the air outlet valve and the bottom of the glaze collecting tank are respectively connected with the glaze recycling device through recycling pipes.
CN202321732189.4U 2023-07-03 2023-07-03 Glaze spraying device for porcelain plate blank Active CN220428751U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321732189.4U CN220428751U (en) 2023-07-03 2023-07-03 Glaze spraying device for porcelain plate blank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321732189.4U CN220428751U (en) 2023-07-03 2023-07-03 Glaze spraying device for porcelain plate blank

Publications (1)

Publication Number Publication Date
CN220428751U true CN220428751U (en) 2024-02-02

Family

ID=89689729

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321732189.4U Active CN220428751U (en) 2023-07-03 2023-07-03 Glaze spraying device for porcelain plate blank

Country Status (1)

Country Link
CN (1) CN220428751U (en)

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