CN109760193B - Automatic production line for quartz stone plates - Google Patents
Automatic production line for quartz stone plates Download PDFInfo
- Publication number
- CN109760193B CN109760193B CN201811621182.9A CN201811621182A CN109760193B CN 109760193 B CN109760193 B CN 109760193B CN 201811621182 A CN201811621182 A CN 201811621182A CN 109760193 B CN109760193 B CN 109760193B
- Authority
- CN
- China
- Prior art keywords
- conveying
- quartz stone
- horizontal
- line
- roller group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The invention discloses an automatic production line for quartz stone plates, which comprises a mixing and distributing device, an automatic paper spreading device, a vacuum press, a drying device and a surface treatment device which are sequentially arranged; mix the distributing device including the first transfer chain that is used for carrying forming die, locate the cloth storehouse directly over the first transfer chain and locate the mixed rabbling mechanism of cloth storehouse top, mix the rabbling mechanism and be used for mixing the raw materials and the stirring, its lower extreme is equipped with the discharge gate corresponding with the cloth storehouse, the cloth storehouse is the rectangular shape structure with the width looks adaptation of first transfer chain, install the flat push pedal in the cloth storehouse, the flat push pedal passes through its up-and-down motion of lift actuating mechanism drive, and the flat push pedal passes through its length direction horizontal reciprocating motion along the cloth storehouse of horizontal drive mechanism drive, the lower extreme in cloth storehouse is equipped with the under shed of rectangular shape and is used for opening and shutting the on-off mechanism of under shed. The automatic production line for the quartz stone plates can realize automatic material distribution of the plates and improve the material distribution efficiency.
Description
Technical Field
The invention relates to artificial stone plate production equipment, in particular to an automatic production line for quartz stone plates.
Background
The quartz stone plate in the prior art generally needs to be subjected to the working procedures of material mixing, material distribution, paper laying, compaction, drying, subsequent surface treatment and the like. However, the production line for producing the quartz stone plate in the prior art only simply arranges the equipment involved in each process, and each process and among the processes still need to be operated by a large amount of manpower.
Among them, the manual operation of cloth is the most troublesome. The prior art is used for during the cloth process in the quartz stone panel course of working, generally pour the raw materials into the stirring storehouse through the manual work earlier, then discharge gate through stirring storehouse bottom discharges the raw materials into forming die in, the raw materials in the forming die need carry out the homogeneity through the workman and arrange, the workman needs many personal operations when carrying out the cloth of the raw materials in the forming die, and operating time is long, in addition, because contain the toxic substance in the raw materials of quartz stone panel, so there is certain harm to workman's health.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic production line for quartz stone plates, and improving the distribution efficiency.
The invention aims to solve the technical problem of providing an automatic production line for quartz stone plates, and reducing the operation time of workers.
In order to solve the technical problem, the invention provides an automatic production line for quartz stone plates, which comprises the following components in sequence:
the mixing and stirring mechanism is used for mixing and uniformly stirring raw materials, a discharge hole corresponding to the material distribution bin is formed in the lower end of the mixing and stirring mechanism, the material distribution bin is of a long strip-shaped structure matched with the width of the first conveying line, a flat push plate is installed in the material distribution bin and is driven to move up and down by a lifting driving mechanism, the flat push plate is driven to horizontally reciprocate along the length direction of the material distribution bin by a horizontal driving mechanism, and the lower end of the material distribution bin is provided with a long strip-shaped lower opening and a switching mechanism for opening and closing the lower opening;
the automatic paper laying device is arranged at the tail end of the first conveying line and comprises an unreeling mechanism for laying paper on the surface of a forming die below the automatic paper laying device and a splitting mechanism for cutting off the paper;
the vacuum press comprises a lower shell, an upper shell, a second conveying line and a vacuumizing assembly, wherein the upper shell covers the lower shell and can be lifted, the second conveying line penetrates between the upper shell and the lower shell, the vacuumizing assembly is used for vacuumizing the upper shell and the lower shell, and the head end of the second conveying line is adjacent to the tail end of the first conveying line;
the drying device comprises a third conveying line for conveying the forming die and a heating device for drying the forming die on the third conveying line;
and the surface treatment device is used for polishing the formed quartz stone plate.
As the improvement of the scheme, the switch mechanism comprises a middle closing plate and end closing plates arranged at two ends of the middle closing plate, the middle closing plate is driven to turn along the long edge of the middle closing plate through a turning assembly, and the end closing plates are driven to reciprocate along the length direction of the distribution bin through a horizontal pushing assembly.
As the improvement of above-mentioned scheme, mix rabbling mechanism and include columniform stirring storehouse and install in the puddler group at stirring storehouse center, the stirring storehouse is equipped with a plurality of quartz feed inlets, pigment feed inlet, resin feed inlet and curing agent feed inlet, and a plurality of quartz feed inlets are used for the feeding of the quartz powder of different particle sizes respectively, the bottom in stirring storehouse is located to the discharge gate that mixes rabbling mechanism.
As an improvement of the scheme, the horizontal driving mechanism comprises a horizontal guide rail arranged at the bottom of the stirring bin, a cross rod capable of moving on the horizontal guide rail, a conveying chain matched with the horizontal guide rail and connected with two ends of the cross rod, and a first motor for driving the conveying chain to move, the lifting driving mechanism comprises a lifting cylinder fixedly arranged in the middle of the cross rod, and the flat push plate is arranged at the output end of the lifting cylinder.
As an improvement of the above scheme, the third conveying line comprises a first horizontal conveying roller set, a middle drying conveying section and a second horizontal conveying roller set which are sequentially arranged, the middle drying conveying section is provided with a plurality of drying conveying roller sets which are arranged from top to bottom, the first horizontal conveying roller set is driven to move up and down through a first lifting driving mechanism so that the forming modules on the first horizontal conveying roller set reach the drying conveying roller set with the corresponding height, and the second horizontal conveying roller set is driven to move up and down through a second lifting driving mechanism so that the second horizontal conveying roller set moves to the drying conveying roller set with the corresponding height.
As an improvement of the above scheme, the first lifting driving mechanism and the second lifting driving mechanism both comprise a bracket, a chain transmission assembly mounted on the bracket, and a second motor for driving the chain transmission assembly to move, and the bracket is provided with a vertical guide rail for guiding the corresponding first horizontal conveying roller set or the second horizontal conveying roller set.
As an improvement of the above scheme, be equipped with the delivery chain of getting the mould between drying device and the surface treatment device, the delivery chain of getting the mould includes ground guide rail and installs first mould roller set and the second mould roller set on ground guide rail, the length direction of ground guide rail is perpendicular with the direction of delivery of the horizontal transport roller set of second, the top of the horizontal transport roller set of second is equipped with the sucking disc subassembly, the sucking disc subassembly is used for upwards absorbing the quartz stone panel that has formed on the horizontal transport roller set of second to make forming die transfer to first mould roller set, and transfer first mould roller set to side, after forming die is transferred, the sucking disc subassembly drops quartz stone panel on the horizontal transport roller set of second, so that quartz stone panel transfers to the second mould roller set.
As an improvement of the above scheme, the molding die further comprises a circulating conveying line, the material mixing and distributing device, the vacuum press and the drying device are sequentially arranged along a straight line direction, the circulating conveying line is arranged in parallel with the material mixing and distributing device, the vacuum press and the drying device, one end of the circulating conveying line is connected with the first mold taking roller set and used for transferring the molding die on the first mold taking roller set to the other end, and the other end of the circulating conveying line is connected with the first conveying line and used for conveying the molding die to the first conveying line.
As an improvement of the scheme, the circulating conveying line comprises a feeding conveying roller set, a cleaning conveying device, an air drying conveying device and a discharging conveying roller set which are sequentially arranged; the cleaning and conveying device comprises a first cleaning roller set and a second cleaning roller set which are arranged up and down, a clamping mechanism used for clamping the space between the first cleaning roller set and the second cleaning roller set, a turnover mechanism used for turning over a forming die clamped by the clamping mechanism and a spraying mechanism used for cleaning the forming die, when the cleaning and conveying device works, the spraying mechanism firstly sprays water to the die cavity surface of the forming die for cleaning, the cleaned forming die is turned over for 180 degrees through the turnover mechanism so as to pour out water in the die cavity of the forming die, and finally the forming die is turned over for 180 degrees through the turnover mechanism so as to return the forming die to the original position; the air-drying conveying device comprises an air-drying roller set used for conveying the forming die and a blowing mechanism used for blowing hot air to the forming die on the air-drying roller set, and the blowing mechanism is used for enabling the forming die to be in a dry state.
As an improvement of the scheme, the center of the flat push plate is provided with a stirring rod extending downwards.
The embodiment of the invention has the following beneficial effects:
the mixing and distributing device of the invention mixes and evenly stirs the raw materials through the mixing and stirring mechanism, a material distribution bin is arranged between the first conveying line and the mixing and stirring mechanism, the mixed and stirred raw materials are introduced into the material distribution bin, meanwhile, the lifting driving mechanism drives the flat push plate to ascend or descend to a certain height, and when the flat push plate ascends to a set height, the horizontal driving mechanism drives the flat push plate to reciprocate along the length direction, thereby pushing the raw materials in the higher area to the lower area to ensure that the raw materials in the material distribution bin are uniformly distributed, closing the feed opening of the mixing and stirring mechanism after the mixing and stirring mechanism finishes feeding, closing the feed opening, the mixing and stirring mechanism carries out the next stirring, and simultaneously, the switch mechanism opens the lower opening to discharge the raw materials in the material distribution bin downwards, and the first conveying line below the distribution bin can move forwards at the same time, so that automatic distribution of the forming die on the first conveying line is realized.
The lifting driving mechanism drives the flat push plate to lift according to materials required by the quartz stone plate, when the quartz stone plate is large, the lifting driving mechanism drives the flat push plate to a relatively high position, and when the quartz stone plate is small, the lifting driving mechanism drives the flat push plate to a relatively low position, so that the lifting driving mechanism is suitable for processing the quartz stone plates with different sizes.
The automatic production line for the quartz stone plates can realize automatic material distribution of the plates, improve the material distribution efficiency, and greatly reduce manual operation and labor cost in the material distribution process.
Drawings
FIG. 1 is a structural layout view of an automatic production line for a quartzite plate according to the present invention;
FIG. 2 is a schematic structural view of the mixing and distributing device of the present invention;
FIG. 3 is a schematic view of another embodiment of the mixing and dispensing apparatus of the present invention;
FIG. 4 is a schematic structural diagram of a distribution bin of the present invention;
FIG. 5 is a schematic view of the vacuum press of the present invention;
FIG. 6 is a schematic structural diagram of the drying apparatus of the present invention;
FIG. 7 is a schematic view of the cleaning and conveying apparatus of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
Referring to the attached drawings 1 to 7, the invention discloses an automatic production line for quartz stone plates, which comprises a mixed material distribution device 1, an automatic paper laying device 2, a vacuum press 3, a drying device 4 and a surface treatment device 5 which are sequentially arranged.
Referring to fig. 2 to 4, the mixing and distributing device 1 includes a first conveying line 11 for conveying the forming mold, a distributing bin 12 disposed directly above the first conveying line 11, and a mixing and stirring mechanism 13 disposed above the distributing bin 12, the mixing and stirring mechanism 13 is used for mixing and stirring the raw materials, a discharge port 130 corresponding to the distributing bin 12 is disposed at the lower end of the mixing and stirring mechanism, the distributing bin 12 is a strip-shaped structure adapted to the width of the first conveying line 11, a flat pushing plate 14 is installed in the distributing bin 12, the flat pushing plate 14 drives the horizontal pushing plate to move up and down through a lifting driving mechanism 15, the flat pushing plate 14 drives the horizontal pushing plate to move horizontally along the length direction of the distributing bin 12 through a horizontal driving mechanism 16, and the lower end of the distributing bin 12 is provided with a strip-shaped lower opening 121 and a switch mechanism 17 for opening and closing the lower opening 121. Wherein, mix rabbling mechanism 13 and include columniform stirring storehouse 131 and install in the puddler group 132 at stirring storehouse 131 center, stirring storehouse 131 is equipped with a plurality of quartz feed inlets, pigment feed inlet, resin feed inlet and curing agent feed inlet, and a plurality of quartz feed inlets are used for the feeding of the quartz powder of different particle sizes respectively, the bottom of stirring storehouse 131 is located to the discharge gate 130 of mixing rabbling mechanism 13. Wherein, the structure of the lower half part of the stirring bin 131 is shown in fig. 2, and the stirring bin further comprises an upper half part, and the plurality of quartz stone feed inlets, the pigment feed inlet, the resin feed inlet and the curing agent feed inlet can be arranged on the side wall of the lower half part of the stirring bin 131, and also can be arranged on the upper half part. The production raw materials of the automatic production line for the quartz stone plates comprise various quartz stone powder materials with different particle sizes, pigment raw materials, resin raw materials and curing agent raw materials. Wherein, the center of the flat push plate 14 is preferably provided with a stirring rod 141 extending downwards. Stirring to the storage silo is realized through puddler 141, improves the smoothness nature of mixing the raw materials unloading.
The mixing and distributing device 1 of the invention mixes and evenly stirs raw materials through the mixing and stirring mechanism 13, the distributing bin 12 is arranged between the first conveying line 11 and the mixing and stirring mechanism 13, the mixed and stirred raw materials are introduced into the distributing bin 12, simultaneously, the lifting driving mechanism 15 drives the flat push plate 14 to ascend or descend to a certain height, after the flat push plate 14 ascends to a set height, the horizontal driving mechanism 16 drives the flat push plate to reciprocate along the length direction, so that the raw materials in a higher area are pushed to a lower area, so that the raw materials in the distributing bin 12 are evenly distributed, after the mixing and stirring mechanism 13 finishes blanking, the blanking port of the mixing and stirring mechanism 13 is closed, after the mixing and stirring mechanism 13 is closed, the switching mechanism 17 opens the lower opening 121, so that the raw materials in the distributing bin 12 are discharged downwards, and the first conveying line 11 below the distributing bin 12 moves forwards at the same time, and then realize the automatic cloth of forming die on first transfer chain 11.
The lifting driving mechanism 15 drives the flat push plate 14 to lift according to the materials required by the quartz stone plate, when the quartz stone plate is large, the lifting driving mechanism 15 drives the flat push plate 14 to a relatively high position, and when the quartz stone plate is small, the lifting driving mechanism 15 drives the flat push plate 14 to a relatively low position, so that the lifting driving mechanism is suitable for processing the quartz stone plates with different sizes.
Specifically, the switch mechanism 17 preferably includes an intermediate closing plate 171 and end closing plates 172 disposed at two ends of the intermediate closing plate 171, the intermediate closing plate 171 is driven by a turning assembly 173 to turn along its long side, and the end closing plates 172 are driven by a horizontal pushing assembly to reciprocate along the length direction of the distribution bin 12. The switching mechanism 17 of the invention realizes the adjustment of the length of the lower opening 121 through the end closing plates 172 at the two ends of the middle closing plate 171, and when a wider quartz stone plate needs to be processed, the end closing plates 172 are driven to move outwards a plurality of times through the horizontal pushing assembly 174 until the end closing plates are matched with the width of the quartz stone plate, so that the size of the quartz stone plate is matched, and the automatic material distribution precision is further improved. Wherein, the turnover component 173 can be a cylinder, one end of the cylinder is hinged with the outer side wall of the material distribution bin, and the other end is hinged with the outer surface of the intermediate closing plate 171.
The horizontal driving mechanism 16 includes a horizontal guide rail 161 installed at the bottom of the stirring bin 131, a cross bar 162 capable of moving on the horizontal guide rail 161, a transmission chain (not shown in the drawings) adapted to the horizontal guide rail 161 and connected to two ends of the cross bar 162, and a first motor (not shown in the drawings) for driving the transmission chain to move, the lifting driving mechanism 15 includes a lifting cylinder fixedly installed in the middle of the cross bar 162, and the flat push plate 14 is installed at an output end of the lifting cylinder. According to the invention, the horizontal guide rail 161 in the horizontal driving mechanism 16 is arranged at the bottom of the stirring bin 131, so that other supports are not needed for independently installing the horizontal guide rail 161, the structure can be simplified, and the integration level of equipment can be improved.
The automatic paper laying device 2 is arranged at the tail end of the first conveying line 11 and comprises an unreeling mechanism and a splitting mechanism, wherein the unreeling mechanism is used for laying paper on the surface of a forming die below the unreeling mechanism, and the splitting mechanism is used for cutting off the paper. According to the automatic production line, the paper is automatically laid above the forming die through the unwinding mechanism in the automatic paper laying device 2, and then the paper is automatically cut off through the cutting mechanism.
Referring to fig. 5, the vacuum press 3 includes a lower shell 31, an upper shell 32 which covers the lower shell 31 and can be lifted, a second conveying line 33 which penetrates between the upper shell 32 and the lower shell 31, and a vacuum pumping assembly 34 for pumping vacuum to the upper shell 32 and the lower shell 31, wherein the head end of the second conveying line 33 is adjacent to the tail end of the first conveying line 11. The automatic production line of the invention pumps out the air in the upper and lower shells (31, 32) through the vacuum pumping assembly 34, so as to realize the compaction of the raw materials in the forming die. The vacuum press 3 is preferably provided with a vibration assembly, and the vibration assembly drives the forming die to vibrate, so that the compaction function of the raw materials is further realized. The second conveying line 33 is preferably a belt conveying line.
Referring to fig. 6, the drying device 4 includes a third conveying line for conveying the forming molds and a heating device for drying the forming molds on the third conveying line. The automatic production line conveys the forming die through the third conveying line, and the forming die on the third conveying line is dried through the heating device.
The third conveying line preferably comprises a first horizontal conveying roller group 41, an intermediate drying conveying section 42 and a second horizontal conveying roller group 43 which are sequentially arranged, the intermediate drying conveying section 42 is provided with a plurality of drying conveying roller groups 421 which are vertically arranged, the first horizontal conveying roller group 41 is driven by a first lifting driving mechanism 44a to move up and down so that the forming modules on the first horizontal conveying roller group 41 reach the drying conveying roller group 421 with the corresponding height, and the second horizontal conveying roller group 43 is driven by a second lifting driving mechanism 44b to move up and down so that the second horizontal conveying roller group 43 moves to the drying conveying roller group 421 with the corresponding height. According to the third conveying line, the quartz stone plates in the forming cavities are simultaneously dried through the multi-layer drying conveying roller set 421 in the middle drying conveying section 42, and therefore the drying efficiency is improved.
Specifically, each of the first elevation driving mechanism 44a and the second elevation driving mechanism 44b includes a bracket 441, a chain transmission assembly 442 mounted on the bracket 441, and a second motor 443 for driving the chain transmission assembly 442 to move, and the bracket 441 is provided with a vertical guide rail for guiding the corresponding first horizontal conveying roller set 41 or the second horizontal conveying roller set 43. The first elevation driving mechanism 44a and the second elevation driving mechanism 44b of the present invention improve the stability of elevation of the first horizontal conveyance roller group 41 and the second horizontal conveyance roller group 43 by vertical guide rails.
The surface treatment device 5 is used for polishing the formed quartz stone plate. Of these, the surface treatment device 5 in fig. 1 shows only a part of the set of conveyor rolls. The surface treatment device 5 preferably comprises a rough grinding device, a fine grinding device and the like, and the specific structure thereof can refer to the polishing equipment in the prior art, which is not described in detail herein.
The subsequent treatment of the automatic quartz stone plate production line can also be provided with a cutting mechanism, a larger quartz stone plate is cut into a plurality of smaller quartz stone plates by the cutting mechanism, and the production efficiency is improved by producing the larger quartz stone plate.
In addition, a mold taking conveying line 6 is arranged between the drying device 4 and the surface treatment device 5, the mold taking conveying line 6 comprises a ground guide rail 61, and a first mold taking roller group 62 and a second mold taking roller group 63 which are installed on the ground guide rail 61, the length direction of the ground guide rail 161 is perpendicular to the conveying direction of the second horizontal conveying roller group 43, a sucker assembly 7 is arranged above the second horizontal conveying roller group 43, the sucker assembly 7 is used for sucking the formed quartz stone plate on the second horizontal conveying roller group 43 upwards so that the forming mold is transferred to the first mold taking roller group 62, the first mold taking roller group 62 is transferred to the side, and after the forming mold is transferred, the sucker assembly 7 descends the quartz stone plate to the second horizontal conveying roller group 43 so that the quartz stone plate is transferred to the second mold taking roller group 63. Specifically, after the drying is completed, the second horizontal conveying roller set 43 is moved to a corresponding height, then the forming mold is driven to the second horizontal conveying roller set 43, the second horizontal conveying roller set 43 is lowered to the lowest position, then the demolding operation is performed, when in demolding, firstly, the quartz stone plate in the forming mold is sucked through the suction cup assembly 7, the quartz stone plate is lifted upwards, then the forming mold on the second horizontal conveying roller set 43 is driven to the first mold taking roller set 62 adjacent to the second horizontal conveying roller set 43, the first mold taking roller set 62 moves the forming mold to one side, while moving, the second mold taking roller set 63 moves to a position adjacent to the second horizontal conveying roller set 43, finally, the quartz stone plate is put down onto the second horizontal conveying roller set 43 through the suction cup assembly 7, and the quartz stone is transferred to the second mold taking roller set 63 through the second horizontal conveying roller set 43, thereby realizing the automatic mould taking of the quartz stone plate. The mold taking structure in the automatic production line is simple and convenient to operate.
Further, the automatic production line provided by the invention further comprises a circulating conveying line, the material mixing and distributing device 1, the vacuum press 3 and the drying device 4 are sequentially arranged in a linear direction, the circulating conveying line is arranged in parallel with the material mixing and distributing device 1, the vacuum press 3 and the drying device 4, one end of the circulating conveying line is arranged adjacent to the first mold taking roller set 62 and used for transferring the forming molds on the first mold taking roller set to the other end, and the other end of the circulating conveying line is arranged adjacent to the first conveying line 11 and used for conveying the forming molds to the first conveying line 11. The automatic production line automatically transfers the used forming die cavities to the mixing and distributing device 1 through the circulating conveying line without manual transportation.
Specifically, referring to fig. 1 and fig. 7, the circulating conveyor line includes a feeding conveyor roller group 81, a cleaning conveyor 82, an air drying conveyor 83 and a discharging conveyor roller group 84 which are arranged in sequence; the cleaning and conveying device 82 comprises a first cleaning roller set 821 and a second cleaning roller set 822 which are arranged up and down, a clamping mechanism 823 for clamping between the first cleaning roller set 821 and the second cleaning roller set 822, a turnover mechanism 824 for turning over the forming mold clamped by the clamping mechanism 823 and a spraying mechanism (not shown in the drawing) for cleaning the forming mold, wherein when the cleaning and conveying device works, the spraying mechanism firstly sprays water to the cavity surface of the forming mold for cleaning, the cleaned forming mold is turned over for 180 degrees through the turnover mechanism 824 so as to pour out water in the cavity of the forming mold, and finally the forming mold is turned over for 180 degrees through the turnover mechanism 824 so as to return the forming mold to the original position; the air-drying conveying device 83 comprises an air-drying roller set used for conveying the forming mold and an air blowing mechanism used for blowing hot air to the forming mold on the air-drying roller set, and the air blowing mechanism is used for enabling the forming mold to be in a dry state. The overturning mechanism preferably comprises an overturning plate and a driving source for driving the overturning plate to rotate.
Correspondingly, the automatic production line further comprises a transfer mechanism, wherein one end of the surface treatment device 5 is provided with an input roller set, and the transfer mechanism is used for transferring the quartz stone plate on the mold removal conveying line 6 to the input roller set. The transfer mechanism may be a structure that moves by using an adsorption principle, and specifically, the transfer mechanism includes an adsorption tray, an up-down driving assembly that drives the adsorption tray to ascend and descend, and a translation driving assembly that drives the up-down driving assembly to horizontally reciprocate.
The automatic production line realizes the automatic demoulding and the automatic transferring functions of the quartz stone plate and the forming die through the circulating conveying line and the transferring mechanism, thereby greatly reducing the manual operation and the cost.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a quartz stone panel automatic production line which characterized in that, including setting gradually:
the mixing and stirring mechanism is used for mixing and uniformly stirring raw materials, a discharge hole corresponding to the material distribution bin is formed in the lower end of the mixing and stirring mechanism, the material distribution bin is of a long strip-shaped structure matched with the width of the first conveying line, a flat push plate is installed in the material distribution bin and is driven to move up and down by a lifting driving mechanism, the flat push plate is driven to horizontally reciprocate along the length direction of the material distribution bin by a horizontal driving mechanism, and the lower end of the material distribution bin is provided with a long strip-shaped lower opening and a switching mechanism for opening and closing the lower opening;
the automatic paper laying device is arranged at the tail end of the first conveying line and comprises an unreeling mechanism for laying paper on the surface of a forming die below the automatic paper laying device and a splitting mechanism for cutting off the paper;
the vacuum press comprises a lower shell, an upper shell, a second conveying line and a vacuumizing assembly, wherein the upper shell covers the lower shell and can be lifted, the second conveying line penetrates between the upper shell and the lower shell, the vacuumizing assembly is used for vacuumizing the upper shell and the lower shell, and the head end of the second conveying line is adjacent to the tail end of the first conveying line;
the drying device comprises a third conveying line for conveying the forming die and a heating device for drying the forming die on the third conveying line;
and the surface treatment device is used for polishing the formed quartz stone plate.
2. The automatic production line for quartz stone slabs according to claim 1, wherein the switching mechanism comprises an intermediate closing plate and end closing plates arranged at two ends of the intermediate closing plate, the intermediate closing plate is driven by the overturning assembly to overturn along the long edge of the intermediate closing plate, and the end closing plates are driven by the horizontal pushing assembly to reciprocate along the length direction of the distribution bin.
3. The automatic quartz stone plate production line of claim 1, wherein the mixing and stirring mechanism comprises a cylindrical stirring bin and a stirring rod set installed in the center of the stirring bin, the stirring bin is provided with a plurality of quartz stone feeding holes, a pigment feeding hole, a resin feeding hole and a curing agent feeding hole, the plurality of quartz stone feeding holes are respectively used for feeding quartz stone powders with different particle sizes, and the discharging hole of the mixing and stirring mechanism is arranged at the bottom of the stirring bin.
4. The automatic production line of the quartzite plate as claimed in claim 3, wherein the horizontal driving mechanism comprises a horizontal guide rail arranged at the bottom of the stirring bin, a cross bar capable of moving on the horizontal guide rail, a conveying chain matched with the horizontal guide rail and connected with two ends of the cross bar, and a first motor for driving the conveying chain to move, the lifting driving mechanism comprises a lifting cylinder fixedly arranged in the middle of the cross bar, and the flat push plate is arranged at the output end of the lifting cylinder.
5. The automatic production line of quartz stone plates of claim 1, characterized in that, the third transfer chain includes the first horizontal transfer roller group, middle stoving conveying section and the second horizontal transfer roller group that set gradually, middle stoving conveying section is equipped with a plurality of stoving conveying roller groups of arranging from top to bottom, first horizontal transfer roller group is through first lift actuating mechanism drive up-and-down motion to make the shaping module on the first horizontal transfer roller group reach the stoving conveying roller group of corresponding height, the second horizontal transfer roller group is through second lift actuating mechanism drive up-and-down motion to make the second horizontal transfer roller group move to the stoving conveying roller group of corresponding height.
6. The automatic production line for quartz stone slabs according to claim 5, wherein the first lifting driving mechanism and the second lifting driving mechanism each comprise a bracket, a chain transmission assembly mounted on the bracket, and a second motor for driving the chain transmission assembly to move, and the bracket is provided with a vertical guide rail for guiding the corresponding first horizontal conveying roller set or the second horizontal conveying roller set.
7. The automatic production line of quartz stone slabs of claim 6, wherein a mold-taking conveying line is arranged between the drying device and the surface treatment device, the mold-taking conveying line comprises a ground guide rail, and a first mold-taking roller group and a second mold-taking roller group which are installed on the ground guide rail, the length direction of the ground guide rail is perpendicular to the conveying direction of the second horizontal conveying roller group, a sucker assembly is arranged above the second horizontal conveying roller group, the sucker assembly is used for sucking the quartz stone slabs which are formed on the second horizontal conveying roller group upwards so that the forming molds are transferred to the first mold-taking roller group, the first mold-taking roller group is transferred to the side, and after the forming molds are transferred, the sucker assembly lowers the quartz stone slabs onto the second horizontal conveying roller group so that the quartz stone slabs are transferred to the second mold-taking roller group.
8. The automatic production line for quartz stone slabs as claimed in claim 7, further comprising a circulating conveyor line, wherein the mixing and distributing device, the vacuum press and the drying device are sequentially arranged in a straight line direction, the circulating conveyor line is arranged in parallel with the mixing and distributing device, the vacuum press and the drying device, one end of the circulating conveyor line is connected with the first mold-taking roller set and used for transferring the forming molds on the first mold-taking roller set to the other end, and the other end of the circulating conveyor line is connected with the first conveyor line and used for conveying the forming molds to the first conveyor line.
9. The automatic production line for quartz stone slabs according to claim 8, wherein the circulating conveyor line comprises a feeding conveyor roller set, a cleaning conveyor device, an air drying conveyor device and a discharging conveyor roller set which are arranged in sequence; the cleaning and conveying device comprises a first cleaning roller set and a second cleaning roller set which are arranged up and down, a clamping mechanism used for clamping the space between the first cleaning roller set and the second cleaning roller set, a turnover mechanism used for turning over a forming die clamped by the clamping mechanism and a spraying mechanism used for cleaning the forming die, when the cleaning and conveying device works, the spraying mechanism firstly sprays water to the die cavity surface of the forming die for cleaning, the cleaned forming die is turned over for 180 degrees through the turnover mechanism so as to pour out water in the die cavity of the forming die, and finally the forming die is turned over for 180 degrees through the turnover mechanism so as to return the forming die to the original position; the air-drying conveying device comprises an air-drying roller set used for conveying the forming die and a blowing mechanism used for blowing hot air to the forming die on the air-drying roller set, and the blowing mechanism is used for enabling the forming die to be in a dry state.
10. The automated quartz stone slab production line of any one of claims 1 to 9, wherein the center of the flat push plate is provided with a downwardly projecting stirring rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811621182.9A CN109760193B (en) | 2018-12-28 | 2018-12-28 | Automatic production line for quartz stone plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811621182.9A CN109760193B (en) | 2018-12-28 | 2018-12-28 | Automatic production line for quartz stone plates |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109760193A CN109760193A (en) | 2019-05-17 |
| CN109760193B true CN109760193B (en) | 2020-07-07 |
Family
ID=66450309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811621182.9A Active CN109760193B (en) | 2018-12-28 | 2018-12-28 | Automatic production line for quartz stone plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109760193B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112062501A (en) * | 2020-09-18 | 2020-12-11 | 安徽弗仕通实业有限公司 | Automatic quartz plate production process |
| CN114472308A (en) * | 2021-12-30 | 2022-05-13 | 广东中旗新材料股份有限公司 | Intelligent flexible production system for artificial quartz stone |
| CN115709509A (en) * | 2022-11-11 | 2023-02-24 | 山东万维智能装备有限公司 | Light wallboard machine-shaping device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101200097B (en) * | 2007-12-24 | 2010-07-21 | 广东科达机电股份有限公司 | Tumbling and splashing medallion burden distribution device |
| CN202201485U (en) * | 2011-07-25 | 2012-04-25 | 北京世纪地和科技有限公司 | Material feeding and distributing device |
| CN202540466U (en) * | 2012-04-06 | 2012-11-21 | 万峰石材科技有限公司 | Secondary material distribution equipment of artificial quartz plate |
| CN106363791B (en) * | 2015-07-23 | 2019-01-04 | 佛山市东鹏陶瓷有限公司 | A kind of distributing method of Ceramic Tiles, production method and its scraper plate used |
| CN105439494A (en) * | 2015-11-23 | 2016-03-30 | 本益科技股份有限公司 | Ecological texture artificial quartzite sheet material and preparation method thereof |
| CN106945153B (en) * | 2017-03-30 | 2019-07-19 | 佛山市卓益机电有限公司 | A kind of ceramic adobe powder carry molding structure |
| CN207310159U (en) * | 2017-09-28 | 2018-05-04 | 淄博致力佳新材料科技有限公司 | Embossment foamed ceramic plate production equipment |
-
2018
- 2018-12-28 CN CN201811621182.9A patent/CN109760193B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN109760193A (en) | 2019-05-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109760193B (en) | Automatic production line for quartz stone plates | |
| CN107444909B (en) | Automatic processing device for large-size workpiece | |
| KR101641341B1 (en) | Apparatus and method for manufacturing building construction board | |
| CN106272904A (en) | A kind of convertible forming machine for concrete building unit | |
| CN111113639B (en) | Gypsum mould box production line and production process | |
| KR101833270B1 (en) | Apparatus for bonding release film for separating artificial stone from rubber mold | |
| CN107932971B (en) | Pressing production system for extrusion molding product | |
| CN113043448A (en) | Ceramic production line | |
| CN112356257A (en) | Demoulding device for concrete block | |
| CN1211191C (en) | Ceramic tile composite material distributing equipment and distributing method, produced products thereof | |
| CN204640493U (en) | A kind of hollow brick auto-dividing former | |
| KR101153849B1 (en) | Koji making machine | |
| CN108394015A (en) | A kind of concrete elevator counterweight block automatic assembly line | |
| CN114160489B (en) | Magnetic core grinding, cleaning and drying integrated machine | |
| CN206154480U (en) | Convertible concrete member make -up machine | |
| CN111112013B (en) | Automatic brick making system | |
| CN210705285U (en) | Device for manufacturing building product by using construction slurry | |
| CN208392309U (en) | A kind of concrete elevator counterweight block automatic assembly line | |
| CN113319979A (en) | Quick production device and production method of rice straw bricks | |
| KR200378718Y1 (en) | Pulp-mold forming apparatus | |
| CN208163961U (en) | Elevator counterweight block automatic production line | |
| CN207954206U (en) | A kind of bilayer clamp dog forcing press | |
| CN111136926A (en) | Production line for producing artificial stone | |
| CN103817787A (en) | Demolding and classifying crane for hollow partition battens | |
| CN212124243U (en) | Production line for producing artificial stone |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211102 Address after: 527100 room 321, third floor, office building, Yunan industrial transfer industrial park, Dawan Town, Yunan County, Yunfu City, Guangdong Province Patentee after: Yunfu opalli New Material Technology Co.,Ltd. Address before: 528000 No. 14, Qiaoxing Road, Nanshan Town, Sanshui District, Foshan City, Guangdong Province Patentee before: FOSHAN OPALY COMPOSITE MATERIALS CO.,LTD. |