CN110900801A

CN110900801A - Automatic glazing machine for ceramics

Info

Publication number: CN110900801A
Application number: CN201811077717.0A
Authority: CN
Inventors: 肖信芳; 丁进
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-09-15
Filing date: 2018-09-15
Publication date: 2020-03-24

Abstract

The invention discloses an automatic glazing machine for ceramics, which comprises an electric control system, a pneumatic control system, a rack, a first station swing mechanism, a second station swing mechanism and a clamping mechanism, wherein the electric control system and the pneumatic control system are both arranged in the rack, the two ends of the rack are respectively provided with the first station swing mechanism and the second station swing mechanism, the first station swing mechanism comprises a first station swing box, a first blank suction device, a blank discharge and soot blowing device, a refined blank opening device, a blank handle correction device and an inner glaze spraying device, the electric control system and the pneumatic control system are both arranged in the rack, the two ends of the rack are respectively provided with the first station swing mechanism and the second station swing mechanism, and the survival processes of automatic soot blowing, refined opening, inner glaze spraying, outer glaze soaking and bottom glaze of ceramic cups, bowls and bottles are realized by replacing a manual production line through machinery, the labor intensity is reduced, the production efficiency is improved, the product quality is improved.

Description

Automatic glazing machine for ceramics

Technical Field

The invention relates to the technical field of ceramic glazing, in particular to an automatic ceramic glazing machine.

Background

The glaze is prepared by coating a plurality of substances prepared by taking quartz, feldspar, borax, clay and the like as raw materials on the surface of porcelain or pottery, firing the substances to form glass luster, which can be divided into crystal glaze crackle glaze and the like, coating a vitreous glaze layer on a fired blank, and mainly playing a role in protection and decoration.

Disclosure of Invention

The invention aims to provide an automatic ceramic glazing machine which has the advantages of high production efficiency and high product quality and can solve the problems in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic glazing machine for ceramics comprises an electric control system, a pneumatic control system, a rack, a first station swing mechanism, a second station swing mechanism and a clamping mechanism, wherein the electric control system and the pneumatic control system are both arranged in the rack, the two ends of the rack are respectively provided with the first station swing mechanism and the second station swing mechanism, the first station swing mechanism comprises a first station rotary box, a first blank suction device, a blank discharge and soot blowing device, a fine blank opening device, a blank correction handle device and an inner glaze spraying device, the outer wall of the first station rotary box is fixedly connected with the first blank suction device, the first blank suction devices are provided with four groups, the four groups of the first blank suction devices are positioned at four different directions of the first station rotary box, the blank discharge and soot blowing device, the fine blank opening device, the blank correction handle device and the inner glaze spraying and soot blowing device are respectively arranged below the first blank suction devices, and the four groups of the first blank suction devices are respectively driven by the rotation of the first station rotary box to rotate with the blank discharge and soot blowing, The device comprises a fine blank opening device, a blank handle correcting device and an inner glaze spraying device which are in butt joint, wherein the blank placing and dust blowing device comprises a tray with holes and a lifting mechanism, the tray with holes is connected with the lifting mechanism, one end of the lifting mechanism is fixed on a rack, a first sponge is arranged on the side wall of the rack and positioned on the fine blank opening device, the inner glaze spraying device comprises a glaze spraying basin, a glaze spraying pipe and an elastic screen, the glaze spraying pipe is installed inside the glaze spraying basin, the elastic screen is arranged on the surface of the glaze spraying basin, the glaze spraying pipe extends out of the elastic screen, the outer wall of the glaze spraying basin is connected with a clamping mechanism, the clamping mechanism comprises a clamp, a rotating shaft and a clamp fixing shaft, the clamp is fixedly connected with the rotating shaft, the other end of the rotating shaft is installed on the clamp fixing shaft, the bottom of the clamp fixing shaft is connected with the rack, a first conveying belt is installed on the rack, a second station rotating, The green body orientation correcting device, the external glaze soaking device, the bottom opening wiping device, the second conveying belt and the second green body absorbing device are provided with four groups, the four groups of second green body absorbing devices are respectively in butt joint with the green body orientation correcting device, the external glaze soaking device, the bottom opening wiping device and the second conveying belt under the rotation driving of the second station rotary box, the external glaze soaking device comprises an external glaze basin, a baffle and a water pump, the external glaze basin is installed below the water pump, and the baffle is located on one side of the water pump.

Preferably, the bottom wiping opening device comprises a second sponge and a rotating disk, and the second sponge is mounted on the rotating disk.

Preferably, the first conveyor belt and the second conveyor belt have center lines perpendicular to each other.

Preferably, the clamping mechanism is located between the first station slewing mechanism and the second station slewing mechanism.

Preferably, automatic rotary suckers are installed inside the first blank sucking device and the second blank sucking device and connected with the lifting rod, and air cylinders are arranged on the automatic rotary suckers.

Compared with the prior art, the invention has the following beneficial effects: the blank mouth of the blank body is downwards placed on a tray with holes, the automatic rotating sucker sucks the bottom of the blank body through the driving of a lifting mechanism, in the ascending process, the gas is sprayed into the blank through the central hole of the tray with the hole, the procedure of manual soot blowing is replaced, the manual labor intensity is reduced, the operation is simple, can produce products with high efficiency, can easily realize batch production, can automatically rotate the sucking disc to suck the bottom of the blank body and automatically rotate, the first sponge is mutually rubbed by the driving of the lifting mechanism, the process of manually operating the fine blank opening is replaced, on the basis of reducing the manual demand, the product quality is improved, the automatic rotary sucker sucks the bottom of the green body to be in butt joint with the elastic screen, after the green body is placed on the elastic screen in an inverted mode, and the inner glaze spraying device sprays the inner glaze, the clamp clamps the blank inversely placed on the inner glaze spraying device, and the blank opening sprayed with the inner glaze is upwards placed through the overturning of the clamp. The automatic rotating sucker is used for sucking the blank, the blank descends into the outer glaze basin through the lifting mechanism, the blank ascends after being soaked with the outer glaze, the outer glaze basin realizes the supplement of the glaze through the adjusted baffle and the water pump in the ascending process, the glaze level is kept, the manual outer glaze soaking process is replaced, the product quality is improved, the manual labor intensity is reduced, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic front view of the overall structure of the present invention;

FIG. 2 is a schematic top view of the overall structure of the present invention;

FIG. 3 is a schematic side view of a second station swing mechanism of the present invention;

FIG. 4 is an assembly schematic of the present invention;

FIG. 5 is a schematic view of a clamping mechanism of the present invention;

FIG. 6 is a schematic top view of the inner glaze spraying device of the present invention.

In the figure: 1. an electronic control system; 2. an air control system; 3. a frame; 31. a first conveyor belt; 4. a first station swing mechanism; 41. a first station rotary box; 42. a first blank absorbing device; 43. a blank discharging and soot blowing device; 431. a tray with holes; 432. a lifting mechanism; 44. a fine blank opening device; 441. a first sponge; 45. a blank handle correction device; 46. an inner glaze spraying device; 461. a glaze spraying basin; 462. spraying a glaze pipe; 463. an elastic screen; 47. automatically rotating the suction cup; 471. a cylinder; 48. a lifting rod; 5. a second station swing mechanism; 51. a second station rotary box; 52. a billet orientation correcting device; 53. an external glaze soaking device; 531. an outer glaze basin; 532. a baffle plate; 533. a water pump; 54. a bottom opening wiping device; 541. a second sponge; 542. rotating the disc; 55. a second conveyor belt; 56. a second blank suction device; 6. a clamping mechanism; 61. a clamp; 62. a rotating shaft; 63. the clamp is fixed on the shaft.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, an automatic ceramic glazing machine includes an electronic control system 1, an air control system 2, a frame 3, a first station swing mechanism 4, a second station swing mechanism 5 and a clamping mechanism 6, wherein the electronic control system 1 and the air control system 2 are both installed inside the frame 3, and the first station swing mechanism 4 and the second station swing mechanism 5 are respectively disposed at two ends of the frame 3, and is characterized in that: the first station rotating mechanism 4 comprises a first station rotating box 41, a first blank absorbing device 42, a blank discharging and soot blowing device 43, a fine blank opening device 44, a blank correcting handle device 45 and an inner glaze spraying device 46, the outer wall of the first station rotating box 41 is fixedly connected with the first blank absorbing device 42, the first blank absorbing device 42 is provided with four groups, the four groups of the first blank absorbing devices 42 are positioned at four different positions of the first station rotating box 41, the blank discharging and soot blowing device 43, the fine blank opening device 44, the blank correcting handle device 45 and the inner glaze spraying device 46 are respectively arranged below the first blank absorbing device 42, the four groups of the first blank absorbing devices 42 are respectively butted with the blank discharging and soot blowing device 43, the fine blank opening device 44, the blank correcting handle device 45 and the inner glaze spraying device 46 under the rotation of the first station rotating box 41, the blank discharging and soot blowing device 43 comprises a perforated tray 431 and a lifting mechanism 432, the perforated tray 431 is connected with the lifting mechanism 432, one end of the lifting mechanism 432 is fixed on the frame 3, a blank mouth of the blank body is placed on the tray 431 with holes downwards, the automatic rotary sucker 47 sucks the blank bottom through the driving of the lifting mechanism 432, in the lifting process, the gas is jetted out of the blank through the center hole of the tray 431 with holes, the manual operation soot blowing process is replaced, the manual labor intensity is reduced, the operation is simple, the product can be efficiently produced, the batch production can be easily realized, the first sponge 441 is arranged on the side wall of the frame 3, the first sponge 441 is positioned on the fine blank mouth device 44, the automatic rotary sucker 47 sucks the blank bottom, the automatic rotation is realized, the product is mutually rubbed with the first sponge 441 through the driving of the lifting mechanism 432, the manual operation fine blank mouth process is replaced, the product quality is improved on the basis of reducing the manual demand, the inner glaze spraying device 46 comprises a glaze spraying basin 461, a glaze spraying pipe 462 and an elastic screen 463, a glaze spraying pipe 462 is arranged in the glaze spraying basin 461, an elastic screen 463 is arranged on the surface of the glaze spraying basin 461, the glaze spraying pipe 462 extends out of the elastic screen 463, an automatic rotary sucker 47 sucks the bottom of a blank body to be butted with the elastic screen 463, the inner glaze spraying device 46 sprays inner glaze after the blank body is placed on the elastic screen 463 upside down, a clamp 61 clamps the blank upside down on the inner glaze spraying device 46, the blank mouth of the sprayed inner glaze is placed upwards through the overturning of the clamp 61, the inner glaze spraying process is replaced by manual inner glaze spraying, the manual labor intensity is reduced, the production efficiency is improved, the outer wall of the glaze spraying basin 461 is connected with a clamping mechanism 6, the clamping mechanism 6 comprises a clamp 61, a rotating shaft 62 and a clamp fixing shaft 63, the clamp 61 is fixedly connected with the rotating shaft 62, the other end of the rotating shaft 62 is arranged on the clamp fixing shaft 63, the bottom of the clamp fixing shaft 63 is connected with the machine frame 3, a first, the other end of the rack 3 is provided with a second station rotating mechanism 5, the second station rotating mechanism 5 comprises a second station rotating box 51, a blank correcting direction device 52, an outer glaze soaking device 53, a bottom wiping opening device 54, a second conveying belt 55 and a second blank absorbing device 56, the second blank absorbing device 56 is provided with four groups, the four groups of second blank absorbing devices 56 are respectively butted with the blank correcting direction device 52, the outer glaze soaking device 53, the bottom wiping opening device 54 and the second conveying belt 55 under the rotation driving of the second station rotating box 51, the outer glaze soaking device 53 comprises an outer glaze basin 531, a baffle 532 and a water pump 533, the outer glaze basin 531 is arranged below the water pump 533, the baffle 532 is positioned at one side of the water pump 533, when the automatic rotating sucker 47 absorbs the blank and descends into the outer glaze basin 531 through a lifting mechanism 432, the outer glaze is soaked and ascends, in the ascending process, the outer glaze basin is supplemented with glaze through the baffle 532 and the water pump 533 regulated by the outer glaze basin 531, the glaze level is kept, the working procedure of replacing manual external glaze soaking is realized, the product quality is improved, the manual labor intensity is reduced, the production efficiency is improved, the automatic rotating suckers 47 are respectively installed inside the first blank sucking device 42 and the second blank sucking device 56, the automatic rotating suckers 47 are connected with the lifting rod 48, the cylinders 471 are arranged on the automatic rotating suckers 47, the bottom opening wiping device 54 comprises a second sponge 541 and a rotating disc 542, the second sponge 541 is installed on the rotating disc 542, the central lines of the first conveying belt 31 and the second conveying belt 55 are perpendicular to each other, and the clamping mechanism 6 is located between the first station rotating mechanism 4 and the second station rotating mechanism 5.

In summary, the following steps: the invention relates to an automatic glazing machine for ceramics, wherein a blank body blank mouth is downwards placed on a tray 431 with holes, an automatic rotary sucker 47 sucks the blank bottom through the driving of a lifting mechanism 432, gas is sprayed into the blank through the central hole of the tray 431 with holes in the lifting process, the manual operation of soot blowing is replaced, the labor intensity is reduced, the operation is simple, the product can be efficiently produced, the batch production can be easily realized, the automatic rotary sucker 47 sucks the blank bottom, the automatic rotary sucker automatically rotates, the automatic rotary sucker is mutually rubbed with a first sponge 441 through the driving of the lifting mechanism 432, the manual operation of a blank finishing mouth is replaced, the product quality is improved on the basis of reducing the manual demand, the automatic rotary sucker 47 sucks the blank bottom to be butted with an elastic screen 463, the blank body is inversely placed on the elastic screen 463, an inner glaze spraying device 46 sprays inner glaze, a clamp 61 clamps the blank inversely placed on the inner glaze spraying device 46, through the upset of anchor clamps 61, place the base mouth that spouts the interior glaze up, realized replacing the artifical glaze process of spouting, reduce artifical intensity of labour, the production efficiency is improved, it descends outer glaze basin 531 through elevating system 432 to hold the base when autogiration sucking disc 47, rise after soaking the exterior glaze, at the in-process that rises, outer glaze basin 531 has realized the replenishment of glaze through baffle 532 and the water pump 533 of regulation, the glaze level has been kept, the outer glaze process of soaking in the replacement manual work has been realized, the product quality is improved, reduce artifical intensity of labour, the production efficiency is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic glazing machine of pottery, includes electrical system (1), gas accuse system (2), frame (3), first station rotation mechanism (4), second station rotation mechanism (5) and fixture (6), and electrical system (1) and gas accuse system (2) are all installed in the inside of frame (3), and the both ends of frame (3) are equipped with first station rotation mechanism (4) and second station rotation mechanism (5) respectively, its characterized in that: the first station rotating mechanism (4) comprises a first station rotating box (41), a first blank absorbing device (42), a blank placing soot blower (43), a fine blank mouth device (44), a blank correcting handle device (45) and an inner glaze spraying device (46), the outer wall of the first station rotating box (41) is fixedly connected with the first blank absorbing device (42), the first blank absorbing device (42) is provided with four groups, the four groups of the first blank absorbing devices (42) are positioned at four different positions of the first station rotating box (41), the blank placing soot blower (43), the fine blank mouth device (44), the blank correcting handle device (45) and the inner glaze spraying device (46) are respectively arranged below the first blank absorbing device (42), and the four groups of the first blank absorbing devices (42) are respectively butted with the blank placing soot blower (43), the fine blank mouth device (44), the blank correcting handle device (45) and the inner glaze spraying device (46) under the rotation drive of the first station rotating box (41), the blank-placing soot-blowing device (43) comprises a perforated tray (431) and a lifting mechanism (432), the perforated tray (431) is connected with the lifting mechanism (432), one end of the lifting mechanism (432) is fixed on a rack (3), a first sponge (441) is arranged on the side wall of the rack (3), the first sponge (441) is positioned on a fine blank opening device (44), an inner glaze spraying device (46) comprises a glaze spraying basin (461), a glaze spraying pipe (462) and an elastic screen (463), the glaze spraying basin (461) is internally provided with the glaze spraying pipe (462), the surface of the glaze spraying basin (461) is provided with the elastic screen (463), the glaze spraying pipe (462) extends out of the elastic screen (463), the outer wall of the glaze spraying basin (461) is connected with a clamping mechanism (6), the clamping mechanism (6) comprises a clamp (61), a rotating shaft (62) and a clamp fixing shaft (63), and the clamp (61) is fixedly connected with the rotating shaft (62), the other end of the rotating shaft (62) is installed on a fixture fixing shaft (63), the bottom of the fixture fixing shaft (63) is connected with a rack (3), a first conveying belt (31) is installed on the rack (3), a second station swing mechanism (5) is installed at the other end of the rack (3), the second station swing mechanism (5) comprises a second station swing box (51), a blank correcting position device (52), an outer glaze soaking device (53), a bottom opening wiping device (54), a second conveying belt (55) and a second blank sucking device (56), four groups of the second blank sucking devices (56) are arranged, the four groups of the second blank sucking devices (56) are respectively butted with the blank correcting position device (52), the outer glaze soaking device (53), the bottom opening wiping device (54) and the second conveying belt (55) under the rotation driving of the second station swing box (51), and the outer glaze soaking device (53) comprises an outer glaze basin (531), The outer glaze basin (531) is installed below the water pump (533), and the baffle (532) is located on one side of the water pump (533).

2. An automatic ceramic glazing machine according to claim 1, characterized in that: automatic rotary suckers (47) are installed in the first blank sucking device (42) and the second blank sucking device (56), the automatic rotary suckers (47) are connected with a lifting rod (48), and air cylinders (471) are arranged on the automatic rotary suckers (47).

3. An automatic ceramic glazing machine according to claim 1, characterized in that: the bottom wiping opening device (54) comprises a second sponge (541) and a rotating disk (542), and the second sponge (541) is installed on the rotating disk (542).

4. An automatic ceramic glazing machine according to claim 1, characterized in that: the central lines of the first conveying belt (31) and the second conveying belt (55) are perpendicular to each other.

5. An automatic ceramic glazing machine according to claim 1, characterized in that: the clamping mechanism (6) is positioned between the first station swing mechanism (4) and the second station swing mechanism (5).