CN109895224A - A kind of compound plate forming device of foamed ceramic and forming method - Google Patents
A kind of compound plate forming device of foamed ceramic and forming method Download PDFInfo
- Publication number
- CN109895224A CN109895224A CN201910097442.5A CN201910097442A CN109895224A CN 109895224 A CN109895224 A CN 109895224A CN 201910097442 A CN201910097442 A CN 201910097442A CN 109895224 A CN109895224 A CN 109895224A
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- China
- Prior art keywords
- ceramic
- foamed ceramic
- conveyor belt
- ceramic powder
- foamed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000919 ceramic Substances 0.000 title claims abstract description 136
- 150000001875 compounds Chemical class 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000843 powder Substances 0.000 claims abstract description 59
- 239000004744 fabric Substances 0.000 claims abstract description 46
- 239000007767 bonding agent Substances 0.000 claims abstract description 30
- 238000009826 distribution Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000011499 joint compound Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000002131 composite material Substances 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Laminated Bodies (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention belongs to foamed ceramic composite plate technical field more particularly to a kind of compound plate forming devices of foamed ceramic and forming method.The compound plate forming device of foamed ceramic includes conveyor belt, is disposed with ceramic powder cloth bucket, preformer, bonding agent distribution device and foamed ceramic powder cloth bucket along the transmission direction of conveyor belt；Kiln is additionally provided at the rear of conveyor belt.Ceramic powder is arranged in mobile conveyor belt by ceramic powder cloth bucket；When ceramic powder is after preformer, ceramic powder is compacted to form ceramic thin plate blank；When ceramic thin plate blank passes through bonding agent distribution device, bonding agent distribution device lays bonding agent on ceramic thin plate blank；Foamed ceramic cloth bucket lays foamed ceramic powder on ceramic thin plate blank；The ceramic thin plate blank for being laid with foamed ceramic powder is eventually delivered to kiln.Molding machine eliminates the use of kiln furnitures in foamed ceramic composite plate production process, reduces kiln furnitures and takes away amount of heat in kiln in production.
Description
Technical field
The invention belongs to foamed ceramic composite plate technical field more particularly to a kind of compound plate forming devices of foamed ceramic
And forming method.
Background technique
Foamed ceramic is a kind of new green environment protection building materials, with scrap glass, flyash, clinker and clay, feldspar tail
Mine etc. is raw material, and the porous, inorganic nonmetallic materials through high temperature foaming have fire prevention, waterproof, antifreeze, nontoxic, corrosion resistant
Erosion, mothproof, not aging, "dead", insulation, anti-magnetic wave, antistatic, high mechanical strength, the characteristics such as thermal coefficient is small, are one
The ideal lightweight of kind, heat preservation, sound insulation, heat-barrier material.
Production foamed ceramic is also using technique at present, needs to carry out cloth in kiln furnitures, kiln furnitures can enter kiln together
In roasted, in the process, kiln furnitures can be absorbed out of kiln outside a large amount of heat and final band kiln discharge, these heats can not
It is utilized, to waste, not only increases energy consumption, also make production cost high.
Summary of the invention
(1) technical problems to be solved
It is taken out of out of kiln the technical issues of heat leads to energy dissipation for existing kiln furnitures, the present invention provides
A kind of compound plate forming device of foamed ceramic and forming method.
(2) technical solution
In order to achieve the above object, the main technical schemes that the present invention uses include:
A kind of compound plate forming device of foamed ceramic comprising conveyor belt, the transmission direction along conveyor belt are successively set
It is equipped with ceramic powder cloth bucket, preformer, bonding agent distribution device and foamed ceramic powder cloth bucket；
Kiln is additionally provided at the rear of conveyor belt.
Preferably, preformer includes two spaced apart pressure rollers, is wound with material pressing belt on two pressure rollers；
The top of conveyor belt is arranged in pressure roller and material pressing belt, and the central axis of pressure roller and the width direction of feed belt are flat
Row；
Along the transmission direction of conveyor belt, the setting height positioned at the pressure roller in front is higher than the compression roller heights being located behind.
Preferably, ceramic powder cloth bucket and foamed ceramic cloth bucket are connect with automatic distributing device, and in automatic distributing
Automatic distributing is carried out under the control of device.
Preferably, along the transmission direction of conveyor belt, bonding agent is also equipped at the rear of foamed ceramic powder cloth bucket
Distribution device.
Preferably, along the transmission direction of conveyor belt, the rear of foamed ceramic powder cloth bucket is provided with fixed thick gear
Plate, there are spacing between fixed thickness baffle and conveyor belt.
Preferably, drying device is additionally provided between conveyor belt and kiln.
A kind of compound panel forming method of foamed ceramic, wherein speed operation of the conveyor belt by setting, ceramic powder cloth
Ceramic powder is arranged in mobile conveyor belt by hopper；
Ceramic powder is mobile with conveyor belt, and when ceramic powder is after preformer, ceramic powder is compacted to form pottery
Porcelain sheet bar；
Ceramic thin plate blank is mobile with conveyor belt, when by bonding agent distribution device, bonding agent distribution device to
Bonding agent is laid on ceramic thin plate blank；
Bonding agent ceramic thin plate blank is coated with by foamed ceramic cloth bucket, foamed ceramic cloth bucket is to ceramic thin plate
Foamed ceramic powder is laid on blank；
The ceramic thin plate blank for being laid with foamed ceramic powder is eventually delivered to kiln.
Preferably, foamed ceramic powder is laid with by the way that the fixed thick baffle adjustment at foamed ceramic cloth bucket rear is arranged in
Ceramic thin plate blank thickness.
Preferably, drying is also passed through before the ceramic thin plate blank for being laid with foamed ceramic powder is transmitted to kiln
Technique.
Preferably, the bonding agent that bonding agent distribution device is laid is glue, water or mud.
(3) beneficial effect
The beneficial effects of the present invention are: the compound plate forming device of foamed ceramic provided by the invention, eliminates kiln furnitures,
Directly by the first one layer of ceramic powder on cloth in conveyor belt of the ceramic powder cloth bucket of automatic distributing equipment.Through pre-press equipment
It is pressed into ceramic thin plate green body, replaces kiln furnitures.Kiln furnitures are eliminated, eliminate demoulding complicated in process of production, paving accordingly
Paper unloads the techniques such as plate, correction, and most important reduction kiln furnitures take away amount of heat in kiln in production.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram for the compound plate forming device of foamed ceramic that the specific embodiment of the invention provides.
[description of symbols]
1: conveyor belt；2: ceramic powder cloth bucket；3: preformer；4: bonding agent distribution device；5: foamed ceramic powder
Cloth bucket；6: kiln；7: automatic distributing device；8: fixed thickness baffle；9: drying device.
Specific embodiment
In order to preferably explain the present invention, in order to understand, with reference to the accompanying drawing, by specific embodiment, to this hair
It is bright to be described in detail.
As shown in Figure 1, the present invention provides a kind of compound plate forming devices of foamed ceramic comprising conveyor belt 1, edge
The transmission direction of conveyor belt 1 is disposed with ceramic powder cloth bucket 2, preformer 3, bonding agent distribution device 4 and foaming pottery
Ceramic powder cloth bucket 5 is additionally provided with kiln 6 at the rear of conveyor belt 1.
The compound plate forming device of foamed ceramic that present embodiment provides, eliminates kiln furnitures, is directly set by automatic distributing
The first one layer of ceramic powder on cloth in conveyor belt 1 of standby ceramic powder cloth bucket 2.Ceramic thin plate is pressed into through pre-press equipment
Green body replaces kiln furnitures.Kiln furnitures are eliminated, eliminate demoulding complicated in process of production accordingly, spread paper, unload plate, correction etc.
Technique, most important reduction kiln furnitures take away amount of heat in kiln in production.
Preformer 3 includes two spaced apart pressure rollers, is wound with material pressing belt, pressure roller and material pressing belt on two pressure rollers
The top of conveyor belt 1 is set, and the central axis of pressure roller is parallel with the width direction of feed belt 1, along the transmission of conveyor belt
Direction, the setting height positioned at the pressure roller in front are higher than the compression roller heights being located behind.
By such set-up mode of such pressure roller, formation import large outlet between material pressing belt and feed belt 1 can be made small
Binder channel, convenient for squeezing ceramic powder, by ceramic powder after extruding formed with a thickness of 2mm-12mm pottery
Porcelain sheet blank.
Ceramic powder cloth bucket 2 and foamed ceramic cloth bucket 5 are connect with automatic distributing device 7, and in automatic distributing device
Automatic distributing is carried out under 7 control.Automatic distributing device 7 is existing apparatus, and automatic distributing device 7 controls the cloth of cloth bucket
It is also the prior art.
Along the transmission direction of conveyor belt 1, bonding agent cloth is also equipped at the rear of foamed ceramic powder cloth bucket 5
Device 4.
Along the transmission direction of conveyor belt 1, the rear of foamed ceramic powder cloth bucket 5 is provided with fixed thick baffle, fixed thickness
There are spacing between baffle 8 and conveyor belt 1.
In foamed material cloth process, by fixed thick baffle 8, respective thickness can be directly produced by technique requirement specification
Foamed ceramic brick, cutting technique and the cutting for reducing the later period are damaged, greatly improve finished product rate.
Drying device 9 is additionally provided between conveyor belt 1 and kiln 6.
The front and/or rear of foamed ceramic powder cloth bucket 5 are provided with bonding agent distribution device 4, and fixed thickness
The setting of baffle 8 and drying device 9 can be realized the hair for producing different types of foamed ceramic composite plate and different-thickness
Steep ceramic clad plate.Ornament materials ceramic thin plate or foamed ceramic composite plate can such as be produced.
In order to which the compound plate forming device of above-mentioned foamed ceramic is further detailed, present embodiment is additionally provided
A kind of compound panel forming method of foamed ceramic, it is specific the following steps are included:
Conveyor belt 1 is run by the speed of setting, and ceramic powder is arranged in mobile conveying by ceramic powder cloth bucket 2
On belt 1；
Ceramic powder is mobile with conveyor belt 1, and when ceramic powder is after preformer 3, ceramic powder is compacted to be formed
Ceramic thin plate blank；
Ceramic thin plate blank is mobile with conveyor belt 1, when by bonding agent distribution device 4, bonding agent distribution device
4 lay bonding agent on ceramic thin plate blank；
Bonding agent ceramic thin plate blank is coated with by foamed ceramic cloth bucket 5, foamed ceramic cloth bucket 5 is to ceramic thin
Foamed ceramic powder is laid on plate blank material；
The ceramic thin plate blank for being laid with foamed ceramic powder is eventually delivered to kiln 6.
Preferably, foamed ceramic powder is laid with by the way that the fixed thick adjustment of baffle 8 at foamed ceramic cloth bucket rear is arranged in
Ceramic thin plate blank thickness.
Preferably, drying is also passed through before the ceramic thin plate blank for being laid with foamed ceramic powder is transmitted to kiln 8
Technique.
Preferably, the bonding agent that bonding agent distribution device 4 is laid is glue, water or mud.
The technical principle of the invention is described above in combination with a specific embodiment, these descriptions are intended merely to explain the present invention
Principle, shall not be construed in any way as a limitation of the scope of protection of the invention.Based on explaining herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes will all be fallen
Enter within protection scope of the present invention.
Claims (10)
1. a kind of compound plate forming device of foamed ceramic, it is characterised in that: including conveyor belt, along the transmission direction of conveyor belt
It is disposed with ceramic powder cloth bucket, preformer, bonding agent distribution device and foamed ceramic powder cloth bucket；
Kiln is additionally provided at the rear of conveyor belt.
2. the compound plate forming device of foamed ceramic according to claim 1, which is characterized in that preformer includes two intervals
The pressure roller of arrangement is wound with material pressing belt on two pressure rollers；
The top of conveyor belt is arranged in pressure roller and material pressing belt, and the central axis of pressure roller and the width direction of feed belt are parallel；
Along the transmission direction of conveyor belt, the setting height positioned at the pressure roller in front is higher than the compression roller heights being located behind.
3. the compound plate forming device of foamed ceramic according to claim 1, which is characterized in that ceramic powder cloth bucket and hair
Bubble ceramic distributing bucket is connect with automatic distributing device, and automatic distributing is carried out under the control of automatic distributing device.
4. the compound plate forming device of foamed ceramic according to claim 1, which is characterized in that along the transmission side of conveyor belt
To being also equipped with bonding agent distribution device at the rear of foamed ceramic powder cloth bucket.
5. the compound plate forming device of foamed ceramic according to claim 1, which is characterized in that along the transmission side of conveyor belt
To being provided with fixed thick baffle at the rear of foamed ceramic powder cloth bucket, there are spacing between fixed thickness baffle and conveyor belt.
6. the compound plate forming device of foamed ceramic according to claim 1, which is characterized in that conveyor belt and kiln it
Between be additionally provided with drying device.
7. a kind of compound panel forming method of foamed ceramic, which is characterized in that speed operation of the conveyor belt by setting, ceramic powder
Ceramic powder is arranged in mobile conveyor belt by cloth bucket；
Ceramic powder is mobile with conveyor belt, and when ceramic powder is after preformer, ceramic powder is compacted to form ceramic thin
Plate blank material；
Ceramic thin plate blank is mobile with conveyor belt, and when by bonding agent distribution device, bonding agent distribution device is to ceramics
Bonding agent is laid on sheet bar；
Bonding agent ceramic thin plate blank is coated with by foamed ceramic cloth bucket, foamed ceramic cloth bucket is on ceramic thin plate blank
Lay foamed ceramic powder；
The ceramic thin plate blank for being laid with foamed ceramic powder is eventually delivered to kiln.
8. the compound panel forming method of foamed ceramic according to claim 7, which is characterized in that by being arranged in foamed ceramic
The fixed thick baffle adjustment at cloth bucket rear is laid with the thickness of the ceramic thin plate blank of foamed ceramic powder.
9. the compound panel forming method of foamed ceramic according to claim 7, which is characterized in that foamed ceramic will be laid with
The ceramic thin plate blank of powder is transmitted to before kiln also by drying process.
10. the compound panel forming method of foamed ceramic according to claim 7, which is characterized in that bonding agent distribution device cloth
If bonding agent be glue, water or mud.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910097442.5A CN109895224B (en) | 2019-01-31 | 2019-01-31 | Forming device and forming method for foamed ceramic composite board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910097442.5A CN109895224B (en) | 2019-01-31 | 2019-01-31 | Forming device and forming method for foamed ceramic composite board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109895224A true CN109895224A (en) | 2019-06-18 |
| CN109895224B CN109895224B (en) | 2023-12-12 |
Family
ID=66944508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910097442.5A Active CN109895224B (en) | 2019-01-31 | 2019-01-31 | Forming device and forming method for foamed ceramic composite board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109895224B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817786A (en) * | 2013-09-07 | 2014-05-28 | 梁迪源 | Method and equipment for distributing ceramic through multiple times of pre-pressing moulding |
| CN204981658U (en) * | 2015-06-29 | 2016-01-20 | 广东天弼陶瓷有限公司 | A production line for preparing porcelain matter brick |
| CN108312295A (en) * | 2018-04-19 | 2018-07-24 | 佛山市远方通用机械科技有限公司 | A kind of batch manufacturing method of foamed ceramic partition plate |
| CN210161365U (en) * | 2019-01-31 | 2020-03-20 | 佛山市三水区广顺自动化设备有限公司 | Foamed ceramic composite board forming device |
-
2019
- 2019-01-31 CN CN201910097442.5A patent/CN109895224B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817786A (en) * | 2013-09-07 | 2014-05-28 | 梁迪源 | Method and equipment for distributing ceramic through multiple times of pre-pressing moulding |
| CN204981658U (en) * | 2015-06-29 | 2016-01-20 | 广东天弼陶瓷有限公司 | A production line for preparing porcelain matter brick |
| CN108312295A (en) * | 2018-04-19 | 2018-07-24 | 佛山市远方通用机械科技有限公司 | A kind of batch manufacturing method of foamed ceramic partition plate |
| CN210161365U (en) * | 2019-01-31 | 2020-03-20 | 佛山市三水区广顺自动化设备有限公司 | Foamed ceramic composite board forming device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109895224B (en) | 2023-12-12 |
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