CN106747312A - The production technology that a kind of high-strength building is laid bricks - Google Patents
The production technology that a kind of high-strength building is laid bricks Download PDFInfo
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- CN106747312A CN106747312A CN201611195259.1A CN201611195259A CN106747312A CN 106747312 A CN106747312 A CN 106747312A CN 201611195259 A CN201611195259 A CN 201611195259A CN 106747312 A CN106747312 A CN 106747312A
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- bricks
- laid bricks
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/135—Combustion residues, e.g. fly ash, incineration waste
- C04B33/1352—Fuel ashes, e.g. fly ash
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Dispersion Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Combustion & Propulsion (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses the production technology that a kind of high-strength building is laid bricks, its production technology is comprised the following steps：Raw material is crushed：Bulk shale and coal are transmitted to pulverizer by rubber conveyer together carries out preliminary crushing, disintegrating machine is then fed into be crushed, the raw material such as the shale after broken feeding screening machine screening, wherein return pulverizer of the particle diameter more than 2 millimeters carries out second-time breakage.The production technology that the high-strength building is laid bricks, the impurity in raw material is screened out by separating sieve first, so as to ensure that the material purity laid bricks, reducing makes the uneven factor of interior stress distribution of laying bricks because of the presence of impurity, the compression strength that influence is laid bricks, by spray drying treatment, can be made to lay bricks being eliminated of interior unnecessary uniform moisture, ensure that the intensity laid bricks, lay bricks after being made finished product, also need, by strict detection, to ensure that the quality laid bricks, so as to reach the purpose of the existing intensity laid bricks of raising.
Description
Technical field
The present invention relates to building brick technical field of producing, the production work that specially a kind of high-strength building is laid bricks
Skill.
Background technology
Nowadays, with the fast development of science and technology, the size of population is increased sharply, and real estate industry has obtained unprecedented development
Opportunity, some houses, office building needs to set up, nowadays continuing to increase because of story height, the requirement to building brick
More and more higher.
The compression strength of present building brick is general all at 20-25 MPas or so, and such building brick is for 20
Building below layer, in safe range, if more than 25 layers and the building of the above, it is for building brick for its compression strength
Compression strength requirement at least more than 30 MPas, therefore, existing building brick, it is impossible to meet the architectural design of high-rise building
It is required that, if being laid bricks using existing common building by force, influence will necessarily be produced on the safety of building.
The content of the invention
（One）The technical problem of solution
In view of the shortcomings of the prior art, the invention provides the production technology that a kind of high-strength building is laid bricks, existing building is solved
Build the relatively low problem of intensity of laying bricks.
（Two）Technical scheme
To achieve the above object, the present invention provides following technical scheme：The production technology that a kind of high-strength building is laid bricks, its production
Technique is comprised the following steps：
S1, raw material are crushed：Bulk shale and coal are transmitted to pulverizer by rubber conveyer together carries out preliminary crushing, so
Feeding disintegrating machine is crushed afterwards, and the raw material feeding screening machine screening such as shale after crushing, wherein particle diameter is more than 2 millimeters
Return pulverizer carry out second-time breakage；
S2, mistake screen out iron：Separating sieve is poured into by the raw material after crushing to be screened, remove the irony impurity in raw material：
S3, add water stirring：The raw material feeding mixer after iron tramp will be removed to add water and mixed, stir speed (S.S.) is in 50-
80 revolution per seconds or so, make its moulding moisture reach 25% or so, complete raw material and prepare；
S4, spray drying granulation：Raw slurry after stirring is up to the mud of technological requirement by plunger pump pressure, is pressed into
In atomizer in drying tower, by slurry atomization into fine droplets, drying and dehydrating is made certain granules to atomizer under hot blast effect
The powder that level is matched somebody with somebody；
S5, ripening：Powder feeding ageing storehouse is carried out into ripening, because having certain temperature by the powder after spray drying
Degree, and moisture is also uneven, so powder is used after generally requiring ageing 24 hours；
S6, punch forming：The powder that storehouse storage will be aged enters press powder hopper by tape transport, then by cloth grille cloth
Material, finally by brick machine punch forming；
S7, pinch-off：Lath brick after punch forming is cut into the adobe of single solid shape size using cutting machine；
S8, drying：Raw adobe using Multi-layer horizontal dry kiln to well cutting is dried；
S9：Drench ceramic glaze printing：Dried raw adobe is carried out into glazing by the way of pouring glaze to adobe, while according to design requirement
Pattern, by transferring flower net or engraving rubber roll, the pore brick by printing glaze through mesh or rubber roll printed on glazed body；
S9, form by a firing：The good adobe feeding of stamp is fired into kiln, is entered kiln moisture and is not more than 2%, if being above standard, place need to be dried
Reason, qualified laggard klining system；
S10：Edging：The fragment of brick that will be baked is polished fragment of brick by sander, and four sides respectively grind off 2.5-3 millimeters, size
Deviation is ± 0.2 millimeter, and diagonal error is ± 0.4 millimeter, and straightness of sides is less than 0.1%, the glossiness of product is reached 85
More than；
S11：Finished product detection：Staff detects according to arm's length standard to the finished bricks for having produced：
S12, packaging and storage：To detect that qualified finished bricks carry out uniform packing, and transported packed finished bricks by fork truck
Warehouse insulation is delivered to, warehouse need to keep ventilation.
Preferably, the pinch-off adobe for falling short of specifications out is fed again into mixer and adds water to be mixed,
Economize in raw materials.
Preferably, the finished product detection out do not meet finished bricks, by pulverizer crushing after, be fed again into mixer
Add water and mixed, economize in raw materials.
Preferably, the main detection project of the finished product detection is size detection, humidity detection, hardness determination and strong
Degree detection.
Preferably, the pulverizer uses jaw crusher.
Preferably, the sieve mesh quantity of the separating sieve is between 100-120.
（Three）Beneficial effect
The invention provides the production technology that a kind of high-strength building is laid bricks.Possesses following beneficial effect：
（1）, the production technology laid bricks of the high-strength building, the impurity in raw material is screened out by separating sieve first, so as to ensure that
The material purity laid bricks, reducing makes the uneven factor of interior stress distribution of laying bricks because of the presence of impurity, what influence was laid bricks
Compression strength, by spray drying treatment, being eliminated for the interior unnecessary uniform moisture that can make to lay bricks ensures that what is laid bricks
Intensity, this is laid bricks using one time punching molded technology, it is ensured that laid bricks during punch forming can uniform force, improve the table laid bricks
Surface evenness, also making to lay bricks reaches the effect of uniform force in stress, prevents because of surface irregularity of laying bricks, and causes stress collection
Middle the drawbacks of, this is laid bricks and additionally uses pouring ceramic glaze printing technology, the surface laid bricks has been put on one layer of glaze paint, both increased what is laid bricks
It is attractive in appearance, weatherproof effect is served again, so as to extend the service life laid bricks, lay bricks after being made finished product, also need by tight
The detection of lattice, ensures that the quality laid bricks, so as to reach the purpose of the existing intensity laid bricks of raising.
Brief description of the drawings
Fig. 1 is present invention process schematic flow sheet.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
As shown in figure 1, the present invention provides a kind of technical scheme：The production technology that a kind of high-strength building is laid bricks, its production
Technique is comprised the following steps：
S1, raw material are crushed：Bulk shale and coal are transmitted to pulverizer by rubber conveyer together carries out preliminary crushing, so
Feeding disintegrating machine is crushed afterwards, and pulverizer uses jaw crusher, the raw material feeding screening machine screening such as shale after crushing,
Wherein return pulverizer of the particle diameter more than 2 millimeters carries out second-time breakage；
S2, mistake screen out iron：Separating sieve is poured into by the raw material after crushing to be screened, the sieve mesh quantity of separating sieve is 100-120
Between, the irony impurity in raw material is removed, the impurity in raw material is screened out by separating sieve, it is pure so as to ensure that the raw material laid bricks
Degree, reducing makes the lay bricks uneven factor of interior stress distribution, the compression strength that influence is laid bricks because of the presence of impurity：
S3, add water stirring：The raw material feeding mixer after iron tramp will be removed to add water and mixed, stir speed (S.S.) is in 50-
80 revolution per seconds or so, make its moulding moisture reach 25% or so, complete raw material and prepare；
S4, spray drying granulation：Raw slurry after stirring is up to the mud of technological requirement by plunger pump pressure, is pressed into
In atomizer in drying tower, by slurry atomization into fine droplets, drying and dehydrating is made certain granules to atomizer under hot blast effect
The powder matched somebody with somebody of level, by spray drying treatment, being eliminated for the interior unnecessary uniform moisture that can make to lay bricks is ensured that and laid bricks
Intensity；
S5, ripening：Powder feeding ageing storehouse is carried out into ripening, because having certain temperature by the powder after spray drying
Degree, and moisture is also uneven, so powder is used after generally requiring ageing 24 hours；
S6, punch forming：The powder that storehouse storage will be aged enters press powder hopper by tape transport, then by cloth grille cloth
Material, finally by brick machine punch forming, this is laid bricks using one time punching molded technology, it is ensured that being laid bricks during punch forming being capable of stress
Uniformly, the surface smoothness laid bricks is improve, also making to lay bricks reaches the effect of uniform force in stress, prevents because of surface of laying bricks
It is uneven, the drawbacks of cause stress concentration；
S7, pinch-off：Lath brick after punch forming is cut into the adobe of single solid shape size using cutting machine, pinch-off goes out
The adobe for falling short of specifications for coming is fed again into mixer and adds water to be mixed, and economizes in raw materials；
S8, drying：Raw adobe using Multi-layer horizontal dry kiln to well cutting is dried；
S9：Drench ceramic glaze printing：Dried raw adobe is carried out into glazing by the way of pouring glaze to adobe, while according to design requirement
Pattern, by transferring flower net or engraving rubber roll, the pore brick by printing glaze through mesh or rubber roll printed on glazed body, the block
Brick additionally uses pouring ceramic glaze printing technology, the surface laid bricks has been put on one layer of glaze paint, both increased lay bricks attractive in appearance, serves again
Weatherproof effect, so as to extend the service life laid bricks；
S9, form by a firing：The good adobe feeding of stamp is fired into kiln, is entered kiln moisture and is not more than 2%, if being above standard, place need to be dried
Reason, qualified laggard klining system；
S10：Edging：The fragment of brick that will be baked is polished fragment of brick by sander, and four sides respectively grind off 2.5-3 millimeters, size
Deviation is ± 0.2 millimeter, and diagonal error is ± 0.4 millimeter, and straightness of sides is less than 0.1%, the glossiness of product is reached 85
More than；
S11：Finished product detection：Staff detects that finished product detection is main according to arm's length standard to the finished bricks for having produced
Detection project is size detection, humidity detection, hardness determination and intensity detection, finished product detection out be not inconsistent composite
Brick, by after pulverizer crushing, being fed again into mixer and adding water to be mixed, economizes in raw materials, and lays bricks after being made finished product, also
The quality laid bricks need to be ensured that by strict detection, so as to reach the purpose of the existing intensity laid bricks of raising：
S12, packaging and storage：To detect that qualified finished bricks carry out uniform packing, and transported packed finished bricks by fork truck
Warehouse insulation is delivered to, warehouse need to keep ventilation.
Can to sum up obtain, the production technology that the high-strength building is laid bricks screens out the impurity in raw material by separating sieve first,
So as to ensure that the material purity laid bricks, reducing makes the uneven factor of interior stress distribution of laying bricks because of the presence of impurity,
The compression strength laid bricks of influence, by spray drying treatment, the interior unnecessary uniform moisture that can make to lay bricks is eliminated, so that really
The intensity laid bricks is protected, this is laid bricks using one time punching molded technology, it is ensured that being laid bricks during punch forming being capable of uniform force, raising
The surface smoothness laid bricks, also making to lay bricks reaches the effect of uniform force in stress, prevent because of surface irregularity of laying bricks,
The drawbacks of causing stress concentration, this is laid bricks and additionally uses pouring ceramic glaze printing technology, the surface laid bricks has been put on one layer of glaze paint, both increases
Add lay bricks attractive in appearance, weatherproof effect served again, so as to extend the service life laid bricks, laid bricks after being made finished product,
Also need, by strict detection, to ensure that the quality laid bricks, so as to reach the purpose of the existing intensity laid bricks of raising.
It should be noted that the electric elements occurred in this article are electrically connected with extraneous main controller and 220V civil powers, and
And main controller can be the conventionally known equipment that computer etc. plays control, herein, such as first and second or the like pass
It is that term is used merely to make a distinction an entity or operation and another entity or operate, and not necessarily requires or secretly
Show between these entities or operation there is any this actual relation or order.And, term " including ", "comprising" or
Any other variant thereof is intended to cover non-exclusive inclusion so that process, method, article including a series of key elements or
Person's equipment not only includes those key elements, but also other key elements including being not expressly set out, or also includes being this mistake
Journey, method, article or the intrinsic key element of equipment.In the absence of more restrictions, by sentence "including a ..."
The key element of restriction, it is not excluded that also there is other identical element in the process including key element, method, article or equipment.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding can carry out various changes, modification, replacement to these embodiments without departing from the principles and spirit of the present invention
And modification, the scope of the present invention be defined by the appended.
Claims (6)
1. the production technology that a kind of high-strength building is laid bricks, it is characterised in that：Its production technology is comprised the following steps：
S1, raw material are crushed：Bulk shale and coal are transmitted to pulverizer by rubber conveyer together carries out preliminary crushing, so
Feeding disintegrating machine is crushed afterwards, and the raw material feeding screening machine screening such as shale after crushing, wherein particle diameter is more than 2 millimeters
Return pulverizer carry out second-time breakage；
S2, mistake screen out iron：Separating sieve is poured into by the raw material after crushing to be screened, remove the irony impurity in raw material：
S3, add water stirring：The raw material feeding mixer after iron tramp will be removed to add water and mixed, stir speed (S.S.) is in 50-
80 revolution per seconds or so, make its moulding moisture reach 25% or so, complete raw material and prepare；
S4, spray drying granulation：Raw slurry after stirring is up to the mud of technological requirement by plunger pump pressure, is pressed into
In atomizer in drying tower, by slurry atomization into fine droplets, drying and dehydrating is made certain granules to atomizer under hot blast effect
The powder that level is matched somebody with somebody；
S5, ripening：Powder feeding ageing storehouse is carried out into ripening, because having certain temperature by the powder after spray drying
Degree, and moisture is also uneven, so powder is used after generally requiring ageing 24 hours；
S6, punch forming：The powder that storehouse storage will be aged enters press powder hopper by tape transport, then by cloth grille cloth
Material, finally by brick machine punch forming；
S7, pinch-off：Lath brick after punch forming is cut into the adobe of single solid shape size using cutting machine；
S8, drying：Raw adobe using Multi-layer horizontal dry kiln to well cutting is dried；
S9：Drench ceramic glaze printing：Dried raw adobe is carried out into glazing by the way of pouring glaze to adobe, while according to design requirement
Pattern, by transferring flower net or engraving rubber roll, the pore brick by printing glaze through mesh or rubber roll printed on glazed body；
S9, form by a firing：The good adobe feeding of stamp is fired into kiln, is entered kiln moisture and is not more than 2%, if being above standard, place need to be dried
Reason, qualified laggard klining system；
S10：Edging：The fragment of brick that will be baked is polished fragment of brick by sander, and four sides respectively grind off 2.5-3 millimeters, size
Deviation is ± 0.2 millimeter, and diagonal error is ± 0.4 millimeter, and straightness of sides is less than 0.1%, the glossiness of product is reached 85
More than；
S11：Finished product detection：Staff detects according to arm's length standard to the finished bricks for having produced：
S12, packaging and storage：To detect that qualified finished bricks carry out uniform packing, and transported packed finished bricks by fork truck
Warehouse insulation is delivered to, warehouse need to keep ventilation.
2. the production technology that a kind of high-strength building according to claim 1 is laid bricks, it is characterised in that：The pinch-off is out
The adobe for falling short of specifications be fed again into mixer and add water to be mixed, economize in raw materials.
3. the production technology that a kind of high-strength building according to claim 1 is laid bricks, it is characterised in that：The finished product detection
Out do not meet finished bricks, by after pulverizer crushing, being fed again into mixer and adding water to be mixed, economize in raw materials.
4. the production technology that a kind of high-strength building according to claim 1 is laid bricks, it is characterised in that：The finished product detection
Main detection project is size detection, humidity detection, hardness determination and intensity detection.
5. the production technology that a kind of high-strength building according to claim 1 is laid bricks, it is characterised in that：The pulverizer is adopted
Use jaw crusher.
6. the production technology that a kind of high-strength building according to claim 1 is laid bricks, it is characterised in that：The separating sieve
Sieve mesh quantity is between 100-120.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611195259.1A CN106747312A (en) | 2016-12-22 | 2016-12-22 | The production technology that a kind of high-strength building is laid bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611195259.1A CN106747312A (en) | 2016-12-22 | 2016-12-22 | The production technology that a kind of high-strength building is laid bricks |
Publications (1)
| Publication Number | Publication Date |
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| CN106747312A true CN106747312A (en) | 2017-05-31 |
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ID=58900343
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611195259.1A Pending CN106747312A (en) | 2016-12-22 | 2016-12-22 | The production technology that a kind of high-strength building is laid bricks |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104952A (en) * | 2019-05-22 | 2019-08-09 | 南顺芝 | A kind of super abrasive Dali stone ceramic tile formula and processing technology |
| CN110549483A (en) * | 2019-09-30 | 2019-12-10 | 高邑县东建建材有限公司 | Production process of traditional grey brick and grey tile building material |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105712696A (en) * | 2015-09-18 | 2016-06-29 | 安庆惠嘉新型建材有限公司 | High-hardness wall tile production process |
| CN105712702A (en) * | 2015-09-18 | 2016-06-29 | 安庆惠嘉新型建材有限公司 | Process for producing tiles in walls |
| CN105948710A (en) * | 2016-06-24 | 2016-09-21 | 常德天厦建材有限公司 | Sintered brick and manufacturing method thereof |
-
2016
- 2016-12-22 CN CN201611195259.1A patent/CN106747312A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105712696A (en) * | 2015-09-18 | 2016-06-29 | 安庆惠嘉新型建材有限公司 | High-hardness wall tile production process |
| CN105712702A (en) * | 2015-09-18 | 2016-06-29 | 安庆惠嘉新型建材有限公司 | Process for producing tiles in walls |
| CN105948710A (en) * | 2016-06-24 | 2016-09-21 | 常德天厦建材有限公司 | Sintered brick and manufacturing method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104952A (en) * | 2019-05-22 | 2019-08-09 | 南顺芝 | A kind of super abrasive Dali stone ceramic tile formula and processing technology |
| CN110549483A (en) * | 2019-09-30 | 2019-12-10 | 高邑县东建建材有限公司 | Production process of traditional grey brick and grey tile building material |
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