CN106182407A - A kind of ceramic mud classification combines new technology and the equipment thereof of preparation - Google Patents
A kind of ceramic mud classification combines new technology and the equipment thereof of preparation Download PDFInfo
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- CN106182407A CN106182407A CN201510229616.0A CN201510229616A CN106182407A CN 106182407 A CN106182407 A CN 106182407A CN 201510229616 A CN201510229616 A CN 201510229616A CN 106182407 A CN106182407 A CN 106182407A
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Abstract
The invention discloses a kind of ceramic mud classification and combine new technology and the equipment of preparation, described technique its comprise the following steps: ceramic mud raw material is categorized into hard raw material and soft raw material；Described hard raw material forms hard raw mixture in proportion, and described soft raw material forms soft raw material mixture in proportion；Hard raw mixture is carried out the process of preliminary grinding operation and makes hard material powder；Soft raw material mixture is first disperseed, then preliminary grinding or stirring add water and be mixed and made into soft material mud；Hard material powder and soft material mud mixing-classifying are ground and makes finished product mud.Present device, including: hard stock roll grinding system, soft raw material slurrying system and continuous ball milling pulping system；The present invention uses Classification of Ceramic Raw Materials Using and classified grinding to prepare ceramic mud, compared with the process time of mode effective reduction rate ceramic mud that existing soft or hard raw material is mixed together grinding from the beginning to the end, improves Ceramic Material working (machining) efficiency, energy-saving and emission-reduction.
Description
Technical field
The present invention relates to the manufacturing process of ceramic mud, be specifically related to the ceramic mud associating preparation technology of a kind of classification of classifying, with
Time the present invention also relates to the equipment of this preparation technology.
Background technology
As it is shown in figure 1, existing Ceramic Material processing technique is by former with soft to quartzy class and the feldspar hard raw material of hard raw material
Material passes through to put into together and is ground operation in milling apparatus, is ground to be put into by raw material after feed particles requires conformance with standard always
Among stock tank.In order to improve plasticity and the adaptability of raw material, typically requiring that the blank uniformity of gained is good, grain composition is preferable,
Subparticle is more, all can be in small, broken bits to various raw materials.In order to improve feed particles grating, make feed particles the finest and the smoothest,
Repeatedly grind it is generally required to raw material is put in milling apparatus, need to consume a large amount of process time and electric energy, significantly reduce life
Produce efficiency.
Research worker finds in production practices, owing to the grain graininess of the soft raw materials such as clay class itself is the least, in processing
During can self-dispersing, already without to have only to simply grind or need not to grind i.e. through long-time attrition process the most repeatedly again
Can reach the requirement that granule is fine and smooth, it is thus only necessary to the hard raw material qualified with granularity is mixed homogeneously and just can be reached to meet production requirement
Ceramic Material.But, in the course of processing soft raw material is positioned over hard raw material together with carry out repeatedly long-time grinding step,
Soft raw material easily " wraps up " outer layer at hard raw material, makes the peripheral of hard raw material be formed a kind of " coating ", thus causes hard
The profile of raw material becomes round and smooth, significantly reduces the working (machining) efficiency of the grinding step of hard raw material, is delayed grinding step
Process time.
Summary of the invention
Present invention aims to prior art weak point, it is provided that one can reduce process time, improve Ceramic Material
The Ceramic Material processing technique of working (machining) efficiency.
In order to achieve the above object, the present invention is by the following technical solutions:
A kind of ceramic mud classification combines the new technology of preparation, it is characterised in that: comprise the following steps:
S1: ceramic mud raw material is categorized into hard raw material and soft raw material；
S2: described hard raw material forms hard raw mixture in proportion, described soft raw material forms soft raw material mixing in proportion
Thing；
S3: hard raw mixture is carried out the process of preliminary grinding operation and makes hard material powder；Soft raw material mixture is first carried out point
Dissipate, then preliminary grinding or stirring add water and be mixed and made into soft material mud；
S4: hard material powder and soft material mud mixing-classifying are ground and makes finished product mud.
When described hard raw mixture carries out preliminary grinding operation, first the hard material powder after grinding was broken up sieve classification, carefully
Spend suitable powder to be directly becoming hard material powder and carry out storing standby, cross coarse fodder and reclaim and be circulated grinding until making fineness and closing
Suitable hard material powder.
Described hard raw material includes quartz class raw mineral materials and feldspathoid raw material；Described quartz class raw mineral materials include vein quartz,
Sandstone, quartz sand, flint, kieselguhr；Described feldspathoid raw material includes albite, potassium feldspar, anorthite, baryta fledspar.
Described hard raw material also include microgranite, nepheline syenite, foam, perlite, spodumene, lepidolite, Talcum,
Wollastonite, diopside, calcite, limestone, dolomite, magnesite, zircon, fluorite, gangue.
Described soft raw material includes hard paste and mild-clay.
Described hard paste includes Datong District's soil, chapter village soil, flint clay, pyrophillite, alkali stone, porcelain stone；Described mild-clay includes
Multiple city native, wide, continent soil, Faku County's soil, Cortex Fraxini mandshuricae soil, camwood knag, alkali are done.
Further object is that and a kind of equipment being applicable to above-mentioned ceramic mud classification associating preparation technology is provided,
Comprising:
For hard raw mixture being carried out the hard stock roll grinding system of preliminary grinding operation process；
For soft raw material mixture is disperseed, preliminary grinding or stirring the soft raw material slurrying system of slurrying；And
For to the continuous ball milling pulping system that hard material powder and soft material mud mixing-classifying are ground；
Described hard stock roll grinding system is attached with continuous ball milling pulping system by material conveyer belt, described soft raw material
Slurry system is attached with continuous ball milling pulping system by pump and mud channel.
Further, described hard stock roll grinding system includes:
Multistation hard raw material automatic feeder；
Roller mill, its material inlet is connected with multistation hard raw material automatic feeder by material conveyer belt；
Powder material scattering classifying screen, it is arranged on below the material outlet of roller mill, and it is provided with coarse fodder recovery port, and this coarse fodder returns
Close up and be connected with the material inlet of roller mill by material conveyer belt；
Hard material powder storage chamber, it is arranged on the hard material discharge of fine material mouth of powder material scattering classifying screen, described hard material powder
Material storage chamber is attached with continuous ball milling pulping system by material conveyer belt.
Further, described soft raw material slurrying system includes:
Soft raw material feeding machine；
Intermittent ball mill or blender, its material inlet is connected with soft raw material feeding machine by material conveyer belt；
Soft material stores stock tank, and it is connected with the material outlet of above-mentioned intermittent ball mill or blender, and described soft material stores
Stock tank is by being attached with continuous ball milling pulping system by pump and mud channel.
Further, described continuous ball milling pulping system includes:
Storage bin hopper, it is connected with hard material powder storage chamber by material conveyer belt；
Continuous ball mill, its material inlet respectively with storage bin hopper and store stock tank by material conveyer belt and soft material and be connected.
Ceramic mud finished product stores stock tank, and it is connected with the material outlet of continuous ball mill.
The present invention use Classification of Ceramic Raw Materials Using and classified grinding to prepare ceramic mud, compared with existing soft or hard raw material the most together
The process time of mode effective reduction rate ceramic mud of mixed grinding, improve Ceramic Material working (machining) efficiency, energy-saving and emission-reduction.
Accompanying drawing explanation
Fig. 1 is existing Ceramic Material processing technique theory diagram.
Fig. 2 is the new technology theory diagram that ceramic mud classification of the present invention combines preparation.
Fig. 3 is the device structure rough schematic view that ceramic mud classification of the present invention combines preparation.
Below by way of accompanying drawing and concrete mode, the invention will be further described:
Detailed description of the invention
As in figure 2 it is shown, ceramic mud classification of the present invention combines the new technology of preparation, in order to improve Ceramic Material
Production efficiency, reduce energy consumption, hard raw material and soft raw material are separately anticipated.This Ceramic Material processing technique master
Comprise the following steps:
Step 1: first ceramic mud raw material is categorized into hard raw material and soft raw material.Wherein, hard raw material refers to that Mohs is hard
The degree material more than or equal to 5, including quartz class raw mineral materials and feldspathoid raw material.Quartz class raw mineral materials mainly wraps
Include vein quartz, sandstone, quartz sand, flint, kieselguhr etc.；Feldspathoid raw material mainly includes albite, potassium feldspar, calcium
Anhydrite, baryta fledspar.This hard raw material also includes microgranite, nepheline syenite, foam, perlite, spodumene, lithium cloud
Mother, Talcum, wollastonite, diopside, calcite, limestone, dolomite, magnesite, zircon, fluorite, gangue.
Hard raw material for quartz class.
Soft raw material refers to the raw mineral materials that Mohs' hardness is less than 5, mainly clay class, including hard paste and mild-clay.
Described hard paste refers to that Mohs' hardness is more than 3 mineral materials less than 5, and soft raw material refers to that Mohs' hardness is less than or equal to 3
Mineral materials.Wherein, hard paste includes Datong District's soil, chapter village soil, flint clay, pyrophillite, alkali stone, porcelain stone etc.；Soft
Clay includes that Fu Zhoutu, wide city soil, Faku County's soil, Cortex Fraxini mandshuricae soil, camwood knag, alkali are done.
Step 2: hard raw material is formed hard raw mixture in proportion, described soft raw material forms soft raw material in proportion to be mixed
Compound；
Step 3: hard raw mixture is carried out the process of preliminary grinding operation and makes hard material powder；Advanced to soft raw material mixture
Row dispersion, then preliminary grinding or stirring add water and be mixed and made into soft material mud；
Wherein, when described hard raw mixture carries out preliminary grinding operation, first use and the hard material powder after grinding was broken up
Sieve classification, the suitable powder of fineness is directly becoming hard material powder and carries out storing standby, cross coarse fodder reclaim be circulated grinding until
Make fineness suitable hard material powder.
Step 4:: hard material powder and soft material mud mixing-classifying are ground and makes finished product mud.
As it is shown on figure 3, for the enforcement coordinating new technology of the present invention, the present invention have also been devised a set of ceramic mud classification
The equipment of associating preparation, this equipment is mainly by hard stock roll grinding system 1, soft raw material slurrying system 2 and continuous ball milling slurrying
System 3 forms, and described hard stock roll grinding system 1 is attached with continuous ball milling pulping system 3 by material conveyer belt 4,
Described soft raw material slurrying is that 2 systems are attached with continuous ball milling pulping system 3 by pump and mud channel 5.Concrete structure is such as
Under:
Described hard stock roll grinding system 1 is for carrying out preliminary grinding operation process to hard raw mixture, comprising: multistation is hard
Raw material automatic feeder 11, roller mill 12, powder material scattering classifying screen 13 (i.e. vibrosieve) and hard material powder are deposited
Room 14.
Multistation hard raw material automatic feeder 11 feeds different types of hard raw material for multiple stations.Described roller mill 12,
For hard raw mixture is carried out preliminary grinding, its material inlet is by material conveyer belt and multistation hard raw material automatic feeder
11 connect；Described powder material scattering classifying screen 13 (i.e. vibrosieve) is arranged on below the material outlet of roller mill 12, and it sets
Having coarse fodder recovery port, this coarse fodder recovery port is connected with the material inlet of roller mill 12 by material conveyer belt, powder material scattering classifying screen
Selecting 13, machine to carry out scattering and grading via roller mill 12 preliminary grinding first abrasive material out, the suitable powder of fineness is directly becoming hard material
Powder carries out storing standby, crosses coarse fodder and is recycled to roller mill 12 by coarse fodder recovery port and is circulated and grinds until to make fineness suitable
Hard material powder.Described hard material powder storage chamber 14 is arranged on the hard material discharge of fine material of powder material scattering classifying screen 13
Mouthful, it being used for storing fineness suitable hard material powder, described hard material powder storage chamber 14 is by material conveyer belt 4 and continuous ball
Mill pulping system 3 is attached, hard material powder carry to continuous ball milling pulping system 3.
Described soft raw material slurrying system 2 for soft raw material mixture is disperseed, preliminary grinding slurrying, it includes
Soft raw material feeding machine 21, intermittent ball mill 22 and soft material store stock tank 23.Wherein intermittent ball mill 22 can be with stirring
Machine or agitator are replaced, and disperse soft raw material mixture, agitating procedure.Between using blender or agitator to replace
Formula of having a rest ball mill 22 can realize the machining functions similar to soft raw material mixture, and the program is no longer superfluous at this to be said.Concrete structure
As follows:
Described intermittent ball mill 22 for soft raw material mixture is disperseed, preliminary grinding operation, its material inlet passes through material
Conveyer belt is connected with soft raw material feeding machine 21；Described soft material stores stock tank 23 for mixing soft raw material after dispersion, preliminary grinding
Compound carries out slurrying operation and makes soft material mud, and soft material stores stock tank 23 and is connected with the material outlet of intermittent ball mill, and
Described soft material is stored stock tank 23 and is attached with continuous ball milling pulping system 3 by pump and mud channel 5.
Described continuous ball milling pulping system 3 is for last to carrying out after hard material powder and soft material mud mixing-classifying being ground
Slurrying, make finished product mud.Described continuous ball milling pulping system includes: storage bin hopper 31, continuous ball mill 32 and pottery mud
Slurry finished product stores stock tank 33.Concrete structure is as follows:
Described storage bin hopper 31 is connected with hard material powder storage chamber 14 by material conveyer belt 4, for feeding to continuous ball mill
Hard material powder；Described continuous ball mill 32 is for by hard material powder and the grinding of soft material mud mixing-classifying, its material inlet
Store stock tank 23 with storage bin hopper 31 and pump and mud channel 5 with soft material respectively to be connected.Ceramic mud finished product store stock tank 33 with
The material outlet of continuous ball mill 32 connects, for entering via the fine gtinding mixture after continuous ball mill 32 classified grinding
Row slurrying, is eventually fabricated finished product mud.
Below by way of detailed description of the invention, the invention will be further described:
When preparing ceramic mud finished product, raw material being first categorized into hard raw material and soft raw material, then hard raw material is former through hard
It is milled into fineness suitable hard material powder at the beginning of material roller grinding system, and soft raw material is through the dispersion of soft raw material slurrying system, preliminary grinding also
Slurrying makes soft material mud, finally hard material powder and soft material mud is put into continuous ball mill and carries out classification continuously grinding,
Store stock tank finally by ceramic mud finished product and make finished product mud.
The present invention use Classification of Ceramic Raw Materials Using and classified grinding to prepare ceramic mud, compared with existing soft or hard raw material the most together
The process time of mode effective reduction rate ceramic mud of mixed grinding, improve Ceramic Material working (machining) efficiency, energy-saving and emission-reduction.
Claims (10)
1. a ceramic mud classification combines the new technology of preparation, it is characterised in that: comprise the following steps:
S1: ceramic mud raw material is categorized into hard raw material and soft raw material；
S2: described hard raw material forms hard raw mixture in proportion, described soft raw material forms soft raw material mixing in proportion
Thing；
S3: hard raw mixture is carried out the process of preliminary grinding operation and makes hard material powder；Soft raw material mixture is first carried out point
Dissipate, then preliminary grinding or stirring add water and be mixed and made into soft material mud；
S4: hard material powder and soft material mud mixing-classifying are ground and makes finished product mud.
Ceramic mud classification the most according to claim 1 combines the new technology of preparation, it is characterised in that: described firmly
When raw material mixture carries out preliminary grinding operation, first the hard material powder after grinding was broken up sieve classification, the suitable powder of fineness
Material is directly becoming hard material powder and carries out storing standby, crosses coarse fodder and reclaims and be circulated grinding until making the suitable hard material of fineness
Powder.
Ceramic mud classification the most according to claim 2 combines the new technology of preparation, it is characterised in that: described firmly
Raw material includes quartz class raw mineral materials and feldspathoid raw material；Described quartz class raw mineral materials includes vein quartz, sandstone, stone
Sand, flint, kieselguhr；Described feldspathoid raw material includes albite, potassium feldspar, anorthite, baryta fledspar.
Ceramic mud classification the most according to claim 2 combines the new technology of preparation, it is characterised in that described firmly
Raw material also include microgranite, nepheline syenite, foam, perlite, spodumene, lepidolite, Talcum, wollastonite,
Diopside, calcite, limestone, dolomite, magnesite, zircon, fluorite, gangue.
Ceramic mud classification the most according to claim 1 combines the new technology of preparation, it is characterised in that: described soft
Raw material includes hard paste and mild-clay.
Ceramic mud classification the most according to claim 5 combines the new technology of preparation, it is characterised in that: described firmly
Matter clay includes Datong District's soil, chapter village soil, flint clay, pyrophillite, alkali stone, porcelain stone；Described mild-clay includes Fu Zhoutu, width
City soil, Faku County's soil, Cortex Fraxini mandshuricae soil, camwood knag, alkali are done.
7. the ceramic mud classification that a kind is applied described in claim 1 combines the equipment of preparation, it is characterised in that including:
For hard raw mixture being carried out the hard stock roll grinding system of preliminary grinding operation process；
For soft raw material mixture is disperseed, preliminary grinding or stirring the soft raw material slurrying system of slurrying；And
For to the continuous ball milling pulping system that hard material powder and soft material mud mixing-classifying are ground；
Described hard stock roll grinding system is attached with continuous ball milling pulping system by material conveyer belt, described soft raw material
Slurry system is attached with continuous ball milling pulping system by pump and mud channel.
A kind of equipment combining preparation for ceramic mud classification, it is characterised in that: institute
State hard stock roll grinding system to include:
Multistation hard raw material automatic feeder；
Roller mill, its material inlet is connected with multistation hard raw material automatic feeder by material conveyer belt；
Powder material scattering classifying screen, it is arranged on below the material outlet of roller mill, and it is provided with coarse fodder recovery port, and this coarse fodder returns
Close up and be connected with the material inlet of roller mill by material conveyer belt；
Hard material powder storage chamber, it is arranged on the hard material discharge of fine material mouth of powder material scattering classifying screen, described hard material powder
Material storage chamber is attached with continuous ball milling pulping system by material conveyer belt.
A kind of equipment combining preparation for ceramic mud classification, it is characterised in that: institute
State soft raw material slurrying system to include:
Soft raw material feeding machine；
Intermittent ball mill or blender, its material inlet is connected with soft raw material feeding machine by material conveyer belt；
Soft material stores stock tank, and it is connected with the material outlet of above-mentioned intermittent ball mill or blender, and described soft material stores
Stock tank is by being attached with continuous ball milling pulping system by pump and mud channel.
A kind of equipment combining preparation for ceramic mud classification, it is characterised in that:
Described continuous ball milling pulping system includes:
Storage bin hopper, it is connected with hard material powder storage chamber by material conveyer belt；
Continuous ball mill, its material inlet respectively with storage bin hopper and store stock tank by material conveyer belt and soft material and be connected；
Ceramic mud finished product stores stock tank, and it is connected with the material outlet of continuous ball mill.
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| CN107935602A (en) * | 2017-09-30 | 2018-04-20 | 江苏金石研磨有限公司 | A kind of more component ceramic powder High Efficiency Superfine Ginding process and its grinding system |
| CN108002810A (en) * | 2017-12-12 | 2018-05-08 | 德化东华陶瓷有限公司 | Introduce high heat-resisting full porcelain and its manufacturing process prepared by Dehua camwood knag soil |
| CN108395259A (en) * | 2018-05-15 | 2018-08-14 | 广东鼎科技有限公司 | The grouping grinding method of ceramic raw material |
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| CN107382280A (en) * | 2017-08-03 | 2017-11-24 | 赣州艺佳兴陶瓷有限公司 | A kind of preparation method of functional ceramic body |
| CN107935602A (en) * | 2017-09-30 | 2018-04-20 | 江苏金石研磨有限公司 | A kind of more component ceramic powder High Efficiency Superfine Ginding process and its grinding system |
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| CN108585815A (en) * | 2018-06-29 | 2018-09-28 | 佛山石湾鹰牌陶瓷有限公司 | A kind of preparation method of rinsed black clay glazed tile green body |
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| CN110143820A (en) * | 2019-06-11 | 2019-08-20 | 佛山市蓝之鲸科技有限公司 | Ceramic raw material wet process thin material slurrying mixture manufacturing line and its working method |
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| CN110407587A (en) * | 2019-09-24 | 2019-11-05 | 佛山市博晖机电有限公司 | A kind of architectural pottery wet-dry change flouring technology |
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| IT202200019209A1 (en) * | 2022-09-19 | 2024-03-19 | L B Off Mec S P A | Method for producing ceramic microgranules |
| EP4339177A1 (en) * | 2022-09-19 | 2024-03-20 | L.B. Officine Meccaniche S.p.A. | Method for producing ceramic microgranules |
| CN116161971A (en) * | 2022-12-09 | 2023-05-26 | 重庆唯美陶瓷有限公司 | Continuous ball milling method for ceramic raw materials |
| CN116161971B (en) * | 2022-12-09 | 2023-12-05 | 重庆唯美陶瓷有限公司 | Continuous ball milling method for ceramic raw materials |
| WO2024160069A1 (en) * | 2023-01-31 | 2024-08-08 | 佛山市科达机电有限公司 | Continuous ball milling system and material grinding method |
| CN117185658A (en) * | 2023-09-25 | 2023-12-08 | 江西唯美陶瓷有限公司 | Mixed processing method and production system for ceramic glaze |
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Application publication date: 20161207 |