CN108305778A - Fully automatic wire winding machine - Google Patents
Fully automatic wire winding machine Download PDFInfo
- Publication number
- CN108305778A CN108305778A CN201711377145.3A CN201711377145A CN108305778A CN 108305778 A CN108305778 A CN 108305778A CN 201711377145 A CN201711377145 A CN 201711377145A CN 108305778 A CN108305778 A CN 108305778A
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- China
- Prior art keywords
- sliding
- engine base
- coil holder
- holder
- fixture
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
- H01F41/092—Turrets; Turntables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of fully automatic wire winding machines, including engine base, engine base is equipped with for supplying baffled coil holder and realizing the vibrating disk for arranging and exporting, output end on engine base positioned at vibrating disk is communicated with the clip cavity placed for coil holder, the engine base is equipped with for adjusting the plectrum device positioned at coil holder overhead gage position in clip cavity, on the engine base automatic loading and unloading mechanism for capturing coil holder in clip cavity is equipped with close to the position of plectrum device, it is located at automatic loading and unloading mechanism on engine base back to the side of vibrating disk equipped with the rotary motion mechanism for fixed coil holder of arranging, it is located at rotary motion mechanism on the engine base and is equipped with flying trident winding mechanism back to the side of clip cavity, it is located at automatic loading and unloading mechanism on the engine base and is equipped with automatic disc filling mechanism back to the side of rotary motion mechanism.The present invention has the following advantages and effects：This programme utilizes new mechanical structure, the invention to realize the full-automation of coil holder winding process, improve the production efficiency of coil, reduce entreprise cost.
Description
Technical field
The present invention relates to a kind of spooling equipment, more particularly to a kind of fully automatic wire winding machine.
Background technology
Coil winding machine is exactly the machine linear object being wound on specific coil holder.Current electric equipment products need mostly
Coil is turned to copper wire or enameled wire.Such as：Various clock coils, motor stator, the coil in rotor electromagnetic component is all
It needs with flying trident coil winding machine come coiling.When this kind of coil winding machine work, generally coil holder is fixed on fixture, coil holder is with fixture
It circumferentially rotates and moves axially and line is wound on coil holder and becomes coil.
General movement coil（Shown in refer to the attached drawing 13）, including coil holder 24, it is arranged in coil holder 24 and along the width of coil holder 24
The baffle 25 and be wound in coil holder 24 and the conducting wire 26 between two baffles 25, the coil holder that degree direction is symmetrical set
24 include blocking the coiling portion 24.1 set and the connection for being separately positioned on 24.1 both ends of coiling portion for the winding of conducting wire 26 and baffle 25
Portion 24.2.And flying trident coil winding machine in the prior art can only realize the coiling of conducting wire on coil holder after the good baffle of card, remaining is very much
Process all need to also be by manually going to realize；Cause existing flying trident coil winding machine production efficiency relatively low, and increases enterprise
Production cost.
Invention content
The object of the present invention is to provide a kind of fully automatic wire winding machine, which realizes coil-winding flow
Full-automation reduces enterprise's production cost to improve production efficiency.
The present invention above-mentioned technical purpose technical scheme is that：A kind of fully automatic wire winding machine, packet
Engine base is included, the engine base is equipped with for supplying baffled coil holder and realizing the vibrating disk for arranging and exporting, on the engine base
The clip cavity placed for coil holder is communicated with positioned at the output end of vibrating disk, the engine base is equipped with is located at coil holder in clip cavity for adjusting
The plectrum device of overhead gage position, on the engine base close to the position of plectrum device be equipped with for capture coil holder in clip cavity from
Charging and discharging mechanism is moved, being located at automatic loading and unloading mechanism on the engine base is equipped with back to the side of vibrating disk for fixed coil holder of arranging
Rotary motion mechanism, rotary motion mechanism is located on the engine base and is equipped with flying trident winding mechanism back to the side of clip cavity, it is described
It is located at automatic loading and unloading mechanism on engine base and is equipped with automatic disc filling mechanism back to the side of rotary motion mechanism.
By using above-mentioned technical proposal, baffled coil holder is placed in vibrating disk, work of the coil holder in vibrating disk
It is arranged in order transmission under to clip cavity, is transposed to the baffle on coil holder by plectrum device, ensures that conducting wire can be wound on two
Position between a baffle.Coil holder after positioning is captured and put by automatic loading and unloading mechanism one by one is fixed on rotary motion mechanism
On, coil holder is transferred to the side of flying trident winding mechanism by rotary motion mechanism, is completed on coil holder by flying trident winding mechanism
The coiling of conducting wire；The coil holder that coiling is completed is transmitted again by automatic loading and unloading mechanism to automatic disc filling mechanism, by automatic
Loading mechanism realizes that carry out automatic disc filling to coil reduces entreprise cost to improve production efficiency.
It is further arranged to：The plectrum device includes the fixed base frame being set to below clip cavity and is arranged in fixed seat
Internal the first sliding block and the second sliding block, towards opposite or back to direction toward polyslip between first sliding block and the second sliding block
Setting, the interior slideway for being equipped with connection clip cavity of the fixed base frame, first sliding block extend slideway with the second sliding block and are used for
Driving baffle is moved along the length direction realization of coil holder, and the first sliding block of driving is equipped in the fixed base frame and the second sliding block is realized
Synchronization-moving slide, the fixed base frame are equipped with the first actuator that driving slide realizes past polyslip.
By using above-mentioned technical proposal, the first actuator drives slide to realize sliding, and the change of sledge position drives
Between first sliding block and the second sliding block towards both it is opposite or back to direction realize synchronizing moving.When the first sliding block and second
When being moved towards opposite direction between sliding block, mutually draws close and contradict between the first sliding block and the second sliding block；When the first sliding block
With the second sliding block towards back to direction move when, the first sliding block and the second sliding block contradict opposite between two baffles respectively
On one side, to drive baffle realization to be slid in coiling portion and baffle is driven to contact at interconnecting piece, for realizing the tune to baffle
Position.
It is further arranged to：The side wall of the clip cavity is equipped with the channel of connection vibrating disk output end, is located on the slideway
The extended position in channel is equipped with carrying coil holder and transmits the fixed part into clip cavity, corresponds on first sliding block and the second sliding block solid
The position for determining portion is equipped with caulking groove, in the fixed base frame sliding be equipped with the gliding mass for being sheathed on slide, the slide and gliding mass it
Between damp sliding, the cavity of connection gliding mass is equipped in the fixed base frame, is equipped with to be driven by gliding mass in the cavity and realizes sliding
Mounting blocks, first sliding block and the sliding of the second sliding block be set to mounting blocks, and the mounting blocks are equipped with the cunning of connection slideway
Chamber, when mounting blocks contradict cavity one side wall when, caulking groove be embedded the coiling portion on leading-in bracket, when mounting blocks contradict cavity it is another
When side wall, caulking groove detaches with coil holder.
By using above-mentioned technical proposal, damping friction so that frictional resistance can be formed between gliding mass and slide, makes slide
Gliding mass can be driven to realize movement in the process of moving.Gliding mass on the move drives mounting blocks movement, when mounting blocks contradict cavity
One side wall when, define moving and caulking groove being made to be embedded into coiling portion for gliding mass, and slide is then continued in the first actuator
Active force under realize movement, drive the first sliding block and the second sliding block to realize driving to baffle.After adjusting baffle, the first driving
Part drives slide to realize return, then drives gliding mass to realize movement together by frictional resistance so that real between caulking groove and coiling portion
Now detach；When mounting blocks contradict another side wall of cavity, the movement of gliding mass is defined so that the first actuator continues drive the
One sliding block and the second sliding block, which are realized, to be moved, and is made to realize between the two and be drawn close.When the first sliding block and the second sliding block are far from clip cavity, line
Frame can play the role of carrying so that coil holder energy by the setting of fixed part by being moved towards slideway direction behind channel to coil holder
It is stably fixed in clip cavity, to realize that coil holder is transmitted from vibrating disk to clip cavity.
It is further arranged to：The rotary motion mechanism includes the holder for being fixed on engine base, is rotatably arranged on holder
Main shaft, driving spindle realize the 5th actuator of rotation and the fixture for coil holder to be clamped, the fixture are arranged on main shaft
It is arranged to form fixture group along the axially spaced-apart of main shaft, the fixture group is along main shaft circumferentially around setting, the fixture packet
Holder is included, the placed side that is arranged on holder and holder is rotatably dispose in and contradicts the fixture block of placed side, the holder always
Upper forced section with outward extension, the placed side are equipped with the pilot pin worn for through-hole on coil holder, right on the fixture block
It should be equipped with gap slot in the position of pilot pin, the position on the engine base positioned at fixture and automatic loading and unloading mechanism between is equipped with drive
Dynamic fixture group realizes the keying component opened and closed.
By using above-mentioned technical proposal, component is opened and closed for realizing the keying to fixture, passes through automatic loading and unloading mechanism
Coil holder is placed on placed side and the through-hole on coil holder is enable to be arranged into pilot pin, passes through the cooperation between pilot pin and through-hole
For realizing the fixation to coil holder in placement.After all installing coil holder in fixture group, fixture is closed by opening and closing component, is made
The clamping to coil holder can be realized by obtaining the cooperation of fixture block and placed side；5th actuator drives main shaft to realize rotation, by what is fixed
The side that coil holder turns to flying trident winding mechanism carries out coiling.
It is further arranged to：Sliding is equipped with movable plate on the placed side, and the movable plate corresponds to the position of pilot pin
Equipped with the notch section that the interconnecting piece for coil holder is placed and is adapted to therewith, the fixture block is equipped with to drive during unlatching and lack
The protrusion of the remotely located needle of oral area is equipped with driving notch section is moved towards pilot pin first between the movable plate and holder
Elastic component.
By using above-mentioned technical proposal, during unlatching, movable plate is contradicted by protrusion with placed side for fixture block
Increase the distance between pilot pin and notch section, is convenient for placement of the coil holder in pilot pin；Fixture block and placed side are when being closed, and the
One elastic component drives notch section to be moved towards pilot pin direction, is limited coil holder by the cooperation between pilot pin and notch section
Position clamping, to realize the more preferable fixation of coil holder.
It is further arranged to：Gumming mechanism, the gluing are equipped between the flying trident winding mechanism and rotary motion mechanism
The glue spraying head and driving glue groove that mechanism includes glue groove, is set in glue groove axially realize that move first drives structure along main shaft
Part, the interior end positions positioned at glue spraying head towards moving direction of the glue groove are equipped with cleaning brush.
By using above-mentioned technical proposal, after conducting wire is completed in the coil holder coiling in fixture group, pass through the first drive member band
Dynamic glue groove realizes that sliding, glue spraying head spray glue during sliding and adhere to the surface of coiling conducting wire, opposing connection conducting wire
The end of a thread play fixed function；And glue extra on conducting wire is cleared up by cleaning brush, prevent the drippage of glue.
It is further arranged to：It is equipped with thread cutting mechanism positioned at the top of fixture on the holder, the thread cutting mechanism includes setting
It is placed in holder and the slide bar being axially extended along main shaft, the scissors that is arranged on slide bar and the suction pipe for extending to scissors.
By using above-mentioned technical proposal, scissors realization slides on slide bar, is repaiied for realizing to the extra the end of a thread of conducting wire
It cuts, the suction that suction pipe generates is for realizing the cleaning to scrap wire head after trimming.
It is further arranged to：The automatic disc filling mechanism include sliding be arranged on engine base sliding component, setting sliding
The die cavity placed on part and for coil holder and the first manipulator close to sliding component is set on engine base, it is close on the engine base
It is equipped with packing box in the position of the first manipulator, the engine base, which is equipped with, drives the first manipulator to be moved to coil from die cavity
Second drive member of packing box.
By using above-mentioned technical proposal, coil after processing is completed is taken out and is put from fixture by automatic loading and unloading mechanism
It sets on die cavity, sliding component drives die cavity to be moved towards the first manipulator direction, and the first machinery is driven by the second drive member
Hand moves, and the coil in die cavity is placed on packing box, realizes that the storage to coil is packed.
It is further arranged to：Second drive member includes the support for being fixedly arranged on engine base, in the horizontal direction sliding setting
Realize that the first drive component of sliding, first manipulator are set to sliding rail in the sliding rail and driving sliding rail of support, institute
It states and is equipped with the 6th actuator that the first manipulator of driving moves back and forth in fact towards die cavity direction between sliding rail and the first manipulator, institute
It states packing box and is set to engine base along the glide direction perpendicular to sliding rail, the engine base is equipped with drive packing box to realize sliding the
Two drive components.
By using above-mentioned technical proposal, the first drive component coordinates the 6th actuator to realize the first manipulator along vertical side
To and horizontal direction sliding, to drive the first manipulator the coil in die cavity is placed into packing box；And pass through
Two drive components coordinate the first drive component that the first manipulator is moved in the top of packing box along direction of warp and weft realization, this
Coil can be placed in such a way that longitude and latitude is arranged on packing box by sample, realize the neat storage of coil.
It is further arranged to：The automatic loading and unloading mechanism includes being set to engine base and realizing along fixture orientation to slide
First movement part, be set to first movement part mounting base and drive installation seat moved back and forth towards fixture direction the 7th
Actuator, sliding is equipped with the feeding manipulator and blanking mechanical hand moved towards engine base, the installation respectively in the mounting base
The 8th actuator and the 9th actuator that driving feeding manipulator realizes past polyslip with blanking mechanical hand are respectively equipped on seat.
By using above-mentioned technical proposal, first movement part drives mounting base to realize sliding, the along the orientation of fixture
Seven actuators drive mounting base mobile towards fixture direction and drive feeding under the action of the 8th actuator and nine actuators
Manipulator is moved with blanking mechanical hand towards engine base direction so that feeding manipulator is positioned over the process of fixture in crawl coil holder
In, blanking mechanical hand can take out the coil after processing from fixture, realize that one takes a crawl process put, automatic to be promoted
The crawl efficiency of charging and discharging mechanism.
In conclusion the invention has the advantages that：The full-automation of coil holder winding process is realized in the invention, is promoted
The production efficiency of coil, reduces entreprise cost；And it can guarantee the quality for processing coil.
Description of the drawings
Fig. 1 is the stereogram of embodiment；
Fig. 2 is the partial perspective view of embodiment（It is mainly used for indicating the structure of clip cavity）；
Fig. 3 is the portions A enlarged drawing in Fig. 2；
Fig. 4 is the sectional view of plectrum device in embodiment；
Fig. 5 is the portions B enlarged drawing in Fig. 4；
Fig. 6 is the structural schematic diagram of automatic loading and unloading mechanism in embodiment；
Fig. 7 is the structural schematic diagram that component is opened and closed in embodiment；
Fig. 8 is the structural schematic diagram of rotary motion mechanism and thread cutting mechanism in embodiment；
Fig. 9 is the stereogram of fixture in embodiment；
Figure 10 is the sectional view of fixture in embodiment；
Figure 11 is the structural schematic diagram of gumming mechanism and flying trident winding mechanism in embodiment；
Figure 12 is the structural schematic diagram of automatic disc filling mechanism in embodiment；
Figure 13 is the stereogram of movement coil in the prior art.
In figure：1, engine base；2, vibrating disk；3, clip cavity；4, plectrum device；4.1, fixed base frame；4.10, the first sliding block；
4.2, the second sliding block；4.3, slideway；4.4, slide；4.5, the first actuator；4.6, gliding mass；4.7, cavity；4.71, horizontal segment；
4.72, vertical section；4.8, mounting blocks；4.9, sliding chamber；5, automatic loading and unloading mechanism；5.1, first movement part；5.2, mounting base；
5.3, the 7th actuator；5.4, feeding manipulator；5.5, blanking mechanical hand；5.6, the 8th actuator；5.7, the 9th actuator；6、
Rotary motion mechanism；6.1, holder；6.2, main shaft；6.3, the 5th actuator；6.4, fixture；6.41, holder；6.42, placed side；
6.43, fixture block；6.44, forced section；6.45, pilot pin；6.46, gap slot；6.47, movable plate；6.48, notch section；6.49, it is convex
Go out portion；6.50, the first elastic component；6.51, magnetic part；7, flying trident winding mechanism；7.1, flying trident seat；7.2, flying trident winding member；
7.3, flying trident motor；7.4, flying trident cylinder；8, automatic disc filling mechanism；8.1, sliding component；8.2, die cavity；8.3, the first manipulator；
8.4, packing box；8.5, the second drive member；8.51, support；8.52, sliding rail；8.53, the first drive component；8.6, it the 6th drives
Moving part；8.7, the second drive component；8.71, double track slide bar；8.72, fixed disk；9, channel；10, fixed part；11, caulking groove；12、
Open and close component；12.1, force application board；12.2, straight line cylinder；13, gumming mechanism；13.1, glue groove；13.2, glue spraying head；13.3,
One drive member；13.4, cleaning brush；13.5, sliding rail is glued；14, thread cutting mechanism；14.1, slide bar；14.2, scissors；14.3、
Suction pipe；14.4, sliding seat；15, linear vibration feeder；16, the second elastic component；17, sliding slot；18, the first link arm；19, second
Link arm；24, coil holder；24.1, coiling portion；24.2, interconnecting piece；25, baffle；26, conducting wire.
Specific implementation mode
Below in conjunction with attached drawing, invention is further described in detail.
With reference to figure 1, a kind of fully automatic wire winding machine, including engine base 1,1 upper surface of engine base are fixedly installed vibrating disk 2, vibration
The output end of disk 2 is connected with clip cavity 3, and the plectrum device 4 for being fixed on engine base 1 is equipped with positioned at the lower section of clip cavity 3；1 upper surface of engine base
It is fixed with automatic loading and unloading mechanism 5 above vibrating disk 2 and clip cavity 3 between the two position.Clip cavity 3 is relative on automatic
The other side of cutting agency 5 is provided with the rotary motion mechanism 6 for being fixed on engine base 1, is equipped with positioned at the top of rotary motion mechanism 6
Thread cutting mechanism 14；Position between rotary motion mechanism 6 and clip cavity 3, which is equipped with, opens and closes component 12.Rotary motion mechanism 6 is relative to folder
The other side of chamber 3 is equipped with the gumming mechanism 13 for being fixed on engine base 1, the other side of the gumming mechanism 13 relative to rotary motion mechanism 6
Equipped with the flying trident winding mechanism 7 for being fixed on engine base 1；The side that 1 upper surface of engine base is located at vibrating disk 2 is fixedly installed automatic disc filling
Mechanism 8.
Referring to figs. 2 and 3, engine base（With reference to figure 1）The upper position between clip cavity 3 and vibrating disk 2 is fixed with straight line
Vibration feeder 15, output end, the other end of one end connection vibrating disk 2 of linear vibration feeder 15 are connected to 3 side wall of clip cavity；Folder
The lower section of chamber 3 is equipped with plectrum device 4（With reference to figure 1）, plectrum device 4 includes fixed base frame 4.1, the position for being fixed on 3 bottom of clip cavity
It is fixed with the first actuator 4.5 in the lower section of fixed base frame 4.1, the first actuator 4.5 is cylinder.3 madial wall of clip cavity opens up
There are channel 9,3 bottom of clip cavity of connection linear vibration feeder 15 to offer the slideway 4.3 inside connection fixed base frame 4.1, it is sliding
It is equipped with fixed part 10 positioned at the extended position in channel 9 on road 4.3, the upper surface of fixed part 10 maintains an equal level with the bottom in channel 9 and width
Degree is equal to the width in coiling portion on coil holder.
It is T-shaped cavity 4.7 that shape is equipped with reference to figure 4 and Fig. 5, in fixed base frame 4.1, and cavity 4.7 includes horizontal segment
4.71 are equipped with shape for the gliding mass 4.6 of cuboid, along vertical in gliding mass 4.6 with vertical section 4.72, the interior sliding of vertical section 4.72
Direction, which wears sliding, slide 4.4, and cooperation is damped between slide 4.4 and gliding mass 4.6；4.4 bottom of slide and the first actuator 4.5
It is fixedly connected for driving slide 4.4 to realize movement.The length direction of horizontal segment 4.71 is parallel with the length direction in channel 9 to be set
It sets, the mounting blocks 4.8 that shape is strip is equipped in horizontal segment 4.71, offering glide direction in mounting blocks 4.8 is parallel to water
The sliding slot 17 of flat section 4.71, the interior sliding of sliding slot 17 are equipped with the first sliding block 4.10 and the second sliding block 4.2；Mounting blocks 4.8 and gliding mass 4.6
It is fixedly connected.The position that 4.8 top of mounting blocks corresponds to slideway 4.3 is equipped with sliding chamber 4.9 and sliding chamber 4.9 is connected to sliding slot 17 and sets
It sets, 4.10 top of the first sliding block all extends to slideway 4.3 with 4.2 top of the second sliding block, and the first sliding block 4.10 corresponds to fixed part
The position that 10 position, the second sliding block 4.2 correspond to fixed part 10 is equipped with the caulking groove for being recessed inwardly and being worn for fixed part 10
11, the shape of caulking groove 11 is U-shaped；The width of horizontal segment 4.71 is more than the width of mounting blocks 4.8.
First sliding block 4.10 is equipped with the first link arm 18, and the upper end of the first link arm 18 is turned with the first sliding block 4.10 by shaft
Dynamic connection, the medium position of the first link arm 18 and gliding mass 4.6 are rotatablely connected by shaft；Slide 4.4 is equipped with the second link arm 19,
The upper end of second link arm 19 and the free end of the first link arm 18 are turned by shaft rotation connection, lower end and slide 4.4 by shaft
Dynamic connection.By the first above-mentioned link arm 18 with the second link arm 19 and with above-mentioned identical between second sliding block 4.2 and slide 4.4
Connection type realizes connection, and is vertically symmetrical set.When mounting blocks 4.8 contradict the upper surface of horizontal segment 4.71,
The top of first sliding block 4.10 maintains an equal level with the upper surface of clip cavity 3；When mounting blocks 4.8 contradict the lower surface of horizontal segment 4.71, the
The top of one sliding block 4.10 is located at the lower section of clip cavity 3.
With reference to figure 6, automatic loading and unloading mechanism 5（With reference to figure 1）Include the first movement part 5.1 slid along X-direction, first
Moving member 5.1 is linear axis module, is slid on first movement part 5.1 and is provided with mounting base 5.2, mounting base 5.2 and first movement
The 7th actuator 5.3 that drive installation seat 5.2 slides along Y direction is equipped between part 5.1, the 7th actuator 5.3 is cylinder.Peace
The glide direction of dress 5.2 upper edge first movement part 5.1 of seat is arranged at intervals with feeding manipulator 5.4 and blanking mechanical hand 5.5, feeding
Between manipulator 5.4 and mounting base 5.2 be equipped with driving feeding manipulator 5.4 along the 8th actuator 5.6 that Z-direction slides, under
The 9th actuator 5.7 that driving blanking mechanical hand 5.5 slides along Z-direction is equipped between material manipulator 5.5 and mounting base 5.2,
8th actuator 5.6 and the 9th actuator 5.7 are cylinder.
With reference to figure 7, the force application board 12.1 and be arranged in force application board that component 12 includes horizontally extending setting are opened and closed
12.1 lower sections and the straight line cylinder 12.2 for being alternatively arranged along 12.1 length direction of force application board setting, the cylinder body of straight line cylinder 12.2 with
Engine base 1 is fixedly connected, piston cylinder is fixedly connected with force application board 12.1.
With reference to figure 8, rotary motion mechanism 6 includes holder 6.1, is worn on holder 6.1 and is connected with main shaft 6.2 and holder 6.1
On be fixed with driving spindle 6.2 realize rotation the 5th actuator 6.3, the 5th actuator 6.3 be motor；It is solid on main shaft 6.2
Surely it is equipped with fixture 6.4, fixture 6.4 is arranged to form fixture group along the axially spaced-apart of main shaft 6.2, and fixture group is around main shaft
6.2 radially around distribution be arranged.
With reference to figure 9 and Figure 10, fixture 6.4（With reference to figure 8）It is cylindrical holder 6.41,6.41 side wall of holder including shape
And placed side 6.42 is offered by the position of proximal end face, the axial reciprocating sliding of 6.42 upper edge holder 6.41 of placed side is equipped with movement
Plate 6.47；Fixture block 6.43 is rotatably connected to by shaft on holder 6.41,6.43 upper end of fixture block is around shaft towards movable plate
6.47 upper surface rotates, lower end extends outward to form the forced section 6.44, and between forced section 6.44 and fixture block 6.43
The shape of composition is similar to C fonts.The second elastic component 16 is equipped between fixture block 6.43 and holder 6.41, the second elastic component 16 is to turn round
Spring, torsion spring set is set to shaft and one end contradicts fixture block 6.43, the other end contradicts holder 6.41, is moved for driving fixture block 6.43 to contradict
Movable plate 6.47.
6.47 upper surface of movable plate offers the notch section 6.48 for adapting to coil holder interconnecting piece, and notch section 6.48 is along vertical side
To through setting and simultaneously run through movable plate 6.47 back to the second elastic component 16 one side wall；Correspond to notch on placed side 6.42
The position in portion 6.48 is fixed with pilot pin 6.45, and when interconnecting piece is positioned over notch section 6.48, pilot pin 6.45 is just passed through
Through-hole on interconnecting piece, and the thickness of movable plate 6.47 is less than the thickness of interconnecting piece.Correspond to pilot pin 6.45 on fixture block 6.43
Position offer through setting gap slot 6.46.Positioned at the lower section of movable plate 6.47 and close to pilot pin on holder 6.41
6.45 position is fixed with magnetic part 6.51, and magnetic part 6.51 is permanent magnet；Fixture block 6.43 is back to the side of pilot pin 6.45
Equipped with the protrusion 6.49 outwardly protruded, protrusion 6.49 contradicts movable plate 6.47 towards protrusion 6.49 during rotation
End face；Movable plate 6.47 is back to being equipped with the first elastic component 6.50 between the one side wall and holder 6.41 of pilot pin 6.45, and the
One elastic component 6.50 is compressed spring.
With reference to figure 8, thread cutting mechanism 14 includes the slide bar 14.1 for being set to holder 6.1, is slid on slide bar 14.1 and is provided with cunning
Dynamic seat 14.4, there are two scissors 14.2, two scissors perpendicular to the axially spaced-apart setting of slide bar 14.1 for 14.4 upper edge of sliding seat
14.2 lower end is rotatablely connected by shaft and sliding seat 14.4, and the upper end of two scissors 14.2 is rotatablely connected by shaft
There is the same cylinder, and the cylinder is fixedly installed on sliding seat 14.4.Suction pipe 14.3, suction pipe are fixedly connected on holder 6.1
14.3 free end extends between two scissors 14.2 and opening down setting, and the other end of suction pipe 14.3 connects vacuum pump
（It is not shown in figure）Mode for realizing suction pipe 14.3 absorption function.It is arranged positioned at the top of slide bar 14.1 on holder 6.1
There are motor and runner, belt is arranged between the shaft and runner of motor, belt is driven and consolidated with sliding seat 14.4 by motor
Fixed connection realizes that sliding seat 14.4 realizes sliding on slide bar 14.1.
With reference to figure 11, gumming mechanism 13 includes being arranged in engine base 1（With reference to figure 1）On gluing sliding rail 13.5 and sliding set
The glue groove 13.1 on gluing sliding rail 13.5 is set, the interior length direction along gluing sliding rail 13.5 of glue groove 13.1 is arranged at intervals with two
Cleaning brush 13.4 and glue spraying head 13.2 is installed between two cleaning brush 13.4.Engine base 1 is equipped with driving glue groove
13.1 realize sliding the first drive member 13.3, the first drive member 13.3 include runner, motor and be sheathed on motor with
The belt of runner, belt are driven and be fixedly connected with glue groove 13.1 by motors for realizing glue groove 13.1 in gluing sliding rail 13.5
Upper sliding.
7 packet flying trident seat 7.1 of flying trident winding mechanism, the multiple flying trident winding members 7.2 being arranged on flying trident seat 7.1,
Flying trident motor 7.3 and flying trident cylinder 7.4, flying trident motor 7.3 drive multiple flying trident winding members 7.2 to realize while turning simultaneously
It is dynamic；The sliding of flying trident seat 7.1 is arranged on engine base 1, and flying trident cylinder 7.4 drives flying trident seat 7.1 to realize and slid on engine base 1.
With reference to figure 12, automatic disc filling mechanism 8（With reference to figure 1）Including being arranged in engine base 1（With reference to figure 1）On sliding component 8.1,
One end of sliding component 8.1 extend to automatic loading and unloading mechanism 5,（With reference to figure 1）The other end extends outwardly, and is slid on sliding component 8.1
It is provided with die cavity 8.2, sliding component 8.1 is no thick stick cylinder；Position of the sliding component 8.1 far from automatic loading and unloading mechanism 5 is provided with second
Drive member 8.5, the second drive member 8.5 include support 8.51, sliding rail 8.52, the first drive component 8.53.Support 8.51 is solid
Fixed to be arranged on engine base 1,8.52 horizontal sliding of sliding rail is set to support 8.51, is slid on sliding rail 8.52 and is provided with vertical shift
First manipulator 8.3 is fixedly connected with the 6th actuator 8.6, the 6th actuator between sliding rail 8.52 and the first manipulator 8.3
8.6 be cylinder.First drive component 8.53 includes rack and motor, and rack sliding is arranged on support 8.51 and and sliding rail
8.52 are arranged in parallel, and motor is fixedly connected with support 8.51, rack is fixedly connected with sliding rail 8.52 and is engaged with motor.Engine base 1
Upper to be equipped with packing box 8.4 positioned at the side of the second drive member 8.5, engine base 1 is equipped with driving packing box 8.4 moves second and drives
Dynamic component 8.7.
Second drive component 8.7 includes that double track slide bar 8.71, fixed disk 8.72 and card set and be fixed on fixed disk 8.72
Packing box 8.4, double track slide bar 8.71 is fixedly installed on engine base 1 and the sliding of fixed disk 8.72 is arranged on double track slide bar 8.71.
The lower section of double track slide bar 8.71 is provided with motor and runner, is arranged with belt between the shaft and runner of motor, belt is by motor
It drives and is fixedly connected with fixed disk 8.72.
The course of work：Coil holder is transmitted to clip cavity 3,4.5 band of the first actuator by vibrating disk 2 by linear vibration feeder 15
Dynamic slide 4.4 is moved with gliding mass 4.6 towards 3 direction of clip cavity so that caulking groove 11 can enter on the coil holder added in clip cavity 3；
When gliding mass 4.6 is fixed and slide 4.4 continues to move to, slide 4.4 drives the first sliding block 4.10 and the second sliding block 4.2 towards opposite
Direction is mobile and contradicts baffle and transposes.The first sliding block 4.10 and the second sliding block are driven by the first actuator 4.5 after positioning
4.2 retraction；While feeding manipulator 5.4 captures coil holder in clip cavity 3, main shaft 6.2 drives fixture 6.4 to rotate in place in force application board
12.1 surface, and the forced section 6.44 on fixture 6.4 is contradicted by force application board 12.1, for realizing opening to fixture 6.4
It opens, then coil holder is placed on fixture 6.4.Fixture 6.4 is closed to rotate in place in flying trident winding mechanism 7 by main shaft 6.2 again
Side completes the coiling of conducting wire and realizes under the drive of gumming mechanism 13 to glue by flying trident winding mechanism 7；Line after gluing
Circle turns to the position of thread cutting mechanism 14, realizes trimming to extra conducting wire and aspirates realization cleaning by suction pipe 14.3.Trimming
Coil afterwards is transmitted to the side of automatic loading and unloading mechanism 5 by the main shaft 6.2 in rotation, by blanking mechanical hand 5.5 by line
Circle is captured and is placed in die cavity 8.2, and die cavity 8.2 is slid onto the position of the first manipulator 8.3, will by the first manipulator 8.3
Coil is neat to be placed in packing box 8.4；And automatic loading and unloading mechanism 5 can realize that feeding is synchronous with blanking and carry out, and be promoted
The processing efficiency of equipment.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art
Member can as needed make the present embodiment the modification of not creative contribution after reading this specification, but as long as at this
It is all protected by Patent Law in the right of invention.
Claims (10)
1. a kind of fully automatic wire winding machine, it is characterised in that：Including engine base (1), the engine base (1) is equipped with for supplying with gear
The coil holder of plate and the vibrating disk (2) for realizing arrangement output, the output end that vibrating disk (2) is located on the engine base (1) are communicated with confession
The clip cavity (3) that coil holder is placed, the engine base (1) are equipped with for adjusting the plectrum positioned at clip cavity (3) interior coil holder overhead gage position
Mechanism (4) is equipped with for capturing the automatic of clip cavity (3) interior coil holder close to the position of plectrum device (4) on the engine base (1)
Cutting agency (5) is located at automatic loading and unloading mechanism (5) on the engine base (1) and is equipped with back to the side of vibrating disk (2) for arranging
The rotary motion mechanism (6) of coil holder is fixed, the side that rotary motion mechanism (6) back to clip cavity (3) are located on the engine base (1) is set
Have a flying trident winding mechanism (7), be located on the engine base (1) automatic loading and unloading mechanism (5) back to rotary motion mechanism (6) side
Equipped with automatic disc filling mechanism (8).
2. fully automatic wire winding machine according to claim 1, it is characterised in that：The plectrum device (4) includes being set to folder
The first sliding block (4.10) of fixed base frame (4.1) and setting in fixed base frame (4.1) below chamber (3) and the second sliding block
(4.2), direction is opposite between first sliding block (4.10) and the second sliding block (4.2) or is arranged back to direction toward polyslip, institute
State the slideway (4.3) that connection clip cavity (3) is equipped in fixed base frame (4.1), first sliding block (4.10) and the second sliding block (4.2)
Extend slideway (4.3) for driving baffle to be moved along the length direction realization of coil holder, is equipped in the fixed base frame (4.1)
The first sliding block (4.10) and the second sliding block (4.2) is driven to realize synchronization-moving slide (4.4), on the fixed base frame (4.1)
The first actuator (4.5) toward polyslip is realized equipped with driving slide (4.4).
3. fully automatic wire winding machine according to claim 2, it is characterised in that：The side wall of the clip cavity (3) is equipped with connection and shakes
The channel (9) of Moving plate (2) output end, be located on the slideway (4.3) channel (9) extended position be equipped with carrying coil holder transmit into
The fixed part (10) of clip cavity (3), first sliding block (4.10) and the position for corresponding to fixed part (10) on the second sliding block (4.2)
It is equipped with caulking groove (11), sliding is equipped with the gliding mass (4.6) for being sheathed on slide (4.4), the slide in the fixed base frame (4.1)
(4.4) sliding is damped between gliding mass (4.6), and the cavity (4.7) of connection gliding mass (4.6) is equipped in the fixed base frame (4.1),
Be equipped with the mounting blocks (4.8) for being driven by gliding mass (4.6) and realizing sliding in the cavity (4.7), first sliding block (4.10) with
Second sliding block (4.2) sliding is set to mounting blocks (4.8), and the mounting blocks (4.8) are equipped with the cunning chamber of connection slideway (4.3)
(4.9), when mounting blocks (4.8) contradict cavity (4.7) one side wall when, caulking groove (11) be embedded the coiling portion on leading-in bracket, work as peace
When dress block (4.8) contradicts another side wall of cavity (4.7), caulking groove (11) detaches with coil holder.
4. fully automatic wire winding machine according to claim 1, it is characterised in that：The rotary motion mechanism (6) includes fixing
Rotation is realized in the holder (6.1) of engine base (1), the main shaft (6.2) being rotatably arranged on holder (6.1), driving spindle (6.2)
The fixture (6.4) of 5th actuator (6.3) and setting on main shaft (6.2) for coil holder to be clamped, the fixture (6.4) is along master
The axially spaced-apart of axis (6.2) is arranged to form fixture group, the fixture group along main shaft (6.2) circumferentially around setting, it is described
Fixture (6.4) includes holder (6.41), the placed side (6.42) being arranged on holder (6.41) and is rotatably dispose in holder
(6.41) and always the fixture block (6.43) of placed side (6.42) is contradicted, forced section with outward extension on the holder (6.41)
(6.44), the placed side (6.42) is equipped with the pilot pin (6.45) that is worn for through-hole on coil holder, on the fixture block (6.43)
Be equipped with gap slot (6.46) corresponding to the position of pilot pin (6.45), be located on the engine base (1) fixture (6.4) with it is automatic up and down
Position between material mechanism (5), which is equipped with, drives fixture to group keying component (12) for realizing keying.
5. fully automatic wire winding machine according to claim 4, it is characterised in that：Sliding, which is equipped with, on the placed side (6.42) moves
Movable plate (6.47), the movable plate (6.47) correspond to pilot pin (6.45) position be equipped with for coil holder interconnecting piece place and with
Adaptation notch section (6.48), the fixture block (6.43) be equipped with can drive notch section (6.48) separate during unlatching
The protrusion (6.49) of pilot pin (6.45) is equipped with driving notch section between the movable plate (6.47) and holder (6.41)
(6.48) towards mobile the first elastic component (6.50) of pilot pin (6.45).
6. fully automatic wire winding machine according to claim 4, it is characterised in that：The flying trident winding mechanism (7) turns with rotation
Gumming mechanism (13) is equipped between motivation structure (6), the gumming mechanism (13) includes glue groove (13.1), is set to glue groove (13.1)
Interior glue spraying head (13.2) and driving glue groove (13.1) axially realizes the first mobile drive member along main shaft (6.2)
(13.3), the end positions in the glue groove (13.1) positioned at glue spraying head (13.2) towards moving direction are equipped with cleaning brush
(13.4)。
7. fully automatic wire winding machine according to claim 4, it is characterised in that：It is located at fixture (6.4) on the holder (6.1)
Top be equipped with thread cutting mechanism (14), the thread cutting mechanism (14) include be set to holder (6.1) and along main shaft (6.2) axially prolong
The slide bar (14.1) for stretching setting, the scissors (14.2) being arranged on slide bar (14.1) and the suction pipe for extending to scissors (14.2)
(14.3)。
8. fully automatic wire winding machine according to claim 1, it is characterised in that：The automatic disc filling mechanism (8) includes sliding
It the sliding component (8.1) that is arranged on engine base (1), the die cavity (8.2) for being arranged on sliding component (8.1) and placing for coil holder and sets
The first manipulator (8.3) close to sliding component (8.1) on engine base (1) is set, close to the first manipulator on the engine base (1)
(8.3) position is equipped with packing box (8.4), and the engine base (1), which is equipped with, drives the first manipulator (8.3) by coil from die cavity
(8.2) the second drive member (8.5) of packing box (8.4) is moved in.
9. fully automatic wire winding machine according to claim 8, it is characterised in that：Second drive member (8.5) includes solid
Set on the support (8.51) of engine base (1), sliding is set to the sliding rail (8.52) of support (8.51) in the horizontal direction and driving is slided
Rail (8.52) realizes that the first drive component (8.53) of sliding, first manipulator (8.3) are set to sliding rail (8.52), institute
Stating to be equipped between sliding rail (8.52) and the first manipulator (8.3) drives the first manipulator (8.3) past in fact towards die cavity (8.2) direction
The 6th actuator (8.6) moved again, the packing box (8.4) are set to engine base along the glide direction perpendicular to sliding rail (8.52)
(1), the engine base (1) is equipped with the second drive component (8.7) for driving packing box (8.4) to realize sliding.
10. fully automatic wire winding machine according to claim 4, it is characterised in that：The automatic loading and unloading mechanism (5) includes setting
It is placed in engine base (1) and realizes the first movement part (5.1) of sliding along fixture (6.4) orientation, is set to first movement part
(5.1) the 7th actuator that mounting base (5.2) and drive installation seat (5.2) is moved back and forth towards fixture (6.4) direction
(5.3), sliding is equipped with towards engine base (1) mobile feeding manipulator (5.4) and blanking mechanical respectively on the mounting base (5.2)
Hand (5.5), be respectively equipped on the mounting base (5.2) driving feeding manipulator (5.4) realized with blanking mechanical hand (5.5) it is reciprocal
8th actuator (5.6) of sliding and the 9th actuator (5.7).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711377145.3A CN108305778B (en) | 2017-12-19 | 2017-12-19 | Fully automatic wire winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711377145.3A CN108305778B (en) | 2017-12-19 | 2017-12-19 | Fully automatic wire winding machine |
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| CN108305778A true CN108305778A (en) | 2018-07-20 |
| CN108305778B CN108305778B (en) | 2019-12-03 |
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| CN201711377145.3A Active CN108305778B (en) | 2017-12-19 | 2017-12-19 | Fully automatic wire winding machine |
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| CN109273252A (en) * | 2018-11-13 | 2019-01-25 | 长兴水木机电有限公司 | A kind of E font inductance automatic machining device |
| CN110033941A (en) * | 2019-04-28 | 2019-07-19 | 苏州北二高自动化科技有限公司 | Tcore inductance leading portion manufacturing technique method |
| CN115092776A (en) * | 2022-06-29 | 2022-09-23 | 河北德源九州机电科技有限公司 | Full-automatic feeding winding machine |
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| CN109273252A (en) * | 2018-11-13 | 2019-01-25 | 长兴水木机电有限公司 | A kind of E font inductance automatic machining device |
| CN109273252B (en) * | 2018-11-13 | 2020-06-30 | 阜阳汇中芯自动化技术有限公司 | E style of calligraphy inductance automatic processing device |
| CN110033941A (en) * | 2019-04-28 | 2019-07-19 | 苏州北二高自动化科技有限公司 | Tcore inductance leading portion manufacturing technique method |
| CN110033941B (en) * | 2019-04-28 | 2021-02-12 | 苏州北二高自动化科技有限公司 | Tcore inductance front-end production process method |
| CN115092776A (en) * | 2022-06-29 | 2022-09-23 | 河北德源九州机电科技有限公司 | Full-automatic feeding winding machine |
| CN115092776B (en) * | 2022-06-29 | 2024-01-05 | 河北德源九州机电科技有限公司 | Full-automatic feeding winding machine |
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