CN110033941A - Tcore inductance leading portion manufacturing technique method - Google Patents
Tcore inductance leading portion manufacturing technique method Download PDFInfo
- Publication number
- CN110033941A CN110033941A CN201910348674.3A CN201910348674A CN110033941A CN 110033941 A CN110033941 A CN 110033941A CN 201910348674 A CN201910348674 A CN 201910348674A CN 110033941 A CN110033941 A CN 110033941A
- Authority
- CN
- China
- Prior art keywords
- tcore
- jig
- coiling
- coil
- pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The present invention relates to inductance production technical field more particularly to Tcore inductance leading portion manufacturing technique methods comprising following technical process: Tcore is put into jig by the first step；Second step, jig to Tcore coil winding machine；Third step, jig are positioned and are compressed；4th step, Tcore is taken out and is moved at outlet nozzle, and upper and lower mould, which closes up, to be clamped Tcore and move up and down, and coiling servo drives Tcore rotation to carry out coiling；5th step, after coiling, tangent mechanism cuts off line, and upper and lower mould separation, Tcore is re-applied in jig；6th step rolls over coil pin in 90 °；6th step, pin length is cut；Coil pin bending is wrapped up Tcore by the 7th step；8th step is put into middle template after Tcore coil is taken out overturning；9th step, fills out powder；Tenth step, hot pressing；11st step, demoulding.Broken string or random line phenomenon are less likely to occur device provided by the invention, and the tightness of coil winding is consistent and threading speed is fast, high production efficiency.
Description
Technical field
The present invention relates to inductance production technical field more particularly to Tcore inductance leading portion manufacturing technique methods.
Background technique
Tcore is a kind of electromagnetic induction element, is mainly used to hinder the variation of electric current, realizes the function such as filtering, oscillation, delay
Can, traditional Tcore production technology is generally all the motionless winding for being rotated into line circle by line of Tcore in coiling, this
For kind mode first is that device structure is more complicated, occupied space is bigger, and since Tcore size is very small, is easy to happen disconnected
Line or random line phenomenon, and the tightness of coil winding is difficult to hold, to influence the total quality of Tcore, and around linear speed
Degree is slow, and production efficiency is low.
Summary of the invention
Technical problem to be solved by the invention is to provide broken string or random line phenomenon be less likely to occur, coil winding it is elastic
Degree is consistent and threading speed is fast, the Tcore inductance leading portion manufacturing technique method of high production efficiency.
The present invention is to be achieved by the following technical programs:
Tcore inductance leading portion manufacturing technique method comprising following technical process:
Tcore is put into Tcore jig by the first step；
Second step, Tcore jig are transmitted to Tcore coil winding machine by conveyer belt；
Third step, movement after Tcore jig is jacked up on Tcore coil winding machine track upwards by feed mechanism winding chuck
It successively arranges at positioning mechanism, and is compressed by positioning mechanism；
The coiling upper mold of 4th step, Tcore coil winding machine is mobile by servo, and the Tcore taking-up in jig is clipped in coiling
On the upper die head of upper mold, upper die head clips Tcore and is moved at outlet nozzle, and upper and lower mould, which closes up, to be clamped Tcore and move up and down,
The rotation of coiling servo drives Tcore rotation, carries out coiling；
5th step, after coiling, coil is stayed on Tcore, and tangent mechanism cuts off line, and lower die head thread clamping mechanism unclamps
The Tcore for winding line is re-applied in jig by clamp, upper and lower mould separation, upper mold；
6th step, jig transport pin by the conveyer belt being connected between 90 ° of bending machines of Tcore coil winding machine and pin
Coil pin is rolled at 90 ° of bending machines in 90 °；
6th step, jig are delivered at pin guillotine through conveyer belt and cut coil pin length；
7th step, jig are transmitted at pin package bending machine through conveyer belt coil pin bending wrapping up Tcore；
8th step, jig are put into after conveyer belt is transmitted to and the Tcore in jig is taken out overturning at Tcore knockout machine
In template；
Middle template is put into powder filler and fills out powder by the 9th step；
Tenth step, will fill in the middle template after powder and is put into hot press and be pressed into shape；
Tcore in middle template is put into ingot stripper and demoulds by the 11st step.
Further, after Tcore is taken out out of jig by Tcore knockout machine, jig enters circulation in jig recovery bin and makes
With.
Further, Tcore jig machine is matched with Tcore coil winding machine for more, is then transported by same conveyer belt
Transport to next process.
Advantageous effect of the invention
Tcore inductance leading portion manufacturing technique method, Tcore are mounted on jig, and jig is jacked up upwards by feed mechanism
It pushes forward, moves at positioning mechanism after successively arranging and compress, by Tcore after on to jig track and along jig track
The coiling upper mold of coil winding machine is mobile by servo, the Tcore taking-up in jig is clipped on the upper die head of coiling upper mold, upper die head
It clips Tcore to be moved at outlet nozzle, upper and lower mould, which closes up, to be clamped Tcore and move up and down, and coiling servo drives Tcore to turn
It is dynamic, carry out coiling, not only equipment the space occupied is smaller, and since line is motionless, by the rotation of Tcore and move up and down come
It realizes coiling, will not occur broken string or random line phenomenon, and the tightness of coil winding is than more consistent, to ensure that
The total quality of Tcore, and since coiling servo can directly control the rotation speed of Tcore, production efficiency is relatively high.
Detailed description of the invention
Fig. 1 is flow diagram of the invention；
Fig. 2 is Tcore schematic view of the front view；
Specific embodiment
Tcore inductance leading portion manufacturing technique method comprising following technical process:
Tcore is put into Tcore jig plate by the first step；
Second step, jig are transmitted to Tcore by being connected to the conveyer belt that Tcore is placed between machine and Tcore coil winding machine
Coil winding machine；
Third step, jig move at positioning mechanism after being jacked up on Tcore coil winding machine track upwards by feed mechanism
It successively arranges, and is compressed by positioning mechanism；Jig successively can be arranged and be compressed at positioning mechanism in this technical process, side
Just winding mechanism successively clamps Tcore and carries out coiling, Tcore is put back into jig again after coiling, production efficiency compares
It is high.
The coiling upper mold of 4th step, Tcore coil winding machine is mobile by servo, and the Tcore taking-up in jig is clipped in coiling
On the upper die head of upper mold, upper die head clips Tcore and is moved at outlet nozzle, and upper and lower mould, which closes up, clamps Tcore, lower die head clamp
Simultaneously 180 ° of corner of gear grips copper wire, coiling servo drives the rotation of upper and lower mould head to carry out coiling；Upper and lower mould presss from both sides Tcore after closing up
It tightly and moves up and down, the rotation of coiling servo just will drive Tcore and rotate and move up and down together, so that line is wrapped in Tcore
On, since winding process middle line is motionless, coiling is realized by the rotation and up and down motion of Tcore, broken string or random will not occur
Line phenomenon, and coil winding tightness than more consistent, to ensure that the total quality of Tcore, and since coiling is watched
Clothes can directly control the rotation speed of Tcore, and production efficiency is relatively high.
5th step, after coiling, coil is stayed on Tcore, and upper and lower die head is moved to tangent mechanism position for line simultaneously
Cutting, lower die head thread clamping mechanism unclamp clamp, upper and lower mould separation, and the Tcore for winding line is re-applied in jig by upper mold；
6th step, jig transport pin by the conveyer belt being connected between 90 ° of bending machines of Tcore coil winding machine and pin
Coil pin is rolled at 90 ° of bending machines in 90 °；Coil can be further formed finishing, be further ensured that the whole effect of coil
Fruit；
6th step, jig are delivered at pin guillotine through conveyer belt and cut coil pin length；Further will
Coil sizing finishing, guarantees the overall effect of coil；
7th step, jig are transmitted at pin package bending machine through conveyer belt coil pin bending wrapping up Tcore；Into one
Step guarantees the overall effect of coil.
8th step, jig are transmitted at Tcore knockout machine through conveyer belt and the Tcore taking-up in jig are put into middle template
It is interior；
Middle template is put into powder filler and fills out powder by the 9th step；
Tenth step, will fill in the middle template after powder and is put into hot press and be pressed into shape；Further increase coil and Tcore
Overall stability.
Tcore in middle template is put into ingot stripper and demoulds by the 11st step.
Further, after Tcore is taken out out of jig by Tcore knockout machine, jig enters circulation in jig recovery bin and makes
With.It so that jig concentration is recycled, keep entire art production process more efficient.
Further, Tcore jig plate is matched with Tcore coil winding machine for more, is then transported by same conveyer belt
Transport to next process.The waiting time that equipment follow-up equipment in winding process can be saved, further increase production efficiency.
Due to Tcore inductance leading portion manufacturing technique method, Tcore is mounted on jig, and jig is upward by feed mechanism
It pushes forward, is moved at positioning mechanism after successively arranging and compress after jacking up on jig track and along jig track, by
The coiling upper mold of Tcore coil winding machine is mobile by servo, and the Tcore taking-up in jig is clipped on the upper die head of coiling upper mold,
Upper die head clips Tcore and is moved at outlet nozzle, and upper and lower mould, which closes up, to be clamped Tcore and move up and down, and coiling servo drives
Tcore rotation, carries out coiling, and not only equipment the space occupied is smaller, and since line is motionless, by the rotation of Tcore and on
To realize coiling broken string or random line phenomenon will not occur for lower movement, and the tightness of coil winding is than more consistent, to protect
The total quality of Tcore is demonstrate,proved, and since coiling servo can directly control the rotation speed of Tcore, production efficiency is relatively high.
In conclusion Tcore inductance leading portion manufacturing technique method provided by the invention, it is not easy to broken string occur or random line is existing
As the tightness of coil winding is consistent and threading speed is fast, high production efficiency.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (3)
1.Tcore inductance leading portion manufacturing technique method, which is characterized in that including following technical process:
Tcore is put into Tcore jig by the first step；
Second step, Tcore jig are transmitted to Tcore coil winding machine by conveyer belt；
Third step, Tcore jig move to fixed after being jacked up on Tcore coil winding machine track upwards by feed mechanism winding chuck
It successively arranges at the mechanism of position, and is compressed by positioning mechanism；
The coiling upper mold of 4th step, Tcore coil winding machine is mobile by servo, and the Tcore taking-up in jig is clipped in coiling upper mold
Upper die head on, upper die head clips Tcore and is moved at outlet nozzle, and upper and lower mould, which closes up, to be clamped Tcore and move up and down, coiling
Servo rotation drives Tcore rotation, carries out coiling；
5th step, after coiling, coil is stayed on Tcore, and tangent mechanism cuts off line, and lower die head thread clamping mechanism unclamps folder
The Tcore for winding line is re-applied in jig by line, upper and lower mould separation, upper mold；
6th step, jig transport 90 ° of pin by the conveyer belt being connected between 90 ° of bending machines of Tcore coil winding machine and pin
Coil pin rolled at bending machine in 90 °；
6th step, jig are delivered at pin guillotine through conveyer belt and cut coil pin length；
7th step, jig are transmitted at pin package bending machine through conveyer belt coil pin bending wrapping up Tcore；
8th step, jig are put into middle template after conveyer belt is transmitted to and the Tcore in jig is taken out overturning at Tcore knockout machine
It is interior；
Middle template is put into powder filler and fills out powder by the 9th step；
Tenth step, will fill in the middle template after powder and is put into hot press and be pressed into shape；
Tcore in middle template is put into ingot stripper and demoulds by the 11st step.
2. Tcore inductance leading portion manufacturing technique method according to claim 1, which is characterized in that Tcore passes through Tcore
After knockout machine takes out out of jig, jig, which enters in jig recovery bin, to be recycled.
3. Tcore inductance leading portion manufacturing technique method according to claim 2, which is characterized in that Tcore jig machine with
Tcore coil winding machine is more and matches, and is then transported by same conveyer belt to next process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910348674.3A CN110033941B (en) | 2019-04-28 | 2019-04-28 | Tcore inductance front-end production process method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910348674.3A CN110033941B (en) | 2019-04-28 | 2019-04-28 | Tcore inductance front-end production process method |
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| Publication Number | Publication Date |
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| CN110033941A true CN110033941A (en) | 2019-07-19 |
| CN110033941B CN110033941B (en) | 2021-02-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110706918A (en) * | 2019-11-07 | 2020-01-17 | 苏州巨迈科智能科技有限公司 | Inductance coil winding device and using method thereof |
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| CN208315372U (en) * | 2018-06-27 | 2019-01-01 | 东莞市冠美自动化科技有限公司 | A kind of chip inductor terminal bending cutter |
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Patent Citations (8)
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| CN103903852A (en) * | 2014-04-14 | 2014-07-02 | 东莞市柯睿自动化科技有限公司 | Full-automatic inductance winding machine and winding method thereof |
| CN204011048U (en) * | 2014-07-02 | 2014-12-10 | 东莞市华涵电子有限公司 | A kind of Winder |
| CN104240898A (en) * | 2014-09-30 | 2014-12-24 | 黄伟嫦 | Integrally formed inducer and manufacturing method thereof |
| US20170301451A1 (en) * | 2016-04-15 | 2017-10-19 | Samsung Electro-Mechanics Co., Ltd. | Coil electronic component and manufacturing method thereof |
| CN206619502U (en) * | 2017-02-24 | 2017-11-07 | 珠海航宇自动化设备有限公司 | A kind of magnetic core winding mechanism |
| CN108305778A (en) * | 2017-12-19 | 2018-07-20 | 乐清市渝丰自动化设备有限公司 | Fully automatic wire winding machine |
| CN208315372U (en) * | 2018-06-27 | 2019-01-01 | 东莞市冠美自动化科技有限公司 | A kind of chip inductor terminal bending cutter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110706918A (en) * | 2019-11-07 | 2020-01-17 | 苏州巨迈科智能科技有限公司 | Inductance coil winding device and using method thereof |
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| Publication number | Publication date |
|---|---|
| CN110033941B (en) | 2021-02-12 |
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