Dropper pre-assembly mould
Technical Field
The utility model relates to a dropper assembly technical field, in particular to dropper pre-assembly mould.
Background
The string material that the dropper line adopted is twisted into one strand by the copper wire, carries out the installation work of parts such as binding post, crimping pipe and heart-shaped ring after cutting off, adopts the manual work to carry out threading and crimping, and is inefficient, and the precision is difficult to guarantee.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that the low and product quality of current dropper assembly efficiency that prior art exists can not reach the requirement, the utility model provides an efficient, the dropper of assurance quality prepares the mould in advance.
The utility model provides a technical scheme that its technical problem adopted is:
a hanging string preassembling die comprises a rack, wherein a fixed end die for mounting a first wiring terminal, a first compression joint pipe and a first heart-shaped ring of a hanging string and a moving end die for mounting a second wiring terminal, a second compression joint pipe and a second heart-shaped ring are arranged on the rack;
the stiff end mould include the carousel, the carousel center rotate and be connected with the runner, the carousel on rotate and be connected with from the runner, the rotation opposite direction of runner and carousel from, the carousel on still be equipped with the mobile station that is used for bearing first heart-shaped ring, the mobile station along the carousel around and reciprocate, the stiff end mould still including the plummer that bears first binding post and be used for compressing tightly first binding post with the plummer cooperation, the stiff end mould be equipped with and be used for with first crimping pipe centre gripping and the tight hydraulic tong of clamp.
The fixed end die and the movable end die are identical in structure.
Furthermore, the pressing device comprises a pressing block arranged above the bearing table.
Furthermore, the turntable is provided with a notch for avoiding the ascending or descending of the mobile station.
Furthermore, a pushing guide piece which moves up and down and left and right is arranged above the turntable, and the pushing guide piece guides the cable into the space between the revolution wheel and the rotation wheel or guides the cable into the first crimping pipe from the space between the revolution wheel and the rotation wheel.
Furthermore, a guide block is fixed at the front end of the rotating disc, and the guide block is provided with an introduction groove for introducing the dropper wire into the first crimping pipe and an exit groove for leading the dropper wire out of the first crimping pipe.
Furthermore, a lifting cylinder is fixed at the bottom of the rotary table, a sliding block which slides up and down along the rotary table is fixed on a piston rod of the lifting cylinder, a central shaft is rotatably connected on the sliding block, and the revolution wheel is fixed on the central shaft.
Furthermore, the front end of the fixed end die is provided with a first conveying pair wheel, and a second conveying pair wheel is arranged between the fixed end die and the movable end die.
Has the advantages that:
(1) by arranging the fixed end die and the movable end die, the dropper devices with various specifications and lengths can be processed, and the applicability is strong;
(2) the winding of the dropper is performed in a mode of a male rotating wheel and a self-rotating wheel, the winding speed is high, and the efficiency is high;
(3) carry out the threading through the mould, guaranteed the tension force, the tension force when avoiding manual operation is different, the utility model discloses the dropper product quality of pre-prepared mould production is high, and the uniformity is good.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a view of the structure of the hanger of the present invention;
FIG. 2 is a three-dimensional structure diagram of the pre-prepared mold of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a top view of a fixed end mold;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 4;
fig. 6 is a block diagram of the mobile station (hiding hydraulic clamp and part of the turntable).
100, a hanger wire, 101, a first connecting terminal, 102, a first crimping pipe, 103, a first heart-shaped ring, 104, a second connecting terminal, 105, a second crimping pipe, 106, a second heart-shaped ring, 1, a rotating disc, 2, a common rotating wheel, 3, a self-rotating wheel, 6, a hydraulic clamp, 7, a guide block, 71, a guide groove, 72, a guide groove, 11, a lifting cylinder, 12, a sliding block, 13, a central shaft, 14, a moving platform, 15, a bearing platform, 16, a material pushing guide piece, 18, a pressing block, 20, a fixed end mold, 30, a moving end mold, 94 and a second conveying pair wheel.
Detailed Description
Referring to fig. 1, the dropper product includes a dropper wire 100, wherein a first connection terminal 101 and a second connection terminal 104 having the same structure are respectively sleeved on both ends of the dropper wire 100, the dropper wire 100 near one end of the first connection terminal 101 is wound on a first heart ring 103 and is pressed by a first pressing pipe 102, the dropper wire 100 near one end of the second connection terminal 104 is wound on a second heart ring 106 and is pressed by a second pressing pipe 105, and similarly, the first heart ring 103 and the second heart ring 106 have the same structure, and the first pressing pipe 102 and the second pressing pipe 105 have the same structure.
Referring to fig. 2 to 6, a hanger preassembling mold comprises a frame, a fixed end mold 20 for mounting a first connecting terminal 101, a first crimping pipe 102 and a first heart-shaped ring 103 of a hanger, and a moving end mold 30 for mounting a second connecting terminal 104, a second crimping pipe 105 and a second heart-shaped ring 106 are arranged on the frame;
the fixed end mold 20 comprises a rotary table 1, a common rotating wheel 2 is connected to the center of the rotary table 1 in a rotating mode, a rotating wheel 3 is connected to the rotary table 1 in a rotating mode, the rotating direction of the rotating wheel 3 is opposite to that of the rotary table 1, a moving table 14 used for bearing a first heart-shaped ring 103 is further arranged on the rotary table 1, the moving table 14 moves up and down along the front and the back of the rotary table 1, the fixed end mold 20 further comprises a bearing table 15 bearing a first wiring terminal 101 and a pressing device used for being matched with the bearing table 15 to press the first wiring terminal 101 tightly, and the fixed end mold 20 is provided with a hydraulic clamp 6 used for clamping and clamping a first pressing pipe. That is, the hydraulic tong 6 can perform the clamping and pressing functions at the same time, and here, the clamping and pressing functions can be performed by changing the pressure of the hydraulic tong 6 and controlling the electromagnetic valve of the hydraulic tong 6. When needing centre gripping first crimping pipe 3, clamping-force is less relatively, 3 when needing to compress tightly first crimping pipe, the control solenoid valve stops at the primary importance, has spring mechanism in the chuck of hydraulic tong 6, spring mechanism is not compressed tightly completely this moment, clamping-force is less relatively, 3 when needing to compress tightly first crimping pipe, the control solenoid valve stops at the secondary importance, spring mechanism is compressed tightly completely in the chuck this moment, the pressure of hydraulic tong 6 is used in first crimping pipe 3 completely, realize the suppression of first crimping pipe 3.
The fixed end mold 20 is identical in structure to the moving end mold 30.
The holding-down device comprises a holding-down block 18 arranged above the carrier table 15.
The turntable 1 is provided with a notch for avoiding the ascending or descending of the mobile station 14. When the mobile station 14 is raised or lowered, the turntable 1 is rotated to a position where the notch is aligned with the mobile station 14.
A pushing guide 16 moving up and down and left and right is arranged above the turntable 1, and the pushing guide 16 guides the cable between the revolution wheel 2 and the rotation wheel 3 or guides the cable between the revolution wheel 2 and the rotation wheel 3 into the first crimping pipe 102.
A guide block 7 is fixed to the front end of the turntable 1, and the guide block 7 is provided with an introduction groove 71 for introducing the dropper wire 100 into the first crimp tube 102 and a lead-out groove 72 for leading out the dropper wire 100 from the first crimp tube 102.
A lifting cylinder 11 is fixed at the bottom of the rotary table 1, a sliding block 12 which slides up and down along the rotary table 1 is fixed on a piston rod of the lifting cylinder 11, a central shaft 13 is rotatably connected on the sliding block 12, and the common rotating wheel 2 is fixed on the central shaft 13.
The fixed end mold 20 is provided at the front end thereof with a first conveying pair wheel, and a second conveying pair wheel 94 is provided between the fixed end mold 20 and the moving end mold 30.
A preparation method of the dropper preparation mould comprises the following steps:
s1: the dropper line 100 is transferred to the fixed end mold 20 through the first transfer pair wheel, at this time, the moving table 14 of the fixed end mold 20 and the moving table 14 of the moving end mold 30 are both in a descending state, the revolving wheel 2 of the fixed end mold 20 and the revolving wheel 2 of the moving end mold 30 are both in a rising state, the loading of the second connection terminal 104 on the loading table 15 of the moving end mold 30 is completed, the loading of the first heart ring 103 on the moving table 14 of the fixed end mold 20 is completed, the loading of the second heart ring 106 on the moving table 14 of the moving end mold 30 is completed, and the first crimping pipe 102 and the second crimping pipe 105 are respectively clamped on the hydraulic clamps 6 of the fixed end mold 30 and the moving end mold 30;
s2: the head of the wire material is guided into the front end of the first crimping pipe 102 through the guiding groove 71 of the guide block 7, then the head of the wire material passes through the first crimping pipe 102, is guided into the space between the revolving wheel 2 and the rotating wheel 3 of the fixed end mold 20 through the material pushing guide 16, winds for one circle, then reversely passes through the first crimping pipe 102 through the material pushing guide 16, then passes through the guiding groove 72 of the guide block 7 and the second transmission pair wheel 94 to be transmitted to the moving end mold 30, passes through the second crimping pipe 105 in the same way, and then reversely passes through the second crimping pipe 105;
s3: the head of the wire material penetrates into the second connecting terminal 104, and the second connecting terminal 104 is pressed by the pressing block 18 of the movable end die 30;
s4: the revolution wheel 2 of the moving end die 30 descends, the moving table 14 of the moving end die 30 rises and moves back to be close to the second crimping pipe 105, then the pressing block 18 of the moving end die 30 presses the second connecting terminal 104, the wire is reversely drawn back through the second transfer wheel 94 and the first transfer wheel to tighten the second heart ring 106, and then the second crimping pipe 105 is pressed through the hydraulic clamp 6;
s5: the rotating wheel 2 of the fixed end mold 20 descends, the moving platform 14 of the fixed end mold 20 rises and moves back to be close to the first crimping pipe 102, the positions of the first heart-shaped ring 103 and the second heart-shaped ring 106 are set through the length, then the moving end mold 30 moves towards the direction close to or far away from the fixed end mold 20, and after the positioning is finished, the first transmission wheel rotates reversely to draw the wire material back to tighten the first heart-shaped ring 103;
s6: the blanking length is ensured through length positioning detection, and the thread material is cut off at a set position through a cutter 17 to form a dropper line 100;
s6: the first connecting terminals 101 are fed to the bearing table 15 of the fixed end mold 20, the bearing table 15 moves to enable the first connecting terminals 101 to be sleeved on the tail ends of the dropper wires 100, and then the first connecting terminals 101 are pressed tightly;
s7: and finally the first crimp tube 102 is compressed.
The bearing table 15 and the pressing block 18 of the fixed end mold 20 move back and forth relative to the turntable 1, and in step 7, before the first pressing pipe is pressed, the pressing block 18 of the fixed end mold 20 presses the first wiring terminal 101 and moves together with the bearing table 15, the string 100 is drawn back again, and the string 100 is ensured to tighten the first heart-shaped ring 103. The bearing table 15 of the fixed die 20 is movable, the bearing table 15 of the movable end die 30 is fixed, the pressing block 18 of the fixed end die 20 can also be drawn back together with the bearing table 15, and the pressing block 18 of the movable tube die 20 can move along the direction parallel to the moving direction of the movable end die 20 to adapt to the suspenders with different lengths.
The utility model discloses a dropper line can be artifical or the machine cutting is good in advance, direct material loading to the pre-prepared mould on, perhaps also can set up cutting device in the upper reaches of pre-prepared mould, cuts the back pre-prepared to the line material through system control.
The first connection terminal 101, the first crimping pipe 102, the first heart-shaped ring 103, the second connection terminal 104, the second crimping pipe 105 and the second heart-shaped ring 106 can be manually loaded, or the loading is performed through a loading device, and the structure of the loading device can be in a mechanical arm form.
It should be understood that the above description of the specific embodiments is only for the purpose of explanation and not for the purpose of limitation. Obvious changes or variations caused by the spirit of the present invention are within the scope of the present invention.